CN117533995B - A hoisting operation positioning device for hull frame welding - Google Patents
A hoisting operation positioning device for hull frame welding Download PDFInfo
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- CN117533995B CN117533995B CN202311825199.7A CN202311825199A CN117533995B CN 117533995 B CN117533995 B CN 117533995B CN 202311825199 A CN202311825199 A CN 202311825199A CN 117533995 B CN117533995 B CN 117533995B
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- 238000003466 welding Methods 0.000 title claims abstract description 17
- 230000008093 supporting effect Effects 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 6
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/12—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by mechanical jacks
- B66F7/14—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by mechanical jacks screw operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及船体骨架吊装作业技术领域,具体涉及一种船体骨架焊接的吊装作业定位装置。The invention relates to the technical field of ship frame hoisting operations, and in particular to a hoisting operation positioning device for welding a ship frame.
背景技术Background technique
目前,船体制造工艺中,船体骨架通常是分段焊接后再通过吊装作业进行安装拼接完成。而在船体骨架吊装作业进行安装拼接过程中,由于安装基础已经被预先成型和固定,在船体骨架的吊装作业过程中,为了使得船体骨架的底部纵梁对准安装基础并对船体骨架调平后进行焊接,需要多名工人利用绳索拉拽被吊起的船体骨架的四个拐角以达到调整船体骨架朝向和对中的目的,该过程需要多名工人共同配合,十分的费事费力,而且人工拉拽可控性弱,需多次反复拉拽并测量,极大的降低了船体骨架焊接吊装的作业效率,且存在较大的安全隐患。At present, in the hull manufacturing process, the hull frame is usually welded in sections and then installed and spliced through hoisting operations. During the installation and splicing process of the hull frame hoisting operation, since the installation foundation has been pre-formed and fixed, in order to align the bottom longitudinal beam of the hull frame with the installation foundation and level the hull frame before welding, multiple workers are required to use ropes to pull the four corners of the hoisted hull frame to adjust the direction and centering of the hull frame. This process requires the cooperation of multiple workers, which is very troublesome and laborious. In addition, the controllability of manual pulling is weak, and repeated pulling and measurement are required, which greatly reduces the efficiency of hull frame welding and hoisting, and there are major safety hazards.
发明内容Summary of the invention
为解决上述技术问题,本发明提出一种船体骨架焊接的吊装作业定位装置。In order to solve the above technical problems, the present invention proposes a hoisting operation positioning device for hull frame welding.
本发明的技术方案是这样实现的:The technical solution of the present invention is achieved in this way:
一种船体骨架焊接的吊装作业定位装置,包括:A hoisting operation positioning device for hull frame welding, comprising:
行走架,包括架体及设置在架体底部的行走轮,所述架体上设置有支撑在地面上的支撑腿;A walking frame, comprising a frame body and walking wheels arranged at the bottom of the frame body, wherein the frame body is provided with supporting legs supported on the ground;
滑架,在所述架体顶部的两侧均设置一个,且所述滑架在宽度方向滑动安装在所述架体上;A slide, one slide is provided on each side of the top of the frame, and the slide is slidably mounted on the frame in the width direction;
支撑梁,在所述滑架顶部的前后两侧均设置有一个,所述支撑梁的顶端设置有支撑轮;A support beam, one of which is disposed on both the front and rear sides of the top of the slide, and a support wheel is disposed on the top of the support beam;
校准杆,对应于每个支撑梁均设置一个,且所述校准杆的外侧端转动安装在支撑梁的顶端,所述校准杆的内侧端安装有内顶轮,且在行走架宽度方向相对的两个校准杆在水平状态时内侧端之间的距离与船体骨架底部的纵梁宽度相适配;A calibration rod is provided corresponding to each support beam, and the outer end of the calibration rod is rotatably mounted on the top of the support beam, the inner end of the calibration rod is installed with an inner top wheel, and the distance between the inner ends of the two calibration rods opposite to each other in the width direction of the walking frame is adapted to the width of the longitudinal beam at the bottom of the hull frame when they are in a horizontal state;
弹性支撑杆,安装在所述支撑梁上,且所述弹性支撑杆的伸出端与所述校准杆之间通过连接杆连接,所述连接杆在弹性支撑杆的作用下使得校准杆在初始状态时呈内侧端朝上的倾斜状态。An elastic support rod is installed on the support beam, and the extended end of the elastic support rod is connected to the calibration rod through a connecting rod. Under the action of the elastic support rod, the calibration rod is in an inclined state with the inner end facing upward in the initial state.
进一步地,所述支撑梁包括两个在前后方向呈相对分布的第一梁体及固定设置在两个第一梁体底端之间的第二梁体,且两个第一梁体之间呈间隔分布,两个第一梁体相对的一侧开设有升降槽,所述弹性支撑杆的伸出端的顶部设置有与升降槽滑动配合的上升降滑块,所述上升降滑块的内侧面安装有下铰接座,且所述连接杆的底端转动连接在所述下铰接座上,所述支撑轮在两个第一梁体相背侧的顶端均设置一个,所述校准杆的外侧端转动安装在两个第一梁体的顶端之间。Furthermore, the support beam includes two first beam bodies relatively distributed in the front-to-back direction and a second beam body fixedly arranged between the bottom ends of the two first beam bodies, and the two first beam bodies are spaced apart, and lifting grooves are provided on the opposite sides of the two first beam bodies, and an upper lifting slider slidably matched with the lifting groove is provided on the top of the extended end of the elastic support rod, a lower hinge seat is installed on the inner side of the upper lifting slider, and the bottom end of the connecting rod is rotatably connected to the lower hinge seat, and one support wheel is provided at the top end of the two first beam bodies on the opposite sides, and the outer end of the calibration rod is rotatably installed between the top ends of the two first beam bodies.
进一步地,所述弹性支撑杆的底端设置有与升降槽滑动配合的下升降滑块,所述下升降滑块上螺纹穿设有升降丝杆,所述升降丝杆转动安装在所述第二梁体上,且所述下升降滑块位于升降槽内的最低位置时,所述校准杆呈收纳在支撑梁内侧方向的状态。Furthermore, a lower lifting slider which slides with the lifting slot is provided at the bottom end of the elastic support rod, a lifting screw is threaded through the lower lifting slider, the lifting screw is rotatably mounted on the second beam body, and when the lower lifting slider is located at the lowest position in the lifting slot, the calibration rod is in a state of being stored in the inner side of the support beam.
