CN117446997A - Lithium battery recycling waste liquid treatment method - Google Patents
Lithium battery recycling waste liquid treatment method Download PDFInfo
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- CN117446997A CN117446997A CN202311160507.9A CN202311160507A CN117446997A CN 117446997 A CN117446997 A CN 117446997A CN 202311160507 A CN202311160507 A CN 202311160507A CN 117446997 A CN117446997 A CN 117446997A
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- 239000007788 liquid Substances 0.000 title claims abstract description 294
- 238000000034 method Methods 0.000 title claims abstract description 60
- 239000002699 waste material Substances 0.000 title claims abstract description 51
- 238000004064 recycling Methods 0.000 title claims abstract description 49
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 44
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 175
- 229910052742 iron Inorganic materials 0.000 claims abstract description 125
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 113
- 239000011574 phosphorus Substances 0.000 claims abstract description 112
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 112
- 239000002351 wastewater Substances 0.000 claims abstract description 81
- 229910052751 metal Inorganic materials 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000005416 organic matter Substances 0.000 claims abstract description 27
- 239000007787 solid Substances 0.000 claims abstract description 18
- 150000003839 salts Chemical class 0.000 claims abstract description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 20
- 229920005989 resin Polymers 0.000 claims description 20
- 239000003513 alkali Substances 0.000 claims description 17
- 239000000126 substance Substances 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 12
- 239000000706 filtrate Substances 0.000 claims description 12
- 229910052760 oxygen Inorganic materials 0.000 claims description 12
- 239000001301 oxygen Substances 0.000 claims description 12
- 230000009467 reduction Effects 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 239000002244 precipitate Substances 0.000 claims description 5
- 229910021578 Iron(III) chloride Inorganic materials 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims description 3
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 26
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 18
- 230000008569 process Effects 0.000 description 18
- 238000000605 extraction Methods 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000001704 evaporation Methods 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 230000008020 evaporation Effects 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000005189 flocculation Methods 0.000 description 6
- 230000016615 flocculation Effects 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 6
- 238000002425 crystallisation Methods 0.000 description 5
- 230000008025 crystallization Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000004065 wastewater treatment Methods 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 229910001385 heavy metal Inorganic materials 0.000 description 4
- -1 iron ions Chemical class 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000010926 waste battery Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000010170 biological method Methods 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000005188 flotation Methods 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 239000007772 electrode material Substances 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000001223 reverse osmosis Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 241000238557 Decapoda Species 0.000 description 1
- 239000005955 Ferric phosphate Substances 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000005791 algae growth Effects 0.000 description 1
- 238000009388 chemical precipitation Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229940032958 ferric phosphate Drugs 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000399 iron(III) phosphate Inorganic materials 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/048—Purification of waste water by evaporation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/26—Treatment of water, waste water, or sewage by extraction
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/105—Phosphorus compounds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Removal Of Specific Substances (AREA)
Abstract
本申请公开了一种锂电池回收废液处理方法,所述锂电池回收废液包括第一反铁后液和含磷废水,所述锂电池回收废液处理方法包括以下步骤:将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液;去除所述第一中间液中的金属元素和有机物,得到第二中间液;将所述第二中间液蒸发结晶,得到成品盐和冷凝水。本申请解决了相关技术中进行含磷废水处理的成本较高的技术问题。
This application discloses a lithium battery recycling waste liquid treatment method. The lithium battery recycling waste liquid includes the first anti-iron back liquid and phosphorus-containing waste water. The lithium battery recycling waste liquid treatment method includes the following steps: A post-antiferrous liquid is mixed with the phosphorus-containing wastewater, and the solid and liquid are separated to obtain a first intermediate liquid; the metal elements and organic matter in the first intermediate liquid are removed to obtain a second intermediate liquid; the second intermediate liquid is Evaporate and crystallize to obtain finished salt and condensed water. This application solves the technical problem of high cost in treating phosphorus-containing wastewater in related technologies.
Description
技术领域Technical field
本申请涉及废旧电池回收技术领域,尤其涉及一种锂电池回收废液处理方法。This application relates to the technical field of waste battery recycling, and in particular to a method for treating waste liquid from lithium battery recycling.
背景技术Background technique
在锂离子电池回收循环利用的过程中,会产生大量的含磷废水。此类废水具有磷形态复杂、盐分高、腐蚀性强的特征。未经处理的含磷废水排入水体,会使藻类生长失去生态平衡,过量的磷会引起赤潮、藻类大量繁殖、鱼虾死亡等现象。磷污染对人体、土壤、水体都会造成多种程度不同的伤害,因此,需要对含磷废水进行处理。During the recycling process of lithium-ion batteries, a large amount of phosphorus-containing wastewater will be generated. This type of wastewater has the characteristics of complex phosphorus forms, high salt content, and strong corrosiveness. The discharge of untreated phosphorus-containing wastewater into water bodies will cause algae growth to lose its ecological balance. Excessive phosphorus will cause red tides, algae blooms, and the death of fish and shrimp. Phosphorus pollution will cause various degrees of harm to the human body, soil, and water bodies. Therefore, phosphorus-containing wastewater needs to be treated.
目前,含磷废水的处理方式包括化学法、生物法、混凝气浮法、物化法等,这些方法都需要向含磷废水中添加除磷剂,废旧电池回收企业每年产生的含磷废水达几百吨,所需的除磷剂的花费上百万,废水处理成本较高。At present, the treatment methods for phosphorus-containing wastewater include chemical methods, biological methods, coagulation flotation methods, physical and chemical methods, etc. These methods all require the addition of phosphorus removal agents to the phosphorus-containing wastewater. Waste battery recycling companies produce up to 100% of phosphorus-containing wastewater every year. Several hundred tons, the required phosphorus removal agent costs millions, and the cost of wastewater treatment is high.
发明内容Contents of the invention
本申请的主要目的在于提供一种锂电池回收废液处理方法,旨在解决相关技术中进行含磷废水处理的成本较高的技术问题。The main purpose of this application is to provide a method for treating lithium battery recycling waste liquid, aiming to solve the high-cost technical problem of treating phosphorus-containing wastewater in related technologies.
