CN117403379A - A device and method for preventing fiber webs from being flanged in a web laying machine - Google Patents
A device and method for preventing fiber webs from being flanged in a web laying machine Download PDFInfo
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- CN117403379A CN117403379A CN202311514006.6A CN202311514006A CN117403379A CN 117403379 A CN117403379 A CN 117403379A CN 202311514006 A CN202311514006 A CN 202311514006A CN 117403379 A CN117403379 A CN 117403379A
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- air supply
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
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Abstract
本发明涉及铺网机技术领域,具体为一种防止铺网机纤网翻边的装置及方法,包括:固定板,所述固定板上固定安装有支撑板;送气管,转动安装在所述支撑板上,所述送气管的圆周外壁开设有呈等距分布的多个一号通槽,所述支撑板上设置有与所述送气管连接的角度调节组件,所述角度调节组件能够通过所述送气管调节所述一号通槽的角度;横向调节机构,设置在所述支撑板上且与所述角度调节组件连接,所述支撑板上还设置有与所述横向调节机构连接的送气调控机构,所述送气调控机构与所述送气管连接;还包括:导通调控机构,设置在所述支撑板上且与所述送气管连接,所述导通调控机构能够在所述送气管转动时动作,以调节所述送气管的导通量。
The invention relates to the technical field of laying machines, and specifically to a device and method for preventing fiber webs of laying machines from flanging. The invention includes: a fixed plate, a support plate is fixedly installed on the fixed plate; an air supply pipe is rotatably installed on the fixed plate. On the support plate, the circumferential outer wall of the air supply pipe is provided with a plurality of equidistantly distributed No. 1 through slots. The support plate is provided with an angle adjustment component connected to the air supply pipe. The angle adjustment component can pass through The air supply pipe adjusts the angle of the No. 1 through slot; a transverse adjustment mechanism is provided on the support plate and connected to the angle adjustment component. The support plate is also provided with a transverse adjustment mechanism connected to the An air supply control mechanism, the air supply control mechanism is connected to the air supply pipe; it also includes: a conduction control mechanism, which is provided on the support plate and connected to the air supply pipe, and the conduction control mechanism can be connected to the air supply pipe. It acts when the air pipe rotates to adjust the conduction amount of the air supply pipe.
Description
技术领域Technical field
本发明涉及铺网机技术领域,具体是一种防止铺网机纤网翻边的装置及方法。The present invention relates to the technical field of laying machines, specifically a device and method for preventing fiber webs of laying machines from flanging.
背景技术Background technique
铺网机是一种专门用于铺设网格状材料的机械设备。其工作原理是通过驱动系统带动滑轮转动,通过材料库选择和输送机组向滑轮输入材料,完成对材料的张紧、输送和构型。当材料上的网孔达到一定大小后,就可以使用铺网机将其铺设在任何想要的位置上。The mesh laying machine is a mechanical equipment specially used to lay mesh materials. Its working principle is to drive the pulley to rotate through the drive system, and input materials to the pulley through the material library selection and conveying unit to complete the tensioning, transportation and configuration of the material. Once the mesh in the material reaches a certain size, it can be laid wherever desired using a mesh spreader.
在铺网过程中,由于纤维原料的松散性和不均匀性,纤网容易出现翻边现象,即纤维原料从纤网的边缘翻起,影响后续加工和产品质量。目前,常用的解决方法是采用人工压实或者增加压实装置,但这些方法存在操作繁琐、效率低下、不适合自动化生产线等问题。因此,急需一种能够自动解决纤网翻边的装置。During the laying process, due to the looseness and unevenness of the fiber raw materials, the fiber web is prone to flanging, that is, the fiber raw materials are turned up from the edges of the fiber web, which affects subsequent processing and product quality. At present, the commonly used solutions are to use manual compaction or add compaction devices, but these methods have problems such as cumbersome operation, low efficiency, and are not suitable for automated production lines. Therefore, there is an urgent need for a device that can automatically solve fiber web flanging.
