CN117485903B - Ceramic tile drenches glaze transport mechanism and drenches glaze system - Google Patents
Ceramic tile drenches glaze transport mechanism and drenches glaze system Download PDFInfo
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- CN117485903B CN117485903B CN202311488089.6A CN202311488089A CN117485903B CN 117485903 B CN117485903 B CN 117485903B CN 202311488089 A CN202311488089 A CN 202311488089A CN 117485903 B CN117485903 B CN 117485903B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 72
- 230000007723 transport mechanism Effects 0.000 title claims description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 230000005540 biological transmission Effects 0.000 claims abstract description 60
- 238000005507 spraying Methods 0.000 claims abstract description 17
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/047—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by pooring, e.g. curtain coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a ceramic tile glaze spraying conveying mechanism and a glaze spraying system, comprising a bottom frame, wherein at least one group of transmission mechanisms are arranged above the bottom frame, each group of transmission mechanisms comprises a left ring-shaped belt and a right ring-shaped belt which are arranged at intervals, the distance between the two belts in the same group is larger than the width of a ceramic tile, and the belts are connected with the bottom frame through belt wheels at two sides. Each group of transmission mechanism is provided with a ceramic tile bearing device, each ceramic tile bearing device comprises a plurality of connecting rods which are arranged in parallel, two adjacent connecting rods are connected through a plurality of supporting plates, and the top surfaces of the supporting plates are higher than the belt. The chassis is fixed with a belt wheel driving part, and the belt wheel driving part drives the belt wheel to rotate. The glaze material of the invention can not be sprayed on the belt, so that the adhesion of oil on the bottom surface of the ceramic tile is avoided, the product quality is improved, and the effect of saving the glaze material can be achieved.
Description
Technical Field
The invention belongs to the technical field of ceramic tile glazing, and particularly relates to a ceramic tile glazing conveying mechanism and a ceramic tile glazing system.
Background
The glaze layer of the ceramic tile is generally attached to the surface of the ceramic in a glaze spraying mode, the glaze continuously falls down through a glaze spraying device, and the ceramic tile body intermittently passes through the glaze to complete the glaze attaching procedure. When no ceramic tile body passes through, the glaze can fall onto the conveyor belt, and then the bottom surface of the subsequent ceramic tile can be stuck to the glaze, so that the product quality is affected. When run stuck on the conveyor belt reaches a certain degree, the stability of the whole operation can be influenced, and meanwhile, the extra loss of the glaze is also caused.
Disclosure of Invention
The invention aims to solve the technical problems that: the invention overcomes the defects of the prior art, provides a ceramic tile glaze spraying conveying mechanism and a glaze spraying system, and the glaze can not be sprayed on a belt, so that the adhesion of oil on the bottom surface of a ceramic tile is avoided, the product quality is improved, and meanwhile, the effect of saving the glaze can be achieved.
The invention solves the problems existing in the prior art by adopting the technical scheme that:
The ceramic tile glazing conveying mechanism comprises a bottom frame, at least one group of transmission mechanisms are arranged above the bottom frame, each group of transmission mechanisms comprises a left belt and a right belt which are arranged at intervals, the distance between the two belts in the same group is larger than the width of a ceramic tile, and the belts are connected with the bottom frame through belt wheels on two sides.
Each group of transmission mechanism is provided with a ceramic tile bearing device, each ceramic tile bearing device comprises a plurality of connecting rods which are arranged in parallel, two adjacent connecting rods are connected through a plurality of supporting plates, and the top surfaces of the supporting plates are higher than the belt.
The chassis is fixed with a belt wheel driving part, and the belt wheel driving part drives the belt wheel to rotate.
Preferably, the underframe is provided with two groups of transmission mechanisms, the belts of each group of transmission mechanisms are mutually sleeved from inside to outside, and the belts of each group of transmission mechanisms positioned above are positioned on the same plane.
The chassis on be equipped with the delaminator, the delaminator include perpendicular fixed plate and a plurality of pulley of rotating connection on the perpendicular fixed plate, pulley quantity is the same with drive mechanism quantity, pulley upper and lower interval arrangement.
The belts of each group of transmission mechanisms positioned below are guided by pulleys to form up-down staggered arrangement.
Preferably, the side board that the chassis was equipped with the belt top be fixed with the interval arrangement, the curb plate in survey and be equipped with the support frame, the support frame top surface concave set up by the recess, the belt that is located the top slides and sets up in the recess inside.