为实现上述目的,本申请还提供一种锂电池回收废液处理方法,所述萃取成品液是指从废旧锂电池中回收有价金属的过程中经萃取分离后得到的水相,所述锂电池回收废液处理方法包括以下步骤:In order to achieve the above purpose, the present application also provides a method for treating waste liquid from waste lithium battery recycling. The extracted finished product liquid refers to the aqueous phase obtained after extraction and separation during the process of recovering valuable metals from waste lithium batteries. The lithium The battery recycling waste liquid treatment method includes the following steps:
将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液;Mix the first anti-iron post liquid with the phosphorus-containing wastewater, and separate the solid and liquid to obtain a first intermediate liquid;
去除所述第一中间液中的金属元素和有机物,得到第二中间液;Remove metal elements and organic matter in the first intermediate liquid to obtain a second intermediate liquid;
将所述第二中间液蒸发结晶,得到成品盐和冷凝水。The second intermediate liquid is evaporated and crystallized to obtain finished salt and condensed water.
可选地,所述去除所述第一中间液中的金属元素和有机物,得到第二中间液的步骤包括:Optionally, the step of removing metal elements and organic matter in the first intermediate liquid to obtain the second intermediate liquid includes:
向所述第一中间液中加入碱液,固液分离,去除金属元素,得到第三中间液;Add alkali liquid to the first intermediate liquid, separate solid and liquid, and remove metal elements to obtain a third intermediate liquid;
对第三中间液进行降低化学需氧量处理,去除有机物,得到第二中间液。The third intermediate liquid is subjected to chemical oxygen demand reduction treatment to remove organic matter to obtain a second intermediate liquid.
可选地,所述向所述第一中间液中加入碱液,固液分离,去除金属元素,得到第三中间液的步骤包括:Optionally, the steps of adding alkali liquid to the first intermediate liquid, separating solid and liquid, removing metal elements, and obtaining the third intermediate liquid include:
向所述第一中间液中加入碱液,调节pH值至9-10,沉淀所述第一中间液中的金属元素,固液分离,得到第三中间液。Add alkali liquid to the first intermediate liquid, adjust the pH value to 9-10, precipitate the metal elements in the first intermediate liquid, and separate the solid and liquid to obtain the third intermediate liquid.
可选地,所述第一反铁后液与所述含磷废水混合后的混合液中,铁的含量大于磷的含量。Optionally, in the mixed liquid after mixing the first anti-iron liquid and the phosphorus-containing wastewater, the iron content is greater than the phosphorus content.
可选地,所述锂电池回收废液包括第二反铁后液,所述去除所述第一中间液中的金属元素和有机物,得到第二中间液的步骤包括:Optionally, the lithium battery recycling waste liquid includes a second antiferrous post-liquid, and the step of removing metal elements and organic matter in the first intermediate liquid to obtain the second intermediate liquid includes:
将所述第二反铁后液通过除铁树脂交换柱进行除铁处理;Pass the second anti-iron post liquid through an iron-removing resin exchange column to perform iron-removing treatment;
用水对除铁树脂交换柱进行反洗,得到反洗水,将所述反洗水并入所述第一中间液,去除所述第一中间液和所述反洗水中的金属元素和有机物,得到第二中间液。Backwash the iron-removing resin exchange column with water to obtain backwash water, merge the backwash water into the first intermediate liquid, and remove metal elements and organic matter in the first intermediate liquid and the backwash water, A second intermediate liquid is obtained.
可选地,所述将所述第二反铁后液通过除铁树脂交换柱进行除铁处理的步骤包括:Optionally, the step of passing the second anti-iron solution through an iron-removing resin exchange column for iron removal treatment includes:
将所述第二反铁后液通过除铁树脂交换柱进行除铁处理,收集除铁滤液;Pass the second anti-iron-removed liquid through an iron-removing resin exchange column to perform iron-removing treatment, and collect the iron-removing filtrate;
将所述除铁滤液配置成反萃取剂。The iron removal filtrate is configured as a stripping agent.
可选地,所述第一反铁后液包括氯化铁和硫酸铁中的至少一种,所述含磷废水包括磷酸盐。Optionally, the first anti-iron post-liquid includes at least one of ferric chloride and ferric sulfate, and the phosphorus-containing wastewater includes phosphate.
可选地,所述第一反铁后液的酸度为4-4.5mol/L。Optionally, the acidity of the first anti-iron solution is 4-4.5 mol/L.
可选地,所述第一反铁后液中铁的含量为1.5-2.5g/L;Optionally, the iron content in the first anti-iron solution is 1.5-2.5g/L;
和/或,所述含磷废水中总磷含量为450-600mg/L。And/or, the total phosphorus content in the phosphorus-containing wastewater is 450-600 mg/L.
可选地,所述将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液的步骤的总磷去除率大于98%。Optionally, the total phosphorus removal rate in the step of mixing the first anti-ferrous post liquid and the phosphorus-containing wastewater, separating the solid and liquid to obtain the first intermediate liquid is greater than 98%.
