Disclosure of Invention
The present application aims to solve at least one of the technical problems in the related art to some extent.
Therefore, an object of the present application is to provide a sheet edge trimming apparatus, which can trim a sheet edge into a chamfered curved surface structure rapidly, simplify a sheet edge trimming process, improve sheet edge trimming efficiency, and have low manufacturing cost and good stability and consistency.
In order to achieve the above object, an embodiment of the first aspect of the present application provides a board edge trimming device, which comprises an operation table, a 匚 board, an adjusting component, two clamping components, a sliding board, a swinging board, a driving component and a trimming component, wherein a through groove is formed in the upper surface of the operation table, the board is placed on the operation table, one side edge of the board is placed above the through groove, the 匚 board is fixedly arranged on a table top of the operation table, a first sliding groove is formed in the upper surface of the operation table, the adjusting component is arranged in the first sliding groove, the two clamping components are respectively connected with the adjusting component, the two clamping components are respectively arranged on two sides of the board, the adjusting component is used for adjusting the distance between the two clamping components, the clamping components is used for clamping and fixing the board, a second sliding groove is formed in the first surface of the board, a sliding block is slidingly arranged in the second sliding groove, the sliding block is fixedly connected with the sliding block, the swinging board is hinged to one end of the swinging board, the sliding board is connected with the driving component is connected with the swinging board, and the driving component is used for performing chamfering processing on the board, and the driving component is connected to the board, and the driving component is used for performing chamfering processing on the board.
According to the plate edge trimming equipment provided by the embodiment of the application, the chamfered curved surface structure can be formed on the edge of the plate after one-time operation of the plate, the plate trimming process is simplified, the plate edge trimming efficiency is improved, the manufacturing cost is lower, and the stability and consistency are better.
In addition, the sheet edge trimming device proposed above according to the present application may further have the following additional technical features:
In one embodiment of the application, the driving assembly comprises a motor, a first rotating shaft, two first gears, a transmission shaft, a second gear and a toothed plate, wherein the motor is fixedly arranged on the lower surface of the swinging plate, the first rotating shaft is connected with a first output end of the motor, the transmission shaft is rotatably connected with the swinging plate and penetrates through the swinging plate, the two first gears are respectively arranged on the first rotating shaft and the transmission shaft and are in meshed connection with each other, the second gear is arranged on the transmission shaft, the toothed plate is arranged on the second surface of the 匚 plate, and the toothed plate is in meshed connection with the second gear.
In one embodiment of the application, the trimming assembly comprises a protective cover, a second rotating shaft, a trimming cutter and a supporting seat, wherein the protective cover is fixedly connected with a shell of the motor, the second rotating shaft is connected with a second output end of the motor and is arranged in the protective cover, the supporting seat is in threaded connection with the protective cover and is arranged on the plate, the trimming cutter is detachably connected with the second rotating shaft, and the trimming cutter is arranged below the supporting seat.
In one embodiment of the present application, the trimming blade includes a cutting portion and two chamfering portions, wherein the two chamfering portions are respectively provided at both ends of the cutting portion, and the two chamfering portions are respectively provided corresponding to an upper right-angle edge and a lower right-angle edge of the plate material.
In one embodiment of the application, the vacuum cleaner further comprises a vacuum cleaner and a connecting pipe, wherein the vacuum cleaner is arranged on the table top of the operating platform, and two ends of the connecting pipe are respectively communicated with the vacuum cleaner and the protective cover.
In one embodiment of the present application, the second rotating shaft is detachably connected with a crushing blade, and the crushing blade is disposed below the inlet of the connecting pipe.
In one embodiment of the application, the adjusting assembly comprises a ball screw and two ball sliding blocks, wherein the ball screw is rotatably arranged in the first sliding groove, the two ball sliding blocks are respectively arranged on the ball screw, and the ball sliding blocks are in sliding connection with the first sliding groove.
