Stainless steel wire greasy dirt cleaning system
Technical Field
The utility model relates to the technical field of cleaning equipment, in particular to a stainless steel wire oil stain cleaning system.
Background
The stainless steel wire is also called as a stainless steel wire, and the wire rod or wire blank is pulled out from a die hole of a wire drawing die under the action of drawing force so as to produce a small-section steel wire, oil on a bending machine can be adhered to the surface of the stainless steel wire in the process of manufacturing a steel buckle workpiece, and oil stain cleaning is needed before the stainless steel wire workpiece is stored. The existing stainless steel wire oil stain cleaning system adopts ultrasonic cleaning equipment to clean the stainless steel wire oil stain cleaning system, when the stainless steel wire oil stain cleaning system is used for cleaning, stainless steel wires are poured into the cleaning equipment, stainless steel wire workpieces are mutually abutted together, cleaning liquid enters into a workpiece cleaning basket through gaps between connecting brackets, and the cleaning of the stainless steel wires is completed by matching with the ultrasonic cleaning equipment. The Chinese patent publication No. CN219233290U discloses a stainless steel wire greasy dirt cleaning system, when in use, cleaning liquid can enter into a product placing basket through gaps between connecting brackets, so that the cleaning liquid can be fully contacted with a stainless steel wire product, but the stainless steel wire is still required to be manually placed into and taken out of an ultrasonic cleaning device, and automatic cleaning cannot be realized.
Disclosure of Invention
Aiming at the technical problems, the utility model adopts the following technical scheme: the utility model provides a stainless steel wire greasy dirt cleaning system, includes storage mechanism, automatic mechanism of getting, wiper mechanism, aftertreatment mechanism of putting, storage mechanism include: a steel wire storage box; the automatic putting and taking mechanism comprises: a bracket and a rack; the cleaning mechanism comprises: a support frame and a flexible rod; the aftertreatment mechanism includes: a support base and a sliding bottom plate.
Further, the rack is slidably mounted on the support, the flexible rod is fixedly mounted on the rack, the support base is fixedly mounted on the support, the sliding bottom plate is slidably mounted on the support base, the support frame is fixedly mounted on the support base, and the flexible rod is slidably mounted on the support frame.
Further, the automatic placing and taking mechanism further comprises an electromagnet, an arc gear rotating frame and a telescopic cylinder, wherein the telescopic cylinder is fixedly connected to the arc gear rotating frame, and one end of the electromagnet is fixedly connected with a telescopic shaft of the telescopic cylinder.
The lifting and descending of the electromagnet are controlled by controlling the extension and retraction of the telescopic cylinder, the angle of the electromagnet is changed by rotating the arc gear frame, the vertical state is changed into the horizontal state, or the horizontal state is changed into the horizontal state, and the automatic taking and placing function of the stainless steel wire is realized by matching with the extension and retraction of the electromagnet.
Further, the cleaning mechanism also comprises a movable support, two rollers, two arc supports, arc sliding grooves, a flexible conveying belt, a motion motor, a driving wheel, a driving belt, a driven wheel, a spring, an ultrasonic cleaning water tank, a rotating motor, a driving gear, a driven gear, a cleaning agent spraying ring and a cleaning box, wherein the arc supports and the support frame are fixedly installed, the rollers are rotatably installed at two ends of the arc supports, the arc sliding grooves are fixedly installed on the arc supports, the flexible conveying belt is rotatably installed on the arc supports, the movable support is fixedly installed on the flexible conveying belt, the motion motor is fixedly installed on the arc supports, the driving wheel is fixedly installed on the motion motor, the driven wheel is fixedly installed on the roller, the driving belt is rotatably installed on the driving wheel and the driven wheel, the rotating motor is fixedly installed on the movable support, the cleaning agent spraying ring is fixedly installed on the movable support, and the ultrasonic cleaning water tank is fixedly installed on the support frame.
Through putting into the cleaning box with the stainless steel wire, utilize belt drive mechanism to drive flexible drive belt through the motion motor, drive the movable support and reciprocate in arc spout, control the up-and-down motion of cleaning box, when carrying out the cleaning action, the cleaning agent sprays the ring and sprays out the washing, after the washing finishes, the cleaning agent sprays the ring and sprays out the clear water, realizes the washing to the steel wire that has washd.
Further, the aftertreatment mechanism also comprises a moving cylinder, an arc cover, a ventilating fan, a collecting opening and a porous collecting box, wherein the arc cover is fixedly arranged on the sliding bottom plate, the ventilating fan is fixedly arranged on the arc cover, the collecting opening is fixedly arranged on the arc cover, and the porous collecting box is fixedly arranged on the upper surface of the sliding bottom plate. After the cleaning is finished, the stainless steel wire falls into the collecting opening and enters the collecting box, and air drying is realized by using the air supply circulation of the ventilating fan.
Further, the arc-shaped gear rotating frame is rotatably arranged on the support, and the arc-shaped gear rotating frame and the rack form gear engagement.
