CN117509299A - A semi-automatic tape take-up device - Google Patents

Abstract

The invention relates to a semi-automatic tape coiling device, which comprises a base and further comprises: the cylinder core clamping driving mechanism is used for clamping at least two cylinder cores and driving the cylinder cores to rotate for webbing winding; the code counting mechanism of the braid is used for guiding the braid and counting the code of the braid; the ribbon winding displacement mechanism comprises a winding displacement device and a ribbon rack, wherein the ribbon rack is fixedly arranged on the winding displacement device, a ribbon is led out from a charging barrel, and is wound by a barrel core through the ribbon rack after passing through the ribbon rack and the ribbon code counting mechanism, and a ribbon tension sensing mechanism and a ribbon winding displacement distribution detection mechanism are arranged on the ribbon rack. The invention has the advantages that: the webbing can be wound by a plurality of reels at the same time; the rotary table locking part is arranged, so that the winding drum is convenient to unload; the automatic ribbon winding and unwinding device is provided with a ribbon tension sensor mechanism and a ribbon winding and unwinding distribution detection mechanism, can detect the tension of the ribbon and the arrangement state of the ribbon in the winding process, and can be uniformly distributed on a winding drum after being wound by matching with manual adjustment of a worker or pulling a pull rod on a winding and unwinding device.

Description

A semi-automatic tape take-up device

Technical field

The invention relates to the field of webbing production and processing, and in particular to a semi-automatic webbing device.

Background technique

In the existing technology, the tape winding device can only roll one webbing at a time, and it is inconvenient to remove the webbing after it is rolled, difficult to operate, and inflexible to use. If you want to improve the efficiency of webbing roll processing, you need to equip many rolling machines, which is costly. expensive.

Contents of the invention

The invention provides a semi-automatic tape winding device that can wind multiple webbing rolls at one time and facilitate unloading of the rolls.

The technical solution adopted by the present invention to solve the technical problem is a semi-automatic tape winding device, which includes a base and a core clamping drive mechanism, including several active fixed turntables and driven movable turntables. Clamp at least two cores and drive the cores to rotate to wind up the webbing; the webbing coding mechanism includes a guide frame and a coding roller, which is used to guide the webbing and count the webbing; the webbing wiring mechanism includes a wiring device and a ribbon frame, which is fixedly arranged on the cable organizer. The ribbon is drawn out from the barrel, passes through the ribbon frame and the ribbon counting mechanism, and then is rolled up by the core of the ribbon frame. The ribbon frame is provided with a ribbon tension Sensing mechanism and ribbon cable distribution detection mechanism.

As a preferred version of the above solution, the driven movable turntable includes a turntable, a turntable locking part and a turntable movable part. The turntable movable part includes a movable block and a slide rail seat. The movable block is slidably arranged on the slide rail seat. On the machine, the turntable is rotatably arranged on the turntable locking part, and the turntable locking part is fixedly arranged on the movable block.

As a preferred version of the above solution, the slide rail seat includes two oppositely arranged first seats and a second seat. A sliding rod is provided between the two ends of the first seat and the second seat. A screw rod is provided between the middle part of the base body and the second base body. The first end of the screw rod is rotationally connected to the first base body. The second end of the screw rod is disposed through the second base body. The second end of the screw rod is provided with a rotating screw rod. The movable block is provided with sliding holes and threaded holes for the sliding rods and screw rods to pass through.

As a preferred version of the above solution, the turntable locking part includes a locking seat, a turntable mounting rod, a connecting piece and an L-shaped locking handle. The turntable mounting rod is slidably disposed at the first end of the locking seat, and the turntable rotates Set at the first end of the turntable installation rod, the first end of the L-shaped locking handle is rotationally connected to the second end of the locking seat, and the two ends of the connecting piece are respectively rotationally connected to the second end of the turntable installation rod and the corner of the L-shaped locking handle. , the second end of the L-shaped locking handle is set upward.

As a preferred version of the above solution, the guide frame includes a frame body vertically arranged on the base and a tape feed guide rod arranged on the frame body. The guide frame is also provided with a code counting rod. The coding roller is in contact with the coding rod, and the webbing passes between the coding roller and the coding rod to drive the coding roller to rotate.

