CN117525208B - A film fixing device for photovoltaic module processing - Google Patents

A film fixing device for photovoltaic module processing Download PDF

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CN117525208B
CN117525208B CN202311649497.5A CN202311649497A CN117525208B CN 117525208 B CN117525208 B CN 117525208B CN 202311649497 A CN202311649497 A CN 202311649497A CN 117525208 B CN117525208 B CN 117525208B
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plate
blowing plate
adhesive film
groups
sliding
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CN117525208A (en
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徐志群
孙彬
丁兴国
董晓婷
惠建刚
王建平
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Guangzhou Gaojing Solar Energy Technology Co ltd
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Guangzhou Gaojing Solar Energy Technology Co ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/807Double-glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets

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Abstract

本发明涉及胶膜铺设技术领域,具体的说是一种用于光伏组件加工的胶膜固定装置,包括固定架,所述固定架的上方设有用于输送玻璃及胶膜的输送带,所述胶膜铺设在玻璃上表面,所述输送带通过输送辊进行驱动,所述输送带的下方设有固定安装在固定架上的支撑架,所述支撑架上方设有若干组电动液压伸缩杆;本发明相比传统烙铁点焊,电子点焊在高温情况下都会破坏胶膜,使胶膜损伤;其次相比传统烙铁点焊、电子点焊,不会产生点焊的烟雾;而且相比传统烙铁点焊,不会灼伤或烫伤到操作员工;本发明也不会影响组件可靠性;可减少胶膜在流水线上流动时胶膜的偏移,减少胶膜的返修。

The present invention relates to the technical field of adhesive film laying, and specifically to an adhesive film fixing device for photovoltaic module processing, comprising a fixing frame, a conveyor belt for conveying glass and adhesive film is arranged above the fixing frame, the adhesive film is laid on the upper surface of the glass, the conveyor belt is driven by a conveyor roller, a support frame fixedly installed on the fixing frame is arranged below the conveyor belt, and a plurality of groups of electric hydraulic telescopic rods are arranged above the support frame; compared with traditional soldering iron spot welding, electronic spot welding will destroy the adhesive film under high temperature conditions and damage the adhesive film; secondly, compared with traditional soldering iron spot welding and electronic spot welding, no spot welding smoke is generated; and compared with traditional soldering iron spot welding, no burns or scalds are caused to the operating staff; the present invention will not affect the reliability of the module; the deviation of the adhesive film when the adhesive film flows on the assembly line can be reduced, and the rework of the adhesive film can be reduced.

Description

一种用于光伏组件加工的胶膜固定装置A film fixing device for photovoltaic module processing

技术领域Technical Field

本发明涉及胶膜铺设技术领域,具体涉及一种用于光伏组件加工的胶膜固定装置。The invention relates to the technical field of adhesive film laying, and in particular to an adhesive film fixing device used for photovoltaic module processing.

背景技术Background technique

双玻组件胶膜铺设是光伏组件重要工序,目前行业内的胶膜铺设采用直接铺设,中间点焊铺设,两头点焊铺设三种方法,直接铺设虽没损伤胶膜,但很容易引起胶膜在玻璃面上的偏移;中间点焊和两头点焊铺设要损伤胶膜从而才把胶膜固定在玻璃面上,因此提出一种用于光伏组件加工的胶膜固定装置,采用红外加热技术固定胶膜位置的方式,让铺设后的胶膜能很好吸附在玻璃面上,不会引起偏移或鼓包现象。Laying adhesive film for double-glass modules is an important process of photovoltaic modules. Currently, there are three methods for laying adhesive film in the industry: direct laying, middle spot welding laying, and two-end spot welding laying. Although direct laying does not damage the adhesive film, it is easy to cause the adhesive film to shift on the glass surface; middle spot welding and two-end spot welding laying will damage the adhesive film so as to fix the adhesive film on the glass surface. Therefore, a film fixing device for photovoltaic module processing is proposed, which uses infrared heating technology to fix the position of the adhesive film so that the laid film can be well adsorbed on the glass surface without causing shifting or bulging.

发明内容Summary of the invention

针对现有技术中的问题,本发明提供了一种用于光伏组件加工的胶膜固定装置,让铺设后的胶膜能很好吸附在玻璃面上,不会引起偏移或鼓包现象。In view of the problems in the prior art, the present invention provides a film fixing device for photovoltaic module processing, so that the laid film can be well adsorbed on the glass surface without causing deviation or bulging.

本发明解决其技术问题所采用的技术方案是一种用于光伏组件加工的胶膜固定装置,包括固定架,所述固定架的上方设有用于输送玻璃及胶膜的输送带,所述胶膜铺设在玻璃上表面,所述输送带通过输送辊进行驱动,所述输送带的下方设有固定安装在固定架上的支撑架,所述支撑架上方设有若干组电动液压伸缩杆,若干组所述电动液压伸缩杆的输出端固定连接有支撑板,所述支撑板上部设有红外加热器,所述红外加热器用于对胶膜进行加热。The technical solution adopted by the present invention to solve its technical problem is a film fixing device for photovoltaic module processing, comprising a fixing frame, a conveyor belt for conveying glass and film is provided above the fixing frame, the film is laid on the upper surface of the glass, the conveyor belt is driven by a conveyor roller, a support frame fixedly installed on the fixing frame is provided below the conveyor belt, a plurality of groups of electric hydraulic telescopic rods are provided above the support frame, the output ends of the plurality of groups of the electric hydraulic telescopic rods are fixedly connected to a support plate, an infrared heater is provided on the upper part of the support plate, and the infrared heater is used to heat the film.

通过采用上述技术方案,依靠输送带将对玻璃进行输送,玻璃输送到一定位置后,启动红外加热器开关,红外加热器透过玻璃给胶膜加热,在设置好的温度和时间内停止加热并自动关闭红外加热器,此时加热后的胶膜并未熔溶,在自然冷却的情况下可以牢固的吸附在玻璃面上,起固定胶膜的作用,胶膜并未被损伤;By adopting the above technical solution, the glass is transported by the conveyor belt. After the glass is transported to a certain position, the infrared heater switch is started, and the infrared heater heats the film through the glass. The heating is stopped and the infrared heater is automatically turned off at the set temperature and time. At this time, the heated film is not melted, and can be firmly adsorbed on the glass surface under natural cooling, playing the role of fixing the film, and the film is not damaged;

依靠电动液压伸缩杆可以对红外加热器的高度进行调节,以此便于根据实际使用情况来对红外加热器的高度调节;The height of the infrared heater can be adjusted by the electric hydraulic telescopic rod, so that the height of the infrared heater can be adjusted according to the actual use situation;

本发明相比传统烙铁点焊,电子点焊在高温情况下都会破坏胶膜,使胶膜损伤;其次相比传统烙铁点焊、电子点焊,不会产生点焊的烟雾;而且相比传统烙铁点焊,不会灼伤或烫伤到操作员工;本发明也不会影响组件可靠性;可减少胶膜在流水线上流动时胶膜的偏移,减少胶膜的返修。Compared with traditional soldering iron spot welding and electronic spot welding, the present invention destroys the adhesive film under high temperature conditions and causes damage to the adhesive film; secondly, compared with traditional soldering iron spot welding and electronic spot welding, no spot welding smoke is generated; and compared with traditional soldering iron spot welding, no burns or scalds are caused to the operating staff; the present invention also does not affect the reliability of the components; and the deviation of the adhesive film when it flows on the assembly line can be reduced, thereby reducing the rework of the adhesive film.

具体的,所述固定架的两侧均连接有滑动支撑结构,两组滑动支撑结构之间滑动连接有预热结构,所述滑动支撑结构均包括第一固定块和第二固定块,所述第一固定块、第二固定块之间均设有水平设置的移动杆,所述移动杆为亲磁性,两组所述移动杆之间滑动连接有预热结构,所述预热结构位于输送带的上方,所述第一固定块、第二固定块均通过连接杆与固定架外侧固定连接,所述输送带外表面均匀分布有挤压杆,所述挤压杆的上端设有斜面。Specifically, sliding support structures are connected to both sides of the fixed frame, and a preheating structure is slidably connected between the two groups of sliding support structures. The sliding support structures include a first fixed block and a second fixed block. A horizontally arranged moving rod is provided between the first fixed block and the second fixed block. The moving rod is magnetic-friendly. A preheating structure is slidably connected between the two groups of moving rods. The preheating structure is located above the conveyor belt. The first fixed block and the second fixed block are fixedly connected to the outer side of the fixed frame through a connecting rod. Extrusion rods are evenly distributed on the outer surface of the conveyor belt, and an inclined surface is provided at the upper end of the extrusion rod.

通过采用上述技术方案,将胶膜铺设在玻璃上表面,输送带转动时带动玻璃进行移动,输送带转动到一定位置后,输送带上安装的挤压杆与预热结构一侧挤压结构,并带动预热结构移动,此时预热结构位于玻璃的上方,依靠预热结构提前对玻璃上表面铺设的胶膜进行预热,便于后续红外加热器对其进行加热,提高加工效率;By adopting the above technical solution, the adhesive film is laid on the upper surface of the glass, and the conveyor belt drives the glass to move when it rotates. After the conveyor belt rotates to a certain position, the extrusion rod installed on the conveyor belt squeezes the structure on one side of the preheating structure and drives the preheating structure to move. At this time, the preheating structure is located above the glass. The adhesive film laid on the upper surface of the glass is preheated in advance by relying on the preheating structure, which is convenient for subsequent infrared heaters to heat it, thereby improving processing efficiency.

当挤压杆带动预热结构移动时,依靠移动杆便于预热结构在第一固定块与第二固定块之间滑动;当预热结构通过移动杆与第二固定块一侧挤压接触时,此时完成对胶膜的预热。When the extrusion rod drives the preheating structure to move, the moving rod facilitates the preheating structure to slide between the first fixed block and the second fixed block; when the preheating structure is squeezed and contacted with one side of the second fixed block through the moving rod, the preheating of the film is completed.

