CN117432465A - A kind of coal mine gangue filling combined tamping mechanism - Google Patents

A kind of coal mine gangue filling combined tamping mechanism Download PDF

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Publication number
CN117432465A
CN117432465A CN202311386723.5A CN202311386723A CN117432465A CN 117432465 A CN117432465 A CN 117432465A CN 202311386723 A CN202311386723 A CN 202311386723A CN 117432465 A CN117432465 A CN 117432465A
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China
Prior art keywords
plate
tamping
compaction
assembly
gangue
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王晓东
许晨
武博强
朱世彬
刘卫卫
韩乐
张跃宏
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XI'AN RESEARCH INSTITUTE OF CHINA COAL RESEARCH INSTITUTE
China Coal Research Institute CCRI
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XI'AN RESEARCH INSTITUTE OF CHINA COAL RESEARCH INSTITUTE
China Coal Research Institute CCRI
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Priority to CN202311386723.5A priority Critical patent/CN117432465A/en
Publication of CN117432465A publication Critical patent/CN117432465A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • E21F15/08Filling-up hydraulically or pneumatically
    • E21F15/10Hydraulic or pneumatic filling-up machines

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

本发明的煤矿矸石充填组合捣实机构,包括多个捣实动力装置、压实组件、振动组件和辅助压实组件;根据捣实区域的大小选择对应数量的捣实动力装置,保证捣实区域所有需要填充的位置都能够填充进矸石。使用捣实动力装置为压实组件提供动力,带动压实组件在水平和竖直两个方向运动,同时,辅助压实组件控制压实组件左右移动,在填充时能够对捣实区域所有部位都进行矸石的压实,避免矿矸石填充区不平整、受力不均匀的问题。此外,加入振动装置,使压实组件在工作时产生振动,有利于提升矸石填充时的紧密性,减小矸石之间的间隙,保证捣实区域填充完矸石后的美观与安全性。

The coal mine gangue filling combined tamping mechanism of the present invention includes multiple tamping power devices, compaction components, vibration components and auxiliary compaction components; a corresponding number of tamping power devices are selected according to the size of the tamping area to ensure that the tamping area is All positions that need to be filled can be filled with gangue. The tamping power device is used to provide power for the compaction component, driving the compaction component to move in both horizontal and vertical directions. At the same time, the auxiliary compaction component controls the left and right movement of the compaction component, which can control all parts of the tamping area during filling. Compact the gangue to avoid unevenness and uneven stress in the gangue filling area. In addition, a vibration device is added to cause the compaction components to vibrate during operation, which is beneficial to improving the tightness of the gangue filling, reducing the gaps between the gangue, and ensuring the beauty and safety of the tamping area after the gangue is filled.

Description

一种煤矿矸石充填组合捣实机构A kind of coal mine gangue filling combined tamping mechanism

技术领域Technical field

本发明属于煤矿矸石充填领域,特别涉及一种煤矿矸石充填组合捣实机构。The invention belongs to the field of coal mine gangue filling, and particularly relates to a coal mine gangue filling combined tamping mechanism.

背景技术Background technique

随着人们对煤矿资源需求的增长,煤矿资源开采日益增多,使得越来越多的矿山在开采后产生大量矸石堆积,且开采后的矿山形成大面积的采空区,采空区的地面产生大面积的塌陷,给人们的生产生活带来破坏,从而需要使用矸石对采空区进行填充。With the growth of people's demand for coal resources, the mining of coal resources is increasing day by day, causing more and more mines to produce a large amount of gangue accumulation after mining, and the mines after mining form large-area goafs, and the ground in the goafs produces Large-scale subsidence has brought damage to people's production and life, so it is necessary to use gangue to fill the goaf.

现有技术中的传统煤矿矸石填充设备结构简单且功能较为单一,只能对煤矿矸石进行简单地捣实,由于煤矿矸石的大小不一,在捣实的过程中煤矿矸石之间会有空隙,从而使得在对煤矿矸石进行捣实的过程中捣实得不够紧密。此外,在对煤矿矸石进行捣实时,只能够捣实固定区域的煤矿矸石,导致捣实过程中会有矸石被挤压出来,从而导致捣实区域不够平整,使捣实后的煤矿矸石填充区受力不均匀,存在后期坍塌的安全隐患。The traditional coal gangue filling equipment in the existing technology has a simple structure and a relatively single function. It can only simply tamp the coal gangue. Since the sizes of the coal gangue are different, there will be gaps between the coal gangue during the tamping process. As a result, the coal mine gangue is not compacted tightly enough during the process. In addition, when tamping coal gangue, only a fixed area of coal gangue can be tamped. As a result, the gangue will be squeezed out during the tamping process, resulting in the tamping area being not flat enough, making the coal gangue filling area after tamping Uneven stress may lead to potential safety hazards of later collapse.

发明内容Contents of the invention

本发明的目的在于,提供一种煤矿矸石充填组合捣实机构,以解决现有的煤矿矸石填充设备对煤矿矸石的填充不够紧密,以及只能捣实固定区域的煤矿矸石,导致捣实区域不平整、受力不均匀,进而产生安全隐患的问题。The object of the present invention is to provide a coal gangue filling combined tamping mechanism to solve the problem that the existing coal gangue filling equipment does not fill the coal gangue tightly enough and can only tamp the coal gangue in a fixed area, resulting in insufficient tamping areas. Flatness and uneven stress may cause safety hazards.