进一步地,所述架体顶部的前后两侧均设置有横向滑轨,所述滑架的底端与横向滑轨滑动配合,两个滑架上螺纹连接有转动安装在架体上的横向丝杆,且所述滑架的底端设置有锁紧螺栓,所述架体上设置有多个锁紧孔,所述锁紧螺栓通过连接锁紧孔将所述滑架固定在调整后的位置。Furthermore, transverse slide rails are provided on the front and rear sides of the top of the frame body, and the bottom end of the slide is slidably matched with the transverse slide rails. The two slides are threadedly connected with transverse screw rods rotatably installed on the frame body, and the bottom end of the slide is provided with a locking bolt, and the frame body is provided with a plurality of locking holes. The locking bolts fix the slide in the adjusted position by connecting the locking holes.
进一步地,所述校准杆包括第一杆体和第二杆体,所述第一杆体的外侧端转动连接在两个第一梁体部的顶端之间,所述第二杆体的外侧端能够滑动的从第一杆体的内侧端插入其内部,所述内顶轮转动安装在所述第二杆体的内侧端上,所述第一杆体的外部套设有管套,所述管套底端安装有上铰接座,且所述连接杆的顶端转动连接所述上铰接座,所述第一杆体与第二杆体之间设置有用于调整所述校准杆长度的杆长度调整结构。Furthermore, the calibration rod includes a first rod body and a second rod body, the outer end of the first rod body is rotatably connected between the top ends of the two first beam body parts, the outer end of the second rod body can be slidably inserted into the inner end of the first rod body, the inner top wheel is rotatably installed on the inner end of the second rod body, the outer sleeve of the first rod body is provided with a pipe sleeve, the bottom end of the pipe sleeve is installed with an upper hinge seat, and the top end of the connecting rod is rotatably connected to the upper hinge seat, and a rod length adjustment structure for adjusting the length of the calibration rod is provided between the first rod body and the second rod body.
进一步地,所述杆长度调整结构包括固定棘齿条和活动棘齿条,其中,所述固定棘齿条在所述第二杆体的表面设置有两个,且两个固定棘齿条呈对称分布,所述活动棘齿条在所述第一杆体上设置有两个,且两个活动棘齿条呈对称分布,所述活动棘齿条在径向能够位移的安装在所述第一杆体上,所述活动棘齿条的外侧设置有顶板,所述顶板能够在径向位移的安装在所述第一杆体上,且所述顶板通过向内位移使得所述活动棘齿条与固定棘齿条啮合并锁止第二杆体。Further, the rod length adjustment structure includes a fixed ratchet bar and a movable ratchet bar, wherein two fixed ratchet bars are provided on the surface of the second rod body, and the two fixed ratchet bars are symmetrically distributed, and two movable ratchet bars are provided on the first rod body, and the two movable ratchet bars are symmetrically distributed, and the movable ratchet bar is installed on the first rod body in a radially displaceable manner, and a top plate is provided on the outer side of the movable ratchet bar, and the top plate is installed on the first rod body in a radially displaceable manner, and the top plate is displaced inwardly so that the movable ratchet bar engages with the fixed ratchet bar and locks the second rod body.
进一步地,所述活动棘齿条包括套板、套槽、齿牙和外伸弹簧,其中,所述套板滑动安装在第一杆体上,且套板的两端连接有支撑弹簧,所述套槽等距开设在所述套板上,且套槽对应于每个齿牙均设置一个,所述齿牙滑动设置在所述套槽内,所述外伸弹簧设置在所述套槽内,且外伸弹簧用于将所述齿牙外顶,所述顶板包括主板体及垂直设置在所述主板体上的副板体,所述顶板通过向内位移使得所述副板体的内侧端通过贯穿套槽抵接在所述齿牙的外侧将齿牙锁止。Further, the movable ratchet bar includes a sleeve plate, a sleeve groove, teeth and an extending spring, wherein the sleeve plate is slidably mounted on the first rod body, and support springs are connected to both ends of the sleeve plate, the sleeve grooves are equidistantly arranged on the sleeve plate, and one sleeve groove is arranged corresponding to each tooth, the teeth are slidably arranged in the sleeve groove, the extending spring is arranged in the sleeve groove, and the extending spring is used to push the teeth outward, the top plate includes a main plate body and a sub-plate body vertically arranged on the main plate body, and the top plate is displaced inwardly so that the inner end of the sub-plate body abuts against the outer side of the teeth through the sleeve groove to lock the teeth.
进一步地,所述第一杆体内设置有蓄力弹簧,所述蓄力弹簧与第二杆体的外侧端连接,用于为第二杆体提供伸出第一杆体的弹性力,且所述副板体抵接在齿牙上时将齿牙锁止在伸出套槽的状态,且副板体运动至套槽内腔最外侧位置时,所述蓄力弹簧使得所述第二杆体不断伸出第一杆体以保持内顶轮接触在船体骨架上的状态。Furthermore, a force storage spring is arranged in the first rod body, and the force storage spring is connected to the outer end of the second rod body, for providing the second rod body with elastic force to extend out of the first rod body, and when the auxiliary plate body abuts against the teeth, the teeth are locked in a state of extending out of the sleeve groove, and when the auxiliary plate body moves to the outermost position of the inner cavity of the sleeve groove, the force storage spring makes the second rod body continuously extend out of the first rod body to keep the inner top wheel in contact with the hull frame.
进一步地,所述主板体上开设有引导槽,所述引导槽内设置有引导杆,所述主板体的远离第一杆体的一侧面开设有条形槽,所述条形槽内设置有能够沿所述第一杆体长度方向位移的移动板,所述引导杆固定设置在所述移动板上,且两个所述移动板的外侧端固定连接有套设在所述第一杆体外的滑环,所述滑环的外侧端面与所述支撑梁之间设置有引导结构,其中:当校准杆呈内侧端向上倾斜状态时,所述引导结构使得所述移动板位于最外侧位置,且引导杆通过引导槽使得副板体支撑在齿牙的外侧面上;当校准杆呈水平状态及内侧端向下倾斜状态时,所述引导结构使得移动板位于最内侧位置,且引导杆通过引导槽使得副板体与齿牙分离。Furthermore, a guide groove is provided on the main body, a guide rod is arranged in the guide groove, a strip groove is provided on a side surface of the main body away from the first rod body, a movable plate that can be displaced along the length direction of the first rod body is arranged in the strip groove, the guide rod is fixedly arranged on the movable plate, and the outer ends of the two movable plates are fixedly connected with a slip ring sleeved outside the first rod body, and a guide structure is arranged between the outer end surface of the slip ring and the support beam, wherein: when the calibration rod is in a state where the inner end is tilted upward, the guide structure makes the movable plate located in the outermost position, and the guide rod supports the sub-plate body on the outer side surface of the tooth through the guide groove; when the calibration rod is in a horizontal state and the inner end is tilted downward, the guide structure makes the movable plate located in the innermost position, and the guide rod separates the sub-plate body from the tooth through the guide groove.