Preferably, a plurality of supporting devices which play a supporting role are arranged between the bottom surface of the supporting frame and the top surface of the underframe.
Preferably, the pulley driving part comprises two motors, the two motors are arranged on the same side of the underframe in parallel, and the two motors respectively drive the two pulleys on the same side of the two groups of transmission mechanisms to rotate.
The belt pulley positioned at the inner side is coaxially fixed with an inner shaft, the belt pulley positioned at the outer side is fixed with an outer shaft, and the outer shaft is sleeved at the outer side of the inner shaft.
The outer shaft is fixedly connected with the motor output shaft on the inner side, the motor output shaft on the inner side is tubular, and the inner shaft penetrates through the tubular motor output shaft on the inner side to be fixedly connected with the motor output shaft on the outer side.
Preferably, the pulley driving part comprises a motor and a regulating mechanism, and the regulating mechanism is used for controlling the two pulleys on the same side of the two groups of transmission mechanisms to rotate.
The belt pulley positioned at the inner side is coaxially fixed with an inner shaft, the belt pulley positioned at the outer side is fixed with an outer shaft, and the outer shaft is sleeved at the outer side of the inner shaft.
The regulating mechanism comprises a box body, wherein a driving wheel and two driven wheels which are arranged in parallel are arranged in the box body, and the two driven wheels are respectively and fixedly connected with an inner shaft and an outer shaft in a coaxial way.
The two driven wheels are connected with the driving wheel through two synchronous belts, and each synchronous belt is connected with a tensioning device.
Preferably, the underframe is provided with two sets of belt wheel driving parts, and the two sets of belt wheel driving parts are respectively arranged at the front end and the rear end of the underframe.
The belt wheel driving part comprises a motor and a connecting shaft, and the connecting shaft is fixedly connected with an output shaft of the motor in a coaxial way.
The two connecting shafts are respectively and fixedly connected with two belt pulleys on the same side of one group of transmission mechanisms and are rotationally connected with two belt pulleys on the same side of the other group of transmission mechanisms.
Preferably, the connecting shaft is provided with a bump and a snap ring, the bump is fixedly connected with the belt wheel of one group of transmission mechanisms, and the snap ring is rotationally connected with the belt wheel of the other group of transmission mechanisms.
Preferably, the lower part of the connecting rod end is convexly provided with a sliding rod, the supporting frame is provided with a sliding groove, and the sliding rod is arranged inside the sliding groove in a sliding way.
Preferably, the front end and the rear end of the tile glazing conveying mechanism are respectively provided with a tile conveying device, and the top surface of a conveying belt of the tile conveying device is flush with the top surface of a supporting plate positioned above.
The ceramic tile drenches glaze conveyer and is equipped with drenches the glaze device above, drenches the glaze device below and is equipped with and connects the glaze dish, drenches glaze device and connects glaze dish and all with chassis fixed connection.
The ceramic tile conveying device at the front end is provided with a ceramic tile sensing device.
The camera that is arranged downwards is fixed with to the conveyer belt top of ceramic tile transmission of rear end, and the both sides of conveyer belt are equipped with the light source, and two light sources slope are arranged, and the light beam intersection face is located the camera under.
Compared with the prior art, the invention has the beneficial effects that:
(1) In the process of glazing, the support plate which plays a supporting role is completely covered by the ceramic tile, so that the glaze cannot be sprayed on the support plate, the bottom of the next ceramic tile is prevented from being stuck with the glaze, the effect of saving the glaze is achieved, and the product quality can be guaranteed.
(2) The belts on two sides of the same group of transmission mechanism always keep running synchronization, so that the stable effect of the operation of the ceramic tile is ensured.
Drawings
The invention will be further described with reference to the drawings and examples.