为了解决上述技术问题,本发明采用如下技术方案予以实现:In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve:

一种煤矿矸石充填组合捣实机构,其特征在于,包括多个捣实动力装置、压实组件、振动组件和辅助压实组件;多个所述的捣实动力装置并列设置,每个捣实动力装置的前方均对应设置有一组压实组件,所有所述的压实组件朝向均相同。A combined tamping mechanism for coal mine gangue filling, which is characterized in that it includes a plurality of tamping power devices, compaction components, vibration components and auxiliary compaction components; a plurality of the tamping power devices are arranged side by side, and each tamping power device A set of compaction assemblies are provided in front of the power unit, and all compaction assemblies are oriented in the same direction.

所述的捣实动力装置用于:The described tamping power device is used for:

带动压实组件在水平和竖直两个方向上移动。Drive the compaction component to move in both horizontal and vertical directions.

所述的压实组件用于:The compaction components described are used for:

在捣实动力装置的驱动下在水平和竖直两个方向上移动从而压紧矸石,使矸石均匀充填进采空区。Driven by the tamping power device, it moves in both horizontal and vertical directions to compress the gangue so that the gangue can be evenly filled into the goaf.

所述的振动组件用于:The vibration component is used for:

通过自身的振动带动压实组件振动。The compaction component is driven to vibrate by its own vibration.

所述的辅助压实组件用于:The auxiliary compaction component is used for:

增大压实组件的充填覆盖面积。Increase the filling coverage area of the compaction component.

使压实组件左右移动。Move the compaction assembly from side to side.

本发明还具有以下特征:The invention also has the following characteristics:

所述的捣实动力装置数量为2~3个。The number of said tamping power devices is 2 to 3.

进一步地,所述的捣实动力装置包括安装架,所述的安装架包括一块矩形的顶板和四块侧板,四块所述的侧板分别设置在顶板四角。Further, the tamping power device includes an installation frame, and the installation frame includes a rectangular top plate and four side plates, and the four side plates are respectively arranged at the four corners of the top plate.

所述的顶板下表面与液压伸缩杆一端相连,液压伸缩杆另一端与液压推动器顶部相连,所述的液压推动器的输出轴与固定板相连,所述的压实组件通过固定板连接在捣实动力装置的前方。The lower surface of the top plate is connected to one end of the hydraulic telescopic rod, the other end of the hydraulic telescopic rod is connected to the top of the hydraulic pusher, the output shaft of the hydraulic pusher is connected to the fixed plate, and the compaction assembly is connected to the fixed plate through the fixed plate. Tamp the front of the power unit.

进一步地,所述的液压伸缩杆倾斜设置,液压伸缩杆的两端分别与顶板和液压推动器转动连接。Further, the hydraulic telescopic rod is arranged at an angle, and both ends of the hydraulic telescopic rod are rotatably connected to the top plate and the hydraulic pusher respectively.

所述的液压推动器后部左右两侧壁上均转动连接有能够沿自身中轴周向转动的限位杆,处于捣实动力装置后部的两块侧板内侧对应位置上均开设有第一滑动槽;所述的限位杆能够分别卡装进对应的第一滑动槽内并沿着第一滑动槽在竖直方向滑动。The left and right side walls of the rear part of the hydraulic pusher are rotatably connected with limit rods that can rotate circumferentially along its own central axis, and the corresponding positions on the inside of the two side plates at the rear of the tamping power device are provided with a third A sliding groove; the limiting rods can be respectively clamped into the corresponding first sliding grooves and slide along the first sliding grooves in the vertical direction.

进一步地,所述的安装架的顶板下表面固定连接有第一支撑座,第一支撑座内部转动连接有第一铰接套,所述的液压伸缩杆一端转动连接在第一铰接套内部。Further, a first support seat is fixedly connected to the lower surface of the top plate of the mounting frame, a first hinge sleeve is rotatably connected inside the first support seat, and one end of the hydraulic telescopic rod is rotatably connected inside the first hinge sleeve.

所述的液压推动器顶部固定连接有第二支撑座,第二支撑座转动连接有第二铰接套,所述的液压伸缩杆另一端转动连接在第二铰接套内部。The top of the hydraulic pusher is fixedly connected to a second support seat, the second support seat is rotatably connected to a second hinge sleeve, and the other end of the hydraulic telescopic rod is rotatably connected inside the second hinge sleeve.

进一步地,所述的压实组件包括与固定板相连的推动板。Further, the compaction assembly includes a pushing plate connected to the fixed plate.

所述的推动板左右两侧相对开设有水平贯通的安装孔,每个安装孔内均滑动安装有连接杆;所述的压实组件还包括压实板,所述的连接杆一端伸出对应的安装孔,另一端与压实板固定连接;每个连接杆上均套装有连接弹簧,所述的连接弹簧均位于推动板与压实板之间。The left and right sides of the push plate are provided with horizontally through mounting holes opposite each other, and connecting rods are slidably installed in each mounting hole; the compacting assembly also includes a compacting plate, and one end of the connecting rod extends out corresponding to The other end of the mounting hole is fixedly connected to the compaction plate; each connecting rod is equipped with a connecting spring, and the connecting springs are located between the pushing plate and the compacting plate.

进一步地,所述的振动组件包括至少一个振动器,所述的振动器设置在压实板后壁上,通过振动开关控制振动器的启闭。Further, the vibration component includes at least one vibrator, the vibrator is arranged on the rear wall of the compaction plate, and the opening and closing of the vibrator is controlled by a vibration switch.

进一步地,所述的辅助压实组件包括滑动板。Further, the auxiliary compaction assembly includes a sliding plate.

