CN117505586A - An intelligent transfer equipment for drawing materials - Google Patents
An intelligent transfer equipment for drawing materials Download PDFInfo
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- CN117505586A CN117505586A CN202311587930.7A CN202311587930A CN117505586A CN 117505586 A CN117505586 A CN 117505586A CN 202311587930 A CN202311587930 A CN 202311587930A CN 117505586 A CN117505586 A CN 117505586A
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- fixedly connected
- transfer
- plate
- gear
- agv
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- 239000000463 material Substances 0.000 title claims abstract description 31
- 238000005491 wire drawing Methods 0.000 claims abstract description 47
- 238000004804 winding Methods 0.000 claims description 79
- 239000003921 oil Substances 0.000 claims description 23
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 239000010687 lubricating oil Substances 0.000 claims description 13
- 238000011049 filling Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 230000001681 protective effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 47
- 229910052802 copper Inorganic materials 0.000 description 34
- 239000010949 copper Substances 0.000 description 34
- 238000000034 method Methods 0.000 description 16
- 230000033001 locomotion Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 238000011179 visual inspection Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010727 cylinder oil Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/24—Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The invention discloses an intelligent transfer device for wire drawing materials, which relates to the technical field of material transfer and comprises a transfer platform, an AGV transfer trolley and a rolling frame, wherein a controller is arranged on the surface of the transfer platform, the rolling frame comprises a fixed disc, a pressure sensor is arranged on the surface of the fixed disc, a plurality of outer rods are fixedly connected to the upper surface of the fixed disc, a fixed ring is fixedly connected to the end parts of the outer rods together, a plurality of inner rods are fixedly connected to the upper surface of the fixed disc, the end parts of the inner rods are fixedly connected with the fixed disc together, four symmetrically arranged sliding blocks are fixedly connected to the lower surface of the fixed disc, and a first rectangular notch and a second rectangular notch which are used for sliding and adapting the sliding blocks are formed on the surface of the transfer platform.
Description
Technical Field
The invention relates to the technical field of material transfer, in particular to intelligent transfer equipment for wiredrawing materials.
Background
In the production of bare copper wires and stainless steel wires, a plurality of process flows of large drawing, medium drawing, small drawing, annealing, rolling, coating, labeling and stacking are needed, and in the process flows, a rolling frame provided with a copper wire after one wire drawing is completed is needed to be transferred to the next process after the one wire drawing is completed.
At present, in a traditional transferring mode, a worker firstly visualizes the quantity of copper wires in a winding frame, when the quantity of the copper wires which can be born in the winding frame reaches a limit, the winding frame which is provided with a copper wire after drawing is manually transferred to the next procedure through a cart.
The above transfer procedure has the following problems:
1. the quantity of copper wires after one wire drawing is accomplished in the winding frame is observed through manual visual inspection, on one hand, workers need to watch beside the winding frame for a long time, labor intensity of the workers is increased, and on the other hand, the limit value of the copper wires stored in the winding frame can not be accurately judged through visual inspection, so that production efficiency of bare copper wires is reduced.
2. After the winding frame provided with the copper wire after one wire drawing is completed is transferred to the next procedure, the new empty winding frame is needed to be replaced again, namely, the transfer and replacement of the winding frame cannot be performed simultaneously, and the efficiency of transferring the wire drawing materials is reduced.
3. Because whether traditional shallow or AGV dolly, stop gear on its load-carrying platform is all very simple, usually only set up simple dog structure in automobile body both sides to play simple limiting displacement to the material of transporting on the car, so set up, on the one hand because the dog is direct setting on load-carrying platform and can not remove, so can shelter from the material loading of transporting the material, on the other hand only through simple dog structure to the protection effect of the material of required transporting relatively poor, the material still has the risk that drops from transporting the dolly easily.