Figure 1 is a first structural view of the ceramic tile glazing transfer mechanism of the present invention,
Figure 2 is an enlarged view of a portion of figure 1 at a,
Figure 3 is a cross-sectional view of the pulley drive member of the tile drenching transmission mechanism of figure 1,
Figure 4 is a block diagram of the tile carrying device of the tile glazing transfer mechanism of the present invention,
Figure 5 is a second block diagram of the ceramic tile glazing transfer mechanism of the present invention,
Figure 6 is a cross-sectional view of figure 5,
Figure 7 is an enlarged view of a portion of figure 6 at B,
Figure 8 is a block diagram of the pulley driving device of the tile glazing conveying mechanism in figure 5,
Figure 9 is a block diagram of figure 8 with the housing removed and the motor,
Figure 10 is a cross-sectional view of figure 8,
Figure 11 is a third block diagram of the ceramic tile glazing transfer mechanism of the present invention,
Figure 12 is a belt wheel structure diagram in the tile glazing transfer mechanism of the present invention,
Figure 13 is a cross-sectional view of the pulley connection of the tile glazing transmission mechanism of figure 11,
Figure 14 is an enlarged view of a portion of figure 13 at C,
Figure 15 is a block diagram of the glazing system of the present invention,
Figure 16 is a block diagram of the middle section of the glazing system,
Figure 17 is a front section structure diagram of the glazing system,
Figure 18 is a diagram of the rear section of the glazing system,
Figure 19 is a diagram of the structure of the glaze spraying device in the glaze spraying system,
Figure 20 is a cross-sectional view of figure 19,
Fig. 21 is a block diagram of a cleaning device in a glazing system.
In the figure: 1-chassis, 2-side plate, 3-belt, 4-pulley, 401-outer shaft, 402-inner shaft, 5-layering device, 6-motor, 601-output shaft, 7-support frame, 701-groove, 702-chute, 8-connecting rod, 801-connector, 802-slide bar, 9-support plate, 10-jack device, 1001-base, 1002-base column, 1003-jack bar, 1004-rotating mechanism, 11-rotating bearing, 12-box, 13-driving wheel, 14-driven wheel, 15-synchronous belt, 1501-tensioning device, 16-connecting shaft, 1601-bump, 1602-clasp, 17-glazing device, 1701-air guide cover, 1702-baffle, 1703-glazing zone, 1704-glazing tube, 1705-mounting frame, 18-glazing disc, 19-cleaning device, 1901-1902-flat port, 1903-brush, 1904-support, 20-tile conveyor, 21-sensing device, 22-connection conveyor, 23-camera, 24-light source.
Detailed Description
Certain terms are used throughout the description and claims to refer to particular components. Those of skill in the art will appreciate that a hardware manufacturer may refer to the same component by different names. The description and claims do not take the form of an element differentiated by name, but rather by functionality. As used throughout the specification and claims, the word "comprise" is an open-ended term, and thus should be interpreted to mean "include, but not limited to. By "substantially" is meant that within an acceptable error range, a person skilled in the art is able to solve the technical problem within a certain error range, substantially achieving the technical effect.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The ceramic tile glazing delivery mechanism and the glazing system of the present invention will be described in further detail below with reference to the accompanying drawings, but are not intended to limit the invention.
The ceramic tile glazing conveying mechanism comprises a bottom frame 1, wherein the bottom frame 1 adopts a frame type structure, and plays a supporting role on the whole conveying mechanism.
At least one group of transmission mechanisms is arranged above the underframe 1, each group of transmission mechanisms comprises a left annular belt 3 and a right annular belt 3 which are arranged at intervals, the distance between the two belts 3 in the same group is larger than the width of a ceramic tile, and the belts 3 are connected with the underframe 1 through belt wheels 4 on two sides.
Each group of transmission mechanism is provided with a ceramic tile bearing device, each ceramic tile bearing device comprises a plurality of connecting rods 8 which are arranged in parallel, two adjacent connecting rods 8 are connected through a plurality of supporting plates 9, and the top surfaces of the supporting plates 9 are higher than the belt 3. The connecting rod 8 adopts the cylinder pole, and the end passes through connector 801 and belt 3 fixed connection. The two adjacent connecting rods 8 are arranged at intervals, and the length of a plane formed by all the connecting rods 8 is smaller than the length of the ceramic tile. The backup pad 9 is isosceles trapezoid structure, and connecting rod 8 passes the terminal pin of backup pad 9 bottom, and both rotate and connect, can not produce the interference when moving the crooked position of belt 3 like this. When carrying the tile, all the support plates 9 are positioned at the bottom of the tile, and play a supporting role on the tile.
In order to increase the friction force and avoid the sliding of the ceramic tile, the top surface of the supporting plate 9 is provided with an anti-slip pad, and the anti-slip pad can be a rubber pad.
The chassis 1 on be fixed with band pulley drive part, band pulley drive part drives band pulley 4 rotation, band pulley 4 drives belt 3 rotation, and then drives ceramic tile carrier and remove, transport the ceramic tile.
In order to improve carrying efficiency, a set of transmission mechanisms can be adopted, a plurality of sets of ceramic tile bearing devices are arranged on one set of transmission mechanisms, or two sets of transmission mechanisms are arranged on the underframe 1, and each transmission mechanism is provided with one set of ceramic tile bearing device or a plurality of sets of ceramic tile bearing devices.
