CN117443983A - Super-hard steel wire alloy wire cutting wire processing system - Google Patents

Super-hard steel wire alloy wire cutting wire processing system Download PDF

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Publication number
CN117443983A
CN117443983A CN202311545181.1A CN202311545181A CN117443983A CN 117443983 A CN117443983 A CN 117443983A CN 202311545181 A CN202311545181 A CN 202311545181A CN 117443983 A CN117443983 A CN 117443983A
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wire
cutting
processing
steel wire
control
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刘健
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Jiangsu Haichuan Photoelectric New Material Co ltd
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Jiangsu Haichuan Photoelectric New Material Co ltd
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Priority to CN202311545181.1A priority Critical patent/CN117443983A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/04Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/003Drawing materials of special alloys so far as the composition of the alloy requires or permits special drawing methods or sequences
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B21C1/04Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C43/00Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
    • B21C43/02Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)

Abstract

The invention discloses a super-hard steel wire alloy wire cutting wire processing system which is characterized in that S1, raw material supply and tension control are carried out: the super-hard steel wire alloy wire material is introduced into a cutting wire processing system through a feeding system, the system accurately controls the transmission of a tension rack rod and a traction rod, realizes the synchronous operation of light tension control and a complete machine, is randomly controllable by controlling the tension between 0.3N and 3N, and keeps the super-hard steel wire alloy wire material to be produced for a long time and continuously broken. According to the super-hard steel wire cutting wire processing system, continuous wire production is kept for a long time through accurate control of transmission of the tension rod and the traction rod, stability and controllability are kept for various system operation, the yield and cleanliness of the surface of a material are guaranteed through steps of cleaning, oil removal, impurity removal and the like, and the diamond polycrystalline wire drawing structure in the drawing die is subjected to secondary drawing, so that ultra-fine diameter manufacturing of cutting wires is realized, and production of cutting wire products meeting requirements is guaranteed.

Description

Super-hard steel wire alloy wire cutting wire processing system
Technical Field
The invention relates to the technical field of super-hard steel wire alloy wire cutting wire processing, in particular to a super-hard steel wire alloy wire cutting wire processing system.
Background
The super-hard steel wire alloy wire is a high-strength and high-hardness wire material, is usually composed of steel wires and alloy elements, has good mechanical properties and wear resistance, is commonly used in special industrial fields and applications, has high strength and can bear larger tensile force, the hardness of the wire is usually enhanced by adding alloy elements (such as carbon, molybdenum, titanium and the like), and the super-hard steel wire alloy wire has good wear resistance due to the high hardness and strength of the material, can be used for a long time in a statistical working environment, has good corrosion resistance to some chemical substances and corrosive media, has good thermal stability in a high-temperature environment, can keep the mechanical properties and the shape stability of the wire, and can be widely evaluated in various fields such as aerospace, automobile manufacturing, machining, electronic equipment and the like due to the special properties of the wire.
Because the wire rod has better manufacturing processability and can be manufactured into wires with different shapes and sizes by carrying out cold drawing, hot drawing, cold heading and other processing technologies, the wire rod is continuously used for manufacturing cutting wires in recent years, but when the super-hard steel wire alloy wire material is used for manufacturing the cutting wires for a long time, the wire cutting condition exists continuously, the stability and the controllability are insufficient, meanwhile, the surface finish and the super-diameter manufacturing are difficult for the existing processing, and therefore, the development of a processing system capable of stably relieving the problems has wide market demands.
Disclosure of Invention
Aiming at the defects in the background technology, the invention provides an ultrahard steel wire alloy wire cutting wire processing system.