本申请提供了一种锂电池回收废液处理方法,所述锂电池回收废液包括第一反铁后液和含磷废水,通过将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液,实现了同时对第一反铁后液和含磷废水两种废水进行处理的目的,这样,可以有效利用第一反铁后液除去含磷废水中的磷,得到除去磷的第一中间液,进而通过去除所述第一中间液中的金属元素和有机物,得到第二中间液,实现了金属元素和有机物的去除,去除了金属元素和有机物的第二中间液为盐溶液,因此可以通过将所述第二中间液蒸发结晶,得到成品盐和冷凝水,成品盐可以作为副产物产出,蒸发获得的冷凝水可以回收利用,因此实现了废水零排放的目的。这样,一方面,可以有效降低含有盐、重金属、有机物的废水对环境的影响;另一方面,由于第一反铁后液和含磷废水均为锂电池回收循环利用过程中产生的废液,利用废液之间的相互反应,可以同时节约对两种废液进行废液处理所需添加的处理试剂,有效降低废水处理成本。因此,克服了含磷废水的处理方式包括化学法、生物法、混凝气浮法、物化法等,这些方法都需要向含磷废水中添加除磷剂,废旧电池回收企业每年产生的含磷废水达几百吨,所需的除磷剂的花费上百万,废水处理成本较高的技术缺陷,可以同时实现降低成本和零排放的目的。The present application provides a method for treating lithium battery recycling waste liquid. The lithium battery recycling waste liquid includes a first anti-iron back liquid and phosphorus-containing waste water. By mixing the first anti-iron back liquid and the phosphorus-containing waste water, , solid-liquid separation is performed to obtain the first intermediate liquid, which achieves the purpose of simultaneously treating the first anti-iron back liquid and the phosphorus-containing wastewater. In this way, the first anti-iron back liquid can be effectively used to remove phosphorus-containing wastewater. Phosphorus is obtained to obtain a first intermediate liquid in which phosphorus is removed, and then a second intermediate liquid is obtained by removing metal elements and organic matter in the first intermediate liquid, thereby achieving the removal of metal elements and organic matter, and removing the third intermediate liquid of metal elements and organic matter. The second intermediate liquid is a salt solution, so the finished salt and condensed water can be obtained by evaporating and crystallizing the second intermediate liquid. The finished salt can be produced as a by-product, and the condensed water obtained by evaporation can be recycled, thus achieving zero waste water. emissions purposes. In this way, on the one hand, the impact of wastewater containing salts, heavy metals, and organic matter on the environment can be effectively reduced; on the other hand, since the first anti-iron backwater and phosphorus-containing wastewater are both waste liquids generated during the recycling process of lithium batteries, Utilizing the mutual reaction between waste liquids, the treatment reagents required for waste liquid treatment of the two waste liquids can be saved at the same time, effectively reducing the cost of wastewater treatment. Therefore, the treatment methods for phosphorus-containing wastewater include chemical methods, biological methods, coagulation flotation methods, physical and chemical methods, etc. These methods all require the addition of phosphorus removal agents to the phosphorus-containing wastewater. The phosphorus-containing wastewater produced by waste battery recycling enterprises every year The wastewater amounts to hundreds of tons, and the required phosphorus removal agent costs millions. The technical drawback of high wastewater treatment costs can achieve the purpose of cost reduction and zero discharge at the same time.
附图说明Description of the drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图得到其他的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to describe the embodiments or the prior art. Obviously, for those of ordinary skill in the art, It is said that other drawings can also be obtained based on these drawings without exerting creative labor.
图1为本申请锂电池回收废液处理方法的一实施例的流程示意图。Figure 1 is a schematic flow chart of an embodiment of the lithium battery recycling waste liquid treatment method of the present application.
本申请目的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面将对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其它实施例,均属于本发明保护的范围。In order to make the above objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without any creative work shall fall within the scope of protection of the present invention.
本申请实施例提供一种锂电池回收废液处理方法,参照图1,所述锂电池回收废液包括第一反铁后液和含磷废水,所述锂电池回收废液处理方法包括以下步骤:The embodiment of the present application provides a lithium battery recycling waste liquid treatment method. Referring to Figure 1, the lithium battery recycling waste liquid includes the first anti-iron back liquid and phosphorus-containing waste water. The lithium battery recycling waste liquid treatment method includes the following steps :
步骤S10,将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液;Step S10, mix the first anti-iron post liquid and the phosphorus-containing wastewater, and separate the solid and liquid to obtain the first intermediate liquid;
在本实施例中,需要说明的是,锂电池在使用寿命后或在使用过程中发生析锂、内短路、隔膜腐化、电极材料粉碎、电解液溶解等均可造成锂电池失效,倘若不进行有效的回收,仅堆砌放置将造成固废物污染,更严重的是,锂电池电极材料中的大量有价金属富集会造成所在地区内土壤酸化或碱化,若经过长时间的迁移,将会污染地下水,导致水体恶化,并且由于锂电池内部含有一定量的有机溶剂,长时间放置会产生酸性气体或温室气体,导致地区内的空气受到污染,最终对人体健康造成威胁。因此,废旧锂电池的回收循环利用已经引起了广泛的关注。在废旧锂电池回收循环利用的过程中,对其中不同的成分进行回收利用的过程中,不可避免会引入液相,因此不可避免会产生废液。这些废液直接排放同样会造成环境污染,最终危及人体健康,因此要进行废液处理。所述锂电池回收废液是指对废旧锂电池进行回收循环利用的过程中产生的废液。所述锂电池回收废液包括反铁后液和含磷废水,其中,所述反铁后液是指在从萃取剂中反萃取出的含有铁离子的水相,在采用萃取剂进行有价金属萃取的过程中常常会将铁一同萃取到萃取剂中,进而需要加入反萃取剂对萃取剂进行反萃取,将萃取剂中的铁从萃取剂中分离出来,分离后,铁进入水相,即为反铁后液,反铁后液可以通过废液处理满足排放要求后进行排放,而除去铁杂质的有机相可以进一步进行有价金属的提取;所述含磷废水是指废旧锂电池回收过程中产生的含有磷元素的废液,所述含磷废水可以通过废液处理满足排放要求后进行排放。In this embodiment, it should be noted that lithium precipitation, internal short circuit, separator corrosion, electrode material crushing, electrolyte dissolution, etc. may cause the lithium battery to fail after its service life or during use. For effective recycling, just stacking and placing will cause solid waste pollution. What's more serious is that the large amount of valuable metals in the lithium battery electrode materials will cause acidification or alkalization of the soil in the area. If it migrates for a long time, it will It pollutes groundwater and causes the deterioration of water bodies. Since lithium batteries contain a certain amount of organic solvents, acidic gases or greenhouse gases will be produced when left for a long time, causing the air in the area to be polluted and ultimately posing a threat to human health. Therefore, the recycling of used lithium batteries has attracted widespread attention. In the process of recycling used lithium batteries, the liquid phase will inevitably be introduced during the recycling of different components, so waste liquid will inevitably be produced. Direct discharge of these waste liquids will also cause environmental pollution and ultimately endanger human health, so waste liquid treatment is required. The lithium battery recycling waste liquid refers to the waste liquid produced in the process of recycling used lithium batteries. The lithium battery recycling waste liquid includes anti-iron back liquid and phosphorus-containing wastewater, wherein the anti-iron back liquid refers to the aqueous phase containing iron ions that is stripped out from the extraction agent, and the extraction agent is used for valuable In the process of metal extraction, iron is often extracted into the extraction agent, and then a back-extraction agent needs to be added to back-extract the extraction agent to separate the iron in the extraction agent from the extraction agent. After separation, the iron enters the water phase. That is the anti-iron back liquid. The anti-iron back liquid can be discharged after meeting the discharge requirements through waste liquid treatment, and the organic phase with iron impurities removed can further extract valuable metals; the phosphorus-containing wastewater refers to the recycling of used lithium batteries The waste liquid containing phosphorus elements generated during the process can be discharged after meeting the discharge requirements through waste liquid treatment.