进一步地,所述引导结构包括轨道杆和轨道板,所述轨道杆的内侧端连接在所述滑环上,所述轨道杆的外侧端滑动设置在所述轨道板上,且所述轨道板固定安装在所述支撑梁的顶端。Furthermore, the guide structure includes a track rod and a track plate, the inner end of the track rod is connected to the slip ring, the outer end of the track rod is slidably arranged on the track plate, and the track plate is fixedly installed on the top end of the support beam.
本发明具有如下有益效果:The present invention has the following beneficial effects:
在利用吊机下放船体骨架的过程中,通过从底部承接船体骨架,提高吊装的安全性,同时,利用校准杆对船体骨架自动校中,更加方便船体骨架的吊装作业,相较于现有技术中依靠多名工人利用绳索从船体骨架的四个拐角拉动船体骨架进行位置调整的方式而言,更加省时省力。In the process of lowering the hull frame by using a crane, the safety of lifting is improved by supporting the hull frame from the bottom. At the same time, the hull frame is automatically centered by using a calibration rod, which makes the lifting operation of the hull frame more convenient. Compared with the existing technology that relies on multiple workers to use ropes to pull the hull frame from the four corners of the hull frame to adjust the position, it saves time and effort.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明在应用于承接船体骨架时的示意图;FIG1 is a schematic diagram of the present invention when applied to a hull frame;
图2是本发明图1中的A部放大图;FIG2 is an enlarged view of the A portion in FIG1 of the present invention;
图3是本发明图1中的B部放大图;FIG3 is an enlarged view of part B in FIG1 of the present invention;
图4是本发明图1中的C部放大图;FIG4 is an enlarged view of portion C in FIG1 of the present invention;
图5是本发明图1中的D部放大图;FIG5 is an enlarged view of the D portion in FIG1 of the present invention;
图6是本发明图1中的E部放大图;FIG6 is an enlarged view of the E portion in FIG1 of the present invention;
图7是本发明行走架的示意图;Fig. 7 is a schematic diagram of a walking frame of the present invention;
图8是本发明滑架与和支撑梁的整体示意图;FIG8 is an overall schematic diagram of the slide and the support beam of the present invention;
图9是本发明校准杆在支撑梁上的示意图;FIG9 is a schematic diagram of a calibration rod on a support beam according to the present invention;
图10是本发明校准杆的第一杆体剖开后的示意图;FIG10 is a schematic diagram of a first rod body of the calibration rod of the present invention after being cut open;
图11是本发明图10中的F部放大图;FIG11 is an enlarged view of the F portion in FIG10 of the present invention;
图12是本发明活动棘齿条及顶板剖开后的示意图;FIG12 is a schematic diagram of the movable ratchet bar and the top plate of the present invention after being cut open;
图13是本发明图12中的G部放大图。FIG. 13 is an enlarged view of the G portion in FIG. 12 of the present invention.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1至图13所示,本发明提供的船体骨架焊接的吊装作业定位装置,包括:As shown in FIGS. 1 to 13 , the hoisting operation positioning device for hull frame welding provided by the present invention comprises:
行走架,其包括架体1及设置在架体1底部的行走轮,架体1上设置有支撑在地面上的支撑腿2;在使用过程中,通过行走架的行走将该定位装置移动到船体骨架的安装位置上,然后控制支撑腿2使得支撑腿2支撑在地面上。此时,可利用行走架的前后行走,根据船体骨架的预定安装位置,调整定位装置整体的位置。The walking frame includes a frame body 1 and walking wheels arranged at the bottom of the frame body 1. The frame body 1 is provided with support legs 2 supported on the ground. During use, the positioning device is moved to the installation position of the hull frame by the walking of the walking frame, and then the support legs 2 are controlled so that the support legs 2 are supported on the ground. At this time, the position of the positioning device as a whole can be adjusted according to the predetermined installation position of the hull frame by the forward and backward movement of the walking frame.
滑架3,其在架体1顶部的两侧均设置一个,且滑架3在宽度方向滑动安装在架体1上;A slide 3, one of which is provided on each side of the top of the frame 1, and the slide 3 is slidably mounted on the frame 1 in the width direction;
支撑梁4,其在滑架3顶部的前后两侧均设置有一个,支撑梁4的顶端设置有支撑轮5;A support beam 4 is provided at both the front and rear sides of the top of the slide 3, and a support wheel 5 is provided at the top of the support beam 4;
校准杆6,其对应于每个支撑梁4均设置一个,且校准杆6的外侧端转动安装在支撑梁4的顶端,校准杆6的内侧端安装有内顶轮7,且在行走架宽度方向相对的两个校准杆6在水平状态时内侧端之间的距离与船体骨架底部的纵梁宽度相适配;A calibration rod 6 is provided corresponding to each support beam 4, and the outer end of the calibration rod 6 is rotatably mounted on the top of the support beam 4, and the inner end of the calibration rod 6 is installed with an inner top wheel 7, and the distance between the inner ends of the two calibration rods 6 opposite to each other in the width direction of the walking frame is adapted to the width of the longitudinal beam at the bottom of the hull frame when they are in a horizontal state;
弹性支撑杆8,其安装在支撑梁4上,且弹性支撑杆8的伸出端与校准杆6之间通过连接杆9连接,连接杆9在弹性支撑杆8的作用下使得校准杆6在初始状态时呈内侧端朝上的倾斜状态。The elastic support rod 8 is installed on the support beam 4, and the extended end of the elastic support rod 8 is connected to the calibration rod 6 through a connecting rod 9. Under the action of the elastic support rod 8, the connecting rod 9 makes the calibration rod 6 in an inclined state with the inner end facing upward in the initial state.
通过作出如上设置,将定位装置移动到船体骨架的预设安装位置,然后利用支撑腿2将装置支撑固定。此时,弹性支撑杆8利用其弹性力并通过连接杆9使得校准杆6呈内侧端朝上倾斜的状态,此时,两个校准杆6之间的距离大于船体骨架底部纵梁的宽度。再调整滑架3在架体1上的位置,使得两个滑架3以地面连接船体骨架纵梁的安装基础呈左右对称分布。By making the above settings, the positioning device is moved to the preset installation position of the hull frame, and then the device is supported and fixed by the support legs 2. At this time, the elastic support rod 8 uses its elastic force and connects the connecting rod 9 to make the calibration rod 6 tilted upward at the inner end. At this time, the distance between the two calibration rods 6 is greater than the width of the bottom longitudinal beam of the hull frame. Then adjust the position of the slide 3 on the frame 1 so that the two slides 3 are symmetrically distributed on the ground with the installation foundation connected to the longitudinal beam of the hull frame.
