Installation, calibration and detection device and method for numerical control gang drill
Technical Field
The invention relates to the technical field of numerical control gang drill installation and detection, in particular to an installation, calibration and detection device and method for numerical control gang drills.
Background
In the production process of the plate furniture, most of plates need to be perforated, holes are various, and if the plates can be processed in the processing process only by continuously replacing drill bits, the processing efficiency is low, so that the numerical control gang drill equipment is invented. The numerical control gang drill equipment is special equipment for a high-precision numerical control gang drill center, has the performance of a precision product, and has the advantages that the installation process of the numerical control gang drill vertical gang drill assembly on the numerical control gang drill needs to be detected and adjusted for multiple times, and if the numerical control gang drill vertical gang drill assembly is directly and gradually installed on a numerical control gang drill frame, the installation period of the numerical control gang drill is long, and the installation and production efficiency are affected.
Disclosure of Invention
The invention provides a device and a method for installing, calibrating and detecting numerical control gang drills, which aim at the problems of the prior art, are ingenious in design, and realize that one detection device can respectively detect and calibrate a vertical row sliding seat, a vertical row lifting seat, a vertical guide rail, a horizontal guide rail and a drill box, so that the time for integrally assembling the numerical control gang drills on numerical control gang drill equipment and the time for calibrating and adjusting the numerical control gang drills are shortened, the installation precision and the production efficiency are improved, and the operation difficulty is reduced.
In order to solve the technical problems, the invention adopts the following technical scheme:
The invention provides a numerical control gang drill installation, calibration and detection device which comprises a base, a gantry bracket arranged on the base, a detection panel arranged on one side of the gantry bracket in a sliding manner and a gang drill installation seat group arranged on the base, wherein the gang drill installation seat group comprises at least two gang drill installation seat bodies which are arranged at intervals in parallel, and the upper end face of each gang drill installation seat body is provided with a gang drill installation guide rail along the length direction of the gang drill installation seat body;
One side of the gantry support is horizontally provided with a transverse guide rail, the detection panel is slidably arranged on the transverse guide rail, the gang drill installation guide rail is perpendicular to the detection panel, the detection panel is detachably provided with a detection assembly, and the detection assembly is used for detecting vertical gang drill components of the numerical control gang drill.
The gantry support is provided with a driving mechanism, and the driving mechanism is used for driving the detection panel to horizontally move along the length direction of the transverse guide rail.
The driving mechanism comprises a driving motor, a movable seat and a guide rack horizontally arranged on the gantry support, the detection panel is arranged on one side of the movable seat, the driving motor is arranged on the movable seat, an output shaft of the driving motor is connected with a driving gear, and the driving gear is in meshed transmission connection with the guide rack.
The back of the detection panel is provided with guide sliding blocks which are in sliding connection with the transverse guide sliding rails, the number of the transverse guide sliding rails is two, the two transverse guide sliding rails are arranged in parallel at an upper-lower interval, the number of the guide sliding blocks is at least two, and the two guide sliding blocks are arranged in parallel at an upper-lower interval.
And limiting blocks are respectively arranged at two ends of the transverse guide rail.
The detection assembly comprises a detector, and the detector is detachably arranged on the front end face of the detection panel.
The detector is provided with an adsorption piece, and the adsorption piece is used for adsorbing the detector on a detection panel or a vertical row of numerical control gang drills.
Wherein, the absorbing member is one of a magnet, an adhesive, a rubber iron or a sucker.
The detection assembly further comprises a detection support, the detection support is detachably arranged on the front end face of the detection panel, and the detector is detachably arranged on the detection support.
The invention also provides a detection method of the installation calibration detection device of the numerical control gang drill,
When the verticality detection is carried out on the vertical row sliding seat of the numerical control gang drill vertical row, the vertical row sliding seat is arranged on the gang drill installation seat group, a sliding seat sliding block at the bottom of the vertical row sliding seat is in sliding connection with the gang drill installation guide rail, the vertical row sliding seat of the numerical control gang drill vertical row is pushed to move to the front end face of the detection panel along the gang drill installation guide rail, the detection assembly is detached and arranged on the vertical sliding block of the vertical guide rail on the vertical row sliding seat, the detection end of the detection assembly is contacted and abutted with the detection panel, and the vertical sliding block drives the detection assembly to move up and down to detect the verticality of the vertical guide rail;
When the straightness of the vertical row lifting seat on the vertical row sliding seat of the numerical control gang drill is detected, the vertical row sliding seat of the vertical row of the numerical control gang drill is driven to move to the front end face of the detection panel along the gang drill installation guide rail, the detection assembly is arranged on the detection panel, the detection end of the detection assembly is contacted and abutted with the guide surface of the horizontal transverse guide rail of the vertical row lifting seat, the detection panel is driven to move along the horizontal guide rail, and the straightness of the horizontal transverse guide rail of the vertical row lifting seat is detected;
When the first drilling box and the second drilling box which are arranged on the vertical-row lifting seat are detected, the first drilling box and the second drilling box are in a 0-degree state, a detection assembly is arranged on a detection panel, the detection end of the detection assembly is in contact and butt joint with the side face of the first drilling box and the side face of the second drilling box, the detection assembly detects whether the side face of the first drilling box and the side face of the second drilling box are parallel to the plane of the detection panel or not, and the positions of the first drilling box and the second drilling box are corrected by detecting the straightness of the first drilling box and the second drilling box;
In addition, the detection end of the detection component contacts and abuts against the upper end face of the first drill box to drive the vertical row component to move along the gang drill mounting guide rail, then the detection end of the detection component contacts and abuts against the upper end face of the second drill box to drive the vertical row component to move along the gang drill mounting guide rail, and whether the front and rear heights of the first drill box and the second drill box are on the same horizontal plane is detected.