In one embodiment of the application, the clamping assembly comprises a clamping plate, two supporting plates, a third rotating shaft, a cam and a limiting rod, wherein the clamping plate is fixedly connected with the ball sliding block, the two supporting plates are respectively and oppositely arranged on the same side wall of the clamping plate, the third rotating shaft is rotatably connected with the supporting plates, one end of the third rotating shaft penetrates through one supporting plate and is connected with a hand wheel, the cam is fixedly arranged on the third rotating shaft, a fourth sliding groove is formed in one surface, close to the third rotating shaft, of the clamping plate, one end of the limiting rod is in threaded connection with the third rotating shaft, and the other end of the limiting rod is in sliding connection with the fourth sliding groove.
In one embodiment of the application, a collecting tank is slidingly connected to the lower surface of the operating table, and the collecting tank is located below the through tank.
Additional aspects and advantages of the application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the application.
Drawings
The foregoing and/or additional aspects and advantages of the application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic view of a sheet edge trimming apparatus according to one embodiment of the present application;
FIG. 2 is a schematic view of a sheet edge trimming apparatus according to another embodiment of the present application;
FIG. 3 is a schematic view showing the structure of an operation table in the sheet edge trimming apparatus according to one embodiment of the present application;
FIG. 4 is a left side view of FIG. 2 in accordance with one embodiment of the present application;
FIG. 5 is a schematic view of a trimming assembly in a sheet edge trimming apparatus according to one embodiment of the present application;
FIG. 6 is an enlarged schematic view of the area A in FIG. 5 according to an embodiment of the present application;
FIG. 7 is a schematic view showing a connection structure of a bracket and a roller body in a sheet edge trimming apparatus according to an embodiment of the present application;
Fig. 8 is a schematic structural view of a connector in a sheet edge trimming apparatus according to an embodiment of the present application.
As shown in figure, 1, console, 2, 匚 plates, 3, adjusting component, 4, clamping component, 5, swinging plate, 6, driving component, 7, trimming component, 8, sliding block, 9, dust collection component, 10, through groove, 11, sliding plate, 12, crushing blade, 13, collecting groove, 14, first sliding groove, 15, hand wheel, 16, connecting piece, 17, bracket, 18, roller body, 21, first surface, 22, second sliding groove, 23, second surface, 30, ball screw, 31, ball sliding block, 40, clamping plate, 41, supporting plate, 42, third rotating shaft, 43, cam, 44, limit rod, 400, fourth sliding groove, 60, motor, 61, first rotating shaft, 62, first gear, 63, transmission shaft, 64, second gear, 65, toothed plate, 70, protective cover, 71, second rotating shaft, 72, trimming knife, 73, supporting seat, 720, cutting part, 721, chamfer part, 90, dust collector, 91, 160, rod cylinder, 161, telescopic rod, 162 and spring.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present application and should not be construed as limiting the application.
A sheet edge trimming apparatus according to an embodiment of the present application is described below with reference to the accompanying drawings.
The plate edge trimming equipment provided by the embodiment of the application can be applied to a plate cutting workshop, is mainly used for trimming the edge of a plate, can form a chamfered curved surface structure once, simplifies the plate trimming process, improves the plate edge trimming efficiency, and has lower manufacturing cost and better stability and consistency.
As shown in fig. 1 to 4, the sheet edge trimming apparatus of the embodiment of the present application includes a console 1, 匚 -type plates 2, an adjusting assembly 3, two clamping assemblies 4, a slide 11, a swing plate 5, a driving assembly 6, and a trimming assembly 7.
Wherein, logical groove 10 has been seted up to the upper surface of operation panel 1, and panel is placed on operation panel 1, and the top of logical groove 10 is placed to one side of panel, and 匚's shaped plate 2 is fixed to be set up on the mesa of operation panel 1.
It should be noted that, one side of the board in this embodiment refers to the side of the board that needs to be trimmed, that is, the side of the board that needs to be trimmed needs to be suspended above the through groove 10.
