CN117450150A - A jig, device and method integrating pressing and assembling - Google Patents
A jig, device and method integrating pressing and assembling Download PDFInfo
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- CN117450150A CN117450150A CN202311786249.5A CN202311786249A CN117450150A CN 117450150 A CN117450150 A CN 117450150A CN 202311786249 A CN202311786249 A CN 202311786249A CN 117450150 A CN117450150 A CN 117450150A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical field
本发明属于电子设备技术领域,尤其涉及一种压合和组装一体化的治具、装置和方法。The invention belongs to the technical field of electronic equipment, and in particular relates to a jig, device and method integrating pressing and assembly.
背景技术Background technique
现有的边框和背胶的压合和组装方法一般包括如下两种:第一,利用两套背胶组装和压合的治具,第一个工站需要两个人工,先将边框的上/下侧的背胶放在治具槽里面(背胶离型膜朝下,避免背胶粘在治具槽里面),然后再将边框公模面朝下放在治具槽里面,最后通过设备上模压合背胶,激活上/下侧背胶粘性,使背胶贴附在边框公模面上,压合完成后取出贴好上/下侧背胶的边框,通过流水线转到下一工站;第二个工站需要两个人工先将边框的左/右侧背胶放在治具槽里面,然后再将边框公模面朝下放在治具槽里面,最后通过设备上模压合背胶,激活左/右侧背胶粘性,使背胶贴附在边框公模面上,完成边框四条背胶组装;此方案中产品需要两次装夹,两次压合,四个人力完成组装,装夹过程中容易造成产品外观面划伤。The existing methods of laminating and assembling frames and adhesive backings generally include the following two methods: First, two sets of adhesive backing assembly and lamination jigs are used. The first work station requires two workers. First, the upper part of the frame is / Place the adhesive on the lower side inside the jig slot (the adhesive release film faces downward to prevent the adhesive from sticking into the jig slot), then place the frame male mold face down in the jig slot, and finally pass the equipment The upper mold presses the backing glue, activates the adhesiveness of the upper/lower side backing, and makes the backing glue adhere to the male mold surface of the frame. After the pressing is completed, take out the frame with the upper/lower side backing glue attached and transfer it to the next step through the assembly line. Work station; the second work station requires two workers to first place the left/right side glue of the frame in the jig slot, then place the male mold of the frame face down in the jig slot, and finally press the mold together on the equipment Adhesive, activate the adhesiveness of the left/right side adhesive, so that the adhesive adheres to the male mold surface of the frame, and completes the assembly of the four adhesive strips of the frame; in this solution, the product requires two clampings, two pressings, and four manpower After assembly is completed, the appearance of the product may be easily scratched during the clamping process.
第二,利用两套背胶组装治具和一套背胶压合治具:通过边框外形和背胶离型膜定位孔定位,第一个工站先将边框公模面朝上放在背胶组装治具槽里面,需要两个人力将边框的上/下侧背胶通过背胶离型膜上的定位孔组装到边框公模面上(背胶离型膜朝上),同时手指轻压背胶,避免背胶脱落,取出贴好上/下侧背胶的边框,通过流水线转到下一工站;第二个工站将边框公模面朝上放在背胶组装治具槽里面,需要两个人力将边框的左/右侧背胶通过背胶离型膜上的定位孔组装到边框公模面上,同时手指轻压背胶,避免背胶脱落,取出贴好左/右侧背胶的边框,通过流水线转到下一工站;第三个工站需要一个人力放置边框在背胶压合治具里面,并操作机台,通过设备上模压合背胶,激活四条背胶粘性。因此这种方法需要的人工较多。Second, use two sets of adhesive-backed assembly jigs and one set of adhesive-backed pressing jigs: Position the frame shape and the adhesive-backed release film positioning holes. At the first station, place the frame male mold face up on the back. In the slot of the glue assembly jig, two manpower is needed to assemble the upper/lower side glue of the frame to the male mold surface of the frame through the positioning holes on the adhesive release film (the adhesive release film faces upward), and at the same time gently use your fingers. Press the adhesive to prevent the adhesive from falling off, take out the frame with the upper/lower adhesive attached, and transfer it to the next work station through the assembly line; at the second station, place the male mold of the frame face up in the adhesive-backed assembly jig slot Inside, two manpower is needed to assemble the left/right side adhesive of the frame onto the male mold surface of the frame through the positioning holes on the adhesive release film. At the same time, lightly press the adhesive with your fingers to prevent the adhesive from falling off. Take out and stick the left/right sides The glue-backed frame on the right side is transferred to the next work station through the assembly line; the third work station requires a manpower to place the frame in the glue-backed lamination jig, and operate the machine to press the glue on the equipment and activate the four Adhesive backing. Therefore, this method requires more labor.