Disclosure of Invention
The invention aims to provide intelligent transfer equipment for wiredrawing materials, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the intelligent transfer equipment for the wire drawing materials comprises a transfer platform, an AGV transfer trolley and a rolling frame, wherein a controller is arranged on the surface of the transfer platform, the rolling frame comprises a fixed disc, a pressure sensor is arranged on the surface of the fixed disc, a plurality of outer rods are fixedly connected to the upper surface of the fixed disc, a plurality of end parts of the outer rods are fixedly connected with a fixed ring together, a plurality of inner rods are fixedly connected to the upper surface of the fixed disc, a fixed disc is fixedly connected to the end parts of the inner rods together,
the lower surface of the fixed disk is fixedly connected with four symmetrically arranged sliding blocks, the surface of the transfer platform is provided with a frame inlet and a frame outlet, the surface of the transfer platform is provided with a rectangular notch I and a rectangular notch II which are used for the sliding of the sliding blocks and are matched with each other,
the upper surface of the transfer platform is provided with a driving part for moving and replacing the winding frame;
the automatic winding and unwinding device further comprises an auxiliary component for improving stability of the AGV transfer trolley when the AGV transfer trolley stops at the outlet and stability when the AGV transfer trolley is transported to the winding rack.
Optionally, the driving component comprises a hydraulic component arranged on the upper surface of the transferring platform, two groups of first rectangular notch openings are formed in the first rectangular notch openings, the inner walls of the first rectangular notch openings are all in sliding connection with a first moving block, the upper surfaces of the first moving blocks are fixedly connected with a first connecting block together, and the output end of the hydraulic component is fixedly connected with the first connecting block;
the surface fixedly connected with rack row one of connecting block one, the upper surface dead axle of transporting the platform rotate be connected with rack row one engaged with gear one, the upper surface of transporting the platform still dead axle rotate be connected with gear two engaged with gear one.
Optionally, the driving part further comprises a second rack row which is slidably connected to the upper surface of the transfer platform and meshed with the gear;
two groups of second rectangular notch are also formed, the surfaces of the two groups of second rectangular notch are respectively and slidably connected with two second moving blocks, and the surfaces of the two second moving blocks are fixedly connected with a second connecting block;
the rack row II is detachably connected with the connection block II through the fixing plate and the two fixing screws.
Optionally, the auxiliary component is including seting up rectangle notch three on AGV transfer trolley surface, the inner wall sliding connection of rectangle notch three has movable block three, the inner wall of rectangle notch three is provided with electric telescopic handle, the three fixed surface of movable block is connected with places the board, place the board with evenly be provided with compression spring between the AGV transfer trolley, place the board with still evenly be provided with the telescopic handle between the AGV transfer trolley, the lower fixed surface who places the board is connected with rack row three, the fixed surface of rack row three is connected with the connecting plate, the fixed surface of connecting plate is connected with the inserted bar, the lower surface of transferring the platform has seted up and has supplied the inserted bar male fixed slot.
Optionally, the auxiliary component further comprises a first supporting plate fixedly connected to the surface of the AGV transferring trolley, a rotating shaft is rotatably connected to the surface fixed shaft of the first supporting plate, a third gear meshed with the third gear is fixedly connected to the surface of the rotating shaft, a fourth gear meshed with the third gear is further included, a limiting rod is fixedly connected to the surface of the AGV transferring trolley, and the limiting rod penetrates through the fourth gear and is connected with the fourth gear in a sliding mode;
the surface fixing of rack row four is connected with backup pad two, the surface fixing of backup pad two is connected with four protection bars that the symmetry set up, place the surface of board and seted up four for four the round notch that the protection bar passed.
Optionally, compression spring with the telescopic link all is provided with four groups, and four groups compression spring with four groups the telescopic link is the symmetric distribution place the board with between the AGV transportation dolly.
Optionally, a rotating column is fixedly connected to the surface of the second gear, a moving frame is slidably connected to the surface of the rotating column, a third supporting plate is fixedly connected to the surface of the moving frame, and a piston rod is fixedly connected to the surface of the third supporting plate;
the upper surface of transportation platform is provided with piston cylinder and lubricating oil tank, the inner wall sliding connection of piston cylinder has the piston board, the piston board with the tip looks fixed connection of piston rod, the piston cylinder with the common fixed intercommunication has the oil feed pipe between the lubricating oil tank, the fixed intercommunication of surface of piston cylinder has the connecting pipe, the fixed intercommunication of tip of connecting pipe has an oil outlet pipe, a plurality of oil-out have evenly been seted up on the surface of oil outlet pipe.