可选地,所述第一反铁后液包括氯化铁和硫酸铁中的至少一种,所述含磷废水包括磷酸盐。Optionally, the first anti-iron post-liquid includes at least one of ferric chloride and ferric sulfate, and the phosphorus-containing wastewater includes phosphate.
在本实施例中,反萃取采用的反萃取剂不同,反铁后液中的铁的形式则不同,铁和磷在酸性条件下的絮凝效果较好,因此,可以使用酸进行反萃取,例如,可以用盐酸进行反萃取,形成的反铁后液中则包含氯化铁,也可以用硫酸进行反萃取,形成的反铁后液中则包含硫酸铁,这样则可以节约调节pH值所需的酸液。In this embodiment, different stripping agents are used for back-extraction, and the forms of iron in the back-iron solution are different. Iron and phosphorus have better flocculation effect under acidic conditions. Therefore, acid can be used for back-extraction, for example , you can use hydrochloric acid for back extraction, and the formed anti-iron back liquid contains ferric chloride, or you can use sulfuric acid for back extraction, and the formed anti iron back liquid contains iron sulfate, which can save the need to adjust the pH value. of acid.
可选地,所述第一反铁后液的酸度为4-4.5mol/L。Optionally, the acidity of the first anti-iron solution is 4-4.5 mol/L.
在本实施例中,铁和磷在酸性条件下的絮凝效果较好,因此确定所述第一反铁后液的酸度为4-4.5mol/L,例如4mol/L、4.2mol/L、4.5mol/L等。In this embodiment, the flocculation effect of iron and phosphorus is better under acidic conditions, so the acidity of the first anti-iron solution is determined to be 4-4.5 mol/L, such as 4 mol/L, 4.2 mol/L, 4.5 mol/L etc.
可选地,所述第一反铁后液中铁的含量为1.5-2.5g/L;Optionally, the iron content in the first anti-iron solution is 1.5-2.5g/L;
和/或,所述含磷废水中总磷含量为450-600mg/L。And/or, the total phosphorus content in the phosphorus-containing wastewater is 450-600 mg/L.
在本实施例中,所述第一反铁后液中铁的含量为1.5-2.5g/L,例如1.5g/L、2.0g/L、2.5g/L等。所述含磷废水中总磷含量为450-600mg/L,例如450mg/L、500mg/L、550mg/L、600mg/L等。In this embodiment, the iron content in the first anti-iron solution is 1.5-2.5g/L, such as 1.5g/L, 2.0g/L, 2.5g/L, etc. The total phosphorus content in the phosphorus-containing wastewater is 450-600 mg/L, such as 450 mg/L, 500 mg/L, 550 mg/L, 600 mg/L, etc.
可选地,所述第一反铁后液与所述含磷废水混合后的混合液中,铁的含量大于磷的含量。Optionally, in the mixed liquid after mixing the first anti-iron liquid and the phosphorus-containing wastewater, the iron content is greater than the phosphorus content.
在本实施例中,需要说明的是,所述第一反铁后液与所述含磷废水混合之后,所述第一反铁后液中的铁离子与所述含磷废水中的磷酸根离子按照1:1的比例发生反应,生成絮凝物,固液分离后可以实现铁离子和磷酸根离子的同时去除,然而,铁离子本身还会与水发生絮凝反应,消耗掉部分铁,一方面,废旧锂电池回收循环利用的过程中产生的反铁后液的量较多,通常多于产生的含磷废水的量,因此,反铁后液过量是容易实现的,另一方面,稍过量的铁可以在后续沉淀除金属元素时一同除去,因此,反铁后液过量也不会增加额外的工序。因此所述第一反铁后液与所述含磷废水的添加量,应使得所述第一反铁后液与所述含磷废水混合后的混合液中,铁的含量大于磷的含量,从而保证磷的充分去除,而多余的铁可以与金属元素一同进行去除,也可以单独通过树脂进行脱除,具体可以根据实际情况进行确定,本实施例对此不加以限制。In this embodiment, it should be noted that after the first anti-iron back liquid and the phosphorus-containing wastewater are mixed, the iron ions in the first anti-iron back liquid and the phosphate radicals in the phosphorus-containing wastewater The ions react at a ratio of 1:1 to form flocs. After solid-liquid separation, iron ions and phosphate ions can be removed simultaneously. However, the iron ions themselves will also undergo a flocculation reaction with water, consuming part of the iron. On the one hand , the amount of anti-iron liquid produced during the recycling process of used lithium batteries is relatively large, usually more than the amount of phosphorus-containing wastewater produced. Therefore, an excess of anti-iron liquid is easy to achieve. On the other hand, a slight excess The iron can be removed together with the subsequent precipitation and removal of metal elements. Therefore, excess anti-iron liquid will not add additional processes. Therefore, the added amounts of the first anti-iron back liquid and the phosphorus-containing wastewater should be such that the iron content in the mixed liquid after the first anti-iron back liquid and the phosphorus-containing wastewater are mixed is greater than the phosphorus content, This ensures that phosphorus is fully removed, and excess iron can be removed together with metal elements or through resin alone. The details can be determined according to the actual situation, which is not limited in this embodiment.
示例性地,所述步骤S10包括:将所述第一反铁液与所述含磷废水混合,使得所述第一反铁后液中的铁与所述含磷废水中的磷发生絮凝反应,从而将含磷废水中的磷以及第一反铁后液中的铁从液相中分离出来,形成絮凝物,进而进行固液分离,即可将液相中的磷去除,得到磷含量较低的第一中间液。其中,所述第一反铁液与所述含磷废水的添加量可以根据实际情况进行确定,本实施例对此不加以限制。Exemplarily, the step S10 includes: mixing the first anti-ferrous liquid and the phosphorus-containing wastewater, so that the iron in the first anti-ferrous liquid and the phosphorus in the phosphorus-containing wastewater undergo a flocculation reaction. , thereby separating the phosphorus in the phosphorus-containing wastewater and the iron in the first anti-iron solution from the liquid phase to form flocs, and then perform solid-liquid separation to remove the phosphorus in the liquid phase and obtain a relatively high phosphorus content. Low first intermediate liquid. The addition amounts of the first anti-iron liquid and the phosphorus-containing wastewater can be determined according to actual conditions, and are not limited in this embodiment.