所述的压实板前壁上开设有第二滑动槽,滑动板卡装在第二滑动槽内部且能够沿着第二滑动槽在竖直方向滑动;A second sliding groove is provided on the front wall of the compaction plate, and the sliding plate is mounted inside the second sliding groove and can slide in the vertical direction along the second sliding groove;

所述的推动板后壁固定连接有连接板,所述的连接板顶端固定连接有竖直设置的斜边板;所述的滑动板顶部固定连接有水平的提升板;所述的斜边板与提升板位于同一竖直平面内;所述的斜边板的斜边朝向提升板;The rear wall of the push plate is fixedly connected with a connecting plate, and the top of the connecting plate is fixedly connected with a vertical bevel plate; the top of the sliding plate is fixedly connected with a horizontal lifting plate; the bevel plate It is located in the same vertical plane as the lifting plate; the hypotenuse of the bevel plate faces the lifting plate;

斜边板底端低于提升板底端,斜边板顶端高于提升板顶端;所述的斜边板与提升板之间的最短间距小于推动板与压实板之间的间距。The bottom end of the bevel plate is lower than the bottom end of the lifting plate, and the top end of the bevel plate is higher than the top end of the lifting plate; the shortest distance between the bevel plate and the lifting plate is smaller than the distance between the push plate and the compaction plate.

进一步地,所述的辅助压实组件还包括开设在固定板上壁的安装槽;所述的推动板进入安装槽内并接触安装槽底部,推动板左右两侧分别通过压缩弹簧和拉伸弹簧与安装槽左右两侧内壁固定连接;推动板能够在安装槽内水平滑动;Further, the auxiliary compaction assembly also includes an installation slot opened on the upper wall of the fixed plate; the push plate enters the installation slot and contacts the bottom of the installation slot, and the left and right sides of the push plate are respectively passed through compression springs and tension springs. Fixedly connected to the inner walls on the left and right sides of the installation slot; the push plate can slide horizontally in the installation slot;

所述的推动板后侧靠近拉伸弹簧的位置上开设有限位槽,所述的弹簧槽上壁固定连接有限位弹簧,限位弹簧的底端固定连接有“L”形导向杆;所述的导向杆与限位弹簧连接的一边垂直于推动板,另一边伸出液压推动器右侧;A limit slot is provided on the rear side of the push plate close to the tension spring, the upper wall of the spring slot is fixedly connected to the limit spring, and the bottom end of the limit spring is fixedly connected to an "L" shaped guide rod; The side of the guide rod connected to the limit spring is perpendicular to the push plate, and the other side extends out of the right side of the hydraulic pusher;

所述的液压推动器的右侧前部固定连接有导向板,所述的导向板右侧竖直平面,导向板横截面左侧为驼峰式曲线;所述的导向板靠近导向杆一侧的侧壁为向上倾斜的第一斜面,导向板远离导向杆一侧的侧壁为向左倾斜的第二斜面;The right front part of the hydraulic pusher is fixedly connected with a guide plate. The right side of the guide plate is a vertical plane, and the left side of the cross section of the guide plate is a hump-shaped curve; the guide plate is close to the guide rod side. The side wall is an upward inclined first inclined surface, and the side wall on the side of the guide plate away from the guide rod is a second inclined surface inclined to the left;

所述的导向板与导向杆之间的最短间距小于推动板与压实板的间距;所述的导向板底端低于导向杆底端,导向板顶端高于导向杆顶端。The shortest distance between the guide plate and the guide rod is smaller than the distance between the push plate and the compaction plate; the bottom end of the guide plate is lower than the bottom end of the guide rod, and the top end of the guide plate is higher than the top end of the guide rod.

进一步地,所述的振动器的数量为两个,分别相对分布在压实板后壁的左右两侧,两个所述的振动器共同连接振动开关。Further, the number of the vibrators is two, which are relatively distributed on the left and right sides of the rear wall of the compaction plate, and the two vibrators are jointly connected to the vibration switch.

本发明与现有技术相比,具有如下技术效果:Compared with the existing technology, the present invention has the following technical effects:

本发明的煤矿矸石充填组合捣实机构,采用多个捣实动力装置并列组合的形式,根据捣实区域的大小选择对应数量的捣实动力装置,保证捣实区域所有需要填充的位置都能够填充进矸石。使用捣实动力装置为压实组件提供动力,带动压实组件在水平和竖直两个方向运动,同时,辅助压实组件控制压实组件左右移动,在填充时能够对捣实区域所有部位都进行矸石的压实,避免矿矸石填充区不平整、受力不均匀的问题。此外,加入振动装置,使压实组件在工作时产生振动,有利于提升矸石填充时的紧密性,减小矸石之间的间隙,保证捣实区域填充完矸石后的美观与安全性,适于工业上大规模使用与推广。The coal mine gangue filling and combined tamping mechanism of the present invention adopts the form of a parallel combination of multiple tamping power devices. The corresponding number of tamping power devices is selected according to the size of the tamping area to ensure that all positions in the tamping area that need to be filled can be filled. Enter gangue. The tamping power device is used to provide power for the compaction component, driving the compaction component to move in both horizontal and vertical directions. At the same time, the auxiliary compaction component controls the left and right movement of the compaction component, which can control all parts of the tamping area during filling. Carry out gangue compaction to avoid unevenness and uneven stress in the gangue filling area. In addition, a vibration device is added to cause the compaction components to vibrate during operation, which is beneficial to improving the tightness of the gangue filling, reducing the gaps between the gangue, and ensuring the beauty and safety of the tamping area after the gangue is filled. It is suitable for Large-scale use and promotion in industry.