Optionally, a first check valve is arranged on the surface of the connecting pipe, a second check valve is arranged on the surface of the oil inlet pipe, and an oil filling pipe is fixedly communicated with the surface of the lubricating oil tank.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the bearing capacity of the copper wires in the winding frame is judged by sensing the gravity of the copper wires carried on the winding frame through the pressure sensor, and compared with a manual visual inspection mode, the limit value of the copper wires stored in the winding frame can be accurately judged, so that the labor intensity of workers is reduced, and meanwhile, the problem that the transfer operation of the copper wires is started when the copper wires stored in the winding frame do not reach the limit value is solved, and the transfer efficiency and the production efficiency of bare copper wires are reduced.
2. According to the invention, after the pressure sensor senses that the copper wire carried on the winding frame after one wire drawing is finished reaches the limit value, the winding frame provided with the copper wire after one wire drawing is pushed to move to the placing plate by controlling the hydraulic component, so that the winding frame transferring operation is performed, and meanwhile, the replacement of a new empty winding frame can be completed under the cooperation of the first gear, the first rack row, the second gear and the second rack row, thereby greatly improving the transferring efficiency of wire drawing materials and the production efficiency of bare copper wires.
3. According to the invention, after the winding frame is completely moved onto the placing plate, the placing plate is driven to move downwards under the action of the gravity of the copper wires in the winding frame, and the rack row is driven to move upwards along with the downward movement of the placing plate, so that four protection rods move upwards and leak to the upper part of the placing plate, and the winding frame above the placing plate can be subjected to limit protection when the winding frame is transported in the follow-up process, so that the winding frame is prevented from being separated from the AGV transportation trolley in the transportation process, and the safety of equipment in the transportation process of wiredrawing materials is enhanced.
Drawings
FIG. 1 is an isometric view of a construction of the present invention;
FIG. 2 is a cross-sectional view of a slider structure of the present invention;
FIG. 3 is an enlarged view of the invention at A in FIG. 2;
FIG. 4 is a schematic view of a winding frame structure according to the present invention;
FIG. 5 is a cross-sectional view of the placement plate structure of the present invention;
FIG. 6 is a schematic diagram of the present invention showing the structure of the flowline.
In the figure: 1. a transfer platform; 2. rectangular notch II; 3. AGV transfer trolley; 4. placing a plate; 5. a winding frame; 6. a rectangular notch I; 7. a controller; 8. a piston cylinder; 9. a lubrication oil tank; 10. a filler tube; 11. a moving block III; 12. a third supporting plate; 13. a moving frame; 14. a second gear; 15. rotating the column; 16. a slide block; 17. a first moving block; 18. a first connecting block; 19. a hydraulic assembly; 20. the racks are arranged in a row; 21. a first gear; 22. a rack row II; 23. a second moving block; 24. a fixing plate; 25. a set screw; 26. a pressure sensor; 27. an oil inlet pipe; 28. an oil outlet; 29. a connecting pipe; 30. an oil outlet pipe; 31. a compression spring; 32. a telescopic rod; 33. an electric telescopic rod; 34. a second supporting plate; 35. a limit rod; 36. a rack row IV; 37. a protection rod; 38. a rod; 39. a third rack row; 40. a third gear; 41. a rotating shaft; 42. a piston rod; 101. a frame inlet; 102. a frame outlet; 501. a fixed plate; 502. an outer rod; 503. a fixing ring; 504. an inner rod; 505. a fixed disk.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
referring to fig. 1 to 6, the present invention provides a technical solution: the intelligent transfer equipment for the wiredrawing materials comprises a transfer platform 1, an AGV transfer trolley 3 and a rolling frame 5, wherein a controller 7 is arranged on the surface of the transfer platform 1, the rolling frame 5 comprises a fixed disc 501, a pressure sensor 26 is arranged on the surface of the fixed disc 501, a plurality of outer rods 502 are fixedly connected to the upper surface of the fixed disc 501, a fixed ring 503 is fixedly connected to the end parts of the plurality of outer rods 502 together, a plurality of inner rods 504 are fixedly connected to the upper surface of the fixed disc 501, a fixed disc 505 is fixedly connected to the end parts of the plurality of inner rods 504 together,
the lower surface of the fixed disk 501 is fixedly connected with four symmetrically arranged sliding blocks 16, the surface of the transfer platform 1 is provided with a frame inlet 101 and a frame outlet 102, the surface of the transfer platform 1 is provided with a rectangular notch I6 and a rectangular notch II 2 which are used for sliding and adapting the sliding blocks 16,
the upper surface of the transfer platform 1 is provided with a driving component for moving and replacing the winding frame 5;
and an auxiliary component for improving the stability of the AGV transferring trolley 3 when the AGV transferring trolley is stopped at the outlet 102 and the stability when the rolling frame 5 is transported.