Further, the spring is fixedly arranged on the flexible rod, the ultrasonic cleaning water tank is fixedly arranged on the supporting frame, and the flexible rod is slidably arranged on the ultrasonic cleaning water tank.
Further, the driving gear is fixedly arranged at the upper end of the rotating motor, the cleaning box is rotatably arranged on the movable support, the driven gear is fixedly connected to the cleaning box, and the driving gear and the driven gear form gear engagement.
Further, the motion cylinder fixed mounting on supporting base, the flexible axle fixed connection of one section and motion cylinder of slip bottom plate.
Compared with the prior art, the utility model has the beneficial effects that: (1) The automatic picking and placing device realizes automatic grabbing of the stainless steel wire by using the electromagnet and automatic cleaning of the stainless steel wire by using the electromagnet; (2) The device of the utility model sprays clear water by using the cleaning agent spraying ring, can realize the washing of the cleaned stainless steel wire and avoid residues; (3) The utility model can air-dry the washed steel wire by using the ventilation device, thereby avoiding the influence of impurities on the steel wire.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic structural view of the automatic picking mechanism of the present utility model.
Fig. 3 is a schematic structural view of the cleaning mechanism of the present utility model.
Fig. 4 is an enlarged view of a portion of the cleaning mechanism of the present utility model.
Fig. 5 is a schematic view of the structure of the vertical movement mechanism of the cleaning mechanism of the present utility model.
Fig. 6 is a schematic view of the structure of the flexible rod control of the present utility model.
Fig. 7 is a schematic structural view of the washing tank of the present utility model.
FIG. 8 is a schematic diagram of an aftertreatment mechanism of the present disclosure.
FIG. 9 is a schematic view of the structure of the porous collecting tank of the present utility model.
Reference numerals: 1-a storage mechanism; 2-an automatic placing and taking mechanism; 3-a cleaning mechanism; 4-a post-treatment mechanism; 101-a steel wire storage box; 201-a bracket; 202-an electromagnet; 203-an arc gear rotating frame; 204-a telescopic cylinder; 205-rack; 301-moving a support; 302-a roller; 303-arc-shaped brackets; 304-a support frame; 305-arc chute; 306-a flexible conveyor belt; 307-a motion motor; 308-a driving wheel; 309-a drive belt; 310-driven wheel; 311-flexible rod; 312-springs; 313-ultrasonic cleaning water tank; 314-a rotating electric machine; 315—a drive gear; 316-driven gear; 317-cleaning agent spray ring; 318-a purge bin; 401-a support base; 402-a motion cylinder; 403-a sliding floor; 404-arc cover; 405-ventilating fans; 406-a collection port; 407-porous collection box.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Examples: referring to fig. 1-9, a stainless steel wire oil stain cleaning system comprises a storage mechanism 1, an automatic putting mechanism 2, a cleaning mechanism 3 and a post-treatment mechanism 4, wherein a rack 205 is slidably installed on a support 201, a flexible rod 311 is fixedly installed on the rack 205, a support base 401 is fixedly installed on the support 201, a sliding bottom plate 403 is slidably installed on the support base 401, a support frame 304 is fixedly installed on the support base 401, and the flexible rod 311 is slidably installed on an arc-shaped support 303.
As shown in fig. 2, the telescopic cylinder 204 is fixedly connected to the arc-shaped gear rotating frame 203, one end of the electromagnet 202 is fixedly connected to a telescopic shaft of the telescopic cylinder 204, the arc-shaped gear rotating frame 203 is rotatably mounted on the support 201, and the arc-shaped gear rotating frame 203 and the rack 205 form gear engagement.
As shown in fig. 3-7, the cleaning mechanism 3 further includes a moving support 301, a roller 302, an arc support 303, an arc chute 305, a flexible conveyor 306, a moving motor 307, a driving wheel 308, a driving belt 309, a driven wheel 310, a spring 312, an ultrasonic cleaning water tank 313, a rotating motor 314, a driving gear 315, a driven gear 316, a cleaning agent spraying ring 317 and a cleaning box 318, wherein the arc support 303 is fixedly mounted with the support 304, the roller 302 is rotatably mounted at two ends of the arc support 303, the arc chute 305 is fixedly mounted on the arc support 303, the flexible conveyor 306 is rotatably mounted on the arc support 303, the moving support 301 is fixedly mounted on the flexible conveyor 306, the moving motor 307 is fixedly mounted on the arc support 303, the driving wheel 308 is fixedly mounted on the moving motor 307, the driven wheel 310 is fixedly mounted on the roller 302, the driving belt 309 is rotatably mounted on the driving wheel 308 and the driven wheel 310, the cleaning agent spraying ring 317 is fixedly mounted on the moving support 301, the spring 312 is fixedly mounted on the flexible rod 311, the ultrasonic cleaning water tank 313 is fixedly mounted on the support 304, the driving gear 315 is fixedly mounted on the driving gear 318 is fixedly mounted on the flexible rod 318, the driven gear 316 is fixedly mounted on the driven gear 316, the ultrasonic cleaning box is fixedly mounted on the driven gear 316, and is fixedly mounted on the cleaning box 313, and is fixedly mounted on the driven gear 316, and is fixedly mounted on the ultrasonic cleaning box 313.