发明内容Contents of the invention
鉴于现有技术存在的上述问题,本发明实施例的目的在于提供一种压合和组装一体化的治具、装置和方法,可以在较少人工配合的条件下,完成边框和背胶的组装和压合,还能够提高背胶组装位置的准确性,降低操作的复杂度。In view of the above-mentioned problems existing in the prior art, the purpose of embodiments of the present invention is to provide a jig, device and method that integrates pressing and assembly, which can complete the assembly of the frame and back glue with less manual cooperation. And lamination can also improve the accuracy of the adhesive assembly position and reduce the complexity of the operation.
本发明实施例采用的第一方案是,一种压合和组装一体化的治具,用于边框与背胶的组装和压合,治具包括:下治具,设有与方形的边框相适配的仿形槽,以及设置于与仿形槽相邻位置的多个定位柱,且多个定位柱沿着仿形槽的延伸方向间隔设置,便于定位带有背胶的离型膜的位置;上治具,与下治具配合,以便对仿形槽内的边框与背胶进行压合;旋转气缸,与下治具的底部固定连接,使下治具能够从第一位置90度旋转到第二位置,便于在第一位置和第二位置分别对边框的不同框边的背胶进行组装和压合。The first solution adopted in the embodiment of the present invention is a jig that integrates pressing and assembly, used for assembling and pressing the frame and the back glue. The jig includes: a lower jig, which is provided with a square frame. An adapted profiling groove and multiple positioning posts arranged adjacent to the profiling groove, and multiple positioning posts are spaced along the extension direction of the profiling groove to facilitate the positioning of the release film with adhesive backing. Position; the upper fixture cooperates with the lower fixture to press the frame and the adhesive in the profiling groove; the rotating cylinder is fixedly connected to the bottom of the lower fixture so that the lower fixture can move 90 degrees from the first position Rotate to the second position to facilitate the assembly and lamination of the adhesive on different sides of the frame in the first position and the second position respectively.
在一些实施例中,仿形槽包括四个条形槽,每个条形槽对应的多个定位柱均位于该条形槽的同一侧。In some embodiments, the profiling groove includes four strip grooves, and multiple positioning posts corresponding to each strip groove are located on the same side of the strip groove.
在一些实施例中,下治具的内部设有真空槽,真空槽与仿形槽相对,仿形槽的槽底设有与真空槽相通的第一通孔。In some embodiments, a vacuum groove is provided inside the lower fixture. The vacuum groove is opposite to the profiling groove. The bottom of the profiling groove is provided with a first through hole communicating with the vacuum groove.
在一些实施例中,上治具设有两个分别与仿形槽相适配的压合框,两个压合框相互垂直设置,便于对下治具在第一位置和第二位置下的仿形槽内的背胶和边框进行压合。In some embodiments, the upper fixture is provided with two pressing frames that are respectively adapted to the profiling grooves. The two pressing frames are arranged perpendicularly to each other to facilitate alignment of the lower fixture in the first position and the second position. The back glue and frame in the profiling groove are pressed together.
在一些实施例中,下治具包括第一层板和第二层板,第一层板和第二层板叠合连接,第一层板设有第一凹槽,第二层板上设有第二凹槽,第一凹槽和第二凹槽对合形成真空槽,第一凹槽通过第一通孔与仿形槽相通。In some embodiments, the lower jig includes a first layer board and a second layer board. The first layer board and the second layer board are overlapped and connected. The first layer board is provided with a first groove, and the second layer board is provided with a first groove. There is a second groove, the first groove and the second groove are combined to form a vacuum groove, and the first groove communicates with the profiling groove through the first through hole.