More specifically, when the embodiment is used, as shown in fig. 1 and 4, the winding frame 5 near the side of the placement plate 4 is located under the wire drawing machine, and the round copper wire formed after the wire drawing by the wire drawing machine is completed falls into the gap between the inner rod 504 and the outer rod 502, so that the winding frame 5 completes the collection of the round copper wire after the wire drawing.
Treat that rolling up copper line in the rolling frame 5 is more and more, after rolling up frame 5 reaches the limit of bearing, the pressure sensor 26 that sets up on the fixed disk 501 then can first time sense, and on with signal transmission to controller 7, controller 7 then can control the wire drawing machine stop work in the top at first this moment, with suspension wire drawing operation, simultaneously controller 7 still can open drive assembly, under drive assembly's effect, can promote the rolling frame 5 that is equipped with copper line after the wire drawing is accomplished to AGV transfer trolley 3, and under AGV transfer trolley 3's transport, transfer to next process, and be close to the rolling frame 5 of placing board 4 one side and carry out the operation while transporting, another rolling frame 5 then can remove to the original position of transporting rolling frame 5, in order to accomplish the change of new empty rolling frame 5 when transporting the rolling frame 5 of being close to placing board 4 one side, great promotion the transfer efficiency to the wire drawing material, also promoted bare copper line's production efficiency simultaneously.
And the bearing capacity of the copper wires in the winding frame 5 is judged by sensing the gravity of the copper wires borne on the winding frame 5 through the pressure sensor 26, the limit value of the copper wires in the winding frame can be accurately judged without the personnel being kept beside the winding frame 5 all the time, the labor intensity of workers is reduced, and meanwhile, when the copper wires stored in the winding frame 5 do not reach the limit value, the copper wire transferring operation is started, so that the transferring efficiency and the production efficiency of bare copper wires are improved.
Notably, after the winding frame 5 provided with the copper wire after one wire drawing is completed is pushed onto the AGV transferring trolley 3, under the action of the auxiliary component, the winding frame 5 on the AGV transferring trolley 3 can be effectively limited and protected, and the problem that the winding frame 5 falls off from the AGV transferring trolley 3 in the transferring process is avoided.
In the second embodiment, based on the above embodiment,
further, a driving component and an auxiliary component in the first embodiment are disclosed, the driving component comprises a hydraulic component 19 arranged on the upper surface of the transfer platform 1, two groups of rectangular notch I6 are arranged, the inner walls of the two groups of rectangular notch I6 are all connected with a moving block I17 in a sliding manner, the upper surfaces of the two moving blocks I17 are fixedly connected with a connecting block I18 together, and the output end of the hydraulic component 19 is fixedly connected with the connecting block I18;
the surface of the first connecting block 18 is fixedly connected with a first rack row 20, the upper surface of the transfer platform 1 is fixedly connected with a first gear 21 meshed with the first rack row 20 in a rotating mode, and the upper surface of the transfer platform 1 is further fixedly connected with a second gear 14 meshed with the first gear 21 in a rotating mode.
The driving part further comprises a second rack row 22 which is connected to the upper surface of the transfer platform 1 in a sliding manner and meshed with the second gear 14;
two groups of rectangular notch II 2 are also arranged, the surfaces of the two groups of rectangular notch II 2 are respectively and slidably connected with two moving blocks II 23, and the surfaces of the two moving blocks II 23 are fixedly connected with a connecting block II;
the rack row II 22 is detachably connected with the connecting block II through the fixing plate 24 and the two fixing screws 25.