附图说明Description of the drawings

图1是本发明的煤矿矸石充填组合捣实机构整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the coal mine gangue filling combined tamping mechanism of the present invention;

图2是本发明的捣实动力装置结构示意图;Figure 2 is a schematic structural diagram of the tamping power device of the present invention;

图3是本发明的捣实动力装置另一角度下的结构示意图;Figure 3 is a schematic structural diagram of the tamping power device of the present invention from another angle;

图4是本发明的压实组件结构示意图;Figure 4 is a schematic structural diagram of the compaction component of the present invention;

图5是本发明的压实组件、振动组件和辅助压实组件连接关系示意图;Figure 5 is a schematic diagram of the connection relationship between the compaction component, vibration component and auxiliary compaction component of the present invention;

图6是本发明的振动组件和辅助压实组件俯视结构示意图;Figure 6 is a schematic top structural view of the vibration assembly and auxiliary compaction assembly of the present invention;

图7是本发明的推动板与导向杆连接关系示意图;Figure 7 is a schematic diagram of the connection relationship between the push plate and the guide rod of the present invention;

图8是本发明导向板结构示意图。Figure 8 is a schematic structural diagram of the guide plate of the present invention.

图中各标号的含义为:The meanings of each number in the figure are:

1、捣实动力装置;2、压实组件;3、振动组件;4、辅助压实组件;5、安装架;6、液压伸缩杆;7、液压推动器;8、固定板;9、推动板;10、连接杆;11、压实板;12、连接弹簧;13、滑动板;14、第二滑动槽;15、连接板;16、斜边板;17、提升板;18、安装槽;19、压缩弹簧;20、拉伸弹簧;21、导向杆;22、导向板;1. Tamping power device; 2. Compaction component; 3. Vibration component; 4. Auxiliary compaction component; 5. Mounting frame; 6. Hydraulic telescopic rod; 7. Hydraulic pusher; 8. Fixed plate; 9. Push Plate; 10. Connecting rod; 11. Compaction plate; 12. Connecting spring; 13. Sliding plate; 14. Second sliding groove; 15. Connecting plate; 16. Bevel plate; 17. Lifting plate; 18. Installation slot ; 19. Compression spring; 20. Tension spring; 21. Guide rod; 22. Guide plate;

301、振动器;302、振动开关;501、顶板;502、限位杆;503、侧板;504、第一滑动槽;505、第一支撑座;506、第一铰接套;507、第二支撑座;508、第二铰接套;901、限位槽;902、限位弹簧;2201、第一斜面;2202、第二斜面。301. Vibrator; 302. Vibration switch; 501. Top plate; 502. Limit rod; 503. Side plate; 504. First sliding groove; 505. First support base; 506. First hinge sleeve; 507. Second Support base; 508, second hinge sleeve; 901, limit groove; 902, limit spring; 2201, first inclined surface; 2202, second inclined surface.

具体实施方式Detailed ways

需要说明的是,本发明中的所有部件,如无特殊说明,全部均采用现有技术中已知的部件。例如液压推动器采用已知常用的液压推动器。It should be noted that all components in the present invention are components known in the prior art unless otherwise specified. For example, the hydraulic pusher adopts a known and commonly used hydraulic pusher.

以下给出本发明的具体实施例,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。Specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments. All equivalent transformations based on the technical solution of this application fall within the protection scope of the present invention.

一种煤矿矸石充填组合捣实机构,包括多个捣实动力装置1、压实组件2、振动组件3和辅助压实组件4;多个捣实动力装置1并列设置,每个捣实动力装置1的前方均设置有压实组件2,所有压实组件2朝向均相同。A combined tamping mechanism for coal mine gangue filling, including multiple tamping power devices 1, compaction components 2, vibration components 3 and auxiliary compaction components 4; multiple tamping power devices 1 are arranged side by side, each tamping power device Compaction components 2 are arranged in front of 1, and all compaction components 2 are oriented in the same direction.

捣实动力装置1用于:Tamping power unit 1 is used for:

为压实组件2提供动力,使压实组件2在水平和竖直两个方向上移动。Power is provided to the compaction component 2 to move the compaction component 2 in both horizontal and vertical directions.

压实组件2用于:Compaction component 2 is used for:

在捣实动力装置1的驱动下压紧矸石,使矸石均匀充填进捣实区域。The gangue is compacted under the driving of the tamping power device 1, so that the gangue is evenly filled into the tamping area.

振动组件3用于:Vibration component 3 is used for:

通过自身的振动带动压实组件2振动,提升压实组件2的充填效率。The compaction component 2 is driven to vibrate by its own vibration, thereby improving the filling efficiency of the compaction component 2.

辅助压实组件4用于:Auxiliary compaction component 4 is used for:

提升压实组件2的充填覆盖面积。Increase the filling coverage area of compaction component 2.

带动压实组件2左右移动。Drive the compaction component 2 to move left and right.

采用多个捣实动力装置并列组合的形式,根据捣实区域的大小选择对应数量的捣实动力装置,保证捣实区域所有需要填充的位置都能够填充进矸石。使用捣实动力装置为压实组件提供动力,带动压实组件在水平和竖直两个方向运动,同时,辅助压实组件控制压实组件左右移动,在填充时能够对捣实区域所有部位都进行矸石的压实,避免矿矸石填充区不平整、受力不均匀的问题。此外,加入振动装置,使压实组件在工作时产生振动,有利于提升矸石填充时的紧密性,减小矸石之间的间隙,保证捣实区域填充完矸石后的美观与安全性。Multiple tamping power devices are combined in parallel, and the corresponding number of tamping power devices is selected according to the size of the tamping area to ensure that all positions in the tamping area that need to be filled can be filled with gangue. The tamping power device is used to provide power for the compaction component, driving the compaction component to move in both horizontal and vertical directions. At the same time, the auxiliary compaction component controls the left and right movement of the compaction component, which can control all parts of the tamping area during filling. Carry out gangue compaction to avoid unevenness and uneven stress in the gangue filling area. In addition, a vibration device is added to cause the compaction components to vibrate during operation, which is beneficial to improving the tightness of the gangue filling, reducing the gaps between the gangue, and ensuring the beauty and safety of the tamping area after the gangue is filled.