具体的,所述预热结构包括吹风板,所述吹风板内部设有空腔,所述空腔内设有加热丝,所述吹风板的下表面设有若干组出风孔,所述出风孔朝向输送带,所述吹风板两端均设有贯穿设置的滑动槽,所述移动杆穿过滑动槽并与滑动槽滑动连接,所述吹风板的一侧设有进气接头,所述进气接头与空腔内部连通;Specifically, the preheating structure includes a blowing plate, a cavity is provided inside the blowing plate, a heating wire is provided in the cavity, a plurality of groups of air outlet holes are provided on the lower surface of the blowing plate, the air outlet holes face the conveyor belt, sliding grooves are provided through both ends of the blowing plate, the moving rod passes through the sliding groove and is slidably connected to the sliding groove, an air inlet joint is provided on one side of the blowing plate, and the air inlet joint is communicated with the inside of the cavity;

所述滑动槽内设有复位移动结构,所述复位移动结构便于带动吹风板复位移动,所述吹风板外侧设有驱动结构,所述驱动结构用于驱动吹风板复位移动。A reset movement structure is arranged in the sliding groove, and the reset movement structure facilitates driving the blowing plate to reset and move. A driving structure is arranged on the outer side of the blowing plate, and the driving structure is used to drive the blowing plate to reset and move.

通过采用上述技术方案,依靠进气接头与气源连接;输送带转动到一定位置后,此时吹风板位于一组玻璃上方,依靠挤压杆与吹风板的一侧挤压接触,并带动吹风板在移动杆上滑动,依靠滑动槽的作用可以提高吹风板的移动稳定性以及便捷性;By adopting the above technical solution, the air inlet joint is connected to the air source; after the conveyor belt rotates to a certain position, the blowing plate is located above a group of glass, and the extrusion rod is pressed and contacted with one side of the blowing plate, and the blowing plate is driven to slide on the moving rod, and the movement stability and convenience of the blowing plate can be improved by the action of the sliding groove;

吹风板移动时,气体通过进气接头进入到空腔内,并依靠加热丝对空腔内部加热,气体最终通过出风孔排出,并吹向一组玻璃的上表面,对玻璃上表面铺设的胶膜进行预热,便于后续红外加热器对其进行加热,提高加工效率;并且,依靠出风孔垂直向胶膜吹风,也能够提高胶膜铺设在玻璃上的稳定性,避免玻璃和胶膜同步移动时发生错位的情况,以此进一步保证胶膜固定的效果;When the blowing plate moves, the gas enters the cavity through the air inlet joint, and heats the inside of the cavity by the heating wire. The gas is finally discharged through the air outlet and blown to the upper surface of a group of glass, preheating the film laid on the upper surface of the glass, making it easier for the subsequent infrared heater to heat it and improve the processing efficiency; and, by blowing air vertically to the film through the air outlet, the stability of the film laid on the glass can be improved, avoiding the misalignment when the glass and the film move synchronously, thereby further ensuring the effect of film fixation;

当吹风板移动到一定位置后,吹风板的一侧与第二固定块挤压接触,依靠第二固定块使吹风板无法继续移动,同时依靠挤压杆的上端设有的倾斜面,对吹风板进行挤压,使吹风板进行上移,当吹风板上移后,依靠滑动槽内设有的复位移动结构,便于驱动结构带动吹风板复位,并便于对下一组胶膜进行预热,以此提高使用便捷性以及生产效率。When the blowing plate moves to a certain position, one side of the blowing plate is squeezed and contacted with the second fixed block, and the second fixed block prevents the blowing plate from moving further. At the same time, the blowing plate is squeezed by the inclined surface on the upper end of the squeezing rod, so that the blowing plate moves upward. After the blowing plate moves up, the reset moving structure in the sliding groove makes it convenient for the driving structure to drive the blowing plate to reset, and facilitates the preheating of the next group of adhesive films, thereby improving ease of use and production efficiency.

具体的,所述复位移动结构包括两组设置在滑动槽内的第一开槽、第二开槽,两组所述第一开槽位于滑动槽的内壁上方,所述第一开槽内转动连接有第一磁性滚轮,所述第一磁性滚轮与移动杆的上表面磁性吸附,所述移动杆与第一磁性滚轮滚动连接,所述滑动槽内壁上部设有按压开关,所述按压开关用于控制加热丝以及进气接头的工作,初始状态下移动杆的上表面与按压开关挤压接触以开启加热丝以及进气接头的进气;Specifically, the reset moving structure includes two groups of first slots and second slots arranged in the sliding slot, the two groups of the first slots are located above the inner wall of the sliding slot, a first magnetic roller is rotatably connected in the first slot, the first magnetic roller is magnetically adsorbed to the upper surface of the moving rod, the moving rod is rollingly connected to the first magnetic roller, a press switch is provided on the upper part of the inner wall of the sliding slot, the press switch is used to control the operation of the heating wire and the air intake joint, and in the initial state, the upper surface of the moving rod is squeezed and contacted with the press switch to turn on the air intake of the heating wire and the air intake joint;

两组所述第二开槽位于滑动槽的内壁下方,所述第二开槽内转动连接有第二磁性滚轮,所述第二磁性滚轮与移动杆的下表面磁性吸附,所述移动杆与第二磁性滚轮滚动连接,所述第一固定块的上方均设有倾斜设置的挤压板。The two groups of the second slots are located below the inner wall of the sliding slot. A second magnetic roller is rotatably connected in the second slot. The second magnetic roller is magnetically adsorbed to the lower surface of the moving rod. The moving rod is rollingly connected to the second magnetic roller. An inclined extrusion plate is provided above the first fixed block.

通过采用上述技术方案,驱动结构带动吹风板复位后,依靠挤压板对吹风板进行挤压,带动吹风板再次下移,吹风板下移时,移动杆的下表面与第二磁性滚轮脱离,同时移动杆的上表面与第一磁性滚轮磁性吸附,当移动杆与第一磁性滚轮磁性吸附时吹风板恢复至初始状态,移动杆的上表面与按压开关挤压接触,并开启加热丝以及进气接头的进气,后续再次依靠输送带上的挤压杆带动吹风板进行移动;吹风板移动时,第一磁性滚轮与移动杆上表面滚动接触,并提高吹风板的移动稳定性,同时依靠吹风板和玻璃的同步移动对胶膜进行预热;By adopting the above technical scheme, after the driving structure drives the blowing plate to reset, the blowing plate is squeezed by the squeezing plate to drive the blowing plate to move down again. When the blowing plate moves down, the lower surface of the moving rod is separated from the second magnetic roller, and the upper surface of the moving rod is magnetically adsorbed to the first magnetic roller. When the moving rod is magnetically adsorbed to the first magnetic roller, the blowing plate returns to its initial state, and the upper surface of the moving rod is squeezed and contacted with the push switch, and the air intake of the heating wire and the air intake joint is turned on. Subsequently, the blowing plate is driven to move by the squeezing rod on the conveyor belt again. When the blowing plate moves, the first magnetic roller rolls and contacts with the upper surface of the moving rod, and improves the movement stability of the blowing plate, and at the same time, the adhesive film is preheated by the synchronous movement of the blowing plate and the glass.

当吹风板移动到一定位置后,吹风板的一侧与第二固定块挤压接触,同时依靠挤压杆对吹风板进行挤压,使吹风板进行上移,当吹风板上移后,移动杆与第一磁性滚轮脱离,并不再对按压开关进行挤压,此时关闭加热丝以及进气接头,能有效的减少能耗;When the blowing plate moves to a certain position, one side of the blowing plate is pressed and contacted with the second fixed block, and the blowing plate is pressed by the pressing rod to move the blowing plate upward. When the blowing plate moves upward, the moving rod is separated from the first magnetic roller and no longer presses the pressing switch. At this time, the heating wire and the air inlet joint are turned off, which can effectively reduce energy consumption.

当吹风板上移时,移动杆与第二开槽内的第二磁性滚轮磁性吸附,并依靠驱动结构带动吹风板复位移动,吹风板复位移动到一定位置后,依靠挤压板对吹风板进行挤压,使吹风板下移,吹风板下移后,移动杆与第二磁性滚轮脱离,并与第一开槽内的第一磁性滚轮磁性吸附,同时挤压按压开关,打开加热丝以及进气接头的进气,此时可以再次对下一组胶膜进行预热;When the blowing plate moves up, the moving rod is magnetically attracted to the second magnetic roller in the second slot, and the driving structure drives the blowing plate to reset and move. After the blowing plate is reset and moved to a certain position, the blowing plate is squeezed by the squeezing plate to move the blowing plate downward. After the blowing plate moves downward, the moving rod is separated from the second magnetic roller and magnetically attracted to the first magnetic roller in the first slot. At the same time, the pressing switch is squeezed to turn on the air intake of the heating wire and the air intake joint. At this time, the next group of adhesive films can be preheated again.

需要指出的,本发明所述的吹风板初始状态下与第一固定块一侧挤压接触。It should be pointed out that the blowing plate of the present invention is in compression contact with one side of the first fixing block in an initial state.

具体的,所述驱动结构包括两组气弹簧,两组所述气弹簧的固定端均通过固定杆与固定架的外侧固定连接,两组所述气弹簧的输出端均固定连接有滑板,所述吹风板靠近第二固定块的一侧设有两组与滑板相对应的支撑轮,所述支撑轮与滑板一侧挤压接触。Specifically, the driving structure includes two groups of gas springs, the fixed ends of the two groups of gas springs are fixedly connected to the outer side of the fixed frame through fixed rods, the output ends of the two groups of gas springs are fixedly connected to skateboards, and two groups of support wheels corresponding to the skateboards are provided on the side of the blowing plate close to the second fixed block, and the support wheels are in extrusion contact with one side of the skateboard.

通过采用上述技术方案,输送带上的挤压杆带吹风板移动时,吹风板一侧设有的支撑轮与滑板挤压接触,并挤压滑板,滑板挤压时带动气弹簧进行挤压蓄力,当吹风板移动到极限后,依靠挤压杆带动吹风板上移,吹风板上移时,依靠支撑轮与滑板的一侧挤压接触,提高吹风板的上移稳定性,当吹风板上移完成后,此时挤压杆不再对吹风板进行挤压,同时依靠气弹簧的复位效果带动滑板进行复位移动,滑板移动时挤压支撑轮,以此带动吹风板进行复位移动,当吹风板复位移动到一定位置后,依靠第一固定块上设有的挤压板对吹风板进行挤压,使吹风板下移,并便于对下一组胶膜进行预热,以此完成吹风板的往复移动效果。By adopting the above technical scheme, when the extrusion rod on the conveyor belt moves with the blowing plate, the supporting wheel provided on one side of the blowing plate is in squeezing contact with the slide plate and squeezes the slide plate. When the slide plate is squeezed, the gas spring is driven to squeeze and accumulate force. When the blowing plate moves to the limit, the blowing plate is driven to move up by relying on the extrusion rod. When the blowing plate moves up, it relies on the supporting wheel to squeeze and contact with one side of the slide plate, thereby improving the upward stability of the blowing plate. When the blowing plate is completed to move up, the extrusion rod no longer squeezes the blowing plate, and at the same time relies on the reset effect of the gas spring to drive the slide plate to reset and move. When the slide plate moves, it squeezes the supporting wheel, thereby driving the blowing plate to reset and move. When the blowing plate is reset to a certain position, the extrusion plate provided on the first fixed block is used to squeeze the blowing plate, so that the blowing plate moves down, and it is convenient to preheat the next group of adhesive films, thereby completing the reciprocating movement effect of the blowing plate.