In this embodiment, two sets of transmission mechanisms are arranged on the chassis 1, the belts 3 of each set of transmission mechanism are mutually sleeved from inside to outside, and the belts 3 of each set of transmission mechanism positioned above are all positioned on the same plane.
In order to enable the tile-carrying device to be arranged downwards in the stopped state, the underframe 1 is provided with a delaminator 5. The delaminator 5 comprises a vertical fixing plate and a plurality of pulleys which are rotationally connected on the vertical fixing plate, wherein the number of the pulleys is the same as that of the transmission mechanisms, namely two pulleys are arranged at intervals up and down.
The belt 3 of each group of transmission mechanism below is guided by pulleys to form up-down staggered arrangement. At least two delaminators 5 are provided on each side of the chassis 1, so that the belt 3 on one side of each set of transmission mechanism is supported in an inverted trapezoidal structure by the delaminators 5 and the two pulleys 4. Under the action of the delaminator 5, the heights of the belts 3 of the two groups of transmission mechanisms at the same side are different, so that the two groups of ceramic tile bearing devices moving to the lower side can be arranged at intervals up and down without interference.
The ceramic tile bearing device is in the operation ceramic tile in-process, because the weight of ceramic tile is very heavy, lean on the belt 3 that tightens alone and can not support, can lead to the belt 3 of top to sink, can't guarantee parallel movement, and then lead to the ceramic tile operation in-process to produce an inclined angle, be unfavorable for drenching the homogeneity of glaze.
In order to solve the technical problem, side plates 2 arranged at intervals are fixed above the side surfaces of the bottom frame 1, which are provided with the belts 3, the side plates 2 are arranged in parallel, supporting frames 7 arranged in parallel are arranged in the side plates 2, the top surfaces of the supporting frames 7 are concavely provided with grooves 701, and the belts 3 above are slidably arranged in the grooves 701. In this embodiment, the section of the belt 3 is circular, the shape of the groove 701 is semicircular, and the groove 701 supports the belt 3, so as to avoid the belt 3 from being pressed down by force.
Because the span of the support frame 7 is large, only the end part is fixedly connected with the underframe 1, the alignment support effect is limited, and the support frame is a middle area, so that the phenomenon of bending is likely to occur when the support frame is used for a long time. Therefore, in this embodiment, a plurality of supporting devices 10 are disposed between the bottom surface of the supporting frame 7 and the top surface of the bottom frame 1.
The top support device 10 comprises a base 1001, a bottom column 1002, a top rod 1003 and a rotating mechanism 1004, wherein the base 1001 is fixedly connected with the bottom column 1002, the base 1001 is fixedly connected with the top surface of the bottom frame 1 through bolts, the bottom column 1002 is provided with a threaded hole which is vertically arranged, the top rod 1003 is a threaded rod, the top rod 1003 is in threaded connection with the base 1002, the top surface of the top rod 1003 is abutted to the bottom surface of the supporting frame 7, the rotating mechanism 1004 is sleeved on the top rod 1003, the top rod 1003 is driven to rotate through the rotating mechanism 1004, and in the embodiment, the rotating mechanism 1004 is a hexagonal nut welded on the top rod 1003.
The supporting device 10 can play a supporting role on the supporting frame 7, after one end of use is carried out, the supporting frame 7 is inspected through the level meter, the supporting frame 7 is found to be bent at a certain position, and the supporting frame 7 can be reset and straightened by adjusting the supporting device 10 adjacent to the position.
In order to realize the driving of the two groups of transmission mechanisms, in the embodiment, the following transmission layout modes are adopted:
First kind:
The belt wheel driving part comprises two motors 6, the two motors 6 are arranged on the same side of the underframe 1 in parallel, and the two motors 6 respectively drive the two belt wheels 4 on the same side of the two groups of transmission mechanisms to rotate.
An inner shaft 402 is coaxially fixed to the pulley 4 located on the inner side, an outer shaft 401 is fixed to the pulley 4 located on the outer side, and the outer shaft 401 is sleeved on the outer side of the inner shaft 402. The glaze rotary bearing 11 is sleeved between the inner shaft 402 and the outer shaft 401, the rotary bearing 11 plays a supporting role, and the eccentric phenomenon in the rotation process or the breakage caused by overlarge stress at the joint are avoided.