在一些实施例中,治具还包括第一密封圈和第二密封圈,第二层板设置两个密封槽,两个密封槽分别设置于第一凹槽的两侧,第一密封圈和第二密封圈分别置于密封槽内,使得第一密封圈和第二密封圈夹设于第一层板和第二层板之间。In some embodiments, the jig further includes a first sealing ring and a second sealing ring. The second layer plate is provided with two sealing grooves. The two sealing grooves are respectively provided on both sides of the first groove. The first sealing ring and The second sealing rings are respectively placed in the sealing grooves, so that the first sealing ring and the second sealing ring are sandwiched between the first layer plate and the second layer plate.
在一些实施例中,治具还包括真空发生器和抽真空管道,真空发生器与抽真空管道连接,抽真空管道与位于第二凹槽的槽底的第二通孔相通。In some embodiments, the fixture further includes a vacuum generator and a vacuum pipeline. The vacuum generator is connected to the vacuum pipeline, and the vacuum pipeline communicates with the second through hole located at the bottom of the second groove.
在一些实施例中,治具还包括底板、滑块和滑轨,滑块设置于底板的底部,滑块与滑轨配合,旋转气缸与底板固定连接。In some embodiments, the jig further includes a base plate, a slide block and a slide rail. The slide block is arranged at the bottom of the base plate, the slide block cooperates with the slide rail, and the rotating cylinder is fixedly connected to the base plate.
本发明实施例采用的第二方案是,一种压合和组装一体化的装置,装置包括本申请任一实施例的治具,以及压合机;The second solution adopted by the embodiment of the present invention is a device that integrates pressing and assembly. The device includes the jig of any embodiment of the present application and a pressing machine;
压合机包括机台上模和机台下模,上治具与机台上模固定连接,下治具与机台下模连接。The laminating machine includes a machine upper mold and a lower machine mold. The upper fixture is fixedly connected to the machine mold, and the lower fixture is connected to the machine lower mold.
本发明实施例采用的第三方案是,一种边框与背胶压合的方法,方法包括:利用滑轨和滑块带动治具移动到压合机的位置,压合机的机台上模带动上治具对位于第一位置或者第二位置的下治具的仿形槽内的背胶和边框分别进行压合;其中:边框包括相对的框条,下治具上放置的背胶分别与框条位置对应;下治具由旋转气缸带动从第一位置旋转至第二位置。The third solution adopted in the embodiment of the present invention is a method for laminating the frame and the back glue. The method includes: using the slide rail and the slide block to drive the jig to the position of the laminating machine, and molding the machine on the laminating machine. The upper jig is driven to press the adhesive and the frame in the profiling groove of the lower jig at the first or second position respectively; wherein: the frame includes opposite frame bars, and the adhesive placed on the lower jig is respectively Corresponding to the position of the frame bar; the lower fixture is driven by the rotating cylinder to rotate from the first position to the second position.
与现有技术相比,本发明实施例的有益效果在于:仿形槽能够约束边框,使得所述边框限位于所述仿形槽内,带有背胶的离型膜通过多个定位柱的定位,使得背胶能够准确地放置于对应的边框的位置,以提高背胶组装和压合的准确性;通过旋转气缸使得下治具能够第一位置变换到第二位置,便于操作人员组装背胶,以便减少人工,降低操作的复杂度。Compared with the prior art, the beneficial effects of the embodiments of the present invention are that: the profiling groove can constrain the frame, so that the frame is limited to the profiling groove, and the release film with adhesive backing passes through the multiple positioning posts. positioning so that the adhesive can be accurately placed on the corresponding frame to improve the accuracy of adhesive assembly and lamination; by rotating the cylinder, the lower jig can be changed from the first position to the second position, making it easier for the operator to assemble the adhesive Glue in order to reduce labor and reduce the complexity of the operation.
应当理解,前面的一般描述和以下详细描述都仅是示例性和说明性的,而不是用于限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.
本发明中描述的技术的各种实现或示例的概述,并不是所公开技术的全部范围或所有特征的全面公开。This summary of various implementations or examples of the technology described in this disclosure is not a comprehensive disclosure of the full scope or all features of the disclosed technology.