As a preferred solution of the above solution, a pull rod is rotatably provided on the turning portion of the cable organizer.

As a preferred solution of the above solution, the ribbon frame is arranged at an angle, and several first guide rods and several second guide rods are arranged on the ribbon frame in order from high to low. The second guide rods are clamped and driven by the barrel core. The mechanisms correspond to each other, the first guide rod is provided with a plurality of belt outlet grooves, and the second guide rod is provided with a plurality of belt feed grooves, belt outlet grooves and transition belt grooves.

As a preferred solution of the above solution, the webbing tension sensing mechanism is respectively provided in the incoming belt groove and the outgoing belt groove on the second guide rod, and the webbing line distribution detection mechanism is provided on the second guide rod. The outlet belt is on the grooved wall.

As a preferred version of the above solution, the webbing tension sensing mechanism includes a first metal sheet, a first elastic film and a first metal film. The first metal sheet is disposed between the inlet belt groove and the belt outlet groove. At the bottom of the groove, the first elastic film is arranged between the groove walls of the inlet belt groove and the outlet belt groove. There is a gap between the first elastic film and the first metal sheet. The first metal film is arranged on the elastic The film is arranged opposite to the first metal piece to form a first capacitor, and the first capacitor is connected to the capacitance detection module.

As a preferred solution of the above solution, the ribbon cable distribution detection mechanism includes a second metal sheet, a second metal film and a number of insulating springs. The second metal sheet is opposite to each other on the two slot arms of the belt outlet slot. Set, the second metal film is arranged on the second metal sheet through an insulating spring, the second metal film and the second metal sheet form a second capacitor, and the second capacitor is connected to the capacitance detection module.

The advantages of the present invention are: it is provided with multiple core clamping mechanisms and each core clamping mechanism can clamp at least two cores, enabling multiple reels to wind the webbing at the same time; it is provided with a turntable locking part, The reel is easy to unload; it is equipped with a webbing tension sensor mechanism and a webbing cable distribution detection mechanism, which can detect the webbing tension and webbing arrangement status during the winding process, and cooperate with workers to manually adjust or pull the upper pull rod of the cable arranging device to make the webbing After being rolled, it is evenly distributed on the drum.

Description of drawings

Figure 1 is a schematic three-dimensional structural diagram of the semi-automatic tape take-up device from a first perspective in the embodiment.

Figure 2 is a schematic three-dimensional structural diagram of the semi-automatic tape take-up device from a second perspective in the embodiment. .

Figure 3 is a schematic three-dimensional structural diagram of the core clamping and driving mechanism in the embodiment.

Figure 4 is a schematic three-dimensional structural diagram of the webbing cable arrangement mechanism in the embodiment.

Figure 5 is a schematic cross-sectional structural view of the ribbon coding mechanism in the embodiment.

1-base 2-cylinder core clamping drive mechanism 3-ribbon arrangement mechanism 4-ribbon coding mechanism 201-active fixed turntable 202-turntable 203-second base body 204-movable block 205-sliding rod 206-screw rod 207 -Rotating wheel 208-Lock seat 209-Turntable mounting rod 210-Connecting piece 211-L-shaped locking handle 301-First guide rod 302-Second guide rod 303-Outgoing belt groove 304-Incoming belt groove 305- Transition belt groove 306 - cable organizer 307 - pull rod 401 - frame body 402 - belt guide rod 403 - counting roller 404 - counting rod.

Detailed ways

The technical solution of the present invention will be further described below through examples and in conjunction with the accompanying drawings.

Example:

This embodiment is a semi-automatic tape winding device, as shown in Figures 1 and 2, including a base. The base is provided with a core clamping and driving mechanism 2, a ribbon arranging mechanism 3 and a core clamping and driving mechanism 4. Among them, there are several core clamping driving mechanisms, which are used to clamp at least two cores and drive the cores to rotate to wind up the webbing; the webbing coding mechanism includes a guide frame and a coding roller, which is used to guide the webbing and Count the webbing; the webbing arranging mechanism is used to arrange the webbing evenly on the drum, including the arranging device and the webbing frame. The webbing is led out from the barrel, passes through the webbing frame and the webbing coding mechanism, and then is passed through the webbing frame. The core is rolled up, and the ribbon frame is equipped with a ribbon tension sensing mechanism and a ribbon cable distribution detection mechanism.