具体的,若干组所述出风孔包括第一出风孔和第二出风孔,所述吹风板内设有可调吹风结构,所述可调吹风结构包括设置在吹风板内部的调节板,所述调节板位于加热丝的下方,所述调节板与空腔内壁下表面滑动连接,所述调节板上设有贯穿设置的第一通孔、第二通孔,所述调节板初始状态下第一通孔与第一出风孔相对应,并且第二通孔与第二出风孔交错。Specifically, several groups of air outlet holes include a first air outlet hole and a second air outlet hole, an adjustable blowing structure is provided in the blowing plate, the adjustable blowing structure includes an adjustment plate arranged inside the blowing plate, the adjustment plate is located below the heating wire, the adjustment plate is slidably connected to the lower surface of the inner wall of the cavity, a first through hole and a second through hole are provided on the adjustment plate, and in the initial state of the adjustment plate, the first through hole corresponds to the first air outlet hole, and the second through hole is staggered with the second air outlet hole.

通过采用上述技术方案,当吹风板和玻璃同步移动时对玻璃上表面铺设的胶膜进行预热,依靠调节板可以对胶膜的预热位置调节;吹风板移动时,依靠调节板上的第一通孔与第一出风孔相对应,使气体通过第一通孔以及第一出风孔对胶膜指定区域进行预热,进一步的提高预热效果,而由于第二通孔与第二出风孔交错,气体则不会通过第二出风孔排出;By adopting the above technical solution, when the blowing plate and the glass move synchronously, the adhesive film laid on the upper surface of the glass is preheated, and the preheating position of the adhesive film can be adjusted by the adjustment plate; when the blowing plate moves, the first through hole on the adjustment plate corresponds to the first air outlet, so that the gas passes through the first through hole and the first air outlet to preheat the designated area of the adhesive film, further improving the preheating effect, and because the second through hole and the second air outlet are staggered, the gas will not be discharged through the second air outlet;

调节板移动后,第一通孔与第一出风孔相交错,以此关闭第一出风孔的出风,而随着调节板的移动,第二通孔会与第二出风孔相对应,此时气体会通过第二出风孔排出,以此对胶膜的另一侧指定区域进行预热,提高预热效果,便于根据实际使用情况来对胶膜的指定区域进行预热;After the adjustment plate moves, the first through hole intersects with the first air outlet, thereby closing the air outlet of the first air outlet. As the adjustment plate moves, the second through hole corresponds to the second air outlet, and the gas is discharged through the second air outlet, thereby preheating the designated area on the other side of the film, improving the preheating effect, and facilitating preheating the designated area of the film according to actual use conditions.

需要指出的是,本发明所述的调节板在使用时,需要配合两组红外加热器进行使用;在对一组指定区域预热完成时,配合一组红外加热器对该指定区域的胶膜进行加热,并且同时也切换至另一组指定区域的预热工作,在对另一组指定区域预热完成后,配合另一组红外加热器对其胶膜指定区域进行加热,以此提高使用便捷性。It should be pointed out that the adjustment plate described in the present invention needs to be used in conjunction with two groups of infrared heaters when in use; when preheating of one group of designated areas is completed, one group of infrared heaters is used to heat the adhesive film in the designated area, and at the same time, the preheating work of another group of designated areas is also switched. After preheating of the other group of designated areas is completed, another group of infrared heaters is used to heat the designated areas of the adhesive film, thereby improving convenience of use.

具体的,所述吹风板内部设有连通槽,所述连通槽的一端与空腔连通,所述连通槽的另一端与一组滑动槽连通,所述调节板的上表面固定连接滑动杆的一端,一组所述移动杆远离气弹簧的一侧设有梯形槽,所述梯形槽位于移动杆靠近第一固定块的一侧,所述滑动杆远离调节板的一端穿过连通槽并与梯形槽滑动连接,所述滑动杆远离调节板的一端设有倾斜向下的导向斜面,所述连通槽内固定连接有复位弹簧的一端,所述复位弹簧的另一端与滑动杆的外侧固定连接。Specifically, a connecting groove is provided inside the blowing plate, one end of the connecting groove is connected to the cavity, and the other end of the connecting groove is connected to a group of sliding grooves. The upper surface of the adjusting plate is fixedly connected to one end of the sliding rod, and a trapezoidal groove is provided on the side of the moving rod away from the gas spring, and the trapezoidal groove is located on the side of the moving rod close to the first fixed block, and one end of the sliding rod away from the adjusting plate passes through the connecting groove and is slidably connected to the trapezoidal groove, and one end of the sliding rod away from the adjusting plate is provided with a guide slope inclined downward, one end of the return spring is fixedly connected to the connecting groove, and the other end of the return spring is fixedly connected to the outer side of the sliding rod.

通过采用上述技术方案,吹风板移动时,滑动杆的一端穿过连通槽并与移动杆的梯形槽滑动连接,此时第一通孔与第一出风孔相对应;当吹风板移动到移动杆的中部时,此时滑动杆的一端与梯形槽的一侧挤压接触,并对滑动杆进行挤压,使滑动杆在连通槽内移动,滑动杆移动时挤压复位弹簧,同时带动调节板进行移动,调节板移动后,第一通孔与第一出风孔相交错,而第二通孔与第二出风孔相对应,以此切换胶膜的加热区域;By adopting the above technical solution, when the blowing plate moves, one end of the sliding rod passes through the connecting groove and is slidably connected with the trapezoidal groove of the moving rod, and at this time the first through hole corresponds to the first air outlet; when the blowing plate moves to the middle of the moving rod, at this time one end of the sliding rod is pressed and contacted with one side of the trapezoidal groove, and the sliding rod is pressed to move the sliding rod in the connecting groove, and the reset spring is pressed when the sliding rod moves, and at the same time the adjustment plate is driven to move, and after the adjustment plate moves, the first through hole is staggered with the first air outlet, and the second through hole corresponds to the second air outlet, so as to switch the heating area of the film;

当吹风板移动到一定位置后,此时输送带上的挤压杆带动吹风板上移,此时滑动杆依靠复位弹簧的复位效果,使滑动杆恢复至初始状态,此时滑动杆位于移动杆的上方;When the blowing plate moves to a certain position, the extrusion rod on the conveyor belt drives the blowing plate to move up, and the sliding rod relies on the reset effect of the reset spring to restore the sliding rod to the initial state. At this time, the sliding rod is located above the moving rod;

当吹风板复位移动时,依靠第一固定块上的挤压板挤压吹风板下移,当吹风板下移时,依靠移动杆的上表面对滑动杆的倾斜面进行挤压,使滑动杆再次进入到连通槽内,同时对复位弹簧进行挤压蓄力,当吹风板下移至初始状态后,依靠复位弹簧的复位效果带动滑动杆进行复位,此时滑动杆复位移动至移动杆的梯形槽内,从而使调节板恢复至初始状态,此时可以进行下一组胶膜的预热,进一步的提高使用便捷性。When the blowing plate is reset, the extrusion plate on the first fixed block is used to squeeze the blowing plate downward. When the blowing plate moves downward, the upper surface of the moving rod is used to squeeze the inclined surface of the sliding rod, so that the sliding rod enters the connecting groove again, and the reset spring is squeezed and accumulated. When the blowing plate moves down to the initial state, the reset effect of the reset spring drives the sliding rod to reset. At this time, the sliding rod is reset and moved to the trapezoidal groove of the moving rod, thereby restoring the adjustment plate to its initial state. At this time, the next group of adhesive films can be preheated, further improving the convenience of use.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明所述的一种用于光伏组件加工的胶膜固定装置,本发明相比传统烙铁点焊,电子点焊在高温情况下都会破坏胶膜,使胶膜损伤;其次相比传统烙铁点焊、电子点焊,不会产生点焊的烟雾;而且相比传统烙铁点焊,不会灼伤或烫伤到操作员工;本发明也不会影响组件可靠性;可减少胶膜在流水线上流动时胶膜的偏移,减少胶膜的返修。(1) The adhesive film fixing device for photovoltaic module processing described in the present invention, compared with traditional soldering iron spot welding, electronic spot welding under high temperature conditions will destroy the adhesive film and damage the adhesive film; secondly, compared with traditional soldering iron spot welding and electronic spot welding, no spot welding smoke will be generated; and compared with traditional soldering iron spot welding, no burns or scalds will be caused to the operating staff; the present invention will not affect the reliability of the module; it can reduce the deviation of the adhesive film when it flows on the assembly line, and reduce the rework of the adhesive film.

(2)本发明所述的一种用于光伏组件加工的胶膜固定装置,依靠出风孔垂直向胶膜吹风,能够提高胶膜铺设在玻璃上的稳定性,避免玻璃和胶膜同步移动时发生错位的情况,以此进一步保证胶膜固定的效果。(2) The adhesive film fixing device for photovoltaic module processing described in the present invention relies on the air outlet to blow air vertically to the adhesive film, which can improve the stability of the adhesive film laid on the glass and avoid misalignment when the glass and the adhesive film move synchronously, thereby further ensuring the effect of fixing the adhesive film.

(3)本发明所述的一种用于光伏组件加工的胶膜固定装置,吹风板移动时,气体通过进气接头进入到空腔内,并依靠加热丝对空腔内部加热,气体最终通过出风孔排出,并吹向一组玻璃的上表面,对玻璃上表面铺设的胶膜进行预热,便于后续红外加热器对其进行加热,提高使用便捷性以及生产效率。(3) In the adhesive film fixing device for photovoltaic module processing described in the present invention, when the blowing plate moves, gas enters the cavity through the air inlet joint and heats the inside of the cavity by relying on the heating wire. The gas is finally discharged through the air outlet and blown to the upper surface of a group of glass, thereby preheating the adhesive film laid on the upper surface of the glass, making it easier for the subsequent infrared heater to heat it, thereby improving ease of use and production efficiency.