可选地,所述将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液的步骤的总磷去除率大于98%。Optionally, the total phosphorus removal rate in the step of mixing the first anti-ferrous post liquid and the phosphorus-containing wastewater, separating the solid and liquid to obtain the first intermediate liquid is greater than 98%.
在本实施例中,所述第一反铁后液与所述含磷废水混合除磷的效果较好,可以将含磷废水中超过98%的总磷去除。In this embodiment, the first anti-iron post liquid mixed with the phosphorus-containing wastewater has a better phosphorus removal effect, and can remove more than 98% of the total phosphorus in the phosphorus-containing wastewater.
步骤S20,去除所述第一中间液中的金属元素和有机物,得到第二中间液;Step S20, remove metal elements and organic matter in the first intermediate liquid to obtain a second intermediate liquid;
示例性地,所述步骤S20包括:可以通过化学沉淀法、膜分离法、吸附法、离子交换法等方法去除所述第一中间液中的金属元素,进而可以通过氧化法、反渗透法、絮凝沉淀法、电解法等方法去除所述第一中间液中的有机物,得到重金属含量较低且COD较低的第二中间液。Exemplarily, the step S20 includes: removing the metal elements in the first intermediate liquid through chemical precipitation, membrane separation, adsorption, ion exchange and other methods, and then removing the metal elements from the first intermediate liquid through oxidation, reverse osmosis, etc. The organic matter in the first intermediate liquid is removed by methods such as flocculation precipitation method and electrolysis method to obtain a second intermediate liquid with lower heavy metal content and lower COD.
可选地,所述去除所述第一中间液中的金属元素和有机物,得到第二中间液的步骤包括:Optionally, the step of removing metal elements and organic matter in the first intermediate liquid to obtain the second intermediate liquid includes:
步骤A10,向所述第一中间液中加入碱液,固液分离,去除金属元素,得到第三中间液;Step A10: Add alkali liquid to the first intermediate liquid, separate the solid and liquid, and remove metal elements to obtain a third intermediate liquid;
步骤A20,对第三中间液进行降低化学需氧量处理,去除有机物,得到第二中间液。Step A20: perform chemical oxygen demand reduction treatment on the third intermediate liquid, remove organic matter, and obtain a second intermediate liquid.
示例性地,所述步骤A10-A20包括:向所述第一中间液中加入碱液,调节所述第一中间液的pH值,随着pH值的升高,第一中间液中的金属元素逐步形成沉淀析出,固液分离,即可获得去除金属元素后的第三中间液,进而可以通过氧化法、反渗透法、絮凝沉淀法、电解法等方法去除所述第一中间液中的有机物,降低所述第三中间液中的化学需氧量,得到重金属含量较低且COD较低的第二中间液。Exemplarily, the steps A10-A20 include: adding alkali liquid to the first intermediate liquid, adjusting the pH value of the first intermediate liquid, and as the pH value increases, the metal in the first intermediate liquid The elements gradually precipitate and separate, and the solid-liquid separation can be used to obtain a third intermediate liquid after removing the metal elements, and then the first intermediate liquid can be removed through oxidation, reverse osmosis, flocculation and precipitation, electrolysis and other methods. organic matter to reduce the chemical oxygen demand in the third intermediate liquid and obtain a second intermediate liquid with lower heavy metal content and lower COD.
可选地,所述向所述第一中间液中加入碱液,固液分离,去除金属元素,得到第三中间液的步骤包括:Optionally, the steps of adding alkali liquid to the first intermediate liquid, separating solid and liquid, removing metal elements, and obtaining the third intermediate liquid include:
向所述第一中间液中加入碱液,调节pH值至9-10,沉淀所述第一中间液中的金属元素,固液分离,得到第三中间液。Add alkali liquid to the first intermediate liquid, adjust the pH value to 9-10, precipitate the metal elements in the first intermediate liquid, and separate the solid and liquid to obtain the third intermediate liquid.
示例性地,可以向所述第一中间液中加入碱液,调节所述第一中间液的pH值,随着pH值的升高,第一中间液中的金属元素逐步形成沉淀析出,直至pH值达到9-10时,停止加入碱液,使得第一中间液中的金属元素在pH值9-10的条件下充分反应,完全沉淀之后,进行固液分离,即可获得去除金属元素后的第三中间液。For example, alkali solution can be added to the first intermediate liquid to adjust the pH value of the first intermediate liquid. As the pH value increases, the metal elements in the first intermediate liquid gradually precipitate out until When the pH value reaches 9-10, stop adding the alkali solution, so that the metal elements in the first intermediate solution can fully react under the conditions of pH value 9-10. After complete precipitation, solid-liquid separation is performed to obtain the solution after removing the metal elements. The third intermediate liquid.
在一种可实施的方式中,向所述第一中间液中加入碱液,调节pH值至9.5。In an implementable manner, alkali solution is added to the first intermediate solution to adjust the pH value to 9.5.
在本实施方式中,通过向所述第一中间液中加入碱液,调节至不同的pH值,沉淀金属元素,固液分离后得到的第三中间液中残留的金属元素进行检测,检测结果如表1所示:In this embodiment, an alkali solution is added to the first intermediate liquid, adjusted to different pH values, and metal elements are precipitated. The remaining metal elements in the third intermediate liquid obtained after solid-liquid separation are detected, and the detection results are obtained. As shown in Table 1:
表1Table 1
由表1可知,向所述第一中间液中加入碱液,调节pH值达到9.5以上时,所述第一中间液中的金属元素的沉淀效果较好,在此情况下固液分离得到的第三中间液中残留的金属元素较少。It can be seen from Table 1 that when alkali solution is added to the first intermediate liquid and the pH value is adjusted to above 9.5, the precipitation effect of the metal elements in the first intermediate liquid is better. In this case, the solid-liquid separation obtained There are fewer metal elements remaining in the third intermediate liquid.