在吊机下放船体骨架的过程中,可根据两侧校准杆6内侧端的位置辅助控制船体骨架的下放位置,以确保船体骨架在下放之后,其底部的纵梁能够进入到两侧的校准杆6内侧端之间。之后,利用吊机继续下放船体骨架,校准杆6上的内顶轮7通过接触在船体骨架底部两侧的斜面并受到船体骨架的压力使得校准杆6的内侧端向下转动。而在校准杆6呈内侧端向下转动的过程中,两个内顶轮7通过从两侧同时向内挤压船体骨架,能够实现船体骨架的自动对中功能,将船体骨架校准至纵梁位于地面安装基础正上方的状态。在此过程中,吊机操作人员控制吊机的吊臂,使得吊机的吊臂调整至适配于船体骨架被对中后的位置。During the process of lowering the hull frame by the crane, the lowering position of the hull frame can be assisted in controlling according to the positions of the inner ends of the calibration rods 6 on both sides, so as to ensure that after the hull frame is lowered, the longitudinal beams at the bottom can enter between the inner ends of the calibration rods 6 on both sides. Afterwards, the crane is used to continue lowering the hull frame, and the inner top wheels 7 on the calibration rods 6 rotate downward by contacting the inclined surfaces on both sides of the bottom of the hull frame and receiving the pressure of the hull frame. While the calibration rod 6 rotates downward with its inner end, the two inner top wheels 7 can realize the automatic centering function of the hull frame by squeezing the hull frame inward from both sides at the same time, and calibrate the hull frame to a state where the longitudinal beams are located directly above the ground installation foundation. During this process, the crane operator controls the crane's boom so that the crane's boom is adjusted to a position suitable for the centered hull frame.
之后,继续下放船体骨架,校准杆6受到压力使得其内侧端不断向下转动,而船体骨架将被支撑轮5支撑。最后,控制支撑梁4下降,支撑梁4托着船体骨架并配合吊机对船体骨架的拉力,提高船体骨架下放对位时的安全性和稳定性。此外,在船体骨架底部的纵梁接触到安装基础顶部之后,直接利用水平尺测量船体骨架的状态,然后,利用两侧支撑梁4的分别升降,实现对船体骨架的调平作业。另外,若船体骨架的安装位置存在误差,可直接利用滑架3的左右位移对船体骨架的位置进行调整。以此,极大的提高船体骨架的焊接精度和安全性。After that, the hull frame is continued to be lowered, and the calibration rod 6 is subjected to pressure so that its inner end continues to rotate downward, and the hull frame will be supported by the support wheel 5. Finally, the support beam 4 is controlled to descend, and the support beam 4 holds the hull frame and cooperates with the pulling force of the crane on the hull frame to improve the safety and stability of the hull frame when it is lowered and aligned. In addition, after the longitudinal beam at the bottom of the hull frame contacts the top of the installation foundation, the state of the hull frame is directly measured using a level ruler, and then the support beams 4 on both sides are raised and lowered respectively to achieve the leveling operation of the hull frame. In addition, if there is an error in the installation position of the hull frame, the position of the hull frame can be directly adjusted by the left and right displacement of the slide 3. In this way, the welding accuracy and safety of the hull frame are greatly improved.
支撑梁4包括两个在前后方向呈相对分布的第一梁体4-1及固定设置在两个第一梁体4-1底端之间的第二梁体4-2,且两个第一梁体4-1之间呈间隔分布,两个第一梁体4-1相对的一侧开设有升降槽10,弹性支撑杆8的伸出端的顶部设置有与升降槽10滑动配合的上升降滑块11,上升降滑块11的内侧面安装有下铰接座,且连接杆9的底端转动连接在下铰接座上,支撑轮5在两个第一梁体4-1相背侧的顶端均设置一个,校准杆6的外侧端转动安装在两个第一梁体4-1的顶端之间。The support beam 4 includes two first beam bodies 4-1 that are relatively distributed in the front-to-back direction and a second beam body 4-2 that is fixedly arranged between the bottom ends of the two first beam bodies 4-1, and the two first beam bodies 4-1 are spaced apart. A lifting groove 10 is provided on the opposite side of the two first beam bodies 4-1, and an upper lifting slider 11 that slides with the lifting groove 10 is provided at the top of the extended end of the elastic support rod 8. A lower hinge seat is installed on the inner side surface of the upper lifting slider 11, and the bottom end of the connecting rod 9 is rotatably connected to the lower hinge seat. A support wheel 5 is provided at the top of the opposite sides of the two first beam bodies 4-1, and the outer end of the calibration rod 6 is rotatably installed between the top ends of the two first beam bodies 4-1.
在校准杆6受到压力向下摆动的过程中,上升降滑块11通过在升降槽10内位移,提高校准杆6摆动时的稳定性,使得校准杆6稳定的向下摆动。具体地,第二梁体4-2在高度方向上滑动安装在滑架3上,且第二梁体4-2与滑架3之间设置有用于控制支撑梁4高度的抬升油缸。When the calibration rod 6 is swung downward under pressure, the upper lifting slide block 11 moves in the lifting slot 10 to improve the stability of the calibration rod 6 during the swing, so that the calibration rod 6 can swing downward stably. Specifically, the second beam body 4-2 is slidably mounted on the slide 3 in the height direction, and a lifting cylinder for controlling the height of the support beam 4 is provided between the second beam body 4-2 and the slide 3.
进一步地,弹性支撑杆8的底端设置有与升降槽10滑动配合的下升降滑块12,下升降滑块12上螺纹穿设有升降丝杆13,升降丝杆13转动安装在第二梁体4-2上,且下升降滑块12位于升降槽10内的最低位置时,校准杆6呈收纳在支撑梁4内侧方向的状态。下升降滑块12与上升降滑块11的配合使得弹性支撑杆8能够稳定的在两个第一梁体4-1之间做升降运动。而通过操作升降丝杆13即可调整弹性支撑杆8在支撑梁4上所在的高度。Furthermore, the bottom end of the elastic support rod 8 is provided with a lower lifting slider 12 that is slidably matched with the lifting groove 10, and a lifting screw 13 is threaded through the lower lifting slider 12. The lifting screw 13 is rotatably installed on the second beam body 4-2, and when the lower lifting slider 12 is located at the lowest position in the lifting groove 10, the calibration rod 6 is stored in the inner side of the support beam 4. The cooperation between the lower lifting slider 12 and the upper lifting slider 11 enables the elastic support rod 8 to stably perform lifting and lowering movements between the two first beam bodies 4-1. The height of the elastic support rod 8 on the support beam 4 can be adjusted by operating the lifting screw 13.