(4)本发明所述的一种用于光伏组件加工的胶膜固定装置,通过对调节板进行移动,可以对胶膜的指定区域进行预热,提高预热效果,便于根据实际使用情况来对胶膜的指定区域进行预热。(4) The adhesive film fixing device for photovoltaic module processing described in the present invention can preheat a designated area of the adhesive film by moving an adjustment plate, thereby improving the preheating effect and facilitating preheating of the designated area of the adhesive film according to actual usage conditions.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明一种实施例的轴测图;FIG1 is an axonometric view of an embodiment of the present invention;

图2为本发明一种实施例的挤压杆连接结构示意图;FIG2 is a schematic diagram of an extruded rod connection structure according to an embodiment of the present invention;

图3为本发明一种实施例的驱动结构连接结构示意图;FIG3 is a schematic diagram of a driving structure connection structure according to an embodiment of the present invention;

图4为本发明一种实施例的俯视结构示意图;FIG4 is a schematic diagram of a top view of the structure of an embodiment of the present invention;

图5为本发明一种实施例的图2的A区域放大结构示意图;FIG5 is a schematic diagram of an enlarged structure of region A of FIG2 according to an embodiment of the present invention;

图6为本发明一种实施例的图3的B区域放大结构示意图;FIG6 is a schematic diagram of an enlarged structure of region B of FIG3 according to an embodiment of the present invention;

图7为本发明一种实施例的吹风板连接结构示意图;FIG7 is a schematic diagram of a blowing plate connection structure according to an embodiment of the present invention;

图8为本发明一种实施例的吹风板初始状态的滑动槽剖面结构示意图;FIG8 is a schematic diagram of a cross-sectional structure of a sliding groove of an air blowing plate in an initial state according to an embodiment of the present invention;

图9为本发明一种实施例的吹风板复位过程的滑动槽剖面结构示意图;9 is a schematic diagram of the cross-sectional structure of the sliding groove during the resetting process of the blowing plate according to an embodiment of the present invention;

图10为本发明一种实施例的空腔剖面结构示意图;FIG10 is a schematic diagram of a cavity cross-sectional structure according to an embodiment of the present invention;

图11为本发明一种实施例的调节板连接结构示意图;FIG11 is a schematic diagram of a connection structure of an adjustment plate according to an embodiment of the present invention;

图12为本发明一种实施例的图11的C区域放大结构示意图;FIG12 is a schematic diagram of an enlarged structure of the C region of FIG11 according to an embodiment of the present invention;

图13为本发明一种实施例的梯形槽结构示意图;FIG13 is a schematic diagram of a trapezoidal groove structure according to an embodiment of the present invention;

图中:1、固定架;2、输送带;3、支撑架;4、电动液压伸缩杆;5、支撑板;6、红外加热器;7、第一固定块;8、第二固定块;9、移动杆;10、挤压杆;11、吹风板;12、加热丝;13、出风孔;14、滑动槽;15、进气接头;16、第一开槽;17、第二开槽;18、第一磁性滚轮;19、按压开关;20、第二磁性滚轮;21、挤压板;22、气弹簧;23、滑板;24、支撑轮;25、第一出风孔;26、第二出风孔;27、调节板;28、第一通孔;29、第二通孔;30、连通槽;31、滑动杆;32、梯形槽;33、复位弹簧。In the figure: 1. fixed frame; 2. conveyor belt; 3. support frame; 4. electric hydraulic telescopic rod; 5. support plate; 6. infrared heater; 7. first fixed block; 8. second fixed block; 9. moving rod; 10. extrusion rod; 11. blowing plate; 12. heating wire; 13. air outlet; 14. sliding groove; 15. air inlet joint; 16. first slot; 17. second slot; 18. first magnetic roller; 19. push switch; 20. second magnetic roller; 21. extrusion plate; 22. gas spring; 23. slide plate; 24. support wheel; 25. first air outlet; 26. second air outlet; 27. adjustment plate; 28. first through hole; 29. second through hole; 30. connecting groove; 31. sliding rod; 32. trapezoidal groove; 33. reset spring.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

为了让铺设后的胶膜能很好吸附在玻璃面上,不会引起偏移或鼓包现象,作为本发明的一种实施例,如图1所示,本发明所述的一种用于光伏组件加工的胶膜固定装置,包括固定架1,所述固定架1的上方设有用于输送玻璃及胶膜的输送带2,所述胶膜铺设在玻璃上表面,所述输送带2通过输送辊进行驱动,所述输送带2的下方设有固定安装在固定架1上的支撑架3,所述支撑架3上方设有若干组电动液压伸缩杆4,若干组所述电动液压伸缩杆4的输出端固定连接有支撑板5,所述支撑板5上部设有红外加热器6,所述红外加热器6用于对胶膜进行加热。In order to allow the laid adhesive film to be well adsorbed on the glass surface without causing deviation or bulging, as an embodiment of the present invention, as shown in Figure 1, a film fixing device for photovoltaic module processing described in the present invention includes a fixing frame 1, and a conveyor belt 2 for conveying glass and adhesive film is provided above the fixing frame 1. The adhesive film is laid on the upper surface of the glass, and the conveyor belt 2 is driven by a conveyor roller. A support frame 3 fixedly installed on the fixing frame 1 is provided below the conveyor belt 2, and a plurality of groups of electric hydraulic telescopic rods 4 are provided above the support frame 3. The output ends of the plurality of groups of the electric hydraulic telescopic rods 4 are fixedly connected to a support plate 5. An infrared heater 6 is provided on the upper part of the support plate 5, and the infrared heater 6 is used to heat the adhesive film.

在使用时,依靠输送带2将对玻璃进行输送,玻璃输送到一定位置后,启动红外加热器6开关,红外加热器6透过玻璃给胶膜加热,在设置好的温度和时间内停止加热并自动关闭红外加热器6,此时加热后的胶膜并未熔溶,在自然冷却的情况下可以牢固的吸附在玻璃面上,起固定胶膜的作用,胶膜并未被损伤;When in use, the glass is transported by the conveyor belt 2. After the glass is transported to a certain position, the infrared heater 6 is turned on. The infrared heater 6 heats the adhesive film through the glass. The heating stops at the set temperature and time and the infrared heater 6 is automatically turned off. At this time, the heated adhesive film is not melted. Under the condition of natural cooling, it can be firmly adsorbed on the glass surface to fix the adhesive film without being damaged.

依靠电动液压伸缩杆4可以对红外加热器6的高度进行调节,以此便于根据实际使用情况来对红外加热器6的高度调节;The height of the infrared heater 6 can be adjusted by the electric hydraulic telescopic rod 4, so as to facilitate the height adjustment of the infrared heater 6 according to the actual use situation;

本发明相比传统烙铁点焊,电子点焊在高温情况下都会破坏胶膜,使胶膜损伤;其次相比传统烙铁点焊、电子点焊,不会产生点焊的烟雾;而且相比传统烙铁点焊,不会灼伤或烫伤到操作员工;本发明也不会影响组件可靠性;可减少胶膜在流水线上流动时胶膜的偏移,减少胶膜的返修。Compared with traditional soldering iron spot welding and electronic spot welding, the present invention destroys the adhesive film under high temperature conditions and causes damage to the adhesive film; secondly, compared with traditional soldering iron spot welding and electronic spot welding, no spot welding smoke is generated; and compared with traditional soldering iron spot welding, no burns or scalds are caused to the operating staff; the present invention also does not affect the reliability of the components; and the deviation of the adhesive film when it flows on the assembly line can be reduced, thereby reducing the rework of the adhesive film.

为了便于对胶膜进行预热,示例性的,如图2、图3、图4所示,本发明还包括,所述固定架1的两侧均连接有滑动支撑结构,两组滑动支撑结构之间滑动连接有预热结构,所述滑动支撑结构均包括第一固定块7和第二固定块8,所述第一固定块7、第二固定块8之间均设有水平设置的移动杆9,所述移动杆9为亲磁性,两组所述移动杆9之间滑动连接有预热结构,所述预热结构位于输送带2的上方,所述第一固定块7、第二固定块8均通过连接杆与固定架1外侧固定连接,所述输送带2外表面均匀分布有挤压杆10,所述挤压杆10的上端设有斜面。In order to facilitate the preheating of the adhesive film, exemplarily, as shown in Figures 2, 3 and 4, the present invention also includes that sliding support structures are connected to both sides of the fixed frame 1, and a preheating structure is slidably connected between the two groups of sliding support structures. The sliding support structures include a first fixed block 7 and a second fixed block 8, and a horizontally arranged moving rod 9 is provided between the first fixed block 7 and the second fixed block 8. The moving rod 9 is magnetic-friendly, and a preheating structure is slidably connected between the two groups of the moving rods 9. The preheating structure is located above the conveyor belt 2, and the first fixed block 7 and the second fixed block 8 are fixedly connected to the outer side of the fixed frame 1 through a connecting rod, and extrusion rods 10 are evenly distributed on the outer surface of the conveyor belt 2, and the upper end of the extrusion rod 10 is provided with an inclined surface.

在使用时,将胶膜铺设在玻璃上表面,输送带2转动时带动玻璃进行移动,输送带2转动到一定位置后,输送带2上安装的挤压杆10与预热结构一侧挤压结构,并带动预热结构移动,此时预热结构位于玻璃的上方,依靠预热结构提前对玻璃上表面铺设的胶膜进行预热,便于后续红外加热器6对其进行加热,提高加工效率;When in use, the adhesive film is laid on the upper surface of the glass, and the conveyor belt 2 drives the glass to move when it rotates. After the conveyor belt 2 rotates to a certain position, the extrusion rod 10 installed on the conveyor belt 2 squeezes the structure on one side of the preheating structure and drives the preheating structure to move. At this time, the preheating structure is located above the glass. The adhesive film laid on the upper surface of the glass is preheated in advance by relying on the preheating structure, which is convenient for the subsequent infrared heater 6 to heat it, thereby improving the processing efficiency;

当挤压杆10带动预热结构移动时,依靠移动杆9便于预热结构在第一固定块7与第二固定块8之间滑动;当预热结构通过移动杆9与第二固定块8一侧挤压接触时,此时完成对胶膜的预热。When the extrusion rod 10 drives the preheating structure to move, the moving rod 9 facilitates the preheating structure to slide between the first fixed block 7 and the second fixed block 8; when the preheating structure is squeezed and contacted with one side of the second fixed block 8 through the moving rod 9, the preheating of the film is completed.