发明内容Contents of the invention
本发明的目的在于提供一种防止铺网机纤网翻边的装置及方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a device and method for preventing fiber webs from being flanged in a laying machine, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种防止铺网机纤网翻边的装置,包括:A device to prevent fiber webs from being flanged on a laying machine, including:
固定板,所述固定板上固定安装有支撑板;A fixed plate, a support plate is fixedly installed on the fixed plate;
送气管,转动安装在所述支撑板上,所述送气管的圆周外壁开设有呈等距分布的多个一号通槽,所述支撑板上设置有与所述送气管连接的角度调节组件,所述角度调节组件能够通过所述送气管调节所述一号通槽的角度;The air supply pipe is rotatably mounted on the support plate. The circumferential outer wall of the air supply pipe is provided with a plurality of equidistantly distributed No. 1 through slots. The support plate is provided with an angle adjustment component connected to the air supply pipe. , the angle adjustment component can adjust the angle of the No. 1 slot through the air supply pipe;
横向调节机构,设置在所述支撑板上且与所述角度调节组件连接,所述支撑板上还设置有与所述横向调节机构连接的送气调控机构,所述送气调控机构与所述送气管连接,所述角度调节组件能够通过所述横向调节机构驱动所述送气调控机构运动,以调节所述一号通槽的导通量;A transverse adjustment mechanism is provided on the support plate and connected to the angle adjustment component. The support plate is also provided with an air supply control mechanism connected to the transverse adjustment mechanism. The air supply control mechanism is connected to the air supply pipe. Connection, the angle adjustment component can drive the air supply control mechanism to move through the transverse adjustment mechanism to adjust the conduction amount of the No. 1 channel;
其特征在于,还包括:It is also characterized by:
导通调控机构,设置在所述支撑板上且与所述送气管连接,所述导通调控机构能够在所述送气管转动时动作,以调节所述送气管的导通量。A conduction control mechanism is provided on the support plate and connected to the air supply pipe. The conduction control mechanism can act when the air supply pipe rotates to adjust the conduction amount of the air supply pipe.
作为本发明进一步的方案:所述角度调节组件包括固定安装在所述支撑板上的电机,所述支撑板上转动安装有与所述电机输出轴连接的传动杆,所述传动杆上固定安装有小齿轮,所述送气管上固定安装有与所述小齿轮啮合的大齿轮,所述传动杆与所述横向调节机构连接。As a further solution of the present invention: the angle adjustment assembly includes a motor fixedly installed on the support plate. A transmission rod connected to the output shaft of the motor is rotatably installed on the support plate. The transmission rod is fixedly installed on the support plate. There is a small gear, and a large gear meshing with the small gear is fixedly installed on the air supply pipe, and the transmission rod is connected to the transverse adjustment mechanism.
作为本发明再进一步的方案:所述横向调节机构包括固定安装在所述传动杆上的转动辊,所述转动辊的圆周外壁上开设有导向槽,所述支撑板上固定安装有导向杆,所述支撑板上设置有与所述导向杆和所述导向槽连接的导向组件,所述导向组件与所述送气调控机构连接。As a further solution of the present invention: the lateral adjustment mechanism includes a rotating roller fixedly installed on the transmission rod, a guide groove is provided on the circumferential outer wall of the rotating roller, and a guide rod is fixedly installed on the support plate. The support plate is provided with a guide component connected to the guide rod and the guide groove, and the guide component is connected to the air supply control mechanism.
作为本发明再进一步的方案:所述导向组件包括活动安装在所述导向杆上的导向套筒,所述导向套筒上固定有与所述导向槽配合的支撑杆,所述导向套筒内壁开设有一号限位槽,所述导向杆上固定有与所述一号限位槽卡合的一号限位杆,所述导向套筒与所述送气调控机构连接。As a further solution of the present invention: the guide assembly includes a guide sleeve movably installed on the guide rod, a support rod matching the guide groove is fixed on the guide sleeve, and the inner wall of the guide sleeve A No. 1 limit slot is provided, a No. 1 limit rod engaged with the No. 1 limit slot is fixed on the guide rod, and the guide sleeve is connected to the air supply control mechanism.