具体地,通过旋转升降丝杆13使得弹性支撑杆8在支撑梁4内向上位移,可利用弹性支撑杆8对连接杆9的支撑作用,调整初始状态下校准杆6的内侧端向上倾斜的角度,当校准杆6的内侧端向上倾斜的角度越大时,夹体宽度方向上的两侧的校准杆6的内侧端之间的初始距离越大,越容易吊机下放船体骨架时使得船体骨架底部的纵梁进入两侧校准杆6之间的间隙内。而通过旋转升降丝杆13使得弹性支撑杆8在支撑梁4内向下位移,利用弹性支撑杆8对连接杆9的拉力作用,可使得校准杆6的内侧端向下转动,进而能够将校准杆6调节至与支撑梁4之间夹角最小的收纳状态。Specifically, by rotating the lifting screw 13 to displace the elastic support rod 8 upward in the support beam 4, the supporting effect of the elastic support rod 8 on the connecting rod 9 can be used to adjust the upward tilt angle of the inner side end of the calibration rod 6 in the initial state. When the upward tilt angle of the inner side end of the calibration rod 6 is larger, the initial distance between the inner side ends of the calibration rod 6 on both sides in the width direction of the clamp body is larger, and it is easier to make the longitudinal beam at the bottom of the hull frame enter the gap between the calibration rods 6 on both sides when the crane lowers the hull frame. By rotating the lifting screw 13 to displace the elastic support rod 8 downward in the support beam 4, the inner side end of the calibration rod 6 can be rotated downward by the pulling force of the elastic support rod 8 on the connecting rod 9, so that the calibration rod 6 can be adjusted to the storage state with the smallest angle between it and the support beam 4.
其中,架体1顶部的前后两侧均设置有横向滑轨14,滑架3的底端与横向滑轨14滑动配合,两个滑架3上螺纹连接有转动安装在架体1上的横向丝杆15,且滑架3的底端设置有锁紧螺栓16,架体1上设置有多个锁紧孔17,锁紧螺栓16通过连接锁紧孔17将滑架3固定在调整后的位置。具体地,通过旋转横向丝杆15使得两个滑架3相对运动或相背运动,可调整两个滑架3之间的距离,同时,也可调整两侧校准杆6内侧端之间的距离,以适配于不同船体骨架底端纵梁的宽度。在滑架3的位置调整之后,利用锁紧螺栓16与锁紧孔17的配合,可辅助横向丝杆15更好的固定滑架3在架体1宽度方向上的位置。防止横向丝杆15出现滑丝的状况,更好的保护横向丝杆15。Among them, transverse slide rails 14 are provided on both the front and rear sides of the top of the frame body 1, and the bottom end of the slide 3 is slidably matched with the transverse slide rails 14. The two slides 3 are threadedly connected with transverse screw rods 15 rotatably mounted on the frame body 1, and the bottom end of the slide 3 is provided with locking bolts 16. The frame body 1 is provided with a plurality of locking holes 17, and the locking bolts 16 fix the slide 3 in the adjusted position by connecting the locking holes 17. Specifically, by rotating the transverse screw rod 15 to make the two slides 3 move relative to each other or move away from each other, the distance between the two slides 3 can be adjusted, and at the same time, the distance between the inner ends of the calibration rods 6 on both sides can also be adjusted to adapt to the width of the longitudinal beams at the bottom end of different hull frames. After the position of the slide 3 is adjusted, the locking bolts 16 and the locking holes 17 can be used to assist the transverse screw rod 15 to better fix the position of the slide 3 in the width direction of the frame body 1. The transverse screw rod 15 is prevented from slipping and better protected.
校准杆6包括第一杆体6-1和第二杆体6-2,第一杆体6-1的外侧端转动连接在两个第一梁体4-1部的顶端之间,第二杆体6-2的外侧端能够滑动的从第一杆体6-1的内侧端插入其内部,内顶轮7转动安装在第二杆体6-2的内侧端上,第一杆体6-1的外部套设有管套,管套底端安装有上铰接座,且连接杆9的顶端转动连接上铰接座,第一杆体6-1与第二杆体6-2之间设置有用于调整校准杆6长度的杆长度调整结构。通过如此设置,可在滑架3位置不变的情况下,也即是根据船体骨架的实际形状保障支撑轮5稳定的支撑在船体骨架两侧底面的状态下,可单独调整校准杆6的长度,达到调整架体1两侧校准杆6相对端之间的距离,以更好的适配船体骨架底部的不同宽度纵梁的情况。The calibration rod 6 includes a first rod body 6-1 and a second rod body 6-2, the outer end of the first rod body 6-1 is rotatably connected between the top ends of the two first beam bodies 4-1, the outer end of the second rod body 6-2 can be slidably inserted from the inner end of the first rod body 6-1 into the interior thereof, the inner top wheel 7 is rotatably mounted on the inner end of the second rod body 6-2, the outer sleeve of the first rod body 6-1 is provided with a pipe sleeve, the bottom end of the pipe sleeve is provided with an upper hinge seat, and the top end of the connecting rod 9 is rotatably connected to the upper hinge seat, and a rod length adjustment structure for adjusting the length of the calibration rod 6 is provided between the first rod body 6-1 and the second rod body 6-2. By such a configuration, the length of the calibration rod 6 can be adjusted separately when the position of the slide 3 remains unchanged, that is, when the support wheel 5 is stably supported on the bottom surfaces of both sides of the hull frame according to the actual shape of the hull frame, so as to adjust the distance between the opposite ends of the calibration rod 6 on both sides of the frame 1, so as to better adapt to the different widths of the longitudinal beams at the bottom of the hull frame.
进一步地,杆长度调整结构包括固定棘齿条18和活动棘齿条19,其中,固定棘齿条18在第二杆体6-2的表面设置有两个,且两个固定棘齿条18呈对称分布,活动棘齿条19在第一杆体6-1上设置有两个,且两个活动棘齿条19呈对称分布,活动棘齿条19在径向能够位移的安装在第一杆体6-1上,活动棘齿条19的外侧设置有顶板20,顶板20能够在径向位移的安装在第一杆体6-1上,且顶板20通过向内位移使得活动棘齿条19与固定棘齿条18啮合并锁止第二杆体6-2。Furthermore, the rod length adjustment structure includes a fixed ratchet bar 18 and a movable ratchet bar 19, wherein two fixed ratchet bars 18 are arranged on the surface of the second rod body 6-2, and the two fixed ratchet bars 18 are symmetrically distributed, and two movable ratchet bars 19 are arranged on the first rod body 6-1, and the two movable ratchet bars 19 are symmetrically distributed, and the movable ratchet bar 19 is installed on the first rod body 6-1 in a radially displaceable manner, and a top plate 20 is arranged on the outer side of the movable ratchet bar 19, and the top plate 20 can be installed on the first rod body 6-1 in a radially displaceable manner, and the top plate 20 moves inward to make the movable ratchet bar 19 mesh with the fixed ratchet bar 18 and lock the second rod body 6-2.