The outer shaft 401 is fixedly connected with the output shaft 601 of the inner motor 6, the output shaft 601 of the inner motor 6 is tubular, and the inner shaft 402 penetrates through the tubular output shaft 601 of the inner motor 6 to be fixedly connected with the output shaft 601 of the outer motor 6.
The output ends of the motors 6 are all provided with speed reducing mechanisms, and the output shafts 601 are output shafts of the speed reducing mechanisms.
Second kind:
The belt wheel driving part comprises a motor 6 and a regulating mechanism, and the two belt wheels 4 on the same side of the two groups of transmission mechanisms are controlled to rotate through the regulating mechanism.
An inner shaft 402 is coaxially fixed to the pulley 4 located on the inner side, an outer shaft 401 is fixed to the pulley 4 located on the outer side, and the outer shaft 401 is sleeved on the outer side of the inner shaft 402. The glaze rotary bearing 11 is sleeved between the inner shaft 402 and the outer shaft 401, the rotary bearing 11 plays a supporting role, and the eccentric phenomenon in the rotation process or the breakage caused by overlarge stress at the joint are avoided.
The regulating mechanism comprises a box body 12, wherein a driving wheel 14 and two driven wheels 4 which are arranged in parallel are arranged in the box body 12, and the two driven wheels 4 are respectively and fixedly connected with an inner shaft 402 and an outer shaft 401 in a coaxial way.
The two driven wheels 4 are connected with the driving wheel 13 through two synchronous belts 15, and each synchronous belt 15 is connected with a tensioning device 1501. The tensioning device 1501 is fixedly connected with the inner wall of the box body 12, an electric telescopic rod or an electromagnet can be adopted, and a roller is rotatably arranged at the tail end of the telescopic part and is abutted with the synchronous belt 15.
The telescopic part is prolonged, and the rollers push the synchronous belt 15, so that the synchronous belt 15 is tensioned, and the driving wheel 13 can drive the corresponding driven wheel 4 to rotate. By controlling the two tensioning devices 1501, the two belt pulleys 4 of the two groups of transmission mechanisms are driven, and the corresponding belt 3 is driven to rotate.
In both arrangements, only the pulley 4 of one belt 3 provides the driving force, and the other belt 3 is driven to rotate by the connecting rod 8, so that in the actual running process, the two belts 3 are stressed differently, and the driving force of the belt 3 directly driven by the motor 6 is greater than the driving force of the other belt 3. When carrying the tile, the operation speed of the side belt 3 with small driving force is lowered, so that the operation of the side belts 3 is not synchronized, resulting in tilting of the tile.
In order to solve the above technical problem, in this embodiment, a sliding rod 802 is convexly disposed below the end portion of the connecting rod 8, a sliding groove 702 is disposed on the supporting frame 7, and the sliding rod 802 is slidably disposed inside the sliding groove 702. The sliding groove 702 is arranged in parallel with the groove 701 at intervals, the sliding rod 802 is a cylindrical rod, and the width of the sliding groove 702 is the same as the outer diameter of the sliding rod 802.
Since the connecting rod 8 is limited by the sliding rods 802 at the two ends, the connecting rod cannot rotate, and is forced to be vertically arranged with the belts 3, so that the two belts 3 are forced to synchronously run. To reduce the resistance, only two ends of one connecting rod 8 are provided with slide bars 802.
Third kind:
two sets of belt wheel driving parts are arranged on the underframe 1, and the two sets of belt wheel driving parts are respectively arranged at the front end and the rear end of the underframe 1.
The belt wheel driving part comprises a motor 6 and a connecting shaft 16, and the connecting shaft 16 is coaxially and fixedly connected with an output shaft of the motor 6.
The two connecting shafts 16 are fixedly connected with the two belt pulleys 4 on the same side of one group of transmission mechanisms respectively and are rotatably connected with the two belt pulleys 4 on the same side of the other group of transmission mechanisms.
The two ends of the connecting shaft 16 are respectively provided with a group of protruding blocks 1601 and a clamping ring 1602, the connecting shaft is fixedly connected with the belt wheel 4 of one group of transmission mechanisms through the protruding blocks 1601, and the connecting shaft is rotatably connected with the belt wheel 4 of the other group of transmission mechanisms through the clamping ring 1602.
In the specific implementation process, two inner belt pulleys 4 at the front end are fixedly connected with the convex blocks 1601, and the outer belt pulleys 4 are rotatably arranged in the clamping rings 1602; the two inner belt pulleys 4 at the rear end are rotatably arranged inside the clamping ring 1602, and the two outer belt pulleys 4 are fixedly connected with the convex blocks 1601.