此外,由于第三中间液还要进一步进行降低化学需氧量处理,通过对不同pH值的第三中间液进行降低化学需氧量处理得到的第二中间液的COD(Chemical Oxygen Demand,化学需氧量)进行检测,检测结果如表2所示:In addition, since the third intermediate liquid needs to be further processed to reduce chemical oxygen demand, the COD (Chemical Oxygen Demand) of the second intermediate liquid obtained by reducing the chemical oxygen demand of the third intermediate liquid with different pH values is Oxygen content) was tested, and the test results are shown in Table 2:
表2Table 2
由表2可知,第三中间液的pH值为9.5时,进行降低化学需氧量处理的效果较好,COD可降低至120mg/L以下。It can be seen from Table 2 that when the pH value of the third intermediate solution is 9.5, the effect of chemical oxygen demand reduction treatment is better, and COD can be reduced to less than 120 mg/L.
可选地,所述锂电池回收废液包括第二反铁后液,所述去除所述第一中间液中的金属元素和有机物,得到第二中间液的步骤包括:Optionally, the lithium battery recycling waste liquid includes a second antiferrous post-liquid, and the step of removing metal elements and organic matter in the first intermediate liquid to obtain the second intermediate liquid includes:
步骤B10,将所述第二反铁后液通过除铁树脂交换柱进行除铁处理;Step B10, pass the second anti-iron solution through an iron-removing resin exchange column to perform iron-removing treatment;
步骤B20,用水对除铁树脂交换柱进行反洗,得到反洗水,将所述反洗水并入所述第一中间液,去除所述第一中间液和所述反洗水中的金属元素和有机物,得到第二中间液。Step B20, backwash the iron removal resin exchange column with water to obtain backwash water, merge the backwash water into the first intermediate liquid, and remove the metal elements in the first intermediate liquid and the backwash water. and organic matter to obtain a second intermediate liquid.
在本实施例中,需要说明的是,废旧锂电池回收循环利用的过程中产生的反铁后液的量较多,通常多于产生的含磷废水的量,在与含磷废水反应的过程中,稍过量的反铁后液可以保证磷的充分去除,然而,过多的反铁后液会增加后续金属元素去除的压力,增加后续去除金属元素所需的试剂用量,增加成本,可能影响到危害较大的重金属元素的去除效果,因此,可以预先根据含磷废水中磷的含量以及反铁后液中铁的含量,确定稍过量的第一反铁后液的量,剩下的反铁后液,也即,第二反铁后液,单独通过除铁树脂交换柱进行处理。In this embodiment, it should be noted that the amount of anti-iron liquid produced during the recycling process of used lithium batteries is larger, usually more than the amount of phosphorus-containing wastewater produced. In the process of reaction with phosphorus-containing wastewater In the process, a slight excess of anti-iron post-fluid can ensure sufficient removal of phosphorus. However, too much anti-ferric post-fluid will increase the pressure of subsequent removal of metal elements, increase the amount of reagents required for subsequent removal of metal elements, increase costs, and may affect Therefore, the slightly excessive amount of the first anti-iron liquid can be determined in advance based on the phosphorus content in the phosphorus-containing wastewater and the iron content in the anti-iron liquid. The back liquid, that is, the second anti-iron back liquid, is processed separately through an iron removal resin exchange column.
示例性地,所述步骤B10-B20包括:将所述第二反铁后液加入除铁树脂交换柱中,通过除铁树脂交换柱吸附所述第二反铁后液中的铁,滤液中杂质含量较少可以进行回收利用或加工成副产品,进而向所述除铁树脂交换柱中加入纯水,对除铁树脂交换柱进行反洗,收集流出的反洗水,将所述反洗水并入所述第一中间液中,与所述第一中间液一同进行后续处理,实现废水零排放。Exemplarily, the steps B10-B20 include: adding the second anti-iron back liquid into an iron removal resin exchange column, adsorbing the iron in the second anti-iron back liquid through the iron removal resin exchange column, and the filtrate If the impurity content is small, it can be recycled or processed into by-products, and then pure water is added to the iron-removing resin exchange column, the iron-removing resin exchange column is backwashed, the outflowing backwash water is collected, and the backwash water is Incorporate into the first intermediate liquid, and perform subsequent treatment together with the first intermediate liquid to achieve zero wastewater discharge.
可选地,所述将所述第二反铁后液通过除铁树脂交换柱进行除铁处理的步骤包括:Optionally, the step of passing the second anti-iron solution through an iron-removing resin exchange column for iron removal treatment includes:
步骤B11,将所述第二反铁后液通过除铁树脂交换柱进行除铁处理,收集除铁滤液;Step B11, pass the second anti-iron-removed liquid through an iron-removing resin exchange column for iron-removing treatment, and collect the iron-removing filtrate;
步骤B12,将所述除铁滤液配置成反萃取剂。Step B12, configure the iron removal filtrate into a stripping agent.
示例性地,所述步骤B11-B12包括:将所述第二反铁后液加入除铁树脂交换柱中,通过除铁树脂交换柱吸附所述第二反铁后液中的铁,收集除铁滤液,除铁滤液的主要成分为对萃取液中的铁进行反萃取时所添加的反萃取剂,因此,可以将所述除铁滤液用于进行反萃取剂的配置。例如在采用盐酸对P204中的铁进行反萃取的情况下,所述除铁滤液即为盐酸溶液,收集到的除铁滤液可以送至酸液配置车间,配置成盐酸溶液,再次用于进行反萃取。这样,不仅可以实现废液零排放,还可以减少反萃取剂的使用量,还可以减少去除金属元素时所需加入的碱的量。Exemplarily, the steps B11-B12 include: adding the second anti-iron back liquid into an iron removal resin exchange column, adsorbing the iron in the second anti-iron back liquid through the iron removal resin exchange column, and collecting the removed iron. The main component of the iron filtrate and the iron-removing filtrate is the stripping agent added when stripping the iron in the extraction liquid. Therefore, the iron-removing filtrate can be used to configure the stripping agent. For example, when hydrochloric acid is used to back-extract the iron in P204, the iron-removing filtrate is a hydrochloric acid solution. The collected iron-removing filtrate can be sent to the acid solution preparation workshop, configured into a hydrochloric acid solution, and used again for reaction. extraction. In this way, not only can zero discharge of waste liquid be achieved, but the use of stripping agents can also be reduced, and the amount of alkali added when removing metal elements can also be reduced.
步骤S30,将所述第二中间液蒸发结晶,得到成品盐和冷凝水。Step S30: The second intermediate liquid is evaporated and crystallized to obtain finished salt and condensed water.