具体而言,可通过操作顶板20在第一个杆体上向外位移,使得活动棘齿条19与固定棘齿条18分离,可调整第二杆体6-2从第一杆体6-1内伸出的长度,达到调整校准杆6长度的效果。之后,通过操作顶板20在第一杆体6-1上向内位移并固定,使得活动棘齿条19与固定棘齿条18啮合,此时,将第二杆体6-2锁止在第一杆体6-1上,达到对校准杆6长度固定的效果。Specifically, the top plate 20 can be operated to move outward on the first rod body, so that the movable ratchet bar 19 is separated from the fixed ratchet bar 18, and the length of the second rod body 6-2 extending from the first rod body 6-1 can be adjusted to achieve the effect of adjusting the length of the calibration rod 6. Afterwards, the top plate 20 can be operated to move inward on the first rod body 6-1 and fixed, so that the movable ratchet bar 19 is engaged with the fixed ratchet bar 18. At this time, the second rod body 6-2 is locked on the first rod body 6-1, so as to achieve the effect of fixing the length of the calibration rod 6.
活动棘齿条19包括套板19-1、套槽19-2、齿牙19-3和外伸弹簧19-4,其中,套板19-1滑动安装在第一杆体6-1上,且套板19-1的两端连接有支撑弹簧19-5,套槽19-2等距开设在套板19-1上,且套槽19-2对应于每个齿牙19-3均设置一个,齿牙19-3滑动设置在套槽19-2内,外伸弹簧19-4设置在套槽19-2内,且外伸弹簧19-4用于将齿牙19-3外顶,顶板20包括主板体20-1及垂直设置在主板体20-1上的副板体20-2,顶板20通过向内位移使得副板体20-2的内侧端通过贯穿套槽19-2抵接在齿牙19-3的外侧将齿牙19-3锁止。The movable ratchet bar 19 includes a sleeve plate 19-1, a sleeve groove 19-2, a tooth 19-3 and an extension spring 19-4, wherein the sleeve plate 19-1 is slidably mounted on the first rod body 6-1, and support springs 19-5 are connected to both ends of the sleeve plate 19-1, the sleeve grooves 19-2 are equidistantly arranged on the sleeve plate 19-1, and one sleeve groove 19-2 is arranged corresponding to each tooth 19-3, the tooth 19-3 is slidably arranged in the sleeve groove 19-2, the extension spring 19-4 is arranged in the sleeve groove 19-2, and the extension spring 19-4 is used to push the tooth 19-3 outward, the top plate 20 includes a main plate body 20-1 and a sub-plate body 20-2 vertically arranged on the main plate body 20-1, and the top plate 20 is displaced inward so that the inner end of the sub-plate body 20-2 abuts against the outer side of the tooth 19-3 through the sleeve groove 19-2 to lock the tooth 19-3.
具体地,当顶板20在第一杆体6-1上位于其位移方向上的最外侧位置时,齿牙19-3被外伸弹簧19-4支撑,套板19-1被支撑弹簧19-5支撑,此时,直接向内拉动第二杆体6-2时,固定棘齿条18通过套槽19-2内挤压齿牙19-3可越过齿牙19-3,以此,可较为方便的增加校准杆6的长度。且在第二杆体6-2从第一杆体6-1内移出的同时,齿牙19-3在外伸弹簧19-4的作用下保持在外伸状态,具有防止第二杆体6-2收缩至第一杆体6-1内的功能。Specifically, when the top plate 20 is located at the outermost position on the first rod 6-1 in the displacement direction, the teeth 19-3 are supported by the extension spring 19-4, and the sleeve plate 19-1 is supported by the support spring 19-5. At this time, when the second rod 6-2 is directly pulled inward, the fixed ratchet bar 18 can pass over the teeth 19-3 by squeezing the teeth 19-3 in the sleeve groove 19-2, thereby conveniently increasing the length of the calibration rod 6. When the second rod 6-2 is moved out of the first rod 6-1, the teeth 19-3 are kept in the extended state under the action of the extension spring 19-4, which has the function of preventing the second rod 6-2 from shrinking into the first rod 6-1.
更具体地,套槽19-2的外侧内壁面开设有用于副板体20-2穿过的通槽,且副板体20-2内侧端的两侧呈凸起状态,使得顶板20在第一杆体6-1上向外位移至最外位置的过程中,副板体20-2先与齿牙19-3分离,使得齿牙19-3被外伸弹簧19-4支撑,之后,副板体20-2向外拉动套板19-1,套板19-1压缩支撑弹簧19-5,且被外伸弹簧19-4支撑的齿牙19-3与固定齿牙19-3分离,此时,可向内挤压第二杆体6-2,达到将校准杆6的长度缩短的功能。More specifically, the outer inner wall surface of the sleeve groove 19-2 is provided with a through groove for the auxiliary plate body 20-2 to pass through, and the two sides of the inner end of the auxiliary plate body 20-2 are in a convex state, so that when the top plate 20 moves outward to the outermost position on the first rod body 6-1, the auxiliary plate body 20-2 is first separated from the tooth 19-3, so that the tooth 19-3 is supported by the outward spring 19-4, and then the auxiliary plate body 20-2 pulls the sleeve plate 19-1 outward, the sleeve plate 19-1 compresses the supporting spring 19-5, and the tooth 19-3 supported by the outward spring 19-4 is separated from the fixed tooth 19-3. At this time, the second rod body 6-2 can be squeezed inward to shorten the length of the calibration rod 6.