Further, the plate material passes through the space between 匚 plate 2 and console 1, i.e. 匚 plate 2 spans over the plate material, and 匚 plate 2 supports drive assembly 6 and trim assembly 7.
The first spout 14 has been seted up to the upper surface of operation panel 1, and adjusting part 3 sets up in the inside of first spout 14, and two clamping part 4 link to each other with adjusting part 3 respectively, and two clamping part 4 set up respectively in the both sides of panel, wherein, adjusting part 3 for adjust the distance between two clamping part 4, be used for carrying out centre gripping and fixed to panel.
In the embodiment of the present application, as shown in fig. 2, the first chute 14 is disposed along the length direction of the 匚 panel 2, and the adjusting assembly 3 can adjust the distance between the two clamping assemblies 4 to adapt to panels of different sizes, thereby improving the practicality of the panel edge trimming apparatus of the present application.
Further, the clamping assembly 4 described in the above embodiment can clamp and fix the plate in the horizontal direction and the vertical direction, so as to ensure the stability of the plate, and effectively avoid the occurrence of shaking or shifting of the plate when the plate is trimmed.
The first surface 21 of 匚 plate 2 is provided with a second chute 22, the second chute 22 is provided with a sliding block 8 in a sliding way, the sliding block 11 is fixedly connected with the sliding block 8, one end of the swinging plate 5 is hinged with the sliding block 11, and the swinging plate 5 is connected with the sliding block 11 through a connecting piece 16.
It should be noted that, referring to fig. 8, the connecting member 16 described in this embodiment may include a rod barrel 160, a telescopic rod 161 and a spring 162, where the rod barrel 160 is hinged to the slide plate 11, one end of the telescopic rod 161 is slidably connected to the rod barrel 160, the other end of the telescopic rod 161 is hinged to the swinging plate 5, the spring 162 is disposed inside the rod barrel 160, two ends of the spring 162 are respectively connected to the rod barrel 160 and the telescopic rod 161, and the spring 162 is always in a stretched state, and a certain tensile force can be applied to the swinging plate 5 through the connecting member 16 to move the swinging plate 5 against the slide plate 11.
Further, the swing plate 5 described in the above embodiment can swing reciprocally about the hinge shaft between the swing plate 5 and the slide plate 11, and the swing plate 5 can advance uniformly, thereby achieving curve cutting of the sheet material.
The driving assembly 6 is respectively connected with the swinging plates 5 and 匚 and the plate 2, wherein the driving assembly 6 is used for driving the swinging plates 5 to swing and advance in a reciprocating manner, the trimming assembly 7 is arranged on the lower surface of the swinging plates 5, and the trimming assembly 7 is used for cutting and chamfering plates.
In the embodiment of the application, the driving component 6 can drive the swinging plate 5 to swing reciprocally, and meanwhile, the driving component 6 can also drive the swinging plate 5 to advance along the length direction of the 匚 -shaped plate 2, so that the trimming component 7 is driven to form a curved path, and the edge of the plate is trimmed in a curved way, so that the edge trimming efficiency of the plate is improved.
To further clearly illustrate the above embodiment, in one embodiment of the present application, as shown in fig. 1 and 2, the driving assembly 6 may include a motor 60, a first rotation shaft 61, two first gears 62, a transmission shaft 63, a second gear 64, and a toothed plate 65, wherein the motor 60 is fixedly disposed on a lower surface of the swing plate 5, the first rotation shaft 61 is connected to a first output end of the motor 60, the transmission shaft 63 is rotatably connected to the swing plate 5, and the transmission shaft 63 is disposed through the swing plate 5, the two first gears 62 are disposed on the first rotation shaft 61 and the transmission shaft 63, respectively, and are in meshed connection with each other, the second gear 64 is disposed on the transmission shaft 63, the toothed plate 65 is disposed on the second face 23 of the 匚 plate 2, and the toothed plate 65 is in meshed connection with the second gear 64.
The motor 60 described in this embodiment is a dual-shaft motor, that is, the motor 60 has two output ends, and the first shaft 61 is fixedly connected to the first output end of the motor 60.