为了进一步保证胶膜固定的效果,示例性的,如图2、图3、图7、图10所示,本发明还包括,所述预热结构包括吹风板11,所述吹风板11内部设有空腔,所述空腔内设有加热丝12,所述吹风板11的下表面设有若干组出风孔13,所述出风孔13朝向输送带2,所述吹风板11两端均设有贯穿设置的滑动槽14,所述移动杆9穿过滑动槽14并与滑动槽14滑动连接,所述吹风板11的一侧设有进气接头15,所述进气接头15与空腔内部连通;In order to further ensure the effect of fixing the adhesive film, exemplarily, as shown in Figures 2, 3, 7 and 10, the present invention also includes that the preheating structure includes a blowing plate 11, a cavity is provided inside the blowing plate 11, a heating wire 12 is provided in the cavity, a plurality of groups of air outlet holes 13 are provided on the lower surface of the blowing plate 11, the air outlet holes 13 face the conveyor belt 2, sliding grooves 14 are provided through both ends of the blowing plate 11, the moving rod 9 passes through the sliding groove 14 and is slidably connected to the sliding groove 14, an air inlet joint 15 is provided on one side of the blowing plate 11, and the air inlet joint 15 is communicated with the inside of the cavity;

所述滑动槽14内设有复位移动结构,所述复位移动结构便于带动吹风板11复位移动,所述吹风板11外侧设有驱动结构,所述驱动结构用于驱动吹风板11复位移动。A reset movement structure is provided in the sliding groove 14, and the reset movement structure is convenient for driving the blowing plate 11 to reset and move. A driving structure is provided on the outer side of the blowing plate 11, and the driving structure is used to drive the blowing plate 11 to reset and move.

在使用时,依靠进气接头15与气源连接;输送带2转动到一定位置后,此时吹风板11位于一组玻璃上方,依靠挤压杆10与吹风板11的一侧挤压接触,并带动吹风板11在移动杆9上滑动,依靠滑动槽14的作用可以提高吹风板11的移动稳定性以及便捷性;When in use, the air inlet connector 15 is connected to the air source; after the conveyor belt 2 rotates to a certain position, the blowing plate 11 is located above a group of glass, and the extrusion rod 10 is pressed and contacted with one side of the blowing plate 11, and drives the blowing plate 11 to slide on the moving rod 9, and the sliding groove 14 can improve the moving stability and convenience of the blowing plate 11;

吹风板11移动时,气体通过进气接头15进入到空腔内,并依靠加热丝12对空腔内部加热,气体最终通过出风孔13排出,并吹向一组玻璃的上表面,对玻璃上表面铺设的胶膜进行预热,便于后续红外加热器6对其进行加热,提高加工效率;并且,依靠出风孔13垂直向胶膜吹风,也能够提高胶膜铺设在玻璃上的稳定性,避免玻璃和胶膜同步移动时发生错位的情况,以此进一步保证胶膜固定的效果;When the blowing plate 11 moves, the gas enters the cavity through the air inlet joint 15, and heats the inside of the cavity by relying on the heating wire 12. The gas is finally discharged through the air outlet 13 and blown to the upper surface of a group of glass, preheating the adhesive film laid on the upper surface of the glass, which is convenient for the subsequent infrared heater 6 to heat it, thereby improving the processing efficiency; and, by relying on the air outlet 13 to blow air vertically to the adhesive film, the stability of the adhesive film laid on the glass can also be improved, and the misalignment of the glass and the adhesive film when they move synchronously can be avoided, thereby further ensuring the effect of fixing the adhesive film;

当吹风板11移动到一定位置后,吹风板11的一侧与第二固定块8挤压接触,依靠第二固定块8使吹风板11无法继续移动,同时依靠挤压杆10的上端设有的倾斜面,对吹风板11进行挤压,使吹风板11进行上移,当吹风板11上移后,依靠滑动槽14内设有的复位移动结构,便于驱动结构带动吹风板11复位,并便于对下一组胶膜进行预热,以此提高使用便捷性以及生产效率。When the blowing plate 11 moves to a certain position, one side of the blowing plate 11 is squeezed and contacted with the second fixed block 8, and the second fixed block 8 prevents the blowing plate 11 from moving further. At the same time, the blowing plate 11 is squeezed by the inclined surface at the upper end of the squeezing rod 10, so that the blowing plate 11 moves upward. After the blowing plate 11 moves upward, the resetting moving structure provided in the sliding groove 14 facilitates the driving structure to drive the blowing plate 11 to reset, and facilitates the preheating of the next group of adhesive films, thereby improving ease of use and production efficiency.

为了进一步的提高吹风板11的移动稳定性以及使用便捷性,示例性的,如图3、图6、图7、图8、图9、图10所示,本发明还包括,所述复位移动结构包括两组设置在滑动槽14内的第一开槽16、第二开槽17,两组所述第一开槽16位于滑动槽14的内壁上方,所述第一开槽16内转动连接有第一磁性滚轮18,所述第一磁性滚轮18与移动杆9的上表面磁性吸附,所述移动杆9与第一磁性滚轮18滚动连接,所述滑动槽14内壁上部设有按压开关19,所述按压开关19用于控制带加热丝12以及进气接头15的工作,初始状态下移动杆9的上表面与按压开关19挤压接触以开启加热丝12以及进气接头15的进气;In order to further improve the movement stability and use convenience of the blowing plate 11, exemplarily, as shown in Figures 3, 6, 7, 8, 9 and 10, the present invention also includes that the reset movement structure includes two groups of first slots 16 and second slots 17 arranged in the sliding slot 14, the two groups of the first slots 16 are located above the inner wall of the sliding slot 14, a first magnetic roller 18 is rotatably connected in the first slot 16, the first magnetic roller 18 is magnetically adsorbed to the upper surface of the moving rod 9, the moving rod 9 is rollingly connected to the first magnetic roller 18, a press switch 19 is provided on the upper part of the inner wall of the sliding slot 14, the press switch 19 is used to control the operation of the heating wire 12 and the air intake joint 15, and in the initial state, the upper surface of the moving rod 9 is squeezed and contacted with the press switch 19 to turn on the air intake of the heating wire 12 and the air intake joint 15;

两组所述第二开槽17位于滑动槽14的内壁下方,所述第二开槽17内转动连接有第二磁性滚轮20,所述第二磁性滚轮20与移动杆9的下表面磁性吸附,所述移动杆9与第二磁性滚轮20滚动连接,所述第一固定块7的上方均设有倾斜设置的挤压板21。The two groups of the second slots 17 are located below the inner wall of the sliding slot 14. The second magnetic roller 20 is rotatably connected in the second slot 17. The second magnetic roller 20 is magnetically adsorbed to the lower surface of the moving rod 9. The moving rod 9 is rollingly connected to the second magnetic roller 20. An inclined extrusion plate 21 is provided above the first fixed block 7.

在使用时,驱动结构带动吹风板11复位后,依靠挤压板21对吹风板11进行挤压,带动吹风板11再次下移,吹风板11下移时,移动杆9的下表面与第二磁性滚轮20脱离,同时移动杆9的上表面与第一磁性滚轮18磁性吸附,当移动杆9与第一磁性滚轮18磁性吸附时吹风板11恢复至初始状态,移动杆9的上表面与按压开关19挤压接触,并开启加热丝12以及进气接头15的进气,后续再次依靠输送带2上的挤压杆10带动吹风板11进行移动;吹风板11移动时,第一磁性滚轮18与移动杆9上表面滚动接触,并提高吹风板11的移动稳定性,同时依靠吹风板11和玻璃的同步移动对胶膜进行预热;When in use, after the driving structure drives the blowing plate 11 to reset, the blowing plate 11 is squeezed by the squeezing plate 21, driving the blowing plate 11 to move downward again. When the blowing plate 11 moves downward, the lower surface of the moving rod 9 is separated from the second magnetic roller 20, and the upper surface of the moving rod 9 is magnetically adsorbed to the first magnetic roller 18. When the moving rod 9 is magnetically adsorbed to the first magnetic roller 18, the blowing plate 11 returns to its initial state, and the upper surface of the moving rod 9 is squeezed and contacted with the pressing switch 19, and the air intake of the heating wire 12 and the air intake joint 15 is turned on. Subsequently, the blowing plate 11 is driven to move by the squeezing rod 10 on the conveyor belt 2 again; when the blowing plate 11 moves, the first magnetic roller 18 rolls and contacts with the upper surface of the moving rod 9, and improves the moving stability of the blowing plate 11, and at the same time relies on the synchronous movement of the blowing plate 11 and the glass to preheat the adhesive film;

当吹风板11移动到一定位置后,吹风板11的一侧与第二固定块8挤压接触,同时依靠挤压杆10对吹风板11进行挤压,使吹风板11进行上移,当吹风板11上移后,移动杆9与第一磁性滚轮18脱离,并不再对按压开关19进行挤压,此时关闭加热丝12以及进气接头15,能有效的减少能耗;When the blowing plate 11 moves to a certain position, one side of the blowing plate 11 is pressed and contacted with the second fixed block 8, and the blowing plate 11 is pressed by the pressing rod 10 to move the blowing plate 11 upward. When the blowing plate 11 moves upward, the moving rod 9 is separated from the first magnetic roller 18 and no longer presses the pressing switch 19. At this time, the heating wire 12 and the air inlet joint 15 are turned off, which can effectively reduce energy consumption.

当吹风板11上移时,移动杆9与第二开槽17内的第二磁性滚轮20磁性吸附,并依靠驱动结构带动吹风板11复位移动,吹风板11复位移动到一定位置后,依靠挤压板21对吹风板11进行挤压,使吹风板11下移,吹风板11下移后,移动杆9与第二磁性滚轮20脱离,并与第一开槽16内的第一磁性滚轮18磁性吸附,同时挤压按压开关19,打开加热丝12以及进气接头15的进气,此时可以再次对下一组胶膜进行预热;When the blowing plate 11 moves upward, the moving rod 9 is magnetically attracted to the second magnetic roller 20 in the second slot 17, and the driving structure drives the blowing plate 11 to reset and move. After the blowing plate 11 resets and moves to a certain position, the squeezing plate 21 is used to squeeze the blowing plate 11 to move the blowing plate 11 downward. After the blowing plate 11 moves downward, the moving rod 9 is separated from the second magnetic roller 20, and is magnetically attracted to the first magnetic roller 18 in the first slot 16. At the same time, the pressing switch 19 is squeezed to turn on the air intake of the heating wire 12 and the air intake connector 15. At this time, the next group of adhesive films can be preheated again.