As shown in Figure 3, the core clamping driving mechanism includes an active fixed turntable 201 and a driven movable turntable. The driven movable turntable includes a turntable 202, a turntable locking part and a turntable movable part. The turntable movable part includes a movable block 204 and a slide rail. The slide rail seat includes two oppositely arranged first and second seats 203. A sliding rod 205 is provided between the two ends of the first and second seats. The first and second seats There is a screw rod 206 between the middle parts. The first end of the screw rod 206 is rotatably connected to the first base body. The second end of the screw rod 206 is disposed through the second base body 203. The second end of the screw rod is provided with a rotating wheel 207 and a movable block. There are sliding holes and threaded holes for the sliding rod 205 and the screw rod 206 to pass through. The movable block 204 is slidably disposed on the sliding rod 205 and translates left and right under the lead screw 206 . The turntable locking part is fixedly arranged on the movable block 204. The turntable locking part includes a locking seat 208, a turntable mounting rod 209, a connecting piece 210 and an L-shaped locking handle 211. The turntable mounting rod 209 is slidably disposed on the locking seat 208. At one end, the turntable 202 is rotated and set on the first end of the turntable installation rod 209. The first end of the L-shaped locking handle 211 is rotationally connected to the second end of the locking seat 208. The two ends of the connecting piece 210 are respectively connected to the second end of the turntable installation rod 209. It is rotatably connected to the corner of the L-shaped locking handle 211, and the second end of the L-shaped locking handle 211 is arranged upward.

The barrel core clamping driving mechanism drives the screw rod 206 to rotate through the rotating wheel 207, thereby causing the movable block 204 to translate left and right. After moving to the appropriate position, the turntable can be translated forward and backward by turning the L-shaped locking handle 211, thereby achieving Clamping and dismantling of reels. In this example, a bobbin core clamping mechanism clamps two reels. When adjusting the bobbin core clamping mechanism, the locking part of the shilling turntable is in a locked state, that is, the state shown in Figure 3, and the movable block is moved to actively fix it. The turntable and the driven movable turntable can just hold the two reels. When unloading the reel, just turn the second end of the L-shaped locking handle 211 clockwise to bring it close to the second end of the locking seat 208 to retract the turntable 202 and then contact the clamp on the reel. hold. When clamping the reels, in order to keep the two reels coaxial, a rod can be inserted between the two reels.

As shown in Figure 4, in the ribbon cable arrangement mechanism, the ribbon frame is fixedly mounted on the cable organizer 306, and a pull rod 307 is rotatably provided on the steering part of the cable organizer. The direction of the cable organizer can be manually adjusted through the pull rod 307. The ribbon frame is arranged at an angle. There are several first guide rods 301 and several second guide rods 302 arranged on the ribbon frame in order from high to low. The second guide rods 302 correspond to the core clamping driving mechanism one by one. On the first guide rod, A number of belt outlet grooves 303 are provided, and the second guide rod is provided with a number of belt feed grooves 304, outlet belt grooves and transition belt grooves 305.

The webbing tension sensing mechanism is respectively arranged in the incoming belt groove and the outgoing belt groove on the second guide rod. The webbing tension sensing mechanism includes a first metal sheet, a first elastic film and a first metal film. The first metal sheet It is arranged at the bottom of the belt inlet groove and the belt outlet groove. The first elastic film is arranged between the groove walls of the belt inlet groove and the belt outlet groove. There is a gap between the first elastic film and the first metal sheet. , the first metal film is arranged on the elastic film and is opposite to the first metal sheet to form a first capacitor. The surface of the first elastic film is provided with a smooth wear-resistant layer, and the first capacitor is connected to the capacitance detection module. When the webbing passes through the incoming tape groove and the outgoing tape groove, due to the existence of tension, the webbing will press the first elastic film, causing the distance between the first elastic film and the first metal sheet to change, thereby causing the first capacitor to The capacitance value changes. Based on this, the tension of the webbing can be detected, so that workers can understand the tension changes of the webbing in real time. When the tension is too large or too small, the tightness of the webbing can be adjusted in time so that the webbing can be evenly wound to the roll. On the tube.