The invention adopts the following technical scheme to solve the above phenomena:
an ultrahard steel wire alloy wire cutting wire processing system is characterized by comprising the following steps:
s1, raw material supply and tension control: the ultra-hard steel wire alloy wire material is introduced into a cutting wire processing system through a feeding system, the system accurately controls the transmission of a tension rack rod and a traction rod, realizes the synchronous operation of light tension control and a complete machine, and keeps the ultra-hard steel wire alloy wire material produced for a long time and continuously broken by controlling the tension to be freely controllable between 0.3N and 3N;
s2, communication control and motor adjustment: the processing system automatically adjusts the motor under different working environments through a communication control technology, and improves the response speed and stability of the motor through setting the rigidity grade and optimizing the response performance of the servo system, so as to realize the production environment of the positioning process;
s3, repairing the superhard steel wire alloy wire material: the ultra-hard steel wire alloy wire material needs to be subjected to the steps of cleaning, degreasing, impurity removal and the like so as to ensure the yield of the surface of the material, and the steps provide a good basis for the subsequent processing steps so as to ensure the quality and performance of the final product;
s4, carrying out secondary superfine drawing: the diamond polycrystalline wire drawing structure inside the wire drawing mould is sequentially stretched through the repaired super-hard steel wire alloy wire material, the two diamond polycrystalline wire drawing structures are contained inside the group of stretching moulds, the segmented stretching effect is achieved, and the cooled super-hard steel wire alloy wire material enters a secondary stretching mechanism with smaller aperture of the diamond polycrystalline wire drawing structure to carry out secondary stretching work. The superfine diameter manufacturing work of the cutting wire is realized through the secondary stretching step, and the quality and the precision of the cutting wire material are further improved;
s5, cutting wire processing: the superfine diameter cutting wire material subjected to secondary stretching enters a cutting mechanism, the cutting mechanism accurately cuts the material through a cutting tool, an advanced cutting technology and a control system are adopted in the cutting mechanism, the precision and quality of cutting wire processing are guaranteed, and meanwhile, a cooling system is arranged in the system to prevent the cutting wire material from overheating and protect the cutting tool from abrasion;
s6, quality detection and control: after cutting is finished by cutting wire material processing, quality detection is carried out, the system is provided with a detection data model, the diameter of the cutting wire material can be monitored in real time, and the control system can realize accurate control of the cutting process by analyzing and feeding back detection data, so that a cutting wire product meeting the requirements is ensured to be produced;
s7, collecting and classifying: the cutting wire products which are qualified through quality detection are collected and classified, the system is provided with a collecting system and a classifying device, and matched personnel can automatically collect the cutting wire products and classify and package according to different specifications and requirements, so that the subsequent storage and delivery are facilitated;
s8, maintenance: the system is provided with a maintenance sample example and a maintenance program, can monitor the working state of the equipment, provides corresponding maintenance prompts and plans, and ensures long-term stable operation by operating staff to maintain and maintain the equipment according to the information provided by the maintenance system.
As a further preferred mode of the invention, in step S1, the tension rod is responsible for providing proper tension so that the wire rod material can smoothly pass through the whole processing system, the traction rod is used for guiding the wire rod material from the feeding system to the subsequent processing module, the stability and controllability of the wire rod material in the processing process can be ensured by precisely controlling the tension and the transmission of the traction rod, the tension control module is provided with a corresponding sensor and a control system, the sensor is used for monitoring the tension in real time, monitoring data is fed back to the control system, and the control system calculates and adjusts according to the monitoring data to control the tension rod and the traction rod.
In step S2, the communication control technology allows real-time data transmission and communication between the processing system and the motor, so that the processing system can monitor and control the running state of the motor, and by monitoring parameters such as current, temperature and the like of the motor, the processing system can detect the working state of the motor in real time and adjust and control the working state according to the needs, and the motor adjusting system realizes accurate control of motor installation and output torque by controlling parameters such as current, voltage, frequency and the like of the motor.
As a further preferred mode of the present invention, in step S3, the cleaning is performed to achieve surface compensation, addition and other changes, ensuring the surface cleaning of the material, and may be performed by a suitable general cleaning and process, and the ultra-hard wire alloy material is usually formed with a layer of protective oil during the manufacturing process to prevent oxidation and corrosion, however, before the subsequent processing, the protective oil needs to be completely removed, and may be performed by using a solvent or a heat treatment, etc., and the ultra-hard wire alloy material may be subjected to damage contamination such as metal chips, abrasion, fibers, etc., which may adversely affect the subsequent processing, and thus, the impurity removal treatment may be performed by a screen, uniform separation or gas purging, etc., so as to greatly reduce and ensure the cleanability of the material.
In step S5, a raw material tray is used for storing the super-hard steel wire alloy wire material during processing, so as to ensure the continuity and stability of supply, the stretched super-hard steel wire alloy wire material is cut into a cutting wire product with a required length during processing, an axial cutting blade or cutting wheel is generally adopted as a cutting tool, and the precise control of the cutting wire processing process is realized by controlling the parameters of the stretching process and the movement of the cutting tool, including the functions of motion control, speed adjustment, processing parameter setting and the like.