作为本发明再进一步的方案:所述送气调控机构包括固定安装在所述导向套筒上的活动板,所述送气管上活动安装有活动套筒,所述支撑板上设置有与所述活动套筒和所述送气管连接的限位组件,所述活动板与所述活动套筒活动连接。As a further solution of the present invention: the air supply regulating mechanism includes a movable plate fixedly installed on the guide sleeve, a movable sleeve is movably installed on the air supply pipe, and the support plate is provided with a movable plate corresponding to the movable sleeve. The sleeve is connected to the limiting component of the air supply pipe, and the movable plate is movably connected to the movable sleeve.
作为本发明再进一步的方案:所述限位组件包括开设在所述活动套筒圆周外壁且呈等距分布的多个二号通槽,所述活动套筒内壁开设有二号限位槽,所述送气管上固定有与所述二号限位槽卡合的二号限位杆。As a further solution of the present invention: the limiting component includes a plurality of No. 2 through-slots located on the circumferential outer wall of the movable sleeve and distributed equidistantly, and the inner wall of the movable sleeve is provided with No. 2 limiting slots. A No. 2 limiting rod engaged with the No. 2 limiting groove is fixed on the air supply pipe.
作为本发明再进一步的方案:所述导通调控机构包括固定安装在所述支撑板上的支撑盘,所述支撑盘的一侧固定有套设在所述送气管上的密封环,所述支撑盘的另一侧固定有与所述支撑盘接通的导管,所述支撑板上设置有与所述支撑盘和所述送气管连接的从动组件。As a further solution of the present invention: the conduction control mechanism includes a support plate fixedly installed on the support plate, and a sealing ring sleeved on the air supply pipe is fixed on one side of the support plate. A conduit connected to the support plate is fixed on the other side of the support plate, and a driven component connected to the support plate and the air supply pipe is provided on the support plate.
作为本发明再进一步的方案:所述从动组件包括活动安装在所述支撑盘内且呈圆周等距分布的多个封堵板,所述支撑盘侧壁开设有呈圆周等距分布的多个斜槽,所述封堵板上固定有贯穿所述斜槽的凸起;As a further solution of the present invention: the driven assembly includes a plurality of blocking plates movably installed in the support plate and distributed equidistantly around the circumference, and the side wall of the support plate is provided with a plurality of blocking plates equidistantly distributed around the circumference. A chute, the blocking plate is fixed with a protrusion penetrating the chute;
所述从动组件还包括固定安装在所述送气管上的转盘,所述转盘侧壁开设有呈圆周等距分布的多个直槽,所述直槽与所述凸起配合。The driven assembly also includes a turntable fixedly installed on the air supply pipe. The side wall of the turntable is provided with a plurality of straight grooves distributed equidistantly around the circumference, and the straight grooves cooperate with the protrusions.
一种防止铺网机纤网翻边的装置的使用方法,包括以下步骤:A method of using a device to prevent the fiber web of a web laying machine from flanging, including the following steps:
步骤一:将固定板通过螺栓或焊接的方式安装在铺网机上,并使一号通槽的开口朝向铺网机的下方;Step 1: Install the fixing plate on the mesh laying machine by bolts or welding, and make the opening of the No. 1 slot facing the bottom of the mesh laying machine;
步骤二:当需要对铺网机工作过程中进行防翻边处理时,此时,在导通调控机构的作用下,将气体输送至送气管内,并通过一号通槽将气体吹在网布侧边,从而对网布提供一定的下压力;Step 2: When it is necessary to prevent flanging during the working process of the net laying machine, at this time, under the action of the conduction control mechanism, the gas is transported to the air supply pipe, and the gas is blown on the net through the No. 1 slot. cloth side, thus providing a certain downward pressure on the mesh;
步骤三:若需要调节气体排出的角度时,为了确保气体提供的下压力保持恒定,则需要同步调节气体输送量,此时,在角度调节组件的作用下,使得送气管转动一定角度,以改变一号通槽的送气角度;Step 3: If it is necessary to adjust the angle of gas discharge, in order to ensure that the downward pressure provided by the gas remains constant, the gas delivery volume needs to be adjusted synchronously. At this time, under the action of the angle adjustment component, the air supply pipe is rotated at a certain angle to change The air supply angle of No. 1 slot;
步骤四:同时,角度调节组件还会带动横向调节机构运动,从而通过送气调控机构改变一号通槽的导通量,使得气体排出一号通槽的速率改变,从而保证对网布提供的下压力保持在一定范围内。Step 4: At the same time, the angle adjustment component will also drive the movement of the lateral adjustment mechanism, thereby changing the conduction amount of the No. 1 channel through the air supply control mechanism, causing the rate of gas discharge from the No. 1 channel to change, thus ensuring the lower supply of the mesh. The pressure is kept within a certain range.