The auxiliary component is including seting up the rectangle notch three on AGV transportation dolly 3 surface, the inner wall sliding connection of rectangle notch three has movable block three 11, the inner wall of rectangle notch three is provided with electric telescopic handle 33, the fixed surface of movable block three 11 is connected with places board 4, evenly be provided with compression spring 31 between placing board 4 and the AGV transportation dolly 3, it still evenly is provided with telescopic link 32 between board 4 and the AGV transportation dolly 3 to place the lower fixed surface of board 4 and is connected with rack row three 39, the fixed surface of rack row three 39 is connected with the connecting plate, the fixed surface of connecting plate is connected with inserted bar 38, supply inserted bar 38 male fixed slot has been seted up to the lower surface of transportation platform 1.
The auxiliary component further comprises a first supporting plate fixedly connected to the surface of the AGV transferring trolley 3, a rotating shaft 41 is fixedly connected to the surface fixed shaft of the first supporting plate, a third gear 40 meshed with the third gear 39 is fixedly connected to the surface of the rotating shaft 41, a fourth rack 36 meshed with the third gear 40 is also included, a limiting rod 35 is fixedly connected to the surface of the AGV transferring trolley 3, and the limiting rod 35 penetrates through the fourth rack 36 and is in sliding connection with the fourth rack;
the surface of the rack row IV 36 is fixedly connected with a support plate II 34, the surface of the support plate II 34 is fixedly connected with four symmetrically arranged protection rods 37, and four circular notches for the four protection rods 37 to pass through are formed in the surface of the placement plate 4.
Compression spring 31 and telescopic link 32 all are provided with four sets of, and four sets of compression spring 31 are the symmetric distribution with four sets of telescopic link 32 and are placing between board 4 and the AGV transfer trolley 3.
The surface of the gear II 14 is fixedly connected with a rotating column 15, the surface of the rotating column 15 is connected with a moving frame 13 in a sliding manner, the surface of the moving frame 13 is fixedly connected with a supporting plate III 12, and the surface of the supporting plate III 12 is fixedly connected with a piston rod 42;
the upper surface of the transfer platform 1 is provided with a piston cylinder 8 and a lubricating oil tank 9, the inner wall of the piston cylinder 8 is slidably connected with a piston plate, the piston plate is fixedly connected with the end part of a piston rod 42, an oil inlet pipe 27 is fixedly communicated between the piston cylinder 8 and the lubricating oil tank 9 together, a connecting pipe 29 is fixedly communicated with the surface of the piston cylinder 8, an oil outlet pipe 30 is fixedly communicated with the end part of the connecting pipe 29, and a plurality of oil outlets 28 are uniformly formed in the surface of the oil outlet pipe 30.
The surface of the connecting pipe 29 is provided with a first check valve, the surface of the oil inlet pipe 27 is provided with a second check valve, and the surface of the lubricating oil tank 9 is fixedly communicated with the oil filling pipe 10.
More specifically, in use of the present embodiment,
firstly, control electric telescopic handle 33 extension, so that movable block three 11 is in rectangle notch three internal downward slip, and drive and place board 4 downwardly moving, so that the height of inserted bar 38 of placing board 4 lower surface is less than the lower surface of transfer platform 1, along with the downwardly moving of placing board 4, compression spring 31 this moment is the state of compressing, then move to the position next door of play frame mouth 102 through computer programming control AGV transfer dolly, this is the comparatively ripe prior art in the AGV transfer dolly field promptly, just do not more description here, then control electric telescopic handle 33 shrink and reset, this moment under compression spring 31 elastic potential energy's effect, then can drive and place board 4 upward movement, so that inserted bar 38 upwards moves and inserts in the slot of transfer platform 1 lower surface, and the setting of telescopic link 32 can avoid compression spring 31 to take place the slope when compressed, thereby the life of compression spring 31 has been prolonged, this moment, can fix the AGV transfer dolly in the position department of play frame mouth 102 promptly, can make the subsequent AGV of 5 take place to move the AGV 3 more than the stable carrier 5 when the transfer dolly, further the influence the AGV of 5 has taken place in the subsequent reel 5, further side of transferring the AGV of 5 has avoided the transfer dolly to take place.