According to the invention, the transmission of the tension rod and the traction rod is precisely controlled, the synchronous operation of the light tension control and the complete machine is realized, the long-time production and continuous wire breakage of the ultra-hard steel wire alloy wire material are ensured, the tension control module is provided with a sensor and a control system, the tension is monitored and regulated in real time, the stability and controllability in the processing process are ensured, the real-time data transmission and communication monitoring between the processing system and the motor are realized through a communication control technology, the operation state of the motor is controlled, the response speed and the stability of the motor are improved, the motor regulation system realizes precise control through controlling parameters such as current, voltage and frequency of the motor, the production of a positioning process environment is improved, the cleaning, the degreasing and the impurity removal steps are provided, the yield and the cleanliness of the surface of the material are ensured, the adverse effect on the processing process is eliminated in the cleaning and impurity removal steps of the surface of the material, the ultra-advanced cutting wire material is manufactured through the secondary stretching of a diamond wire drawing structure in a stretching die, the quality and precision of the cutting wire material are improved, the diameter of the cutting wire is accurately measured, the diameter of the wire is accurately measured, and the material is accurately analyzed through the monitoring and the diameter is ensured, and the accuracy is ensured.
Drawings
FIG. 1 is a diagram of the preparation steps of the present invention.
Detailed Description
In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
An ultrahard steel wire alloy wire cutting wire processing system is characterized by comprising the following steps:
the method comprises the steps that firstly, raw materials are fed into tension control, ultra-hard steel wire alloy wire materials are led into a cutting wire processing system through a feeding system, the transmission of tension frame rods and traction rods is accurately controlled by the system, the synchronous operation of light tension control and a complete machine is realized, the tension is controlled to be freely controllable within 0.3-3N, and the ultra-hard steel wire alloy wire materials are kept to be produced for a long time and are continuously broken; the tension hack lever is responsible for providing suitable tension for wire material can pass through whole processing system smoothly, and the traction lever is then arranged in leading wire material to follow-up processing module from the system in the feed, through the transmission of accurate control tension and traction lever, can guarantee stability and the controllability of wire material in the course of working, and tension control module is equipped with corresponding sensor and control system, and the sensor is used for real-time supervision tensile size, feeds back monitoring data to control system, and control system calculates and adjusts according to monitoring data, control tension hack lever and traction lever.
Secondly, communication control and motor adjustment are carried out, the processing system automatically adjusts the motor under different working environments through a communication control technology, and the response speed and stability of the motor are improved through setting the rigidity grade and optimizing the response performance of a servo system, so that the production environment of a positioning process is realized; the communication control technology allows real-time data transmission and communication between the processing system and the motor, so that the processing system can monitor and control the running state of the motor, the processing system can detect the working state of the motor in real time by monitoring parameters such as current, current and temperature of the motor, and adjust and control the working state according to requirements, and the motor adjusting system can accurately control the installation and output torque of the motor by controlling the parameters such as current, voltage and frequency of the motor.
Thirdly, repairing the super-hard steel wire alloy wire material, wherein the super-hard steel wire alloy wire material is required to be subjected to the steps of cleaning, degreasing, impurity removal and the like so as to ensure the yield of the surface of the material, and the steps provide a good foundation for the subsequent processing steps so as to ensure the quality and performance of a final product; cleaning is to achieve surface compensation, addition and other changes, ensuring the surface cleaning of the material, and can be achieved by proper general cleaning and process, the ultra-hard wire alloy material usually forms a layer of protective oil in the manufacturing process to prevent oxidation and corrosion, however, before the subsequent processing, the protective oil needs to be thoroughly removed, and the cleaning can be achieved by using solvent or heat treatment, etc., the ultra-hard wire alloy material can be polluted by damage, such as metal fragments, abrasion, fibers, etc., which can adversely affect the subsequent processing, thus the impurity removal treatment is required, and the impurity removal process can be achieved by a screen, uniform separation or gas purging, etc. method, so as to greatly reduce and ensure the cleaning property of the material.
Fourth step, superfine stretching of secondary, the diamond polycrystalline wire drawing structure inside the wire drawing mould is got into to the ultrahard steel wire alloy material through the restoration carries out stretching in proper order, and a set of inside two diamond polycrystalline wire drawing structures that contain of drawing mould has realized the effect of segmentation stretching, and the ultrahard steel wire alloy material through the cooling carries out the secondary stretching work with getting into the secondary stretching mechanism that diamond polycrystalline wire drawing structure aperture is littleer. The superfine diameter manufacturing work of the cutting wire is realized through the secondary stretching step, and the quality and the precision of the cutting wire material are further improved.