附图说明Description of the drawings
在不一定按比例绘制的附图中,相同的附图标记可以在不同的视图中描述相似的部件。具有字母后缀或不同字母后缀的相同附图标记可以表示相似部件的不同实例。附图大体上通过举例而不是限制的方式示出各种实施例,并且与说明书以及权利要求书一起用于对所发明的实施例进行说明。在适当的时候,在所有附图中使用相同的附图标记指代同一或相似的部分。这样的实施例是例证性的,而并非旨在作为本装置或方法的穷尽或排他实施例。In the drawings, which are not necessarily to scale, the same reference numbers may describe similar components in the different views. The same reference number with a letter suffix or different letter suffixes may refer to different instances of similar components. The drawings illustrate various embodiments generally by way of example and not limitation, and together with the description and claims serve to explain embodiments of the invention. Where appropriate, the same reference numbers will be used throughout the drawings to refer to the same or similar parts. Such embodiments are illustrative and are not intended to be exhaustive or exclusive embodiments of the apparatus or method.
图1为本发明实施例的压合和组装一体化的治具的整体结构图。Figure 1 is an overall structural diagram of a jig that integrates pressing and assembly according to an embodiment of the present invention.
图2为本发明实施例的带背胶的离型膜放置于下治具上的结构示意图。Figure 2 is a schematic structural diagram of a release film with adhesive backing placed on a lower jig according to an embodiment of the present invention.
图3为本发明实施例的下治具的结构示意图。Figure 3 is a schematic structural diagram of the lower jig according to the embodiment of the present invention.
图4为本发明实施例的上治具的结构示意图。Figure 4 is a schematic structural diagram of the upper fixture according to the embodiment of the present invention.
图5为本发明实施例的压合和组装一体化的治具的部分结构示意图。Figure 5 is a partial structural schematic diagram of a jig integrated with pressing and assembly according to an embodiment of the present invention.
图6为本发明实施例的压合和组装一体化的治具整体的侧面结构示意图。Figure 6 is a schematic side structural view of the entire jig integrated with pressing and assembly according to an embodiment of the present invention.
附图标记:Reference signs:
1-下治具;2-仿形槽;3-定位柱;4-上治具;5-旋转气缸;6-压合框;7-第一层板;8-第二层板;9-真空发生器;10-抽真空管道;11-底板;12-滑块;13-滑轨;14-带有背胶的离型膜;15-第一通孔。1-lower fixture; 2-profiling groove; 3-positioning column; 4-upper fixture; 5-rotating cylinder; 6-pressing frame; 7-first layer board; 8-second layer board; 9- Vacuum generator; 10-vacuum pipe; 11-base plate; 12-slider; 13-slide rail; 14-release film with adhesive; 15-first through hole.
具体实施方式Detailed ways
为了使得本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical terms or scientific terms used in the present invention shall have the usual meaning understood by a person with ordinary skill in the field to which the present invention belongs. "First", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprising" mean that the elements or things appearing before the word include the elements or things listed after the word and their equivalents, without excluding other elements or things. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to express relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
为了保持本发明实施例的以下说明清楚且简明,本发明省略了已知功能和已知部件的详细说明。In order to keep the following description of the embodiments of the present invention clear and concise, detailed descriptions of well-known functions and known components are omitted.
如图1、图2和图3所示,本发明实施例提供了一种压合和组装一体化的治具,用于边框与背胶的组装和压合,治具包括:下治具1,设有与方形的边框相适配的仿形槽2,以及设置于与仿形槽2相邻位置的多个定位柱3,且多个定位柱3沿着仿形槽2的延伸方向间隔设置,便于定位带有背胶的离型膜14的位置。上治具4,与下治具1配合,以便对仿形槽2内的边框与背胶进行压合。旋转气缸5,与下治具1的底部固定连接,使下治具1能够从第一位置90度旋转到第二位置,便于在第一位置和第二位置分别对边框的不同框边的背胶进行组装和压合。As shown in Figure 1, Figure 2 and Figure 3, the embodiment of the present invention provides a jig that integrates pressing and assembly, used for assembling and pressing the frame and back glue. The jig includes: lower jig 1 , is provided with a profiling groove 2 that matches the square frame, and a plurality of positioning posts 3 arranged adjacent to the profiling groove 2, and the plurality of positioning posts 3 are spaced apart along the extension direction of the profiling groove 2 Setting is convenient for positioning the release film 14 with adhesive backing. The upper jig 4 cooperates with the lower jig 1 to press the frame and the adhesive in the profiling groove 2. The rotating cylinder 5 is fixedly connected to the bottom of the lower jig 1 so that the lower jig 1 can rotate 90 degrees from the first position to the second position, making it easy to adjust the backs of different frame sides of the frame in the first position and the second position. Glue for assembly and lamination.