Further, the diameter of the first gear 62 on the first rotating shaft 61 is smaller than the diameter of the first gear 62 on the driving shaft 63, and the driving shaft 63 can be driven to rotate slowly by utilizing the principle that the pinion drives the large gear to reduce speed, so as to drive the second gear 64 to rotate.
Further, the swinging plate 5 is subject to the pulling action of the connecting piece 16, so that the second gear 64 is always meshed with the toothed plate 65, the second gear 64 is an eccentric gear, when the second gear 64 rotates, the swinging plate 5 can be driven to swing reciprocally, meanwhile, the second gear 64 is also limited by the toothed plate 65, and when the second gear 64 rotates, the swinging plate 5 and the sliding plate 11 can be driven to move forward.
In one embodiment of the present application, as shown in fig. 5, the trimming assembly 7 may include a protection cover 70, a second rotating shaft 71, a trimming blade 72, and a supporting seat 73, wherein the protection cover 70 is fixedly connected with the housing of the motor 60, the second rotating shaft 71 is connected with the second output end of the motor 60, the second rotating shaft 71 is disposed inside the protection cover 70, the supporting seat 73 is in threaded connection with the protection cover 70, the supporting seat 73 is disposed on the board, the trimming blade 72 is detachably connected with the second rotating shaft 71, and the trimming blade 72 is disposed below the supporting seat 73.
It should be noted that, the protective cover 70 described in this embodiment is provided with external threads, the supporting seat 73 is provided with internal threads, and the external threads and the internal threads are mutually matched to realize threaded connection between the supporting seat 73 and the protective cover 70, so that the height of the supporting seat 73 is conveniently adjusted, the supporting seat 73 is attached to the upper surface of the board, and the stability of the board during curve trimming is improved.
Further, in order to reduce the friction between the supporting seat 73 and the plate, universal wheels or balls may be mounted at the bottom of the supporting seat 73 to convert the sliding friction into rolling friction, so that the abrasion to the plate can be reduced, the plate is protected, and the supporting seat 73 is smoother in moving.
In the embodiment of the present application, the length of the trimming blade 72 is greater than the thickness of the plate material, and when the plate material with different thickness is subjected to curve trimming, the trimming blade 72 needs to be replaced, and the trimming blade 72 can penetrate through the plate material.
Further, as shown in fig. 5 and 6, the trimming blade 72 may include a cutting portion 720 and two chamfering portions 721, wherein the two chamfering portions 721 are respectively provided at both ends of the cutting portion 720, and the two chamfering portions 721 are respectively provided corresponding to the upper right-angle edge and the lower right-angle edge of the plate material.
It should be noted that, the cutting portion 720 described in this embodiment is a cylindrical structure, two chamfer portions 721 are symmetrically disposed at two ends of the cutting portion 720, one end of the chamfer portion 721 away from the cutting portion 720 is expanded outwards to form a boss structure, a curved surface of the boss is recessed inwards towards an axis of the cylindrical body, when the trimming blade 72 rotates at a high speed, not only can the sheet material be cut in a curved manner, but also the cut edge can be formed into a chamfer structure, and the chamfering operation is not required again, so that the trimming efficiency of the sheet material edge is improved.
Specifically, when the board is trimmed in a curve, firstly, a related person places the board on the operation table 1, places one side of the board to be trimmed above the through groove 10, and one side of the board is attached to the trimming knife 72, then the related person controls the adjusting component 3 to start so as to adjust the distance between the two clamping components 4, so that the two clamping components 4 are respectively abutted with two side edges of the board to limit the horizontal direction of the board, and then adjusts the clamping components 4 to clamp the board so as to limit the vertical direction of the board, so that the board cannot deviate when the edge of the board is trimmed.
Finally, the related personnel rotates the supporting seat 73, and enables universal wheels or balls at the bottom of the supporting seat 73 to be in contact with the upper surface of the plate, so that the supporting seat 73 can stably move on the upper surface of the plate, then the related personnel controls the motor 60 to start, and the motor 60 can drive the first rotating shaft 61 and the second rotating shaft 71 connected with the motor to simultaneously rotate.