需要指出的,本发明所述的吹风板11初始状态下与第一固定块7一侧挤压接触。It should be pointed out that the blowing plate 11 of the present invention is in compression contact with one side of the first fixing block 7 in an initial state.

为了便于带动吹风板11进行复位移动,示例性的,如图2、图3、图4所示,本发明还包括,所述驱动结构包括两组气弹簧22,两组所述气弹簧22的固定端均通过固定杆与固定架1的外侧固定连接,两组所述气弹簧22的输出端均固定连接有滑板23,所述吹风板11靠近第二固定块8的一侧设有两组与滑板23相对应的支撑轮24,所述支撑轮24与滑板23一侧挤压接触。In order to facilitate the reset movement of the blowing plate 11, exemplarily, as shown in Figures 2, 3 and 4, the present invention also includes that the driving structure includes two groups of gas springs 22, and the fixed ends of the two groups of gas springs 22 are fixedly connected to the outer side of the fixed frame 1 through fixed rods, and the output ends of the two groups of gas springs 22 are fixedly connected to a slide plate 23, and the side of the blowing plate 11 close to the second fixed block 8 is provided with two groups of support wheels 24 corresponding to the slide plate 23, and the support wheels 24 are in extrusion contact with one side of the slide plate 23.

在使用时,输送带2上的挤压杆10带吹风板11移动时,吹风板11一侧设有的支撑轮24与滑板23挤压接触,并挤压滑板23,滑板23挤压时带动气弹簧22进行挤压蓄力,当吹风板11移动到极限后,依靠挤压杆10带动吹风板11上移,吹风板11上移时,依靠支撑轮24与滑板23的一侧挤压接触,提高吹风板11的上移稳定性,当吹风板11上移完成后,此时挤压杆10不再对吹风板11进行挤压,同时依靠气弹簧22的复位效果带动滑板23进行复位移动,滑板23移动时挤压支撑轮24,以此带动吹风板11进行复位移动,当吹风板11复位移动到一定位置后,依靠第一固定块7上设有的挤压板21对吹风板11进行挤压,使吹风板11下移,并便于对下一组胶膜进行预热,以此完成吹风板11的往复移动效果。When the sliding plate 23 moves, the supporting wheel 24 is pressed against the supporting wheel 24, thereby driving the blowing plate 11 to reset and move. When the blowing plate 11 is reset to a certain position, the blowing plate 11 is squeezed by the squeezing plate 21 provided on the first fixed block 7, so that the blowing plate 11 moves downward, and it is convenient to preheat the next group of adhesive films, thereby completing the reciprocating movement effect of the blowing plate 11.

为了便于根据实际使用情况来对胶膜的指定区域进行预热,示例性的,如图11、图12、图13所示,本发明还包括,若干组所述出风孔13包括第一出风孔25和第二出风孔26,所述吹风板11内设有可调吹风结构,所述可调吹风结构包括设置在吹风板11内部的调节板27,所述调节板27位于加热丝12的下方,所述调节板27与空腔内壁下表面滑动连接,所述调节板27上设有贯穿设置的第一通孔28、第二通孔29,所述调节板27初始状态下第一通孔28与第一出风孔25相对应,并且第二通孔29与第二出风孔26交错。In order to facilitate preheating of the designated area of the film according to actual usage conditions, exemplarily, as shown in Figures 11, 12 and 13, the present invention also includes that several groups of air outlet holes 13 include a first air outlet hole 25 and a second air outlet hole 26, and an adjustable blowing structure is provided in the blowing plate 11, and the adjustable blowing structure includes an adjustment plate 27 arranged inside the blowing plate 11, and the adjustment plate 27 is located below the heating wire 12, and the adjustment plate 27 is slidably connected to the lower surface of the inner wall of the cavity, and the adjustment plate 27 is provided with a first through hole 28 and a second through hole 29 that are penetrated, and in the initial state of the adjustment plate 27, the first through hole 28 corresponds to the first air outlet hole 25, and the second through hole 29 is staggered with the second air outlet hole 26.

在使用时,当吹风板11和玻璃同步移动时对玻璃上表面铺设的胶膜进行预热,依靠调节板27可以对胶膜的预热位置调节;吹风板11移动时,依靠调节板27上的第一通孔28与第一出风孔25相对应,使气体通过第一通孔28以及第一出风孔25对胶膜指定区域进行预热,进一步的提高预热效果,而由于第二通孔29与第二出风孔26交错,气体则不会通过第二出风孔26排出;When in use, when the blowing plate 11 and the glass move synchronously, the adhesive film laid on the upper surface of the glass is preheated, and the preheating position of the adhesive film can be adjusted by the adjusting plate 27; when the blowing plate 11 moves, the first through hole 28 on the adjusting plate 27 corresponds to the first air outlet 25, so that the gas passes through the first through hole 28 and the first air outlet 25 to preheat the designated area of the adhesive film, further improving the preheating effect, and because the second through hole 29 is staggered with the second air outlet 26, the gas will not be discharged through the second air outlet 26;

调节板27移动后,第一通孔28与第一出风孔25相交错,以此关闭第一出风孔25的出风,而随着调节板27的移动,第二通孔29会与第二出风孔26相对应,此时气体会通过第二出风孔26排出,以此对胶膜的另一侧指定区域进行预热,提高预热效果,便于根据实际使用情况来对胶膜的指定区域进行预热;After the adjustment plate 27 moves, the first through hole 28 intersects with the first air outlet 25, thereby closing the air outlet of the first air outlet 25, and as the adjustment plate 27 moves, the second through hole 29 corresponds to the second air outlet 26, and the gas is discharged through the second air outlet 26, thereby preheating the designated area on the other side of the film, improving the preheating effect, and facilitating the preheating of the designated area of the film according to actual use conditions;

需要指出的是,本发明所述的调节板27在使用时,需要配合两组红外加热器6进行使用;在对一组指定区域预热完成时,配合一组红外加热器6对该指定区域的胶膜进行加热,并且同时也切换至另一组指定区域的预热工作,在对另一组指定区域预热完成后,配合另一组红外加热器6对其胶膜指定区域进行加热,以此提高使用便捷性。It should be pointed out that the adjustment plate 27 described in the present invention needs to be used in conjunction with two groups of infrared heaters 6 when in use; when preheating of a group of designated areas is completed, one group of infrared heaters 6 is used to heat the adhesive film in the designated area, and at the same time, the preheating work of another group of designated areas is also switched. After preheating of another group of designated areas is completed, another group of infrared heaters 6 is used to heat the designated area of the adhesive film, thereby improving convenience of use.

为了进一步的提高调节板27使用便捷性,示例性的,如图11、图12、图13所示,本发明还包括,所述吹风板11内部设有连通槽30,所述连通槽30的一端与空腔连通,所述连通槽30的另一端与一组滑动槽14连通,所述调节板27的上表面固定连接滑动杆31的一端,一组所述移动杆9远离气弹簧22的一侧设有梯形槽32,所述梯形槽32位于移动杆9靠近第一固定块7的一侧,所述滑动杆31远离调节板27的一端穿过连通槽30并与梯形槽32滑动连接,所述滑动杆31远离调节板27的一端设有倾斜向下的导向斜面,所述连通槽30内固定连接有复位弹簧33的一端,所述复位弹簧33的另一端与滑动杆31的外侧固定连接。In order to further improve the ease of use of the adjustment plate 27, exemplarily, as shown in Figures 11, 12 and 13, the present invention also includes that a connecting groove 30 is provided inside the blowing plate 11, one end of the connecting groove 30 is connected to the cavity, and the other end of the connecting groove 30 is connected to a group of sliding grooves 14, the upper surface of the adjustment plate 27 is fixedly connected to one end of a sliding rod 31, a group of the moving rods 9 are provided with a trapezoidal groove 32 on one side away from the gas spring 22, the trapezoidal groove 32 is located on the side of the moving rod 9 close to the first fixed block 7, the end of the sliding rod 31 away from the adjusting plate 27 passes through the connecting groove 30 and is slidably connected to the trapezoidal groove 32, the end of the sliding rod 31 away from the adjusting plate 27 is provided with a guide slope inclined downward, one end of a reset spring 33 is fixedly connected in the connecting groove 30, and the other end of the reset spring 33 is fixedly connected to the outer side of the sliding rod 31.

在使用时,吹风板11移动时,滑动杆31的一端穿过连通槽30并与移动杆9的梯形槽32滑动连接,此时第一通孔28与第一出风孔25相对应;当吹风板11移动到移动杆9的中部时,此时滑动杆31的一端与梯形槽32的一侧挤压接触,并对滑动杆31进行挤压,使滑动杆31在连通槽30内移动,滑动杆31移动时挤压复位弹簧33,同时带动调节板27进行移动,调节板27移动后,第一通孔28与第一出风孔25相交错,而第二通孔29与第二出风孔26相对应,以此切换胶膜的加热区域;When in use, when the blowing plate 11 moves, one end of the sliding rod 31 passes through the connecting groove 30 and is slidably connected to the trapezoidal groove 32 of the moving rod 9, and at this time, the first through hole 28 corresponds to the first air outlet 25; when the blowing plate 11 moves to the middle of the moving rod 9, at this time, one end of the sliding rod 31 is pressed and contacted with one side of the trapezoidal groove 32, and the sliding rod 31 is pressed to move the sliding rod 31 in the connecting groove 30, and the sliding rod 31 squeezes the return spring 33 when it moves, and at the same time drives the adjustment plate 27 to move, and after the adjustment plate 27 moves, the first through hole 28 is staggered with the first air outlet 25, and the second through hole 29 corresponds to the second air outlet 26, so as to switch the heating area of the film;

当吹风板11移动到一定位置后,此时输送带2上的挤压杆10带动吹风板11上移,此时滑动杆31依靠复位弹簧33的复位效果,使滑动杆31恢复至初始状态,此时滑动杆31位于移动杆9的上方;When the blowing plate 11 moves to a certain position, the squeezing rod 10 on the conveyor belt 2 drives the blowing plate 11 to move upward, and the sliding rod 31 relies on the reset effect of the reset spring 33 to restore the sliding rod 31 to the initial state. At this time, the sliding rod 31 is located above the moving rod 9;

当吹风板11复位移动时,依靠第一固定块7上的挤压板21挤压吹风板11下移,当吹风板11下移时,依靠移动杆9的上表面对滑动杆31的倾斜面进行挤压,使滑动杆31再次进入到连通槽30内,同时对复位弹簧33进行挤压蓄力,当吹风板11下移至初始状态后,依靠复位弹簧33的复位效果带动滑动杆31进行复位,此时滑动杆31复位移动至移动杆9的梯形槽32内,从而使调节板27恢复至初始状态,此时可以进行下一组胶膜的预热,进一步的提高使用便捷性。When the blowing plate 11 is reset, the extrusion plate 21 on the first fixed block 7 is used to squeeze the blowing plate 11 downward. When the blowing plate 11 moves downward, the upper surface of the moving rod 9 is used to squeeze the inclined surface of the sliding rod 31, so that the sliding rod 31 enters the connecting groove 30 again, and the reset spring 33 is squeezed and accumulated. When the blowing plate 11 moves down to the initial state, the reset effect of the reset spring 33 drives the sliding rod 31 to reset. At this time, the sliding rod 31 is reset and moved to the trapezoidal groove 32 of the moving rod 9, so that the adjustment plate 27 is restored to the initial state. At this time, the next group of adhesive films can be preheated, further improving the convenience of use.