下治具1上的仿形槽2与所述边框相适配,便于边框和背胶的组装和压合的过程中无需多次装夹,只需要分为两次放入背胶即可,提升产能。带有背胶的离型膜14上可以设有与所述定位柱3相配合的定位通孔,组装时,带有背胶的离型膜14的定位通孔与所述定位柱3连接,以便准确定位带有背胶的离型膜14的位置,提高背胶与边框组装和压合的准确性,降低不良率。通过旋转气缸5使得下治具1从第一位置90度旋转到第二位置,所以只需要一个或两个人工就可以完成整个四条边框的组装,例如先将上侧和下册的背胶放入仿形槽2,旋转90度后将另外两个背胶放入仿形槽2,有利于减少人工,降低组装和压合操作的复杂度。The profiling groove 2 on the lower jig 1 is adapted to the frame, which facilitates the assembly and pressing of the frame and the adhesive without the need for multiple clampings. The adhesive only needs to be put in twice. Increase production capacity. The release film 14 with adhesive backing can be provided with a positioning through hole that matches the positioning post 3. During assembly, the positioning through hole of the release film 14 with adhesive backing is connected to the positioning post 3. In order to accurately locate the position of the release film 14 with adhesive backing, improve the accuracy of assembly and lamination between the adhesive backing and the frame, and reduce the defective rate. By rotating the cylinder 5, the lower jig 1 is rotated 90 degrees from the first position to the second position, so only one or two workers are needed to complete the assembly of the entire four frames. For example, first put the adhesive on the upper side and the lower volume. Put it into the profiling slot 2, rotate it 90 degrees and put the other two adhesive backings into the profiling slot 2, which will help reduce labor and reduce the complexity of assembly and pressing operations.
如图2和图3所示,在一些实施例中,仿形槽2包括四个条形槽,每个条形槽对应的多个定位柱3均位于该条形槽的同一侧。这样设置方便带有背胶的离型膜14的定位,不同条形槽对应的定位柱3,可以设置于条形槽的不同侧,例如设置于条形槽的靠近下治具1中心位置一侧或者远离中心位置一侧。As shown in Figures 2 and 3, in some embodiments, the profiling groove 2 includes four strip grooves, and multiple positioning posts 3 corresponding to each strip groove are located on the same side of the strip groove. This arrangement facilitates the positioning of the release film 14 with adhesive backing. The positioning posts 3 corresponding to different strip grooves can be arranged on different sides of the strip groove, for example, at a position close to the center of the lower jig 1 of the strip groove. side or away from the center.
在一些实施例中,下治具1的内部设有真空槽,真空槽与仿形槽2相对,仿形槽2的槽底设有与真空槽相通的第一通孔15。仿形槽2限制边框的X方向和Y方向的位移,如果真空槽为真空状态,会对所述边框产生吸力,可以限制边框的Z方向的位移,这样防止边框窜动,提高边框和背胶组装和压合的准确性。In some embodiments, a vacuum groove is provided inside the lower jig 1, and the vacuum groove is opposite to the profiling groove 2. The bottom of the profiling groove 2 is provided with a first through hole 15 communicating with the vacuum groove. The profiling groove 2 limits the displacement of the frame in the X direction and the Y direction. If the vacuum groove is in a vacuum state, it will generate a suction force on the frame, which can limit the displacement of the frame in the Z direction, thus preventing the frame from moving and improving the quality of the frame and the adhesive. Accuracy of assembly and lamination.
如图4所示,在一些实施例中,上治具4设有两个分别与仿形槽2相适配的压合框6,两个压合框6相互垂直设置,便于对下治具1在第一位置和第二位置下的仿形槽2内的背胶和边框进行压合。这样,无论是处于第一位置还是第二位置的下治具1,都能够对背胶和边框进行压合,减少人工的回位下治具1的操作,提高生产效率。As shown in Figure 4, in some embodiments, the upper jig 4 is provided with two pressing frames 6 that are respectively adapted to the profiling grooves 2. The two pressing frames 6 are arranged perpendicularly to each other to facilitate alignment of the lower jig. 1. Press the back glue and frame in the profiling groove 2 in the first and second positions. In this way, whether the lower jig 1 is in the first position or the second position, the back glue and the frame can be pressed together, thereby reducing the manual operation of returning the lower jig 1 and improving production efficiency.