具体的,捣实动力装置1数量为2~3个。Specifically, the number of tamping power devices 1 is 2 to 3.

作为一种优选方案,捣实动力装置1包括安装架5,安装架5由一块矩形的顶板501和四块侧板503构成,四块侧板503分别设置在顶板501四角处。As a preferred solution, the tamping power device 1 includes an installation frame 5. The installation frame 5 is composed of a rectangular top plate 501 and four side plates 503. The four side plates 503 are respectively provided at the four corners of the top plate 501.

顶板501下表面与液压伸缩杆6一端相连,液压伸缩杆6另一端与液压推动器7顶部相连,液压推动器7的输出轴与固定板8相连,压实组件2通过固定板8连接在捣实动力装置1的前方。The lower surface of the top plate 501 is connected to one end of the hydraulic telescopic rod 6, and the other end of the hydraulic telescopic rod 6 is connected to the top of the hydraulic pusher 7. The output shaft of the hydraulic pusher 7 is connected to the fixed plate 8. The compaction component 2 is connected to the tamping system through the fixed plate 8. in front of the real power device 1.

在捣实动力装置1工作时,通过液压伸缩杆6的伸缩,带动液压推动器7在竖直方向上运动,进而带动压实组件2在竖直方向上运动。When the compaction power device 1 is working, the hydraulic pusher 7 is driven to move in the vertical direction through the expansion and contraction of the hydraulic telescopic rod 6, and then the compaction assembly 2 is driven to move in the vertical direction.

液压推动器7的输出轴推动固定板8在水平方向上运动,进而带动压实组件2在水平方向上运动,通过液压伸缩杆6与液压推动器7配合,能够使压实组件2覆盖所有捣实区域。The output shaft of the hydraulic pusher 7 pushes the fixed plate 8 to move in the horizontal direction, which in turn drives the compaction assembly 2 to move in the horizontal direction. By cooperating with the hydraulic telescopic rod 6 and the hydraulic pusher 7, the compaction assembly 2 can cover all compaction areas. real area.

进一步优选的,液压伸缩杆6倾斜设置,液压伸缩杆6的两端分别与顶板501和液压推动器7转动连接。Further preferably, the hydraulic telescopic rod 6 is arranged at an angle, and both ends of the hydraulic telescopic rod 6 are rotatably connected to the top plate 501 and the hydraulic pusher 7 respectively.

液压推动器7后部左右两侧壁上均转动连接有能够沿自身中轴周向转动的限位杆503,处于捣实动力装置1后部的两块侧板503内侧对应位置上均开设有第一滑动槽504;限位杆9能够分别卡装进对应的第一滑动槽504内并沿着第一滑动槽504在竖直方向滑动。The left and right side walls of the rear part of the hydraulic pusher 7 are rotatably connected with limit rods 503 that can rotate in the circumferential direction of the central axis of the hydraulic pusher 7. The two side plates 503 at the rear part of the tamping power device 1 are provided with limit rods 503 at corresponding positions on the inside. The first sliding groove 504; the limiting rod 9 can be respectively inserted into the corresponding first sliding groove 504 and slide along the first sliding groove 504 in the vertical direction.

相比于竖直设置,此种连接方式可以使设备运行时的矸石捣实面积更大一些,限位杆503卡进第一滑动槽504并在第一滑动槽504里滑动,起到限制液压推动器7在水平方向移动的作用,同时还能够增加工作时的稳定性。Compared with the vertical arrangement, this connection method can make the gangue tamping area larger when the equipment is running. The limit rod 503 is stuck into the first sliding groove 504 and slides in the first sliding groove 504 to limit the hydraulic pressure. The function of the pusher 7 moving in the horizontal direction can also increase the stability during work.

进一步优选的,安装架5的顶板下表面固定连接有第一支撑座505,第一支撑座505内部转动连接有第一铰接套506,液压伸缩杆6一端转动连接在第一铰接套506内部;液压推动器7顶部固定连接有第二支撑座507,第二支撑座507转动连接有第二铰接套508,液压伸缩杆6另一端转动连接在第二铰接套508内部。此种设置能够加强液压伸缩杆6两端与对应部件的连接强度。Further preferably, a first support seat 505 is fixedly connected to the lower surface of the top plate of the mounting frame 5, a first hinge sleeve 506 is rotatably connected inside the first support seat 505, and one end of the hydraulic telescopic rod 6 is rotatably connected inside the first hinge sleeve 506; A second support base 507 is fixedly connected to the top of the hydraulic pusher 7, and a second hinge sleeve 508 is rotatably connected to the second support base 507. The other end of the hydraulic telescopic rod 6 is rotatably connected inside the second hinge sleeve 508. This arrangement can strengthen the connection strength between both ends of the hydraulic telescopic rod 6 and corresponding components.

作为一种优选方案,压实组件2包括与固定板8相连的推动板9。As a preferred solution, the compaction assembly 2 includes a pushing plate 9 connected to the fixed plate 8 .