As shown in fig. 8 to 9, the post-treatment mechanism 4 further includes a moving cylinder 402, an arc cover 404, a ventilation fan 405, a collection port 406, and a porous collection box 407, wherein the arc cover 404 is fixedly mounted on the sliding base plate 403, the moving cylinder 402 is fixedly mounted on the support base 401, one end of the sliding base plate 403 is fixedly connected with a telescopic shaft of the moving cylinder 402, the ventilation fan 405 is fixedly mounted on the arc cover 404, the collection port 406 is fixedly mounted on the arc cover 404, and the porous collection box 407 is fixedly mounted on the upper surface of the sliding base plate 403.
The utility model discloses a stainless steel wire oil stain cleaning system, which has the working principle that: in the initial position, the electromagnet 202 is in a vertically downward state, the telescopic cylinder 204 is contracted, the steel wire storage box 101 is positioned right below the electromagnet 202, and the movable support 301 is positioned at the bottom end of the arc-shaped support 303. When cleaning is performed, the telescopic cylinder 204 stretches out to drive the electromagnet 202 to descend into the steel wire storage box 101, the electromagnet is started at the moment, then the telescopic cylinder 204 contracts to drive the electromagnet 202 to ascend and separate from the steel wire storage box 101, the stainless steel wire is adsorbed and grabbed, meanwhile, the motion motor 307 drives the driving wheel 308 to rotate, the driving wheel 308 drives the driven wheel 310 to rotate through the driving belt 309, the driven wheel 310 drives the flexible conveying belt 306 to rotate through the roller 302, and the flexible conveying belt 306 drives the movable support 301 to ascend.
When the movable support 301 ascends along the arc chute 305 to be in contact with the flexible rod 311, the movable support 301 continues to ascend, and then the two sides of the movable support 301 squeeze the flexible rod 311, the spring 312 is squeezed, under the limit of the ultrasonic cleaning water tank 313, the flexible rod 311 pushes the rack 205 to move, and then the arc gear rotating frame 203 is driven to move, when the movable support 301 moves to the top end of the arc support 303, the cleaning box 318 is in a horizontal state, the rack 205 drives the arc gear rotating frame 203 to rotate 90 degrees through gear engagement, the electromagnet 202 is changed into a horizontal state from the vertical state, at the moment, the circle centers of the electromagnet 202 and the cleaning box 318 are on the same horizontal plane, the telescopic cylinder 204 stretches out, the electromagnet 202 is driven to enter the cleaning box 318, when the telescopic cylinder 204 stretches out completely, the electromagnet is powered off, the stainless steel wire falls into the cleaning box 318, the telescopic cylinder 204 contracts to drive the electromagnet 202 to leave the cleaning box 318, when the telescopic cylinder 204 contracts completely, the moving motor 307 rotates reversely, the flexible conveyor belt 306 is driven to rotate reversely, and then the movable support 301 moves downwards, under the elastic force of the spring 312, the flexible rod 311 pulls the rack 205 to move to rotate 90, and then the electromagnet 202 moves vertically, and the electromagnet 202 is driven to move from the vertical state to the bottom end when the arc state is completed.
When the oil stain on the steel wire is cleaned, the rotating motor 314 is started, the cleaning box 318 is driven to rotate through the gear engagement of the driving gear 315 and the driven gear 316, meanwhile, the cleaning agent spraying ring 317 starts to spray the cleaning agent from the nozzle, and then the ultrasonic cleaning water tank 313 starts to work, so that the stainless steel wire is cleaned.
After cleaning, the rotating motor 314 continuously rotates the moving motor 307 to drive the flexible conveying belt 306 to rotate forwards, so that the moving support 301 is driven to move upwards, when the moving support 301 rises to the middle position of the arc-shaped support 303, the spray nozzle of the cleaning agent spraying ring 317 begins to spray clean water, the stainless steel wire is rinsed, then the moving support 301 extrudes the flexible rod 311 to drive the rack 205 to move, and then drives the arc-shaped gear rotating frame 203 to rotate, when the moving support 301 rises to the top end, the arc-shaped gear rotating frame 203 drives the electromagnet 202 to be in a horizontal state, at the moment, the rotating motor 314 stops rotating, the telescopic cylinder 204 stretches out to drive the electromagnet 202 to enter the cleaning box 318, the electromagnet is started, the function of absorbing and grabbing the stainless steel wire is achieved, then the moving cylinder 402 contracts, the sliding base 403 is driven to slide on the supporting base 401, the collecting opening 406 moves to the position right below the electromagnet 202, then the moving motor 307 reverses, the electromagnet 202 gradually changes to be in a vertical state, the telescopic cylinder 204 stretches out to drive the electromagnet 202 to enter the collecting opening 406, the electromagnet, the stainless steel wire falls into the collecting opening 406, then falls into the porous collecting box 407, and the telescopic cylinder 405 starts, and the function of drying the stainless steel wire is achieved.