When the pressure sensor 26 senses that the bearing limit is reached in the winding frame 5, a signal is transmitted to the controller 7, the controller 7 firstly controls the wire drawing machine above to stop working so as to suspend the wire drawing operation, meanwhile, the controller 7 controls the hydraulic component 19 to start working, as shown in fig. 1 and 2, the hydraulic component 19 pushes the connecting block 18 to move rightwards, the movement of the connecting block 18 drives the two moving blocks 17 to move rightwards in the rectangular notch 6, and after the two moving blocks 17 are contacted with the sliding block 16 below the winding frame 5 filled with copper wires after the wire drawing is completed, the winding frame 5 filled with copper wires is pushed to the direction close to the placing plate 4 along with the continued movement of the moving blocks 17.
Along with the movement of the winding frame 5, after the winding frame 5 is completely moved to the placing plate 4, the placing plate 4 is pressed downwards under the action of the gravity of the winding frame 5 and the copper wires inside the winding frame, the downward movement of the placing plate 4 can enable the inserted rod 38 to move downwards, so that the inserted rod 38 is separated from the slot, and at the moment, the winding frame 5 filled with the copper wires after the completion of wire drawing can be transported to the next procedure again through the AGV transportation trolley 3 under the control of computer programming, so that the transportation operation of the wire drawing materials is completed.
It is noted that when the winding frame 5 moves to the upper surface of the placement plate 4 completely, the placement plate 4 is driven to move downwards, meanwhile, the rack row three 39 is also driven to move downwards, the rack row three 39 moves downwards to drive the gear three 40 to start rotating, the rack row four 36 moves upwards along with the rotation of the gear three 40, so that the supporting plate two 34 and the four protection rods 37 move upwards, and the four protection rods 37 move to the upper side of the placement plate 4, so that the winding frame 5 above the placement plate 4 can be subjected to limit protection, and the winding frame 5 is prevented from falling off from the AGV transportation trolley 3 in the transportation process.
And when the connecting block I18 moves rightwards, the rack row I20 is driven to move rightwards, the gear I21 is driven to rotate clockwise, and the gear I21 rotates clockwise to drive the gear II 14 to rotate anticlockwise, so that the rack row II 22 moves to the original position close to the winding frame 5 provided with the copper wire after one wire drawing is completed, the moving block II 23 can push the new empty winding frame 5 to move to the original position provided with the winding frame 5 provided with the copper wire after one wire drawing is completed, and then the new empty winding frame 5 can be replaced when the winding frame 5 is transported, thereby greatly improving the transportation efficiency of wire drawing materials and simultaneously improving the production efficiency of bare copper wires.
After the new winding frame 5 is replaced, the winding frame 5 with copper wires can be pushed to the AGV transfer trolley 3 to carry out subsequent transfer operation, the hydraulic component 19 is controlled again, the first connecting block 18 and the first moving block 17 are driven to reset, the second rack row 22 and the second moving block 23 can be driven to reset, then the fixing screw 25 is rotated, the fixing between the second connecting block and the second rack row 22 is released, the second moving block 23 and the second connecting block can be taken down, at the moment, the new winding frame 5 can be moved to the replacement position of the original winding frame 5, and then the second connecting block and the second rack row 22 are reinstalled on the second rack row 22 through the fixing screw 25, so that the preparation work for replacing the next winding frame 5 can be completed.
It should be noted that, as shown in fig. 1 and fig. 6, when the second gear 14 rotates, the second gear 14 drives the rotary column 15 to perform a circular motion on the surface of the second gear 14, and the movable frame 13 is limited by the piston rod 42 and can only perform a back-and-forth reciprocating motion, at this time, the cylindrical motion of the rotary column 15 drives the movable frame 13 and the third support plate 12 to perform a back-and-forth reciprocating motion, so that the piston rod 42 and the piston plate perform a piston motion inside the piston cylinder 8.