The webbing line distribution detection mechanism is arranged on the groove wall of the belt outlet groove on the second guide rod. The ribbon cable distribution detection mechanism includes a second metal sheet, a second metal film and a number of insulating springs. The second metal sheet is arranged oppositely on the two groove walls of the belt outlet groove, and the second metal film is arranged on the second side through the insulating spring. On the metal sheet, the second metal film and the second metal sheet form a second capacitor, and the second capacitor is connected to the capacitance detection module. During the winding process of the webbing, the cable organizer moves left and right, and the webbing will come into contact with the second metal film on the side wall of the tape outlet groove, causing the distance between the second metal film and the second metal sheet to change, thereby causing the second metal film to change. The capacitance value of the two capacitors changes. Based on this, the tape exit angle of the webbing on the horizontal plane can be detected. By comparing the change rate and extreme value of the capacitance value of the two second capacitors in the same tape exit groove, it can be detected whether the webbing is uniform. Wind onto the reel; by comparing the capacitance values of the second capacitors in different tape out slots, it can be detected whether the tape out angles of the four ribbons change synchronously, thereby ensuring that the shapes of each reel are consistent after being rolled. sex.

In this embodiment, there are two first guide rods 301, two second guide rods 302, and two core clamping driving mechanisms. Each core clamping driving mechanism clamps two reels. , that is, the semi-automatic tape winding device can wind four webbings at the same time. Therefore, each first guide rod 301 is provided with four tape outlet grooves, and the high-level second guide rod has transition tape grooves, transition tape grooves, There are outgoing belt grooves, incoming belt grooves, incoming belt grooves, transition belt grooves and outgoing belt grooves. From the top of the lower second guide rod to the left, there are outgoing belt grooves, incoming belt grooves and incoming belt grooves. and tape out slot. Four webbings are led out from their respective barrels. Two of the webbings go around the infeed groove of the second low guide rod from bottom to top, and the other two webbings go around the infeed groove of the second high guide rod from bottom to top. , then the four webbings enter the webbing coding mechanism, and then are led out from the webbing coding mechanism. After the four webbings bypass the belt outlet groove of the high-position first guide rod from bottom to top, they bypass the low-position belt groove from top to bottom. The belt outlet groove of the first guide rod, then, the two webbings go around the belt outlet groove of the high second guide rod from top to bottom and are wound onto the corresponding drum, and the other two webbings pass through the high second guide rod. After the transition belt groove on the rod, it is wound from top to bottom around the exit belt groove on the lower second guide rod to the corresponding reel.

As shown in Figure 5, the guide frame includes a frame body 401 vertically arranged on the base and a tape feed guide rod 402 arranged on the frame body. The guide frame is also provided with a code counting rod 404, and the code counting roller 403 is rotated. On the upper right side of the coding rod 404, when in use, the coding roller 403 is in contact with the coding rod 404, and the webbing passes between the coding roller and the coding rod to drive the coding roller to rotate. In this embodiment, from right to left on the guide frame are a first belt feeding guide rod, a second belt feeding guide rod, a counting roller, a counting rod, a third belt feeding guide rod, and a fifth belt feeding guide rod. and the fourth inlet guide rod. After passing through the ribbon frame, the webbing sequentially bypasses the first belt feeding guide rod, the second belt feeding guide rod, the code rod, the third belt feeding guide rod, the fourth belt feeding guide rod and the fifth belt feeding guide rod before returning to the webbing. On the shelf.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or additions to the described specific embodiments or substitute them in similar ways, but this will not deviate from the spirit of the present invention or exceed the definition of the appended claims. range.

Claims (10)

1. A semi-automatic tape coiling device comprises a base and is characterized in that: further comprises:

the cylinder core clamping driving mechanisms are provided with a plurality of driving fixed turntables and driven movable turntables and are used for clamping at least two cylinder cores and driving the cylinder cores to rotate for webbing winding;

the code counting mechanism of the braid comprises a guide frame and a code counting roller, and is used for guiding the braid and counting the code of the braid;

the ribbon winding displacement mechanism comprises a winding displacement device and a ribbon rack, wherein the ribbon rack is fixedly arranged on the winding displacement device, a ribbon is led out from a charging barrel, and is wound by a barrel core through the ribbon rack after passing through the ribbon rack and the ribbon code counting mechanism, and a ribbon tension sensing mechanism and a ribbon winding displacement distribution detection mechanism are arranged on the ribbon rack.