When the first rotating shaft 61 rotates, the transmission shaft 63 is driven to rotate under the cooperation of the two first gears 62, so that the second gear 64 connected with the transmission shaft is driven to rotate, the second gear 64 can be guaranteed to be always meshed with the toothed plate 65 under the tensile force of the connecting piece 16, and the second gear 64 is an eccentric gear, so that the swinging plate 5 can be driven to swing in a reciprocating manner when the second gear 64 rotates, and meanwhile, the second gear 64 can also drive the swinging plate 5 and the sliding plate 11 to move forwards under the restriction of the toothed plate 65.
When the second rotating shaft 71 rotates, the trimming knife 72 connected with the second rotating shaft can be driven to rotate at a high speed to trim the edge of the plate, and the swinging plate 5 is driven to swing forwards in a reciprocating manner, so that the trimming knife 72 is driven to swing forwards in a reciprocating manner, the purpose of curve trimming the plate is achieved, meanwhile, the trimming knife 72 comprises two chamfering parts 721, and the trimmed edge can be chamfered when the plate is subjected to curve cutting, so that the efficiency of trimming the edge of the plate is improved, and meanwhile, compared with manual curve trimming and chamfering, the plate edge trimming equipment is more labor-saving, reduces the labor intensity of workers, and improves the consistency and stability of trimming the edge of the plate.
In one embodiment of the present application, as shown in fig. 1, the apparatus for trimming an edge of a plate material of the present embodiment may further include a dust suction assembly 9, and the dust suction assembly 9 may include a dust collector 90 and a connection pipe 91, wherein the dust collector 90 is disposed on a surface of the operation table 1, and both ends of the connection pipe 91 are respectively communicated with the dust collector 90 and the protection cover 70.
It should be noted that, the connecting pipe 91 described in this embodiment is a bellows, the connecting pipe 91 can stretch out and draw back, and the length of the connecting pipe 91 is greater than the length of 匚 plate 2, when the protective cover 70 moves, the connecting pipe 91 can move along with the protective cover 70, and the dust generated by cutting the plate can be uniformly sucked into the dust collector 90 through the dust collection assembly 9, so that the trimmed plate is ensured to be clean and tidy.
As a possible case, a supporting mechanism may be provided on the 匚 plate 2, and the supporting mechanism may include a supporting ring and a supporting rod, the supporting ring is fixed on the connecting pipe 91, one end of the supporting rod is fixedly connected with the supporting ring, the other end of the supporting rod is slidably connected with the 匚 plate 2, and the supporting mechanism plays a supporting role on the connecting pipe 91 to prevent the connecting pipe 91 from falling into the through groove 10.
In one embodiment of the present application, as shown in fig. 1, the second rotating shaft 71 is detachably connected with the crushing blade 12, the crushing blade 12 is disposed below the inlet of the connecting pipe 91, and the crushing blade 12 is installed at the inlet of the connecting pipe 91 because the pipe diameter of the connecting pipe 91 extending into the protective cover 70 is smaller, so that larger scraps can be crushed, thereby improving the dust collection effect.
To further clearly illustrate the above embodiment, in one embodiment of the present application, as shown in fig. 1, the adjusting assembly 3 may include a ball screw 30 and two ball slides 31, wherein the ball screw 30 is rotatably disposed inside the first sliding groove 14, the two ball slides 31 are respectively disposed on the ball screw 30, and the ball slides 31 are slidably connected with the first sliding groove 14.
It should be noted that, in the embodiment, two threads with opposite directions are provided on the ball screw 30, and two ball sliders 31 are respectively provided on the ball screw 30 with corresponding threads, so that when the ball screw 30 rotates, the two ball sliders 31 can be driven to move in opposite directions or back to back, thereby realizing adjustment of the distance between the two clamping assemblies 4.