推动板9两侧相对开设有水平贯通的安装孔,每个安装孔内均滑动安装有连接杆10;连接杆10一端伸出对应的安装孔,另一端与压实板11固定连接;每个连接杆10上均套装有连接弹簧12,连接弹簧12均位于推动板9与压实板11之间。There are horizontal through-mounting holes on both sides of the push plate 9 opposite each other, and a connecting rod 10 is slidably installed in each mounting hole; one end of the connecting rod 10 extends out of the corresponding mounting hole, and the other end is fixedly connected to the compacting plate 11; each The connecting rods 10 are equipped with connecting springs 12, and the connecting springs 12 are located between the pushing plate 9 and the compacting plate 11.

工作时,液压推动器7的输出轴推动固定板8,进而使固定板8带动推动板9运动,此时连接弹簧12受到被压缩的力,连接弹簧12的反作用力推动压实板11,压实板11再对矸石进行压实。When working, the output shaft of the hydraulic pusher 7 pushes the fixed plate 8, and then the fixed plate 8 drives the pushing plate 9 to move. At this time, the connecting spring 12 is compressed, and the reaction force of the connecting spring 12 pushes the compacting plate 11, compressing it. The solid plate 11 then compacts the gangue.

作为一种优选方案,振动组件3包括至少一个振动器301,振动器301设置在压实板11后壁上,通过振动开关302控制振动器301的启闭。As a preferred solution, the vibration assembly 3 includes at least one vibrator 301. The vibrator 301 is arranged on the rear wall of the compaction plate 11, and the vibration switch 302 is used to control the opening and closing of the vibrator 301.

当整体装置进行工作时,打开振动开关302,使振动器301开始工作,捣实结束后关闭振动器301即可。When the whole device is working, turn on the vibration switch 302 to start the vibrator 301, and then turn off the vibrator 301 after the tamping is completed.

作为一种优选方案,辅助压实组件4包括滑动板13。As a preferred solution, the auxiliary compaction assembly 4 includes a sliding plate 13 .

压实板11前壁上开设有第二滑动槽14,滑动板13卡装在第二滑动槽14内部且能够沿着第二滑动槽14在竖直方向滑动。A second sliding groove 14 is provided on the front wall of the compaction plate 11 . The sliding plate 13 is clamped inside the second sliding groove 14 and can slide along the second sliding groove 14 in the vertical direction.

推动板9后壁固定连接有连接板15,连接板15顶端固定连接有竖直设置的斜边板16;滑动板13顶部固定连接有提升板17;斜边板16与提升板17在竖直方向上处于同一平面;斜边板16的斜边朝向提升板17。A connecting plate 15 is fixedly connected to the rear wall of the push plate 9, and a vertically arranged bevel plate 16 is fixedly connected to the top of the connecting plate 15; a lifting plate 17 is fixedly connected to the top of the sliding plate 13; the beveled plate 16 and the lifting plate 17 are vertically connected direction is on the same plane; the hypotenuse of the hypotenuse plate 16 faces the lifting plate 17 .

斜边板16底端低于提升板17底端,斜边板16顶端高于提升板17顶端;斜边板16与提升板17之间的最短间距小于推动板9与压实板11之间的间距。The bottom end of the bevel plate 16 is lower than the bottom end of the lifting plate 17, and the top end of the bevel plate 16 is higher than the top end of the lifting plate 17; the shortest distance between the bevel plate 16 and the lifting plate 17 is smaller than the distance between the push plate 9 and the compaction plate 11 Pitch.

当推动板9被推动向前,压实板11抵住矸石堆后静止不动,斜边板16逐渐靠近提升板17,最终通过斜边顶起提升板17,提升板17顺着斜边板16的斜边逐渐向上,带动滑动板13向上,提升了压实组件2的压实面积。When the pushing plate 9 is pushed forward, the compacting plate 11 remains motionless after resisting the gangue pile, the bevel plate 16 gradually approaches the lifting plate 17, and finally lifts the lifting plate 17 through the bevel, and the lifting plate 17 follows the bevel plate The hypotenuse of 16 gradually moves upward, driving the sliding plate 13 upward, thereby increasing the compaction area of the compaction assembly 2.

在这个过程中,压实板11和滑动板13刚刚抵住矸石堆后,矸石堆给二者的反作用力较小,滑动板13能够从压实板11的第二滑动槽14提升出来,根据实际需要设计斜边板16与提升板17之间的距离,满足工作要求即可。During this process, after the compaction plate 11 and the sliding plate 13 have just resisted the gangue pile, the reaction force exerted by the gangue pile on the two is small, and the sliding plate 13 can be lifted out from the second sliding groove 14 of the compaction plate 11. According to It is actually necessary to design the distance between the bevel plate 16 and the lifting plate 17 to meet the work requirements.

作为一种优选方案,辅助压实组件4还包括开设在固定板8上壁的安装槽18;推动板9进入安装槽18内并接触安装槽18底部,推动板9左右两侧分别通过压缩弹簧19和拉伸弹簧20与安装槽18左右两侧内壁固定连接。As a preferred solution, the auxiliary compaction assembly 4 also includes a mounting slot 18 opened on the upper wall of the fixed plate 8; the pushing plate 9 enters the mounting slot 18 and contacts the bottom of the mounting slot 18. The left and right sides of the pushing plate 9 are respectively pressed by compression springs. 19 and the tension spring 20 are fixedly connected to the inner walls of the left and right sides of the installation groove 18.