Fifthly, cutting wire processing, namely, the secondarily stretched superfine diameter cutting wire material enters a cutting mechanism, the cutting mechanism accurately cuts the material through a cutting tool, an advanced cutting technology and a control system are adopted in the cutting mechanism, the accuracy and quality of cutting wire processing are guaranteed, and meanwhile, a cooling system is arranged in the system to prevent the cutting wire material from overheating and protect the cutting tool from abrasion; the raw material tray is used for storing the super-hard steel wire alloy wire material during processing, the continuity and the stability of supply are ensured, the stretched super-hard steel wire alloy wire material is cut into cutting wire products with required lengths during processing, an axial cutting blade or a cutting wheel is generally adopted as a cutting tool, and the precise control of the cutting wire processing process is realized by controlling the parameters of the stretching process and the movement of the cutting tool, and the functions of motion control, speed adjustment, processing parameter setting and the like are included.
And sixthly, quality detection and control are carried out after the cutting wire material is processed and cut, the system is provided with a detection data model, the diameter of the cutting wire material can be monitored in real time, and the control system can realize accurate control on the cutting process through analysis and feedback of detection data, so that the production of the cutting wire product meeting the requirements is ensured.
Seventh, collecting and classifying, namely collecting and classifying qualified cutting wire products through quality detection, wherein the system is provided with a collecting system and a classifying device, and can automatically collect the cutting wire products by matching personnel, classify and package according to different specifications and requirements, so that the subsequent storage and delivery are facilitated.
Eighth, maintenance and maintenance, the system is equipped with maintenance sample examples and maintenance programs, which can monitor the working state of the equipment and provide corresponding maintenance prompts and plans, and operators perform maintenance and maintenance of the equipment according to the information provided by the maintenance system, so as to ensure long-term stable operation.
In summary, the invention realizes the synchronous operation of the light tension control and the complete machine by precisely controlling the transmission of the tension rod and the traction rod, ensures the long-time production and continuous wire production of the ultra-hard steel wire alloy wire material, the tension control module is provided with the sensor and the control system, monitors the tension in real time and adjusts the tension, ensures the stability and controllability in the processing process, realizes the real-time data transmission and communication monitoring between the processing system and the motor by the communication control technology, controls the running state of the motor, improves the response speed and the stability of the motor, realizes the precise control by controlling the parameters such as the current, the voltage and the frequency of the motor, improves the environmental production of the positioning process, ensures the yield and the cleanliness of the material surface by the steps of cleaning, degreasing, removing impurities and the like, provides a good basis for the subsequent processing steps, ensures the cleaning and removing impurities of the material surface, eliminates the adverse effect on the processing process, realizes the diameter manufacturing of the cutting wire material by the diamond wire drawing structure in the drawing die, improves the quality and the precision of the cutting wire material by the diameter of the ultra-advanced cutting technology and the control system, realizes the precise analysis of the diameter of the cutting wire by the ultra-advanced cutting technology and the control system, and the precision of the cutting wire material is provided with the precise control and the real-time monitoring and the quality control requirements.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (5)

1. The processing system of the superhard steel wire alloy wire cutting wire is characterized by comprising the following preparation steps of:
s1, raw material supply and tension control: the ultra-hard steel wire alloy wire material is introduced into a cutting wire processing system through a feeding system, the system accurately controls the transmission of a tension rack rod and a traction rod, realizes the synchronous operation of light tension control and a complete machine, and keeps the ultra-hard steel wire alloy wire material produced for a long time and continuously broken by controlling the tension to be freely controllable between 0.3N and 3N;
s2, communication control and motor adjustment: the processing system automatically adjusts the motor under different working environments through a communication control technology, and improves the response speed and stability of the motor through setting the rigidity grade and optimizing the response performance of the servo system, so as to realize the production environment of the positioning process;
s3, repairing the superhard steel wire alloy wire material: the ultra-hard steel wire alloy wire material needs to be subjected to the steps of cleaning, degreasing, impurity removal and the like so as to ensure the yield of the surface of the material, and the steps provide a good basis for the subsequent processing steps so as to ensure the quality and performance of the final product;