The invention has the beneficial effects that:
The invention has ingenious design, realizes that one detection device can respectively detect and calibrate the vertical row sliding seat, the vertical row lifting seat, the vertical guide rail, the horizontal transverse guide rail and the drill box, and can measure the parallelism of a plurality of related component mechanisms of the vertical row of the numerical control gang drill when in use, so that after the vertical row of the numerical control gang drill is installed on the gang drill installation seat group, the detection and the calibration adjustment can be carried out, the time for integrally assembling the vertical row of the numerical control gang drill on the numerical control gang drill equipment and the calibration adjustment time are shortened, the installation precision and the production efficiency are improved, and the operation difficulty is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an installation calibration detection device for a numerical control gang drill.
Fig. 2 is a schematic view of another view angle structure of a device for detecting installation calibration of a numerical control gang drill according to the invention.
Fig. 3 is a schematic structural diagram of the detection and calibration of the vertical slide seat of the vertical row of the numerical control gang drill according to the invention.
Fig. 4 is a schematic structural diagram of the detection and calibration of the vertical row lifting seat of the vertical row of the numerical control gang drill.
Fig. 5 is a schematic structural view of the present invention for detecting and calibrating the first drill box and the second drill box of the vertical row of the numerical control gang drill when they are in a0 degree state.
Fig. 6 is a schematic structural diagram of the present invention for detecting and calibrating the first drill box and the second drill box of the vertical row of the numerical control gang drill when the first drill box and the second drill box are in a 90 degree state.
Fig. 7 is a flowchart of a detection method of the installation calibration detection device of the numerical control gang drill.
The reference numerals in fig. 1 to 7 include:
100. the device comprises a vertical row sliding seat, a 101 sliding seat sliding block, a 102 vertical guide rail, a 103 vertical sliding block;
200. A vertical row lifting seat 201, a horizontal transverse guide rail;
300. 400, the second drilling box;
1. The device comprises a base, a gantry bracket, a detection panel, a gang drill installation seat body, a gang drill installation guide rail, a transverse guide rail, a detection assembly, a driving mechanism, a driving motor, a driving seat, a moving seat, a guide rack, a driving gear, a guide slider and a limiting block, wherein the gang drill installation seat body, the gang drill installation guide rail, the transverse guide rail, the detection assembly, the driving mechanism, the driving motor, the driving seat, the moving seat, the guide rack, the guide gear, the driving gear, the guide slider, the limiting block and the limiting block.
Detailed Description
The invention will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the invention. The present invention will be described in detail below with reference to the accompanying drawings.
Example 1
The first embodiment of the application provides a numerical control gang drill installation, calibration and detection device, as shown in fig. 1-2, the device comprises a base 1, a gantry bracket 2 arranged on the base 1, a detection panel 3 arranged on one side of the gantry bracket 2 in a sliding manner, and a gang drill installation seat group arranged on the base 1, wherein the gang drill installation seat group comprises at least two gang drill installation seat bodies 4, the two gang drill installation seat bodies 4 are arranged at intervals and in parallel, a gang drill installation guide rail 5 is arranged on the upper end surface of each gang drill installation seat body 4 along the length direction of the gang drill installation seat body, a transverse guide rail 6 is horizontally arranged on one side of the gantry bracket 2, the detection panel 3 is arranged on the transverse guide rail 6 in a sliding manner, the gang drill installation guide rail 5 is perpendicular to the detection panel 3, the detection panel 3 is detachably provided with a detection assembly 7, and the detection assembly 7 is used for detecting vertical row components of the numerical control gang drill.