In this way, the driving forces received by the belts 3 on both sides of each group of transmission mechanism are the same, and synchronous operation can be ensured.
The glaze spraying system comprises the tile glaze spraying conveying mechanism, wherein the front end and the rear end of the tile glaze spraying conveying mechanism are respectively provided with a tile conveying device 20, and the top surface of a conveying belt of the tile conveying device 20 is flush with the top surface of the supporting plate 9 positioned above. The tile actuator 20 is of prior art and includes a conveyor belt and a support frame.
In this embodiment, the tile driving device 20 comprises a plurality of parallel conveyor belts, and two adjacent conveyor belts are arranged at intervals. At least two connecting and conveying devices 22 are arranged at the end part of the ceramic tile conveying device 20, which is close to the ceramic tile glazing and conveying mechanism, the connecting and conveying devices 22 comprise a conveying belt and a shell, and the shell is fixedly connected with a supporting frame of the ceramic tile conveying device 20. The end part of the connecting and conveying device 22 exceeds the range of the conveying belt of the tile conveying device 20 and is positioned at the turning part of the tile glazing and conveying mechanism belt 3, so that the smooth transition of the tile between the tile conveying device 20 and the tile glazing and conveying mechanism can be ensured, and the tile can not incline in the transition process.
The ceramic tile drenches glaze conveyer and is equipped with drenches glaze device 17 above, drenches glaze device 17 below and is equipped with and connects glaze dish 18, drenches glaze device 17 and connects glaze dish 18 and all is fixedly connected with chassis 1.
The glaze spraying apparatus 17 includes a pod 1701, a baffle 1702, a glaze discharge area 1703, a glaze outlet pipe 1704 and a mounting frame 1705. The pod 1701 is shaped like a half inverted funnel with an arc of 180 ° and the glaze discharge area 1703 is located at the center of its top surface. A baffle 1702 is provided at the rear end of the reverse flow cover 1701 to prevent the glaze from flowing out from the rear. The glaze outlet pipe 1704 is vertically arranged above the glaze discharging area 1703, the axis of the glaze outlet pipe passes through the center of the glaze discharging area 1703, and the bottom surface of the glaze outlet pipe is arranged at intervals with the glaze discharging area 1703. The whole glaze spraying device 17 is fixedly connected with the underframe 1 through a mounting frame 1705.
The bottom of the glaze receiving tray 18 is provided with a discharge pipe, the discharge pipe is connected with a glaze tank through a pump, and the oil tank is connected with a glaze outlet pipe 1704 through a pump and a pipeline.
The cleaning device 19 which is obliquely arranged is arranged below the ceramic tile glazing conveying mechanism, the cleaning device comprises a suction pipe 1901, a flat opening 1902 is arranged at the suction position of the suction pipe 1901, a brush 1903 is arranged on the end face of the flat opening 1902, the suction pipe 1901 is connected with the underframe 1 through supports 1904 on two sides, and the suction pipe 1901 is connected with a dust collector.
When the carriage 9 is moved upside down, it contacts the brush 1903, and the surface on which the brush 1903 is aligned is cleaned, and dust is drawn into the cleaner. Thus, the cleanliness of the top surface of the support frame 9 can be ensured, and uneven tiles can be avoided when the tiles are supported.
The tile sensor 21 is arranged on the tile conveying device 20 at the front end, and the tile sensor 21 can adopt an opposite-emitting photoelectric sensor.
The camera 23 arranged downwards is fixed above the conveyor belt of the ceramic tile transmission device 20 at the rear end, the two sides of the conveyor belt are provided with the light sources 24, the two light sources 24 are obliquely arranged, and the light beam intersection surface is positioned under the camera 23. The light source 24 is fixedly connected with the tile driving device 20 through an adjusting bracket, the adjusting bracket can adjust the height and the angle of the light source 24, and the height of the light source 24 is flush with the top surface of the tile.