示例性地,所述步骤S30包括:去除金属元素和有机物之后的第二中间液主要为盐溶液,例如氯化钠溶液,因此可以通过蒸发结晶的方式获得成品盐和冷凝水,其中,成品盐可以作为副产物售出,冷凝水可以回收利用,整个过程中并未产生废液,因此,实现了废液零排放的目的。Exemplarily, the step S30 includes: the second intermediate liquid after removing metal elements and organic matter is mainly a salt solution, such as sodium chloride solution, so the finished salt and condensed water can be obtained by evaporation and crystallization, wherein the finished salt It can be sold as a by-product, and the condensed water can be recycled. No waste liquid is produced in the whole process, so the purpose of zero discharge of waste liquid is achieved.
在本实施例中,通过将所述第一反铁后液与所述含磷废水混合,固液分离,得到第一中间液,实现了同时对第一反铁后液和含磷废水两种废水进行处理的目的,这样,可以有效利用第一反铁后液除去含磷废水中的磷,得到除去磷的第一中间液,进而通过去除所述第一中间液中的金属元素和有机物,得到第二中间液,实现了金属元素和有机物的去除,去除了金属元素和有机物的第二中间液为盐溶液,因此可以通过将所述第二中间液蒸发结晶,得到成品盐和冷凝水,成品盐可以作为副产物产出,蒸发获得的冷凝水可以回收利用,因此实现了废水零排放的目的。这样,一方面,可以有效降低含有盐、重金属、有机物的废水对环境的影响;另一方面,由于第一反铁后液和含磷废水均为锂电池回收循环利用过程中产生的废液,利用废液之间的相互反应,可以同时节约对两种废液进行废液处理所需添加的处理试剂,有效降低废水处理成本。因此,克服了含磷废水的处理方式包括化学法、生物法、混凝气浮法、物化法等,这些方法都需要向含磷废水中添加除磷剂,废旧电池回收企业每年产生的含磷废水达几百吨,所需的除磷剂的花费上百万,废水处理成本较高的技术缺陷,可以同时实现降低成本和零排放的目的。In this embodiment, by mixing the first anti-iron back liquid and the phosphorus-containing wastewater and separating the solid and liquid to obtain the first intermediate liquid, it is possible to simultaneously process the first anti-iron back liquid and the phosphorus-containing wastewater. For the purpose of treating wastewater, in this way, the first anti-iron back liquid can be effectively used to remove phosphorus in phosphorus-containing wastewater, and a first intermediate liquid that removes phosphorus can be obtained, and further by removing metal elements and organic matter in the first intermediate liquid, Obtaining the second intermediate liquid realizes the removal of metal elements and organic matter. The second intermediate liquid with the metal elements and organic matter removed is a salt solution. Therefore, the finished salt and condensed water can be obtained by evaporating and crystallizing the second intermediate liquid. The finished salt can be produced as a by-product, and the condensed water obtained by evaporation can be recycled, thus achieving zero wastewater discharge. In this way, on the one hand, the impact of wastewater containing salts, heavy metals, and organic matter on the environment can be effectively reduced; on the other hand, since the first anti-iron backwater and phosphorus-containing wastewater are both waste liquids generated during the recycling process of lithium batteries, Utilizing the mutual reaction between waste liquids, the treatment reagents required for waste liquid treatment of the two waste liquids can be saved at the same time, effectively reducing the cost of wastewater treatment. Therefore, the treatment methods for phosphorus-containing wastewater include chemical methods, biological methods, coagulation flotation methods, physical and chemical methods, etc. These methods all require the addition of phosphorus removal agents to the phosphorus-containing wastewater. The phosphorus-containing wastewater produced by waste battery recycling enterprises every year The wastewater amounts to hundreds of tons, and the required phosphorus removal agent costs millions. The technical drawback of high wastewater treatment costs can achieve the purpose of cost reduction and zero discharge at the same time.
实际以年产5000吨的磷酸铁为例,本工艺中多余的反铁酸制备4N的盐酸,减少盐酸购买,成本约300万元/年;并且降低废水中酸的含量,减少液碱使用量,成本约150万元/a;蒸发结晶回收的冷凝水回用约19800m3/年,成本约160万元/年;总成本节约600万元/年,每生产1吨磷酸铁成本可节约1200元。由此可知,本申请可以有效降低生产成本,十分具有经济意义。In fact, taking the annual output of 5,000 tons of ferric phosphate as an example, the excess antiferric acid in this process is used to prepare 4N hydrochloric acid, which reduces the purchase of hydrochloric acid at a cost of about 3 million yuan/year; it also reduces the acid content in wastewater and reduces the use of liquid alkali. , the cost is about 1.5 million yuan/a; the condensate water recovered by evaporation and crystallization is reused about 19,800 m 3 /year, and the cost is about 1.6 million yuan/year; the total cost saving is 6 million yuan/year, and the cost of producing 1 ton of iron phosphate can be saved by 1,200 yuan Yuan. It can be seen that this application can effectively reduce production costs and is of great economic significance.
进一步地,为了进一步理解本申请,下面结合实施例对本申请提供的萃取成品液的除油工艺进行具体地描述。本发明实施例均采用商品化的市售原料。Further, in order to further understand the present application, the oil removal process of the extracted product liquid provided by the present application will be described in detail below in conjunction with the examples. The examples of the present invention all use commercially available raw materials.
实施例1Example 1
某电池回收企业,采用盐酸对P204和P507中的铁进行反萃取,收集第一反铁后液,其中,第一反铁后液的主要成分为FeCl3,余酸酸度约为4mol/L,含铁量约为2g/L。收集含磷废水,其中,所述含磷废水中总磷含量为527.6mg/L,COD的含量为800mg/L,废水的pH值为2.5。A battery recycling company uses hydrochloric acid to back-extract the iron in P204 and P507, and collects the first anti-iron liquid. The main component of the first anti-iron liquid is FeCl 3 , and the acidity of the residual acid is about 4mol/L. The iron content is about 2g/L. Collect phosphorus-containing wastewater, wherein the total phosphorus content in the phosphorus-containing wastewater is 527.6 mg/L, the COD content is 800 mg/L, and the pH value of the wastewater is 2.5.