与现有技术相比,本发明的有益效果是:本申请可对纤网边缘进行下压处理,以确保纤网不会翻边,在导通调控机构的作用下,使得送气管输送气体,并通过一号通槽和送气调控机构的作用下,对气体进行排出,以对纤网进行下压,若纤网的尺寸改变时,需要调节对气体的输送角度,为了确保对纤网的下压力保持恒定,需要增加气体输送量以及送气速率,此时,在角度调节组件的作用下,使得送气管的角度改变,从而改变一号通槽的送气角度,同时,在横向调节机构的作用下,驱动送气调控机构运动,使得一号通槽的导通量改变,从而增加气体的输送速率,同时,送气管还会带动导通调控机构运动,使得送气管的导通量改变,从而增加对气体的输送量,以确保送气距离增加时,同步增加气体速率,以保证对纤网的下压力保持恒定。Compared with the existing technology, the beneficial effects of the present invention are: this application can press down the edge of the fiber web to ensure that the fiber web will not flange. Under the action of the conduction control mechanism, the air supply pipe can transport gas. And through the No. 1 channel and the air supply control mechanism, the gas is discharged to press down the fiber web. If the size of the fiber web changes, the gas delivery angle needs to be adjusted to ensure that the fiber web is pressed down. To keep the pressure constant, it is necessary to increase the gas delivery volume and air supply rate. At this time, under the action of the angle adjustment component, the angle of the air supply pipe changes, thereby changing the air supply angle of the No. 1 channel. At the same time, under the action of the lateral adjustment mechanism , drives the air supply control mechanism to move, causing the conduction amount of the No. 1 channel to change, thereby increasing the gas delivery rate. At the same time, the air supply pipe will also drive the conduction control mechanism to move, causing the conduction amount of the air supply pipe to change, thus increasing the gas delivery rate. The amount of gas delivered is to ensure that when the air supply distance increases, the gas rate is increased simultaneously to ensure that the downward pressure on the fiber web remains constant.
附图说明Description of the drawings
图1为防止铺网机纤网翻边的装置一种实施例的结构示意图。Figure 1 is a schematic structural diagram of an embodiment of a device for preventing fiber web flanging in a laying machine.
图2为防止铺网机纤网翻边的装置一种实施例中又一角度的结构示意图。Figure 2 is a schematic structural diagram from another angle in an embodiment of a device for preventing fiber web flanging in a laying machine.
图3为图2中A处的结构放大示意图。Figure 3 is an enlarged schematic diagram of the structure at point A in Figure 2.
图4为防止铺网机纤网翻边的装置一种实施例中导通调控机构、部分角度调节组件的连接关系示意图。Figure 4 is a schematic diagram of the connection relationship between the conduction control mechanism and some angle adjustment components in an embodiment of the device for preventing fiber web flanging of the web laying machine.
图5为防止铺网机纤网翻边的装置一种实施例中送气管、活动套筒、一号通槽、二号通槽的结构示意图。Figure 5 is a schematic structural diagram of an air supply pipe, a movable sleeve, a No. 1 slot, and a No. 2 slot in an embodiment of a device for preventing fiber web flanging in a laying machine.
图6为防止铺网机纤网翻边的装置一种实施例中导通调控机构的爆炸结构示意图。Figure 6 is a schematic diagram of the exploded structure of the conduction control mechanism in an embodiment of a device for preventing fiber web flanging in a web laying machine.
图7为防止铺网机纤网翻边的装置一种实施例中横向调节机构、部分送气调控机构的结构示意图。Figure 7 is a schematic structural diagram of a transverse adjustment mechanism and a partial air supply control mechanism in an embodiment of a device for preventing fiber web flanging in a laying machine.