Further, one end of the ball screw 30 described in the above embodiment is connected to an external driving mechanism, which may be a motor, through which the ball screw 30 can be driven to rotate.
Further, as shown in fig. 2, the clamping assembly 4 may include a clamping plate 40, two support plates 41, a third rotating shaft 42, a cam 43 and a limiting rod 44, wherein the clamping plate 40 is fixedly connected with the ball slider 31, the two support plates 41 are respectively and oppositely arranged on the same side wall of the clamping plate 40, the third rotating shaft 42 is rotatably connected with the support plates 41, one end of the third rotating shaft 42 penetrates through one of the support plates 41 and is connected with the hand wheel 15, the cam 43 is fixedly arranged on the third rotating shaft 42, a fourth sliding groove 400 is formed in one surface, adjacent to the third rotating shaft 42, of the clamping plate 40, one end of the limiting rod 44 is in threaded connection with the third rotating shaft 42, and the other end of the limiting rod 44 is in sliding connection with the fourth sliding groove 400.
In the embodiment of the present application, the two clamping plates 40 can limit the horizontal direction of the plate, the cam 43 can limit the vertical direction of the plate, and the cam 43 can be applied to plates with various thicknesses, so that the plate cannot deviate when being trimmed.
Further, the third rotating shaft 42 described in the above embodiment is provided with an external thread, the stop lever 44 is formed by a ring and a rod body, the ring is provided with an internal thread, the internal thread and the external thread are mutually matched to realize threaded connection between the stop lever 44 and the third rotating shaft 42, one end of the rod body is fixedly connected with the ring, and the other end of the rod body is slidably connected with the fourth chute 400, so as to limit the third rotating shaft 42.
As a possible case, the cam 43 may be made of rubber, which is soft and does not scratch the plate when the plate is pressed.
Specifically, when the plate is clamped and fixed, the related personnel place the plate between the two clamping assemblies 4, and control the ball screw 30 to rotate, so that the two ball sliding blocks 31 are close to each other, and drive the two clamping assemblies 4 to be close to each other until the clamping plate 40 is abutted with the side wall of the plate, the fixing of the horizontal direction of the plate is achieved, then, the related personnel manually rotate the hand wheel 15, the hand wheel 15 drives the third rotating shaft 42 and the cam 43 to rotate, when the cam 43 rotates to be abutted with the upper surface of the plate, the fixing of the vertical direction of the plate is achieved, when the third rotating shaft 42 rotates, the limiting rod 44 moves along the axis direction of the third rotating shaft 42, and limits the third rotating shaft 42, so that the rotation of the third rotating shaft 42 caused by the vibration of the plate can be prevented when the edge of the plate is trimmed.
In one embodiment of the present application, as shown in fig. 2, the collecting tank 13 is slidably connected to the lower surface of the operation table 1, and the collecting tank 13 is located below the through tank 10, so that the collecting tank 13 can collect the scraps generated during trimming the plate, thereby ensuring the clean and tidy operation table 1 and facilitating the trimming of the subsequent plate.
It should be noted that, referring to fig. 4 and fig. 7, in order to facilitate dumping of the scraps in the collecting tank 13, a bracket 17 may be fixedly installed on the lower surface of the console 1, a rotatable roller 18 is installed on a transverse plate of the bracket 17, the roller 18 is attached to the lower surface of the collecting tank 13, the roller 18 can support the collecting tank 13, and friction between the collecting tank 13 and the bracket 17 can be reduced, so that labor is saved when the collecting tank 13 is pulled.
Further, a handle may be installed on a side wall of the collecting tank 13 to facilitate pulling out the collecting tank 13 from the operation table 1.
In summary, the plate edge trimming equipment provided by the embodiment of the application has the advantages that the bent surface structure after chamfering can be formed on the edge of the plate after one-time operation of the plate, the plate trimming process is simplified, the plate edge trimming efficiency is improved, the manufacturing cost is lower, and the stability and consistency are better.
In the description of this specification, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the application, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the application.