进一步地,第一杆体6-1内设置有蓄力弹簧21,蓄力弹簧21与第二杆体6-2的外侧端连接,用于为第二杆体6-2提供伸出第一杆体6-1的弹性力,且副板体20-2抵接在齿牙19-3上时将齿牙19-3锁止在伸出套槽19-2的状态,且副板体20-2运动至套槽19-2内腔最外侧位置时,蓄力弹簧21使得第二杆体6-2不断伸出第一杆体6-1以保持内顶轮7接触在船体骨架上的状态。Furthermore, a force storage spring 21 is arranged in the first rod body 6-1, and the force storage spring 21 is connected to the outer end of the second rod body 6-2, and is used to provide the second rod body 6-2 with elastic force to extend out of the first rod body 6-1, and when the auxiliary plate body 20-2 abuts against the tooth 19-3, the tooth 19-3 is locked in a state of extending out of the sleeve groove 19-2, and when the auxiliary plate body 20-2 moves to the outermost position of the inner cavity of the sleeve groove 19-2, the force storage spring 21 enables the second rod body 6-2 to continuously extend out of the first rod body 6-1 to keep the inner top wheel 7 in contact with the hull frame.
更进一步地,主板体20-1上开设有引导槽22,引导槽22内设置有引导杆23,主板体20-1的远离第一杆体6-1的一侧面开设有条形槽24,条形槽24内设置有能够沿第一杆体6-1长度方向位移的移动板25,引导杆23固定设置在移动板25上,且两个移动板25的外侧端固定连接有套设在第一杆体6-1外的滑环26,滑环26的外侧端面与支撑梁4之间设置有引导结构,其中:当校准杆6呈内侧端向上倾斜状态时,引导结构使得移动板25位于最外侧位置,且引导杆23通过引导槽22使得副板体20-2支撑在齿牙19-3的外侧面上;当校准杆6呈水平状态及内侧端向下倾斜状态时,引导结构使得移动板25位于最内侧位置,且引导杆23通过引导槽22使得副板体20-2与齿牙19-3分离。Furthermore, a guide groove 22 is provided on the main body 20-1, and a guide rod 23 is provided in the guide groove 22. A strip groove 24 is provided on a side of the main body 20-1 away from the first rod body 6-1, and a movable plate 25 capable of moving along the length direction of the first rod body 6-1 is provided in the strip groove 24. The guide rod 23 is fixedly provided on the movable plate 25, and the outer ends of the two movable plates 25 are fixedly connected with a slip ring 26 sleeved outside the first rod body 6-1, and the outer end surface of the slip ring 26 is connected to the support A guiding structure is arranged between the support beams 4, wherein: when the calibration rod 6 is in a state where the inner end is tilted upward, the guiding structure enables the movable plate 25 to be located at the outermost position, and the guiding rod 23 supports the auxiliary plate body 20-2 on the outer surface of the tooth 19-3 through the guiding groove 22; when the calibration rod 6 is in a horizontal state and the inner end is tilted downward, the guiding structure enables the movable plate 25 to be located at the innermost position, and the guiding rod 23 separates the auxiliary plate body 20-2 from the tooth 19-3 through the guiding groove 22.
通过作出如上设置,在校准杆6受到船体骨架的压力从内侧端向上倾斜的状态转动至水平状态过程中,齿牙19-3呈被副板体20-2支撑的状态,此时,齿牙19-3无法向套槽19-2内收缩,固定棘齿条18被固定棘齿条18锁止,第二杆体6-2在伸缩方向被锁止在第一杆体6-1上,使得校准杆6整体长度保持不变,以保障校准杆6能够稳定的校正被下放的船体骨架。而当船体骨架被校准时,也即是校准杆6呈水平状态时,引导结构使得副板体20-2位于套槽19-2内腔的最外侧位置,此时,副板体20-2与齿牙19-3呈分离状态,且齿牙19-3被外伸弹簧19-4支撑,第二杆体6-2的内侧端通过内顶轮7被船体骨架底部的纵梁侧面支撑。之后,随着船体骨架的继续下放,校准杆6呈内侧端向下摆动的状态,而在此过程中,第二杆体6-2在蓄力弹簧21的作用下不断从第一杆体6-1的内侧端伸出,以保持内顶轮7始终接触的船体骨架底部的纵梁侧面上。此外,在第二杆体6-2伸出的同时,活动棘齿条19与固定棘齿条18的配合具有防止第二杆体6-2向第一杆体6-1内收缩的功能,进而,可在船体骨架从被校正后的状态至下落在支撑轮5顶部状态的过程中,校准杆6通过不断伸出并在收缩方向被锁止的状态,防止船体骨架发生偏移,进而,确保船体骨架放置到支撑轮5上时保持校正后的状态。By making the above arrangement, when the calibration rod 6 is rotated from the upward tilted state of the inner end to the horizontal state under the pressure of the hull frame, the teeth 19-3 are supported by the auxiliary plate 20-2. At this time, the teeth 19-3 cannot shrink into the sleeve groove 19-2, the fixed ratchet bar 18 is locked by the fixed ratchet bar 18, and the second rod 6-2 is locked on the first rod 6-1 in the telescopic direction, so that the overall length of the calibration rod 6 remains unchanged to ensure that the calibration rod 6 can stably correct the lowered hull frame. When the hull frame is calibrated, that is, when the calibration rod 6 is in a horizontal state, the guide structure makes the auxiliary plate 20-2 located at the outermost position of the inner cavity of the sleeve groove 19-2. At this time, the auxiliary plate 20-2 and the teeth 19-3 are separated, and the teeth 19-3 are supported by the outward spring 19-4. The inner end of the second rod 6-2 is supported by the longitudinal beam side of the bottom of the hull frame through the inner top wheel 7. Afterwards, as the hull frame continues to be lowered, the calibration rod 6 is in a state where the inner end swings downward, and during this process, the second rod 6-2 is continuously extended from the inner end of the first rod 6-1 under the action of the force storage spring 21 to keep the inner top wheel 7 always in contact with the longitudinal beam side of the bottom of the hull frame. In addition, when the second rod 6-2 is extended, the cooperation between the movable ratchet bar 19 and the fixed ratchet bar 18 has the function of preventing the second rod 6-2 from shrinking into the first rod 6-1. Therefore, in the process of the hull frame changing from the calibrated state to the state of falling on the top of the support wheel 5, the calibration rod 6 can prevent the hull frame from shifting by continuously extending and being locked in the shrinking direction, thereby ensuring that the hull frame remains in the calibrated state when it is placed on the support wheel 5.
具体而言,引导槽22包括倾斜槽及水平槽,当引导杆23在倾斜槽内向船体骨架一侧位移时,也即是向内侧位移时,会将主板体20-1向第一杆体6-1中心推动,使得副板体20-2支撑齿牙19-3在伸出套槽19-2的状态,防止齿牙19-3向套槽19-2内位移,在第二杆体6-2的伸出和回缩方向将其锁止在第一杆体6-1上。之后,引导杆23从倾斜槽内运动至水平槽中。Specifically, the guide groove 22 includes an inclined groove and a horizontal groove. When the guide rod 23 moves toward one side of the hull frame in the inclined groove, that is, moves inward, the main plate 20-1 is pushed toward the center of the first rod 6-1, so that the auxiliary plate 20-2 supports the teeth 19-3 in the state of extending out of the sleeve groove 19-2, preventing the teeth 19-3 from moving into the sleeve groove 19-2, and locking the teeth 19-3 on the first rod 6-1 in the extension and retraction direction of the second rod 6-2. Afterwards, the guide rod 23 moves from the inclined groove to the horizontal groove.