推动板9后侧靠近拉伸弹簧20的位置上开设有限位槽901,弹簧槽901上壁固定连接有限位弹簧902,限位弹簧902的底端固定连接有“L”形导向杆21;导向杆21与限位弹簧902连接的一边垂直于推动板9,另一边伸出液压推动器7右侧。A limit slot 901 is provided on the rear side of the push plate 9 close to the tension spring 20. The upper wall of the spring slot 901 is fixedly connected to the limit spring 902, and the bottom end of the limit spring 902 is fixedly connected to an "L" shaped guide rod 21; One side of the rod 21 connected to the limit spring 902 is perpendicular to the pushing plate 9, and the other side extends out of the right side of the hydraulic pusher 7.

液压推动器7的右侧前部固定连接有导向板22,导向板22右侧为与液压推动器7另一边端面平齐的平面,导向板22横截面左侧为驼峰式曲线;导向板22靠近导向杆21一侧的侧壁为向上倾斜的第一斜面2201,导向板22远离导向杆21一侧的侧壁为向左倾斜的第二斜面2202。The right front part of the hydraulic pusher 7 is fixedly connected with a guide plate 22. The right side of the guide plate 22 is a plane flush with the other end face of the hydraulic pusher 7. The left side of the cross section of the guide plate 22 is a hump-shaped curve; the guide plate 22 The side wall on the side close to the guide rod 21 is a first inclined surface 2201 that slopes upward. The side wall of the guide plate 22 away from the guide rod 21 is a second slope 2202 that slopes toward the left.

导向板22与导向杆21之间的最短间距小于推动板9与压实板11之间的间距;导向板22底端低于导向杆21底端,导向板22顶端高于导向杆21顶端。The shortest distance between the guide plate 22 and the guide rod 21 is smaller than the distance between the push plate 9 and the compaction plate 11; the bottom end of the guide plate 22 is lower than the bottom end of the guide rod 21, and the top end of the guide plate 22 is higher than the top end of the guide rod 21.

液压推动器7的输出轴推动固定板8,进而推动板9被推动向前,导向杆21从第一斜面2201进入导向板22上方,此时限位弹簧902被压缩,使得导向杆21能够向上运动。The output shaft of the hydraulic pusher 7 pushes the fixed plate 8, and then the pushing plate 9 is pushed forward. The guide rod 21 enters the top of the guide plate 22 from the first slope 2201. At this time, the limit spring 902 is compressed, so that the guide rod 21 can move upward. .

当导向杆21运动至导向板22前方,限位弹簧902回位,导向杆21下落的同时从第二斜面2202进入导向板22的驼峰部。此时,液压推动器7的输出轴回收,带动推动板9回收,导向杆21在压缩弹簧19和拉伸弹簧20的作用下沿着驼峰部迂回运动,从而在对煤矿矸石进行捣实的过程中对捣实区域进行进一步磨平,从而能够进一步增加磨平捣实区域的范围,进而能够进一步地提高捣实区域的平整效率。When the guide rod 21 moves to the front of the guide plate 22, the limiting spring 902 returns, and the guide rod 21 enters the hump portion of the guide plate 22 from the second slope 2202 while falling. At this time, the output shaft of the hydraulic pusher 7 is retracted, driving the push plate 9 to retract, and the guide rod 21 moves in a circuitous manner along the hump under the action of the compression spring 19 and the tension spring 20, thereby tamping the coal mine gangue. The tamping area is further smoothed, thereby further increasing the scope of the grinding and tamping area, thereby further improving the smoothing efficiency of the tamping area.

作为一种优选方案,振动器301的数量为两个,分别相对分布在压实板11后壁的左右两侧,两个振动器301共同连接振动开关302,提升压实效率。As a preferred solution, the number of vibrators 301 is two, which are relatively distributed on the left and right sides of the rear wall of the compaction plate 11. The two vibrators 301 are jointly connected to the vibration switch 302 to improve the compaction efficiency.

Claims (10)