s4, carrying out secondary superfine drawing: the diamond polycrystalline wire drawing structure inside the wire drawing mould is sequentially stretched through the repaired super-hard steel wire alloy wire material, the two diamond polycrystalline wire drawing structures are contained inside the group of stretching moulds, the segmented stretching effect is achieved, and the cooled super-hard steel wire alloy wire material enters a secondary stretching mechanism with smaller aperture of the diamond polycrystalline wire drawing structure to carry out secondary stretching work. The superfine diameter manufacturing work of the cutting wire is realized through the secondary stretching step, and the quality and the precision of the cutting wire material are further improved;
s5, cutting wire processing: the superfine diameter cutting wire material subjected to secondary stretching enters a cutting mechanism, the cutting mechanism accurately cuts the material through a cutting tool, an advanced cutting technology and a control system are adopted in the cutting mechanism, the precision and quality of cutting wire processing are guaranteed, and meanwhile, a cooling system is arranged in the system to prevent the cutting wire material from overheating and protect the cutting tool from abrasion;
s6, quality detection and control: after cutting is finished by cutting wire material processing, quality detection is carried out, the system is provided with a detection data model, the diameter of the cutting wire material can be monitored in real time, and the control system can realize accurate control of the cutting process by analyzing and feeding back detection data, so that a cutting wire product meeting the requirements is ensured to be produced;
s7, collecting and classifying: the cutting wire products which are qualified through quality detection are collected and classified, the system is provided with a collecting system and a classifying device, and matched personnel can automatically collect the cutting wire products and classify and package according to different specifications and requirements, so that the subsequent storage and delivery are facilitated;
s8, maintenance: the system is provided with a maintenance sample example and a maintenance program, can monitor the working state of the equipment, provides corresponding maintenance prompts and plans, and ensures long-term stable operation by operating staff to maintain and maintain the equipment according to the information provided by the maintenance system.
2. The system for processing ultra-hard steel wire alloy wire cutting wires according to claim 1, wherein in the step S1, the tension frame rod is responsible for providing proper tension so that the steel wire material can smoothly pass through the whole processing system, the traction rod is used for guiding the steel wire material from the feeding system to the subsequent processing module, the stability and controllability of the steel wire material in the processing process can be ensured by precisely controlling the tension and the transmission of the traction rod, the tension control module is provided with corresponding sensors and a control system, the sensors are used for monitoring the tension in real time, the monitoring data are fed back to the control system, and the control system calculates and adjusts according to the monitoring data to control the tension frame rod and the traction rod.
3. The system for processing the ultra-hard steel wire alloy wire cutting wire according to claim 1, wherein in the step S2, the communication control technology allows real-time data transmission and communication between the processing system and the motor, so that the processing system can monitor and control the running state of the motor, and by monitoring parameters such as current, temperature and the like of the motor, the processing system can detect the working state of the motor in real time and adjust and control the working state as required, and the motor adjusting system realizes accurate control of motor installation and output torque by controlling parameters such as current, voltage, frequency and the like of the motor.
4. The system of claim 1, wherein in step S3, the cleaning is performed to compensate, increase and change the surface of the material, so as to ensure the surface cleaning of the material, and the ultra-hard wire material is usually formed with a layer of protective oil during the manufacturing process to prevent oxidation and corrosion, however, before the subsequent processing, the protective oil needs to be completely removed, and the cleaning process may be performed by using a solvent or a heat treatment, etc., so that the ultra-hard wire material may be contaminated by damage, such as metal chips, wear, fibers, etc., which may adversely affect the subsequent processing, so that the impurity removal process may be performed by a screen, uniform separation or air blowing, etc., so as to greatly reduce and ensure the cleanability of the material.
5. The system for processing the ultra-hard steel wire alloy wire cutting wire according to claim 1, wherein in the step S5, a raw material tray is needed to be used for storing the ultra-hard steel wire alloy wire material during processing, so that the continuity and stability of supply are ensured, the stretched ultra-hard steel wire alloy wire material is cut into a cutting wire product with a required length during processing, an axial cutting blade or a cutting wheel is generally adopted as a cutting tool, and the precise control of the cutting wire processing process is realized by controlling the parameters of the stretching process and the movement of the cutting tool, including the functions of motion control, speed adjustment, processing parameter setting and the like.
CN202311545181.1A 2023-11-20 2023-11-20 Super-hard steel wire alloy wire cutting wire processing system Pending CN117443983A (en)

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