The opposite-irradiation photoelectric sensor is additionally arranged on the ceramic tile transmission device 20 at the rear end and used for detecting the position of the ceramic tile, the ceramic tile after being coated with glaze is transported and guided on the ceramic tile transmission device 20 at the rear end, then the light source 24 is aligned with the top surface to irradiate, the camera 23 shoots a photo after illumination, and the flatness of the glaze surface of the ceramic tile can be detected through the distribution condition of light on the ceramic tile.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (6)
1. Ceramic tile drenches glaze transport mechanism, including chassis (1), its characterized in that:
Two groups of transmission mechanisms are arranged above the underframe (1), each group of transmission mechanisms comprises a left annular belt (3) and a right annular belt (3) which are arranged at intervals, the distance between the two belts (3) in the same group is larger than the width of a ceramic tile, the belts (3) are connected with the underframe (1) through belt wheels (4) at two sides, the belts (3) of each group of transmission mechanisms are mutually sleeved from inside to outside, the belts (3) of each group of transmission mechanisms positioned above are all positioned on the same plane, the belts (3) of each group of transmission mechanisms positioned below are guided through pulleys to form up-down staggered arrangement,
Each group of transmission mechanism is provided with a ceramic tile bearing device, the ceramic tile bearing device comprises a plurality of connecting rods (8) which are arranged in parallel, two adjacent connecting rods (8) are connected through a plurality of supporting plates (9), the top surfaces of the supporting plates (9) are higher than the belt (3),
Two adjacent connecting rods (8) are arranged at intervals, the length of a plane formed by all the connecting rods (8) is smaller than the length of a ceramic tile,
The chassis (1) is fixed with a belt wheel driving part which drives the belt wheel (4) to rotate,
The bottom frame (1) is provided with a delaminator (5), the delaminator (5) comprises a vertical fixing plate and a plurality of pulleys rotationally connected with the vertical fixing plate, the number of the pulleys is the same as that of the transmission mechanism, the pulleys are arranged up and down at intervals,
Side plates (2) which are arranged at intervals are fixed above the side surfaces of the bottom frame (1) provided with the belts (3), supporting frames (7) are arranged in the side plates (2), grooves (701) are concavely arranged on the top surfaces of the supporting frames (7), the belts (3) positioned above are slidably arranged in the grooves (701),
A plurality of supporting devices (10) which play a supporting role are arranged between the bottom surface of the supporting frame (7) and the top surface of the underframe (1),
The front end and the rear end of the ceramic tile glazing conveying mechanism are respectively provided with a ceramic tile conveying device (20), the top surface of a conveying belt of the ceramic tile conveying device (20) is flush with the top surface of a supporting plate (9) positioned above,
A glaze spraying device (17) is arranged above the ceramic tile glaze spraying conveying mechanism, a glaze receiving tray (18) is arranged below the glaze spraying device (17), the glaze spraying device (17) and the glaze receiving tray (18) are fixedly connected with the underframe (1),
The ceramic tile conveying device (20) at the front end is provided with a ceramic tile sensing device (21),
The camera (23) arranged downwards is fixed above the conveyor belt of the ceramic tile conveying device (20) at the rear end, the light sources (24) are arranged on two sides of the conveyor belt, the two light sources (24) are obliquely arranged, and the beam intersection surface is positioned under the camera (23).
2. The tile glazing delivery mechanism of claim 1, wherein:
the belt wheel driving part comprises two motors (6), the two motors (6) are arranged on the same side of the underframe (1) in parallel, the two motors (6) respectively drive two belt wheels (4) on the same side of the two groups of transmission mechanisms to rotate,
An inner shaft (402) is coaxially fixed on the belt wheel (4) positioned at the inner side, an outer shaft (401) is fixed on the belt wheel (4) positioned at the outer side, the outer shaft (401) is sleeved at the outer side of the inner shaft (402),
The outer shaft (401) is fixedly connected with an output shaft (601) of the inner motor (6), the output shaft (601) of the inner motor (6) is tubular, and the inner shaft (402) penetrates through the tubular output shaft (601) of the inner motor (6) to be fixedly connected with the output shaft (601) of the outer motor (6).
3. The tile glazing delivery mechanism of claim 2, wherein:
The belt wheel driving part comprises a motor (6) and a regulating mechanism, the regulating mechanism controls the rotation of two belt wheels (4) on the same side of the two groups of transmission mechanisms,
An inner shaft (402) is coaxially fixed on the belt wheel (4) positioned at the inner side, an outer shaft (401) is fixed on the belt wheel (4) positioned at the outer side, the outer shaft (401) is sleeved at the outer side of the inner shaft (402),
The regulating mechanism comprises a box body (12), a driving wheel (13) and two driven wheels (14) which are arranged in parallel are arranged in the box body (12), the two driven wheels (14) are respectively and fixedly connected with an inner shaft (402) and an outer shaft (401) in a coaxial way,
The two driven wheels (4) are connected with the driving wheel (13) through two synchronous belts (15), and each synchronous belt (15) is connected with a tensioning device (1501).