1. The coal mine waste filling combined tamping mechanism is characterized by comprising a plurality of tamping power devices (1), a tamping assembly (2), a vibrating assembly (3) and an auxiliary tamping assembly (4); the tamping power devices (1) are arranged in parallel, a group of compacting assemblies (2) are correspondingly arranged in front of each tamping power device (1), and all the compacting assemblies (2) face the same direction;
the tamping power device (1) is used for:
the compaction assembly (2) is driven to move in the horizontal direction and the vertical direction;
the compaction assembly (2) is used for:
the gangue is compacted by moving in the horizontal and vertical directions under the driving of the tamping power device (1), so that the gangue is uniformly filled into the goaf;
the vibration assembly (3) is used for:
the compaction assembly (2) is driven to vibrate through self vibration;
the auxiliary compaction assembly (4) is used for:
increasing the filling coverage area of the compacting assembly (2);
the compacting assembly (2) is moved left and right.
2. The coal mine waste filling combination tamping mechanism according to claim 1, wherein the number of the tamping power devices (1) is 2-3.
3. The combined tamping mechanism for filling coal mine gangue as claimed in claim 1, wherein the tamping power device (1) comprises a mounting frame (5), the mounting frame (5) comprises a rectangular top plate (501) and four side plates (503), and the four side plates (503) are respectively arranged at four corners of the top plate (501);
the hydraulic tamping device is characterized in that the lower surface of the top plate (501) is connected with one end of a hydraulic telescopic rod (6), the other end of the hydraulic telescopic rod (6) is connected with the top of a hydraulic pusher (7), an output shaft of the hydraulic pusher (7) is connected with a fixed plate (8), and the compacting assembly (2) is connected to the front of the tamping power device (1) through the fixed plate (8).
4. A coal mine waste filling combined tamping mechanism as claimed in claim 3, characterized in that the hydraulic telescopic rod (6) is obliquely arranged, and two ends of the hydraulic telescopic rod (6) are respectively and rotatably connected with the top plate (501) and the hydraulic pusher (7);
limiting rods (503) capable of rotating along the circumferential direction of a central shaft of the hydraulic pusher (7) are rotatably connected to the left and right side walls of the rear part of the hydraulic pusher, and first sliding grooves (504) are formed in corresponding positions inside two side plates (503) at the rear part of the tamping power device (1); the limiting rods (9) can be respectively clamped into the corresponding first sliding grooves (504) and slide along the first sliding grooves (504) in the vertical direction.
5. The coal mine gangue filling combined tamping mechanism according to claim 4, wherein a first supporting seat (505) is fixedly connected to the lower surface of a top plate of the mounting frame (5), a first hinge sleeve (506) is rotatably connected to the inside of the first supporting seat (505), and one end of the hydraulic telescopic rod (6) is rotatably connected to the inside of the first hinge sleeve (506);
the hydraulic pusher (7) top fixedly connected with second supporting seat (507), second supporting seat (507) rotate and be connected with second articulated cover (508), hydraulic telescoping rod (6) other end rotate and connect in second articulated cover (508) inside.
6. A mine waste filling combination tamping mechanism as claimed in claim 3, wherein the compacting assembly (2) comprises a pusher plate (9) connected to the fixed plate (8);
the left side and the right side of the pushing plate (9) are provided with mounting holes which are penetrated horizontally, and a connecting rod (10) is slidably arranged in each mounting hole; the compaction assembly (2) further comprises a compaction plate (11), one end of the connecting rod (10) extends out of the corresponding mounting hole, and the other end of the connecting rod is fixedly connected with the compaction plate (11); each connecting rod (10) is sleeved with a connecting spring (12), and the connecting springs (12) are positioned between the pushing plate (9) and the compacting plate (11).
7. The coal mine waste filling combined tamping mechanism according to claim 6, wherein the vibrating assembly (3) comprises at least one vibrator (301), the vibrator (301) is arranged on the rear wall of the compacting plate (11), and the opening and closing of the vibrator (301) are controlled through a vibrating switch (302).
8. The mine waste filling combination tamping mechanism of claim 6, wherein said auxiliary compacting assembly (4) comprises a sliding plate (13);
the front wall of the compacting plate (11) is provided with a second sliding groove (14), and the sliding plate (13) is clamped in the second sliding groove (14) and can slide along the second sliding groove (14) in the vertical direction;
the rear wall of the pushing plate (9) is fixedly connected with a connecting plate (15), and the top end of the connecting plate (15) is fixedly connected with a vertically arranged bevel plate (16); the top of the sliding plate (13) is fixedly connected with a horizontal lifting plate (17); the bevel edge plate (16) and the lifting plate (17) are positioned in the same vertical plane; the bevel edge of the bevel edge plate (16) faces the lifting plate (17);
the bottom end of the bevel plate (16) is lower than the bottom end of the lifting plate (17), and the top end of the bevel plate (16) is higher than the top end of the lifting plate (17); the shortest distance between the bevel plate (16) and the lifting plate (17) is smaller than the distance between the pushing plate (9) and the compacting plate (11).
9. The coal mine waste filling combined tamping mechanism according to claim 8, wherein the auxiliary tamping assembly (4) further comprises a mounting groove (18) formed on the upper wall of the fixing plate (8); the pushing plate (9) enters the mounting groove (18) and contacts the bottom of the mounting groove (18), and the left side and the right side of the pushing plate (9) are fixedly connected with the inner walls of the left side and the right side of the mounting groove (18) through the compression spring (19) and the extension spring (20) respectively; the pushing plate (9) can horizontally slide in the mounting groove (18);
a limit groove (901) is formed in the rear side of the pushing plate (9) close to the tension spring (20), a limit spring (902) is fixedly connected to the upper wall of the spring groove (901), and an L-shaped guide rod (21) is fixedly connected to the bottom end of the limit spring (902); one side of the guide rod (21) connected with the limit spring (902) is vertical to the pushing plate (9), and the other side extends out of the right side of the hydraulic pusher (7);
the front part of the right side of the hydraulic pusher (7) is fixedly connected with a guide plate (22), the right side of the guide plate (22) is a vertical plane, and the left side of the cross section of the guide plate (22) is a hump-shaped curve; the side wall of the guide plate (22) close to the guide rod (21) is a first inclined surface (2201) inclined upwards, and the side wall of the guide plate (22) far away from the guide rod (21) is a second inclined surface (2202) inclined leftwards;
the shortest distance between the guide plate (22) and the guide rod (21) is smaller than the distance between the pushing plate (9) and the compacting plate (11); the bottom end of the guide plate (22) is lower than the bottom end of the guide rod (21), and the top end of the guide plate (22) is higher than the top end of the guide rod (21).
10. The coal mine waste filling combined tamping mechanism according to claim 7, wherein the number of the vibrators (301) is two, the vibrators are respectively and oppositely distributed on the left side and the right side of the rear wall of the compacting plate (11), and the vibrators (301) are commonly connected with the vibrating switch (302).
CN202311386723.5A 2023-10-24 2023-10-24 A kind of coal mine gangue filling combined tamping mechanism Pending CN117432465A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119778006A (en) * 2025-01-08 2025-04-08 徐州贯耳矿山机械有限公司 A gangue filling device for underground mine tunnel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119778006A (en) * 2025-01-08 2025-04-08 徐州贯耳矿山机械有限公司 A gangue filling device for underground mine tunnel

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