2. A semiautomatic tape coiling device as in claim 1, wherein: the driven movable turntable comprises a turntable, a turntable locking part and a turntable movable part, wherein the turntable movable part comprises a movable block and a slide rail seat, the movable block is arranged on the slide rail seat in a sliding manner, the turntable is arranged on the turntable locking part in a rotating manner, and the turntable locking part is fixedly arranged on the movable block.

3. A semiautomatic tape coiling device as in claim 2, wherein: the sliding rail seat comprises a first seat body and a second seat body which are oppositely arranged, a sliding rod is arranged between two ends of the first seat body and the second seat body, a screw rod is arranged between the middle parts of the first seat body and the second seat body, the first end of the screw rod is rotationally connected with the first seat body, the second end of the screw rod penetrates through the second seat body, a rotating wheel is arranged at the second end of the screw rod, and a sliding hole and a threaded hole for the sliding rod and the screw rod to penetrate are formed in the movable block.

4. A semiautomatic tape coiling device as in claim 2, wherein: the rotary table locking part comprises a locking seat, a rotary table mounting rod, a connecting sheet and an L-shaped locking handle, wherein the rotary table mounting rod is arranged at the first end of the locking seat in a sliding manner, the rotary table is arranged at the first end of the rotary table mounting rod in a rotating manner, the first end of the L-shaped locking handle is connected with the second end of the locking seat in a rotating manner, two ends of the connecting sheet are respectively connected with the second end of the rotary table mounting rod and the corner of the L-shaped locking handle in a rotating manner, and the second end of the L-shaped locking handle is arranged upwards.

5. A semiautomatic tape coiling device as in claim 1, wherein: the guide frame comprises a frame body vertically arranged on the base and a belt feeding guide rod arranged on the frame body, a code counting rod is further arranged on the guide frame, the code counting roller is attached to the code counting rod, and the braid is rotated between the code counting roller and the code counting rod through driving the code counting roller.

6. A semiautomatic tape coiling device as in claim 1, wherein: and a pull rod is rotatably arranged on the steering part of the wire arranging device.

7. A semiautomatic tape coiling device as in claim 1, wherein: the ribbon rack is obliquely arranged, a plurality of first guide rods and a plurality of second guide rods are sequentially arranged on the ribbon rack from high to low, the second guide rods are in one-to-one correspondence with the barrel core clamping driving mechanisms, a plurality of ribbon outlet grooves are formed in the first guide rods, and a plurality of ribbon inlet grooves, ribbon outlet grooves and transition grooves are formed in the second guide rods.

8. A semiautomatic tape coiling device as in claim 7, wherein: the braid tension sensing mechanism is respectively arranged in the belt feeding belt groove and the belt discharging belt groove on the second guide rod, and the braid flat cable distribution detecting mechanism is arranged on the groove wall of the belt discharging belt groove on the second guide rod.

9. A semiautomatic tape coiling device as in claim 1 or 7 or 8, characterized in that: the ribbon tension sensing mechanism comprises a first metal sheet, a first elastic film and a first metal film, wherein the first metal sheet is arranged at the bottom of a belt inlet groove and a belt outlet groove, the first elastic film is arranged between the belt inlet groove and the belt outlet groove, a gap is reserved between the first elastic film and the first metal sheet, the first metal film is arranged on the elastic film and is oppositely arranged with the first metal sheet to form a first capacitor, and the first capacitor is connected with the capacitor detection module.

10. A semiautomatic tape coiling device as in claim 1 or 7 or 8, characterized in that: the braid flat cable distribution detection mechanism comprises a second metal sheet, a second metal film and a plurality of insulating springs, wherein the second metal sheet is oppositely arranged on two groove arms with the grooves, the second metal film is arranged on the second metal sheet through the insulating springs, a second capacitor is formed by the second metal film and the second metal sheet, and the second capacitor is connected with the capacitor detection module.