将所述第一反铁后液与所述含磷废水按2.06:1的比例混合,固液分离,得到第一中间液;Mix the first anti-iron post liquid and the phosphorus-containing wastewater in a ratio of 2.06:1, and separate the solid and liquid to obtain the first intermediate liquid;
向所述第一中间液中加入30%的氢氧化钠,调节pH值至9.5,固液分离后,进行降低化学需氧量处理,得到第二中间液;Add 30% sodium hydroxide to the first intermediate liquid to adjust the pH value to 9.5. After solid-liquid separation, perform chemical oxygen demand reduction treatment to obtain a second intermediate liquid;
将所述第二中间液加入MVR(mechanical vapor recompression,蒸汽机械再压缩)蒸发器中进行蒸发结晶,得到成品盐和冷凝水。The second intermediate liquid is added to an MVR (mechanical vapor recompression) evaporator for evaporation and crystallization to obtain finished salt and condensed water.
经检测,所述第一中间液中总磷含量为6.8mg/L,总磷的去除率达到98.7%;所述第二中间液中镍、铜、锌、铁的含量均小于检出限,金属元素得以有效去除;所述第二中间液中COD的含量为108.8mg/L,COD大幅降低。After testing, the total phosphorus content in the first intermediate liquid was 6.8 mg/L, and the total phosphorus removal rate reached 98.7%; the contents of nickel, copper, zinc, and iron in the second intermediate liquid were all less than the detection limit. Metal elements are effectively removed; the COD content in the second intermediate liquid is 108.8 mg/L, and the COD is greatly reduced.
实施例2Example 2
某电池回收企业,采用盐酸对P204和P507中的铁进行反萃取,收集第一反铁后液,其中,第一反铁后液的主要成分为FeCl3,余酸酸度约为4.5mol/L,含铁量约为1.5g/L。收集含磷废水,其中,所述含磷废水中总磷含量为546.3mg/L,COD的含量为800mg/L,废水的pH值为2。A battery recycling company uses hydrochloric acid to back-extract the iron in P204 and P507, and collects the first anti-iron liquid. The main component of the first anti-iron liquid is FeCl 3 , and the acidity of the residual acid is about 4.5 mol/L. , the iron content is about 1.5g/L. Collect phosphorus-containing wastewater, wherein the total phosphorus content in the phosphorus-containing wastewater is 546.3 mg/L, the COD content is 800 mg/L, and the pH value of the wastewater is 2.
将所述第一反铁后液与所述含磷废水按2.5:1的比例混合,固液分离,得到第一中间液;Mix the first anti-iron post liquid and the phosphorus-containing wastewater in a ratio of 2.5:1, and separate the solid and liquid to obtain the first intermediate liquid;
向所述第一中间液中加入30%的氢氧化钠,调节pH值至9,固液分离后,进行降低化学需氧量处理,得到第二中间液;Add 30% sodium hydroxide to the first intermediate liquid to adjust the pH value to 9. After solid-liquid separation, perform chemical oxygen demand reduction treatment to obtain a second intermediate liquid;
将所述第二中间液加入MVR蒸发器中进行蒸发结晶,得到成品盐和冷凝水。The second intermediate liquid is added to the MVR evaporator for evaporation and crystallization to obtain finished salt and condensed water.
经检测,所述第一中间液中总磷含量为9.2mg/L,总磷的去除率达到98.3%;所述第二中间液中镍、铜、锌、铁的含量均小于检出限,金属元素得以有效去除;所述第二中间液中COD的含量为196.1mg/L,COD大幅降低。After testing, the total phosphorus content in the first intermediate liquid was 9.2 mg/L, and the total phosphorus removal rate reached 98.3%; the contents of nickel, copper, zinc, and iron in the second intermediate liquid were all less than the detection limit. Metal elements are effectively removed; the COD content in the second intermediate liquid is 196.1 mg/L, and the COD is greatly reduced.
实施例3Example 3
某电池回收企业,采用盐酸对P204和P507中的铁进行反萃取,收集第一反铁后液,其中,第一反铁后液的主要成分为FeCl3,余酸酸度约为4.2mol/L,含铁量约为2.5g/L。收集含磷废水,其中,所述含磷废水中总磷含量为502.5mg/L,COD的含量为800mg/L,废水的pH值为2。A battery recycling company uses hydrochloric acid to back-extract the iron in P204 and P507, and collects the first anti-iron liquid. The main component of the first anti-iron liquid is FeCl 3 , and the acidity of the residual acid is about 4.2mol/L. , the iron content is about 2.5g/L. Collect phosphorus-containing wastewater, wherein the total phosphorus content in the phosphorus-containing wastewater is 502.5 mg/L, the COD content is 800 mg/L, and the pH value of the wastewater is 2.
将所述第一反铁后液与所述含磷废水按2:1的比例混合,固液分离,得到第一中间液;Mix the first anti-iron post liquid and the phosphorus-containing wastewater in a ratio of 2:1, and separate the solid and liquid to obtain the first intermediate liquid;
向所述第一中间液中加入30%的氢氧化钠,调节pH值至10,固液分离后,进行降低化学需氧量处理,得到第二中间液;Add 30% sodium hydroxide to the first intermediate liquid, adjust the pH value to 10, and after solid-liquid separation, perform chemical oxygen demand reduction treatment to obtain a second intermediate liquid;
将所述第二中间液加入MVR蒸发器中进行蒸发结晶,得到成品盐和冷凝水。The second intermediate liquid is added to the MVR evaporator for evaporation and crystallization to obtain finished salt and condensed water.
经检测,所述第一中间液中总磷含量为7.1mg/L,总磷的去除率达到98.6%;所述第二中间液中镍、铜、锌、铁的含量均小于检出限,金属元素得以有效去除;所述第二中间液中COD的含量为178.2mg/L,COD大幅降低。After testing, the total phosphorus content in the first intermediate liquid was 7.1 mg/L, and the total phosphorus removal rate reached 98.6%; the contents of nickel, copper, zinc, and iron in the second intermediate liquid were all less than the detection limit. Metal elements are effectively removed; the COD content in the second intermediate liquid is 178.2 mg/L, and the COD is greatly reduced.
以上仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利处理范围内。The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the description of the present application, or directly or indirectly applied in other related technical fields, shall be regarded as the same. The treatment is included in the patent processing scope of this application.
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