如图2所示,在一些实施例中,下治具1包括第一层板7和第二层板8,第一层板7和第二层板8叠合连接,第一层板7设有第一凹槽,第二层板8上设有第二凹槽,第一凹槽和第二凹槽对合形成真空槽,第一凹槽通过第一通孔15与仿形槽2相通。下治具1通过两个层板配合形成真空槽,方便对仿形槽2内的边框形成Z向的限位。As shown in Figure 2, in some embodiments, the lower jig 1 includes a first layer plate 7 and a second layer plate 8. The first layer plate 7 and the second layer plate 8 are overlapped and connected. The first layer plate 7 is provided There is a first groove, and a second groove is provided on the second layer board 8. The first groove and the second groove are combined to form a vacuum groove. The first groove communicates with the profiling groove 2 through the first through hole 15. . The lower jig 1 forms a vacuum groove through the cooperation of two layers, which facilitates the Z-direction limit of the frame in the profiling groove 2.
在一些实施例中,治具还包括第一密封圈和第二密封圈,第二层板8设置两个密封槽,两个密封槽分别设置于第一凹槽的两侧,第一密封圈和第二密封圈分别置于密封槽内,使得第一密封圈和第二密封圈夹设于第一层板7和第二层板8之间。通过两个密封圈,能够提高真空槽的密封性。In some embodiments, the jig further includes a first sealing ring and a second sealing ring. The second layer 8 is provided with two sealing grooves. The two sealing grooves are respectively provided on both sides of the first groove. The first sealing ring and the second sealing ring are respectively placed in the sealing groove, so that the first sealing ring and the second sealing ring are sandwiched between the first layer plate 7 and the second layer plate 8 . The sealing performance of the vacuum tank can be improved through two sealing rings.
如图5和图6所示,在一些实施例中,治具还包括真空发生器9和抽真空管道10,真空发生器9与抽真空管道10连接,抽真空管道10与位于第二凹槽的槽底的第二通孔相通。通过抽真空管道10可以对真空槽进行抽真空,以便对仿形槽2内的边框形成吸力,而附着于仿形槽2内。As shown in Figures 5 and 6, in some embodiments, the fixture also includes a vacuum generator 9 and a vacuum pipe 10. The vacuum generator 9 is connected to the vacuum pipe 10, and the vacuum pipe 10 is connected to the second groove. The second through holes at the bottom of the groove communicate with each other. The vacuum groove can be evacuated through the vacuum pipe 10 so as to form a suction force on the frame in the profiling groove 2 and adhere to the profiling groove 2 .
如图1和图6所示,在一些实施例中,治具还包括底板11、滑块12和滑轨13,滑块12设置于底板11的底部,滑块12与滑轨13配合,旋转气缸5与底板11固定连接。组装后,可以通过滑块12的带动,转移到压合的位置,直接对边框和背胶进行压合。As shown in Figures 1 and 6, in some embodiments, the fixture also includes a base plate 11, a slider 12 and a slide rail 13. The slider 12 is provided at the bottom of the base plate 11. The slider 12 cooperates with the slide rail 13 to rotate. The cylinder 5 is fixedly connected to the base plate 11 . After assembly, it can be moved to the pressing position driven by the slider 12, and the frame and back glue can be directly pressed.
本发明实施例还提供一种压合和组装一体化的装置,装置包括本申请任一实施例的治具,以及压合机;压合机包括机台上模和机台下模,上治具4与机台上模固定连接,下治具1与机台下模连接。机台上模提供压合的动力,机台下模有助于固定下治具1。Embodiments of the present invention also provide an integrated device for pressing and assembling. The device includes the jig of any embodiment of the present application and a pressing machine; the pressing machine includes an upper die and a lower die. The tool 4 is fixedly connected to the mold on the machine, and the lower jig 1 is connected to the lower mold on the machine. The mold on the machine provides the power for pressing, and the lower mold on the machine helps fix the lower jig 1.