Since the first check valve is in the direction from the piston cylinder to the oil outlet pipe 30, and the second check valve is in the direction from the lubricating oil tank 9 to the piston cylinder 8, at this time, the movement of the piston in the piston cylinder 8 sucks the lubricating oil in the lubricating oil tank 9 into the piston cylinder 8 and uniformly discharges the lubricating oil from the plurality of oil outlets 28 on the surface of the oil outlet pipe 30, so that the first gear 21 and the second gear 14 below can be lubricated, and since the first gear 21 and the second gear 14 rotate in the opposite direction, the first rack row 20 and the second rack row 22 can also be lubricated.
That is, when the winding frame 5 performs one transfer operation, the two gear and rack rows on the driving component are mechanically lubricated once, so that the manpower is saved, the long-time use of the driving component is ensured, and the practicability of the equipment is improved.
Working principle: this equipment is transported to wire drawing material intelligence when using, control electric telescopic handle 33 extension, so that the movable block three 11 drives and places board 4 downwardly moving, until the height of inserted bar 38 is less than the lower surface of transporting platform 1, compression spring 31 this moment is the state of compressing tightly, then move to the position next door of play frame mouth 102 through computer programming control AGV transportation dolly, then control electric telescopic handle 33 shrink and reset, under the effect of compression spring 31 elastic potential energy, then can drive and place board 4 and inserted bar 38 and upwards remove, so that inserted bar 38 inserts in the slot of transporting platform 1 lower surface, under the effect of inserted bar 38 and slot, can fix the AGV transportation dolly in the position department of play frame mouth 102, thereby avoided AGV transportation dolly 3 to take place the displacement, guaranteed the follow-up stability of AGV transportation dolly 3 when transporting the operation to rolling frame 5.
When the pressure sensor 26 senses that the bearing limit is reached in the winding frame 5, signals are transmitted to the controller 7, the controller 7 firstly controls the wire drawing machine above to stop working, and controls the hydraulic component 19 to start working, as shown in fig. 1 and 2, at the moment, the hydraulic component 19 pushes the connecting block I18 to move rightwards, when the two moving blocks I17 are contacted with the sliding block 16 below the winding frame 5 filled with copper wires after the completion of wire drawing, the winding frame 5 filled with copper wires after the completion of wire drawing is pushed to the placing plate 4 in a direction close to the placing plate 4, when the winding frame 5 is completely moved to the placing plate 4, the placing plate 4 is pressed downwards under the action of the gravity of the copper wires in the winding frame 5 and the winding frame, so that the inserting rod 38 moves downwards and is separated from the inserting groove, at the moment, the fixation of the AGV transferring trolley 3 can be relieved, and then the winding frame 5 filled with copper wires after the completion of wire drawing can be transferred to the next procedure through the computer programming control of the transferring trolley 3, so that the winding frame 5 filled with copper wires after the completion of wire drawing is transferred to the next procedure, and the wire drawing material is completed.
When the winding frame 5 moves to the upper surface of the placement plate 4 completely, the placement plate 4 is driven to move downwards, the rack row III 39 is driven to move downwards, and under the meshing action of the gear III 40, the rack row IV 36 is driven to move upwards, so that the four protection rods 37 move upwards and leak to the upper side of the placement plate 4, the winding frame 5 above the placement plate 4 can be subjected to limit protection, and the winding frame 5 is prevented from falling off from the AGV transfer trolley 3 in the transfer process.
It is worth noting that when the first connecting block 18 moves rightwards, the first rack row 20 is driven to move rightwards, the first gear 21 is driven to rotate clockwise, and the second gear 14 is driven to rotate anticlockwise, so that the second rack row 22 moves to the original position close to the winding frame 5 provided with the copper wire after the completion of one wire drawing, the second moving block 23 pushes the new empty winding frame 5 to move to the original position provided with the winding frame 5 provided with the copper wire after the completion of one wire drawing, the new empty winding frame 5 can be replaced while the winding frame 5 is transported, the transportation efficiency of wire drawing materials is greatly improved, and meanwhile, the production efficiency of bare copper wires is also improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
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CN202311587930.7A CN117505586A (en) | 2023-11-27 | 2023-11-27 | An intelligent transfer equipment for drawing materials |
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