本发明一种实施例在使用时,将胶膜铺设在玻璃上表面,输送带2转动时带动玻璃进行移动,输送带2转动到一定位置后,依靠挤压杆10与吹风板11的一侧挤压接触,并带动吹风板11在移动杆9上滑动,依靠滑动槽14的作用可以提高吹风板11的移动稳定性以及便捷性;When an embodiment of the present invention is used, the adhesive film is laid on the upper surface of the glass, and the conveyor belt 2 drives the glass to move when it rotates. After the conveyor belt 2 rotates to a certain position, the extrusion rod 10 is pressed and contacted with one side of the blowing plate 11, and the blowing plate 11 is driven to slide on the moving rod 9. The sliding groove 14 can improve the movement stability and convenience of the blowing plate 11.

依靠进气接头15与气源连接,吹风板11移动时,气体通过进气接头15进入到空腔内,并依靠加热丝12对空腔内部加热,气体最终通过出风孔13排出,并吹向一组玻璃的上表面,对玻璃上表面铺设的胶膜进行预热,便于后续红外加热器6对其进行加热,提高加工效率;并且,依靠出风孔13垂直向胶膜吹风,也能够提高胶膜铺设在玻璃上的稳定性,避免玻璃和胶膜同步移动时发生错位的情况,以此进一步保证胶膜固定的效果;By connecting the air inlet connector 15 to the air source, when the blowing plate 11 moves, the gas enters the cavity through the air inlet connector 15, and heats the inside of the cavity by relying on the heating wire 12. The gas is finally discharged through the air outlet 13 and blown to the upper surface of a group of glass, so as to preheat the adhesive film laid on the upper surface of the glass, so as to facilitate the subsequent heating by the infrared heater 6, thereby improving the processing efficiency; and, by relying on the air outlet 13 to blow air vertically to the adhesive film, the stability of the adhesive film laid on the glass can also be improved, and the misalignment of the glass and the adhesive film when they move synchronously can be avoided, so as to further ensure the effect of fixing the adhesive film;

当吹风板11移动到一定位置后,吹风板11的一侧与第二固定块8挤压接触,依靠第二固定块8使吹风板11无法继续移动,同时依靠挤压杆10的上端设有的倾斜面,对吹风板11进行挤压,使吹风板11进行上移,当吹风板11上移后移动杆9与第一磁性滚轮18脱离,并不再对按压开关19进行挤压,此时关闭加热丝12以及进气接头15,能有效的减少能耗;When the blowing plate 11 moves to a certain position, one side of the blowing plate 11 is pressed and contacted with the second fixing block 8, and the blowing plate 11 cannot move further by relying on the second fixing block 8. At the same time, relying on the inclined surface provided on the upper end of the squeezing rod 10, the blowing plate 11 is squeezed to move the blowing plate 11 upward. When the blowing plate 11 moves upward, the moving rod 9 is separated from the first magnetic roller 18 and no longer squeezes the pressing switch 19. At this time, the heating wire 12 and the air inlet joint 15 are turned off, which can effectively reduce energy consumption.

当吹风板11上移完成后,此时挤压杆10不再对吹风板11进行挤压,同时依靠气弹簧22的复位效果带动滑板23进行复位移动,滑板23移动时挤压支撑轮24,以此带动吹风板11进行复位移动,当吹风板11复位移动到一定位置后,依靠第一固定块7上设有的挤压板21对吹风板11进行挤压,使吹风板11下移,吹风板11下移时,移动杆9的下表面与第二磁性滚轮20脱离,同时移动杆9的上表面与第一磁性滚轮18磁性吸附,当移动杆9与第一磁性滚轮18磁性吸附时吹风板11恢复至初始状态,移动杆9的上表面与按压开关19挤压接触,并开启加热丝12以及进气接头15的进气,此时可以再次对下一组胶膜进行预热;When the blowing plate 11 has finished moving up, the squeezing rod 10 no longer squeezes the blowing plate 11, and at the same time, the sliding plate 23 is driven to reset and move by relying on the reset effect of the gas spring 22. When the sliding plate 23 moves, it squeezes the supporting wheel 24, thereby driving the blowing plate 11 to reset and move. When the blowing plate 11 is reset and moved to a certain position, the squeezing plate 21 provided on the first fixed block 7 squeezes the blowing plate 11 to make the blowing plate 11 move downward. When the blowing plate 11 moves downward, the lower surface of the moving rod 9 is separated from the second magnetic roller 20, and the upper surface of the moving rod 9 is magnetically adsorbed by the first magnetic roller 18. When the moving rod 9 is magnetically adsorbed by the first magnetic roller 18, the blowing plate 11 returns to its initial state, and the upper surface of the moving rod 9 is squeezed and contacted with the pressing switch 19, and the air intake of the heating wire 12 and the air intake joint 15 is turned on. At this time, the next group of adhesive films can be preheated again.

在需要对胶膜的指定区域进行预热时,依靠调节板27可以对胶膜的预热位置调节,当吹风板11和玻璃同步移动时,对玻璃上表面铺设的胶膜进行预热,吹风板11移动时,滑动杆31的一端穿过连通槽30并与移动杆9的梯形槽32滑动连接,此时第一通孔28与第一出风孔25相对应使气体通过第一通孔28以及第一出风孔25对胶膜指定区域进行预热,进一步的提高预热效果,而由于第二通孔29与第二出风孔26交错,气体则不会通过第二出风孔26排出;When it is necessary to preheat the designated area of the adhesive film, the preheating position of the adhesive film can be adjusted by the adjusting plate 27. When the blowing plate 11 and the glass move synchronously, the adhesive film laid on the upper surface of the glass is preheated. When the blowing plate 11 moves, one end of the sliding rod 31 passes through the connecting groove 30 and is slidably connected with the trapezoidal groove 32 of the moving rod 9. At this time, the first through hole 28 corresponds to the first air outlet 25, so that the gas passes through the first through hole 28 and the first air outlet 25 to preheat the designated area of the adhesive film, further improving the preheating effect. Since the second through hole 29 is staggered with the second air outlet 26, the gas will not be discharged through the second air outlet 26.

当吹风板11移动到移动杆9的中部时,此时滑动杆31的一端与梯形槽32的一侧挤压接触,并对滑动杆31进行挤压,使滑动杆31在连通槽30内移动,滑动杆31移动时挤压复位弹簧33,同时带动调节板27进行移动,调节板27移动后,第一通孔28与第一出风孔25相交错,以此关闭第一出风孔25的出风,而随着调节板27的移动,第二通孔29会与第二出风孔26相对应,此时气体会通过第二出风孔26排出,以此对胶膜的另一侧指定区域进行预热,提高预热效果,便于根据实际使用情况来对胶膜的指定区域进行预热,以此切换胶膜的加热区域;When the blowing plate 11 moves to the middle of the moving rod 9, one end of the sliding rod 31 is pressed and contacted with one side of the trapezoidal groove 32, and the sliding rod 31 is pressed to move the sliding rod 31 in the connecting groove 30. When the sliding rod 31 moves, the return spring 33 is pressed, and the adjustment plate 27 is driven to move at the same time. After the adjustment plate 27 moves, the first through hole 28 is staggered with the first air outlet 25, so as to close the air outlet of the first air outlet 25. As the adjustment plate 27 moves, the second through hole 29 will correspond to the second air outlet 26. At this time, the gas will be discharged through the second air outlet 26, so as to preheat the designated area on the other side of the film, improve the preheating effect, and facilitate the preheating of the designated area of the film according to the actual use situation, so as to switch the heating area of the film.

当吹风板11复位移动时,依靠第一固定块7上的挤压板21挤压吹风板11下移,当吹风板11下移时,依靠移动杆9的上表面对滑动杆31的倾斜面进行挤压,使滑动杆31再次进入到连通槽30内,同时对复位弹簧33进行挤压蓄力,当吹风板11下移至初始状态后,依靠复位弹簧33的复位效果带动滑动杆31进行复位,此时滑动杆31复位移动至移动杆9的梯形槽32内,从而使调节板27恢复至初始状态,此时可以进行下一组胶膜的预热,进一步的提高使用便捷性。When the blowing plate 11 is reset, the extrusion plate 21 on the first fixed block 7 is used to squeeze the blowing plate 11 downward. When the blowing plate 11 moves downward, the upper surface of the moving rod 9 is used to squeeze the inclined surface of the sliding rod 31, so that the sliding rod 31 enters the connecting groove 30 again, and the reset spring 33 is squeezed and accumulated. When the blowing plate 11 moves down to the initial state, the reset effect of the reset spring 33 drives the sliding rod 31 to reset. At this time, the sliding rod 31 is reset and moved to the trapezoidal groove 32 of the moving rod 9, so that the adjustment plate 27 is restored to the initial state. At this time, the next group of adhesive films can be preheated, further improving the convenience of use.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施方式和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入本发明要求保护的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims (4)