The specific operation is as follows:
As shown in fig. 3, the vertical slide seat 100 of the vertical row of numerical control gang drill is installed on the gang drill installation seat group, the slide seat slide block 101 at the bottom of the vertical slide seat 100 of the vertical row of numerical control gang drill is slidably connected with the gang drill installation guide rail 5, so that the vertical slide seat 100 of the vertical row of numerical control gang drill can be driven to move to the front end face of the detection panel 3 along the gang drill installation guide rail 5, the detection assembly 7 is detached and installed on the vertical slide block 103 of the vertical guide rail 102 on the vertical slide seat 100 of the vertical row of numerical control gang drill, and the detection end of the detection assembly 7 is contacted and abutted with the detection panel 3, and the vertical slide block 103 drives the detection assembly 7 to move up and down, so as to realize the verticality detection of the vertical guide rail 102.
As shown in fig. 4, the vertical row sliding seat 100 of the vertical row of the numerical control gang drill is provided with the vertical row lifting seat 200, the vertical row lifting seat 200 is provided with the horizontal transverse guide rail 201, and can drive the vertical row sliding seat 100 of the vertical row of the numerical control gang drill to move to the front end face of the detection panel 3 along the gang drill installation guide rail 5, the detection component 7 is arranged on the detection panel 3, the detection end of the detection component 7 is in contact and butt with the guide surface of the horizontal transverse guide rail 201, and drives the detection panel 3 to move along the transverse guide rail 6, so as to realize straightness detection of the horizontal transverse guide rail 201 of the vertical row lifting seat 200.
As shown in fig. 5, the first drill box 300 and the second drill box 400 of the numerical control gang drill vertical gang drill are respectively installed on the vertical gang lifting seat 200, the first drill box 300 and the second drill box 400 are in a 0 degree state, the detection component 7 is installed on the detection panel 3, the detection end of the detection component 7 is in contact and butt with the side surface of the first drill box 300 and the side surface of the second drill box 400, so as to realize detection of whether the side surface of the first drill box 300 and the side surface of the second drill box 400 are parallel to the plane of the detection panel 3, and the straightness of the first drill box 300 and the second drill box 400 is detected, so that the positions of the first drill box 300 and the second drill box 400 are convenient to calibrate.
As shown in fig. 6, the first drill box 300 and the second drill box 400 in fig. 5 are rotated by 90 degrees, in a state of 90 degrees, the detection assembly 7 is mounted on the detection panel 3, the detection end of the detection assembly 7 contacts and abuts against the end face of the first drill box 300 and the side face of the second drill box 400, the vertical row assembly is driven to move along the gang drill mounting guide rail 5, parallel detection on the side faces of the first drill box 300 and the second drill box 400 is achieved, meanwhile, the detection end of the detection assembly 7 contacts and abuts against the upper end face of the first drill box 300 and the upper end face of the second drill box 400, the vertical row assembly is driven to move along the gang drill mounting guide rail 5, and whether the front-back heights of the first drill box 300 and the second drill box 400 are on the same horizontal plane or not is detected, so that the operator can calibrate and adjust conveniently.
The invention has novel structure and ingenious design, and can measure the parallelism of a plurality of related component mechanisms of the vertical row of the numerical control gang drill when in use, so that one detection device can respectively detect and calibrate the vertical row sliding seat, the vertical row lifting seat, the vertical guide rail, the horizontal transverse guide rail and the drill box, and after the vertical row of the numerical control gang drill is installed on the gang drill installation seat group, the detection and the calibration adjustment can be carried out, the time for integrally assembling the vertical row of the numerical control gang drill on the numerical control gang drill equipment and the calibration adjustment time are shortened, the installation precision and the production efficiency are improved, and the operation difficulty is reduced.
In the first embodiment of the present application, the gantry bracket 2 is provided with a driving mechanism 8, and the driving mechanism 8 is used for driving the detection panel 3 to move horizontally along the length direction of the transverse guiding rail 6. Wherein, actuating mechanism 8 includes driving motor 9, removes seat 10 and the horizontal guide rack 11 that sets up on gantry support 2, and detection panel 3 installs in the one side of removing seat 10, and driving motor 9 installs on removing seat 10, and driving motor 9's output shaft has drive gear 12, and drive gear 12 and guide rack 11 meshing transmission are connected. Specifically, under the arrangement, the detection panel 3 can horizontally move along the length direction of the transverse guide rail 6, the driving motor 9 drives the driving gear 12 to rotate, the driving gear 12 moves along the guide rack 11, the movable seat 10 can move along the length direction of the guide rack 11, and the two ends of the transverse guide rail 6 are respectively provided with a limiting block 14, so that the detection panel 3 is prevented from being separated from the transverse guide rail 6 under the action of the limiting blocks 14, and the structure is reliable.