4. A tile glazing delivery mechanism according to claim 3, characterised in that:
two sets of belt wheel driving parts are arranged on the underframe (1), the two sets of belt wheel driving parts are respectively arranged at the front end and the rear end of the underframe (1),
The belt wheel driving part comprises a motor (6) and a connecting shaft (16), the connecting shaft (16) is coaxially and fixedly connected with an output shaft of the motor (6),
The two connecting shafts (16) are respectively and fixedly connected with two belt wheels (4) on the same side of one group of transmission mechanisms and are rotationally connected with two belt wheels (4) on the same side of the other group of transmission mechanisms.
5. The tile glazing delivery mechanism of claim 4, wherein:
The connecting shaft (16) is provided with a lug (1601) and a clamping ring (1602), the connecting shaft is fixedly connected with the belt wheel (4) of one group of transmission mechanisms through the lug (1601), and the connecting shaft is rotationally connected with the belt wheel (4) of the other group of transmission mechanisms through the clamping ring (1602).
6. The tile glazing delivery mechanism of claim 5, wherein:
The lower part of the end part of the connecting rod (8) is convexly provided with a sliding rod (802), the supporting frame (7) is provided with a sliding groove (702), and the sliding rod (802) is arranged inside the sliding groove (702) in a sliding way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311488089.6A CN117485903B (en) | 2023-11-09 | 2023-11-09 | Ceramic tile drenches glaze transport mechanism and drenches glaze system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311488089.6A CN117485903B (en) | 2023-11-09 | 2023-11-09 | Ceramic tile drenches glaze transport mechanism and drenches glaze system |
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| CN117485903A CN117485903A (en) | 2024-02-02 |
| CN117485903B true CN117485903B (en) | 2024-05-24 |
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| JPH0710662A (en) * | 1993-06-25 | 1995-01-13 | Toto Ltd | Method for glazing tile and apparatus therefor |
| EP1281495A1 (en) * | 2001-07-31 | 2003-02-05 | AIR POWER DIVISION GROUP S.r.l. | Method for decorating tiles and the like, and device for carrying out said method |
| EP1815957A2 (en) * | 2006-02-07 | 2007-08-08 | Air Power Group S.p.A. | Conveyor for transporting ceramic tiles or similar articles |
| CN204198618U (en) * | 2014-11-03 | 2015-03-11 | 福建敏捷机械有限公司 | A kind of ceramic tile drenches glaze production line |
| CN207294623U (en) * | 2017-08-29 | 2018-05-01 | 天津贝利泰陶瓷有限公司 | A kind of disconnected glaze device of novel ceramic tile leaching glaze |
| CN207630239U (en) * | 2017-12-01 | 2018-07-20 | 天津宏辉创意科技有限公司 | A kind of ceramic tile leaching glaze conveying device |
| CN110948657A (en) * | 2019-12-31 | 2020-04-03 | 杨建波 | Ceramic tile glaze spraying and glaze saving system |
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2023
- 2023-11-09 CN CN202311488089.6A patent/CN117485903B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0710662A (en) * | 1993-06-25 | 1995-01-13 | Toto Ltd | Method for glazing tile and apparatus therefor |
| EP1281495A1 (en) * | 2001-07-31 | 2003-02-05 | AIR POWER DIVISION GROUP S.r.l. | Method for decorating tiles and the like, and device for carrying out said method |
| EP1815957A2 (en) * | 2006-02-07 | 2007-08-08 | Air Power Group S.p.A. | Conveyor for transporting ceramic tiles or similar articles |
| CN204198618U (en) * | 2014-11-03 | 2015-03-11 | 福建敏捷机械有限公司 | A kind of ceramic tile drenches glaze production line |
| CN207294623U (en) * | 2017-08-29 | 2018-05-01 | 天津贝利泰陶瓷有限公司 | A kind of disconnected glaze device of novel ceramic tile leaching glaze |
| CN207630239U (en) * | 2017-12-01 | 2018-07-20 | 天津宏辉创意科技有限公司 | A kind of ceramic tile leaching glaze conveying device |
| CN110948657A (en) * | 2019-12-31 | 2020-04-03 | 杨建波 | Ceramic tile glaze spraying and glaze saving system |
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|---|---|
| CN117485903A (en) | 2024-02-02 |
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