1.一种用于光伏组件加工的胶膜固定装置,其特征在于,包括固定架(1),所述固定架(1)的上方设有用于输送玻璃及胶膜的输送带(2),所述胶膜铺设在玻璃上表面,所述输送带(2)通过输送辊进行驱动,所述输送带(2)的下方设有固定安装在固定架(1)上的支撑架(3),所述支撑架(3)上方设有若干组电动液压伸缩杆(4),若干组所述电动液压伸缩杆(4)的输出端固定连接有支撑板(5),所述支撑板(5)上部设有红外加热器(6),所述红外加热器(6)用于对胶膜进行加热;1. A film fixing device for photovoltaic module processing, characterized in that it comprises a fixing frame (1), a conveyor belt (2) for conveying glass and film is arranged above the fixing frame (1), the film is laid on the upper surface of the glass, the conveyor belt (2) is driven by a conveying roller, a support frame (3) fixedly mounted on the fixing frame (1) is arranged below the conveyor belt (2), a plurality of groups of electric hydraulic telescopic rods (4) are arranged above the support frame (3), the output ends of the plurality of groups of the electric hydraulic telescopic rods (4) are fixedly connected to a support plate (5), an infrared heater (6) is arranged on the upper part of the support plate (5), and the infrared heater (6) is used to heat the film; 所述固定架(1)的两侧均连接有滑动支撑结构,两组滑动支撑结构之间滑动连接有预热结构,所述滑动支撑结构均包括第一固定块(7)和第二固定块(8),所述第一固定块(7)、第二固定块(8)之间均设有水平设置的移动杆(9),所述移动杆(9)为亲磁性,两组所述移动杆(9)之间滑动连接有预热结构,所述预热结构位于输送带(2)的上方,所述第一固定块(7)、第二固定块(8)均通过连接杆与固定架(1)外侧固定连接,所述输送带(2)外表面均匀分布有挤压杆(10),所述挤压杆(10)的上端设有斜面;Both sides of the fixed frame (1) are connected with sliding support structures, and a preheating structure is slidably connected between the two groups of sliding support structures. The sliding support structures each include a first fixed block (7) and a second fixed block (8). A horizontally arranged moving rod (9) is provided between the first fixed block (7) and the second fixed block (8). The moving rod (9) is magnetically friendly. A preheating structure is slidably connected between the two groups of moving rods (9). The preheating structure is located above the conveyor belt (2). The first fixed block (7) and the second fixed block (8) are fixedly connected to the outer side of the fixed frame (1) through a connecting rod. Extrusion rods (10) are evenly distributed on the outer surface of the conveyor belt (2), and an inclined surface is provided at the upper end of the extrusion rod (10). 所述预热结构包括吹风板(11),所述吹风板(11)内部设有空腔,所述空腔内设有加热丝(12),所述吹风板(11)的下表面设有若干组出风孔(13),所述出风孔(13)朝向输送带(2),所述吹风板(11)两端均设有贯穿设置的滑动槽(14),所述移动杆(9)穿过滑动槽(14)并与滑动槽(14)滑动连接,所述吹风板(11)的一侧设有进气接头(15),所述进气接头(15)与空腔内部连通;The preheating structure comprises a blowing plate (11), a cavity is provided inside the blowing plate (11), a heating wire (12) is provided in the cavity, a plurality of groups of air outlet holes (13) are provided on the lower surface of the blowing plate (11), the air outlet holes (13) face the conveyor belt (2), sliding grooves (14) are provided through both ends of the blowing plate (11), the moving rod (9) passes through the sliding groove (14) and is slidably connected to the sliding groove (14), an air inlet joint (15) is provided on one side of the blowing plate (11), and the air inlet joint (15) is communicated with the interior of the cavity; 所述滑动槽(14)内设有复位移动结构,所述复位移动结构便于带动吹风板(11)复位移动,所述吹风板(11)外侧设有驱动结构,所述驱动结构用于驱动吹风板(11)复位移动;A reset movement structure is provided in the sliding groove (14), and the reset movement structure is convenient for driving the blowing plate (11) to reset and move; a driving structure is provided on the outside of the blowing plate (11), and the driving structure is used to drive the blowing plate (11) to reset and move; 所述复位移动结构包括两组设置在滑动槽(14)内的第一开槽(16)、第二开槽(17),两组所述第一开槽(16)位于滑动槽(14)的内壁上方,所述第一开槽(16)内转动连接有第一磁性滚轮(18),所述第一磁性滚轮(18)与移动杆(9)的上表面磁性吸附,所述移动杆(9)与第一磁性滚轮(18)滚动连接,所述滑动槽(14)内壁上部设有按压开关(19),所述按压开关(19)用于控制加热丝(12)以及进气接头(15)的工作,初始状态下移动杆(9)的上表面与按压开关(19)挤压接触以开启加热丝(12)以及进气接头(15)的进气;The reset movement structure comprises two groups of first slots (16) and second slots (17) arranged in the sliding groove (14), the two groups of the first slots (16) are located above the inner wall of the sliding groove (14), a first magnetic roller (18) is rotatably connected in the first slot (16), the first magnetic roller (18) is magnetically adsorbed to the upper surface of the moving rod (9), the moving rod (9) is rollingly connected to the first magnetic roller (18), a push switch (19) is provided on the upper part of the inner wall of the sliding groove (14), the push switch (19) is used to control the operation of the heating wire (12) and the air intake connector (15), and in the initial state, the upper surface of the moving rod (9) is in compression contact with the push switch (19) to start the air intake of the heating wire (12) and the air intake connector (15); 两组所述第二开槽(17)位于滑动槽(14)的内壁下方,所述第二开槽(17)内转动连接有第二磁性滚轮(20),所述第二磁性滚轮(20)与移动杆(9)的下表面磁性吸附,所述移动杆(9)与第二磁性滚轮(20)滚动连接,所述第一固定块(7)的上方均设有倾斜设置的挤压板(21)。Two groups of the second slots (17) are located below the inner wall of the sliding slot (14); a second magnetic roller (20) is rotatably connected in the second slot (17); the second magnetic roller (20) is magnetically adsorbed to the lower surface of the moving rod (9); the moving rod (9) is rollingly connected to the second magnetic roller (20); and an inclined extrusion plate (21) is provided above the first fixed block (7). 2.根据权利要求1所述的一种用于光伏组件加工的胶膜固定装置,其特征在于,所述驱动结构包括两组气弹簧(22),两组所述气弹簧(22)的固定端均通过固定杆与固定架(1)的外侧固定连接,两组所述气弹簧(22)的输出端均固定连接有滑板(23),所述吹风板(11)靠近第二固定块(8)的一侧设有两组与滑板(23)相对应的支撑轮(24),所述支撑轮(24)与滑板(23)一侧挤压接触。2. A film fixing device for photovoltaic module processing according to claim 1, characterized in that the driving structure comprises two groups of gas springs (22), the fixed ends of the two groups of gas springs (22) are fixedly connected to the outer side of the fixing frame (1) through fixing rods, the output ends of the two groups of gas springs (22) are fixedly connected to a slide plate (23), and two groups of support wheels (24) corresponding to the slide plate (23) are provided on one side of the blowing plate (11) close to the second fixing block (8), and the support wheels (24) are in extrusion contact with one side of the slide plate (23). 3.根据权利要求2所述的一种用于光伏组件加工的胶膜固定装置,其特征在于,若干组所述出风孔(13)包括第一出风孔(25)和第二出风孔(26),所述吹风板(11)内设有可调吹风结构,所述可调吹风结构包括设置在吹风板(11)内部的调节板(27),所述调节板(27)位于加热丝(12)的下方,所述调节板(27)与空腔内壁下表面滑动连接,所述调节板(27)上设有贯穿设置的第一通孔(28)、第二通孔(29),所述调节板(27)初始状态下第一通孔(28)与第一出风孔(25)相对应,并且第二通孔(29)与第二出风孔(26)交错。3. A film fixing device for photovoltaic module processing according to claim 2, characterized in that the plurality of groups of air outlet holes (13) include a first air outlet hole (25) and a second air outlet hole (26), an adjustable air blowing structure is provided in the air blowing plate (11), the adjustable air blowing structure includes an adjustment plate (27) arranged inside the air blowing plate (11), the adjustment plate (27) is located below the heating wire (12), the adjustment plate (27) is slidably connected to the lower surface of the inner wall of the cavity, the adjustment plate (27) is provided with a first through hole (28) and a second through hole (29) which are arranged through, and in the initial state of the adjustment plate (27), the first through hole (28) corresponds to the first air outlet hole (25), and the second through hole (29) is staggered with the second air outlet hole (26). 4.根据权利要求3所述的一种用于光伏组件加工的胶膜固定装置,其特征在于,所述吹风板(11)内部设有连通槽(30),所述连通槽(30)的一端与空腔连通,所述连通槽(30)的另一端与一组滑动槽(14)连通,所述调节板(27)的上表面固定连接滑动杆(31)的一端,一组所述移动杆(9)远离气弹簧(22)的一侧设有梯形槽(32),所述梯形槽(32)位于移动杆(9)靠近第一固定块(7)的一侧,所述滑动杆(31)远离调节板(27)的一端穿过连通槽(30)并与梯形槽(32)滑动连接,所述滑动杆(31)远离调节板(27)的一端设有倾斜向下的导向斜面,所述连通槽(30)内固定连接有复位弹簧(33)的一端,所述复位弹簧(33)的另一端与滑动杆(31)的外侧固定连接。4. A film fixing device for photovoltaic module processing according to claim 3, characterized in that a connecting groove (30) is provided inside the blowing plate (11), one end of the connecting groove (30) is connected to the cavity, and the other end of the connecting groove (30) is connected to a group of sliding grooves (14), the upper surface of the adjusting plate (27) is fixedly connected to one end of the sliding rod (31), a side of a group of moving rods (9) away from the gas spring (22) is provided with a trapezoidal groove (32), the trapezoidal groove (32) is located on the side of the moving rod (9) close to the first fixed block (7), one end of the sliding rod (31) away from the adjusting plate (27) passes through the connecting groove (30) and is slidably connected to the trapezoidal groove (32), one end of the sliding rod (31) away from the adjusting plate (27) is provided with a guiding inclined surface inclined downward, one end of a reset spring (33) is fixedly connected in the connecting groove (30), and the other end of the reset spring (33) is fixedly connected to the outer side of the sliding rod (31).
CN202311649497.5A 2023-12-04 2023-12-04 A film fixing device for photovoltaic module processing Active CN117525208B (en)

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CN218333826U (en) * 2022-08-10 2023-01-17 安徽智电电力科技有限公司 Cell EVA hot-pressing gluing device for producing photovoltaic solar cells
CN115642208A (en) * 2022-11-10 2023-01-24 晶科能源股份有限公司 Fixing equipment and fixing methods
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CN108172664A (en) * 2017-12-29 2018-06-15 南京日托光伏科技股份有限公司 A kind of MWT component pre-bonding heating method
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