反之,当引导杆23从水平槽进入倾斜槽并继续向远离船体骨架的一侧位移时,驱动主板体20-1朝远离第一杆体6-1中心的方向位移,此时,主板体20-1会带动副板体20-2脱离齿牙19-3,当引导杆23向外位移至倾斜槽远离水平槽的端部时,支撑弹簧19-5被压缩,主板体20-1通过外伸弹簧19-4带动齿牙19-3呈与固定棘齿牙19-3分离的状态,此状态下,可随意内外抽动第二杆体6-2。On the contrary, when the guide rod 23 enters the inclined groove from the horizontal groove and continues to move toward the side away from the hull frame, the main plate body 20-1 is driven to move in the direction away from the center of the first rod body 6-1. At this time, the main plate body 20-1 will drive the sub-plate body 20-2 to disengage from the teeth 19-3. When the guide rod 23 moves outward to the end of the inclined groove away from the horizontal groove, the support spring 19-5 is compressed, and the main plate body 20-1 drives the teeth 19-3 to be separated from the fixed ratchet teeth 19-3 through the outward spring 19-4. In this state, the second rod body 6-2 can be pulled inward and outward at will.
其中,引导结构包括轨道杆27和轨道板28,轨道杆27的内侧端连接在滑环26上,轨道杆27的外侧端滑动设置在轨道板28上,且轨道板28固定安装在支撑梁4的顶端。具体地,校准杆6在摆动的过程中,轨道杆27在轨道板28上位移,当校准杆6呈内侧端向上倾斜的状态时,轨道板28通过限制轨道杆27在校准杆6长度方向上的位置,使得副板体20-2支撑齿牙19-3,保持校准杆6整体长度不变。当校准杆6呈水平状态时,轨道板28使得轨道杆27呈向外位移后的状态,此时,副板体20-2位于套槽19-2内腔的最外侧位置,此时,齿牙19-3被外伸弹簧19-4支撑,且齿牙19-3呈与固定棘齿轮啮合的状态。The guide structure includes a track rod 27 and a track plate 28, wherein the inner end of the track rod 27 is connected to the slip ring 26, and the outer end of the track rod 27 is slidably arranged on the track plate 28, and the track plate 28 is fixedly installed on the top of the support beam 4. Specifically, during the swinging process of the calibration rod 6, the track rod 27 is displaced on the track plate 28. When the calibration rod 6 is in a state where the inner end is tilted upward, the track plate 28 limits the position of the track rod 27 in the length direction of the calibration rod 6, so that the auxiliary plate body 20-2 supports the teeth 19-3, and keeps the overall length of the calibration rod 6 unchanged. When the calibration rod 6 is in a horizontal state, the track plate 28 makes the track rod 27 in a state after being displaced outward. At this time, the auxiliary plate body 20-2 is located at the outermost position of the inner cavity of the sleeve groove 19-2. At this time, the teeth 19-3 are supported by the outward spring 19-4, and the teeth 19-3 are in a state of meshing with the fixed ratchet gear.
轨道板28上开设有轨道槽,轨道槽顺着校准杆6向下摆动的方向依次包括上圆弧段、外导向段和下圆弧段。轨道杆27的外侧端设置有在轨道槽内运动的外导杆,当校准杆6从内侧端向上倾斜的状态摆动至水平状态过程中,外导杆由上至下的经过上圆弧段和外导向段并运动至外导向段的中部,此时,引导杆23位于引导槽22的倾斜槽的中间位置,副板体20-2运动至套槽19-2内腔的最外侧位置,齿牙19-3被外伸弹簧19-4支撑,且齿牙19-3呈在外伸弹簧19-4作用下与固定棘齿条18啮合的状态。而当校准杆6的内侧端摆动至朝下倾斜状态时,外导杆进入下圆弧段中,此时,引导杆23位于引导槽22的倾斜槽远离水平槽的一端,而副板体20-2通过外拉套槽19-2内腔的外侧壁面,使得套板19-1向外侧移动至最外侧位置,且支撑弹簧19-5被压缩,此时,齿牙19-3被外伸弹簧19-4支撑至伸出套板19-1的状态,且齿牙19-3呈与固定棘齿条18分离的状态。A track groove is provided on the track plate 28, and the track groove includes an upper arc segment, an outer guide segment and a lower arc segment in sequence along the downward swing direction of the calibration rod 6. The outer end of the track rod 27 is provided with an outer guide rod that moves in the track groove. When the calibration rod 6 swings from the upward tilted state of the inner end to the horizontal state, the outer guide rod passes through the upper arc segment and the outer guide segment from top to bottom and moves to the middle of the outer guide segment. At this time, the guide rod 23 is located in the middle position of the inclined groove of the guide groove 22, and the auxiliary plate body 20-2 moves to the outermost position of the inner cavity of the sleeve groove 19-2. The teeth 19-3 are supported by the extension spring 19-4, and the teeth 19-3 are in a state of meshing with the fixed ratchet bar 18 under the action of the extension spring 19-4. When the inner end of the calibration rod 6 swings to a downward tilted state, the outer guide rod enters the lower arc section. At this time, the guide rod 23 is located at the end of the inclined groove of the guide groove 22 away from the horizontal groove, and the auxiliary plate body 20-2 passes through the outer wall of the inner cavity of the outer pull sleeve groove 19-2, so that the sleeve plate 19-1 moves outward to the outermost position, and the support spring 19-5 is compressed. At this time, the tooth 19-3 is supported by the outward extension spring 19-4 to the state of extending out of the sleeve plate 19-1, and the tooth 19-3 is separated from the fixed ratchet bar 18.
在使用过程中,在校准杆6支撑船体骨架且船体骨架被支撑轮5支撑后,可控制滑架3在架体1上向外侧位移,此时,支撑轮5在船体骨架的斜面上向外位移,以此,实现不断下放船体骨架使得其下落至安装基础上。During use, after the calibration rod 6 supports the hull frame and the hull frame is supported by the support wheel 5, the slide 3 can be controlled to move outward on the frame 1. At this time, the support wheel 5 moves outward on the inclined surface of the hull frame, thereby continuously lowering the hull frame so that it falls onto the installation foundation.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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