In the first embodiment of the application, the back of the detection panel 3 is provided with guide slide blocks 13, the guide slide blocks 13 are in sliding connection with the transverse guide slide rails 6, the number of the transverse guide slide rails 6 is two, the two transverse guide slide rails 6 are vertically spaced and are arranged in parallel, the guide slide blocks 13 are provided with at least two, and the two guide slide blocks 13 are vertically spaced and are arranged in parallel. Specifically, under the above-mentioned setting for when detecting panel 3 removes along horizontal guide rail 6, remove stably, the reliability is good, is difficult for the skew, guarantees the detection accuracy of detecting panel 3.
In the first embodiment of the application, the detecting assembly 7 comprises a detector, the detector is detachably arranged on the front end face of the detecting panel 3, the detector is a dial indicator, and an absorbing member is arranged on the detector and can be a magnet, an adhesive, a rubber iron or a sucker and other components with absorbing capability. Specifically, by providing the adsorbing member on the detector, the detector is conveniently adsorbed on the detection panel 3 or the vertical row sliding seat 100 of the vertical row of the numerical control gang drill, so that the detection is convenient.
Example two
The second embodiment of the present application is different from the first embodiment in that the detecting assembly 7 further includes a detecting bracket detachably mounted on the front end surface of the detecting panel 3, and the detector is detachably mounted on the detecting bracket. Specifically, the detection panel 3 is provided with a plurality of mounting holes which are distributed in an array, so that the detection panel is conveniently assembled and detachably connected with the detection support through external screws or other fixing pieces, and of course, the detection support can also be provided with an absorption piece which can be a magnet, an adhesive, a rubber iron or a sucker and other components with absorption capacity.
Example III
When the perpendicularity of a vertical row sliding seat 100 of a vertical row of numerical control gang drills is detected, the vertical row sliding seat 100 is arranged on a gang drill installation seat group, a sliding seat sliding block 101 at the bottom of the vertical row sliding seat 100 is in sliding connection with a gang drill installation guide rail 5, the vertical row sliding seat 100 of the vertical row of numerical control gang drills is pushed to move to the front end surface of a detection panel 3 along the gang drill installation guide rail 5, a detection assembly 7 is detached and arranged on a vertical sliding block 103 of a vertical guide rail 102 on the vertical row sliding seat 100, the detection assembly 7 is driven to move up and down by the vertical sliding block 103 through the contact and abutting of the detection end of the detection assembly 7, and the perpendicularity of the vertical guide rail 102 is detected;
When the straightness of the vertical row lifting seat 200 on the vertical row sliding seat 100 of the numerical control gang drill is detected, the vertical row sliding seat 100 of the vertical row of the numerical control gang drill is driven to move to the front end surface of the detection panel 3 along the gang drill installation guide rail 5, the detection assembly 7 is arranged on the detection panel 3, the detection end of the detection assembly 7 is contacted and abutted with the guide surface of the horizontal transverse guide rail 201 of the vertical row lifting seat 200, the detection panel 3 is driven to move along the transverse guide rail 6, and the straightness of the horizontal transverse guide rail 201 of the vertical row lifting seat 200 is detected;
When the first drilling box 300 and the second drilling box 400 which are arranged on the vertical-row lifting seat 200 are detected, the first drilling box 300 and the second drilling box 400 are in a 0-degree state, the detection assembly 7 is arranged on the detection panel 3, the detection end of the detection assembly 7 is in contact and abutting joint with the side face of the first drilling box 300 and the side face of the second drilling box 400, the detection assembly 7 detects whether the side face of the first drilling box 300 and the side face of the second drilling box 400 are parallel to the plane of the detection panel 3 or not, and the positions of the first drilling box 300 and the second drilling box 400 are calibrated by detecting the straightness of the first drilling box 300 and the second drilling box 400;
In addition, the detection end of the detection component 7 contacts with the upper end face of the first drilling box 300 to drive the vertical row component to move along the gang drill installation guide rail 5 for detection, and then resets, the detection end of the detection component 7 contacts with the upper end face of the second drilling box 400 to drive the vertical row component to move along the gang drill installation guide rail 5 for detection, and whether the front and rear heights of the first drilling box 300 and the second drilling box 400 are on the same horizontal plane is detected, so that the operator can conveniently calibrate and adjust.
While the invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that the present invention is not limited thereto, and that the invention is not limited thereto, but is intended to be limited thereto, when the technical content disclosed above is utilized to make a little change or modification into equivalent embodiments of equivalent changes, but the technical content of the invention is not deviated from, any simple modification, equivalent changes and modification of the above embodiments are all within the scope of the technical solution of the invention.