压合和组装一体化的装置的安装方法:上治具4通过螺丝固定在机台上模,依靠气缸的上下运动,实现压合背胶动作;底板11通过螺丝固定在部件滑块12上或底板11也可通过螺丝直接固定在压合机台下模上;旋转气缸5通过螺丝固定在部件底板11;下治具1通过螺丝固定在部件底板11上;真空管道安装在部件下治具1上;两个密封圈分别安装在两个密封槽中;第一层板7和第二层板8通过螺丝锁附固定;定位柱3安装在上治具4的定位孔中。The installation method of the integrated pressing and assembly device: the upper jig 4 is fixed on the machine mold through screws, and relies on the up and down movement of the cylinder to realize the pressing and gluing action; the bottom plate 11 is fixed on the component slider 12 through screws or The bottom plate 11 can also be directly fixed on the lower mold of the pressing machine table through screws; the rotating cylinder 5 is fixed on the component bottom plate 11 through screws; the lower fixture 1 is fixed on the component bottom plate 11 through screws; the vacuum pipe is installed on the component lower fixture 1 on; two sealing rings are installed in two sealing grooves respectively; the first layer plate 7 and the second layer plate 8 are fixed by screw locking; the positioning post 3 is installed in the positioning hole of the upper fixture 4.
本发明实施例还提供一种边框与背胶压合的方法,方法包括:利用滑轨13和滑块12带动治具移动到压合机的位置,压合机的机台上模带动上治具4对位于第一位置或者第二位置的下治具1的仿形槽2内的背胶和边框分别进行压合;其中:边框包括相对的框条,下治具1上放置的背胶分别与框条位置对应;下治具1由旋转气缸5带动从第一位置旋转至第二位置。The embodiment of the present invention also provides a method for laminating the frame and the backing glue. The method includes: using the slide rail 13 and the slide block 12 to drive the jig to the position of the laminating machine, and the upper mold of the laminating machine drives the upper mold. The tool 4 presses the back glue and the frame in the profiling groove 2 of the lower jig 1 at the first position or the second position respectively; wherein: the frame includes opposite frame bars, and the back glue placed on the lower jig 1 Corresponding to the position of the frame respectively; the lower fixture 1 is driven by the rotating cylinder 5 to rotate from the first position to the second position.
边框与背胶压合的方法具体包括:将所述边框放入仿形槽2内,所述边框包括两个相对的第一框条和两个相对的第二框条;在下治具1上放置两个带有背胶的离型膜14,使得两个带有背胶的离型膜14上的背胶分别与所述边框的第一框条对应的位置上,所述带有背胶的离型膜14对应放置于与固定柱对应的位置;通过旋转气缸5使所述下治具1旋转90度;在所述下治具1上放置两个带有背胶的离型膜14,使得两个带有背胶的离型膜14上的背胶与所述边框的第二框条对应的位置上,所述带有背胶的离型膜14对应放置于与所述固定柱对应的位置;利用所述滑轨13和滑块12带动治具移动到压合机的位置,利用压合机的机台上模带动所述上治具4对所述下治具1的仿形槽2内的带有背胶的离型膜和边框进行压合;通过单轴机械手(吸盘)取走压合好的边框。The method of laminating the frame and the back glue specifically includes: placing the frame into the profiling groove 2. The frame includes two opposite first frame strips and two opposite second frame strips; Place two adhesive-backed release films 14 so that the adhesives on the two adhesive-backed release films 14 are at positions corresponding to the first frame strips of the frame. The release film 14 is placed at the position corresponding to the fixed column; the lower fixture 1 is rotated 90 degrees by rotating the cylinder 5; two release films 14 with adhesive backing are placed on the lower fixture 1 , so that the adhesive on the two adhesive-backed release films 14 is at a position corresponding to the second frame strip of the frame, and the adhesive-backed release film 14 is placed correspondingly to the fixed column. Corresponding position; use the slide rail 13 and the slide block 12 to drive the jig to the position of the laminating machine, and use the upper mold of the laminating machine to drive the upper jig 4 to imitate the lower jig 1 The release film with adhesive backing and the frame in the groove 2 are pressed together; the pressed frame is removed by a single-axis manipulator (suction cup).
以上描述旨在是说明性的而不是限制性的,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。而且上述示例(或其一个或更多方案)可以彼此组合使用,并且考虑这些实施例可以以各种组合或排列彼此组合。The above description is intended to be illustrative rather than restrictive, and those of ordinary skill in the art may make changes, modifications, substitutions and variations to the above-described embodiments within the scope of the present disclosure. Furthermore, the above examples (or one or more versions thereof) may be used in combination with each other, and it is contemplated that these embodiments may be combined with each other in various combinations or permutations.
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