图8为防止铺网机纤网翻边的装置一种实施例中横向调节机构、部分送气调控机构的爆炸结构示意图。Figure 8 is a schematic diagram of the exploded structure of the transverse adjustment mechanism and part of the air supply control mechanism in one embodiment of the device for preventing fiber web flanging in the laying machine.
图中:1、固定板;2、支撑板;3、电机;4、传动杆;5、小齿轮;6、送气管;7、一号通槽;8、大齿轮;9、转盘;10、直槽;11、支撑盘;12、密封环;13、导管;14、封堵板;15、斜槽;16、凸起;17、活动套筒;18、二号通槽;19、转动辊;20、导向槽;21、导向杆;22、导向套筒;23、支撑杆;24、活动板。In the picture: 1. Fixed plate; 2. Support plate; 3. Motor; 4. Transmission rod; 5. Pinion; 6. Air supply pipe; 7. No. 1 slot; 8. Large gear; 9. Turntable; 10. Straight groove; 11. Support plate; 12. Sealing ring; 13. Conduit; 14. Blocking plate; 15. Chute; 16. Protrusion; 17. Movable sleeve; 18. No. 2 slot; 19. Rotating roller ; 20. Guide groove; 21. Guide rod; 22. Guide sleeve; 23. Support rod; 24. Movable plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
另外,本发明中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。In addition, in the present invention, an element is said to be "fixed to" or "disposed on" another element, which may be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
请参阅图1~图8,本发明实施例中,一种防止铺网机纤网翻边的装置,包括:Please refer to Figures 1 to 8. In an embodiment of the present invention, a device for preventing the fiber web of a laying machine from flanging includes:
固定板1,所述固定板1上固定安装有支撑板2;Fixed plate 1, a support plate 2 is fixedly installed on the fixed plate 1;
请参阅图1-图4,送气管6,转动安装在所述支撑板2上,所述送气管6的圆周外壁开设有呈等距分布的多个一号通槽7,所述支撑板2上设置有与所述送气管6连接的角度调节组件,所述角度调节组件能够通过所述送气管6调节所述一号通槽7的角度,所述角度调节组件包括固定安装在所述支撑板2上的电机3,所述支撑板2上转动安装有与所述电机3输出轴连接的传动杆4,所述传动杆4上固定安装有小齿轮5,所述送气管6上固定安装有与所述小齿轮5啮合的大齿轮8,所述传动杆4与所述横向调节机构连接。Please refer to Figures 1 to 4. The air supply pipe 6 is rotatably installed on the support plate 2. The circumferential outer wall of the air supply pipe 6 is provided with a plurality of equidistantly distributed No. 1 through slots 7. The support plate 2 There is an angle adjustment component connected to the air supply pipe 6. The angle adjustment component can adjust the angle of the No. 1 through-slot 7 through the air supply pipe 6. The angle adjustment component includes a component fixedly installed on the support. The motor 3 on the plate 2 is rotatably mounted on the support plate 2 with a transmission rod 4 connected to the output shaft of the motor 3. A pinion 5 is fixedly installed on the transmission rod 4 and the air supply pipe 6 is fixedly installed on it. There is a large gear 8 meshing with the small gear 5, and the transmission rod 4 is connected with the transverse adjustment mechanism.
详细来说,在纺织行业中,铺网机是一种将纤维原料按照一定规律铺放在成网帘上的设备。在铺网过程中,由于纤维原料的松散性和不均匀性,纤网容易出现翻边现象,因此,需要对纤网进行防翻边处理,送气管6用于输送气体,并通过一号通槽7将气体输送至纤网上,在气体的作用下,对纤网进行压合,以防止纤网翻边,由于纤网的尺寸不同,需要调节送气管6的角度,此时,电机3工作,带动传动杆4转动,从而带动小齿轮5转动由于小齿轮5与大齿轮8相互啮合,使得大齿轮8转动,从而带动送气管6转动一定角度,此时,一号通槽7的送气角度将会改变,以根据纤网的尺寸调节送气角度,确保纤网不会翻边。Specifically, in the textile industry, a net laying machine is a device that lays fiber raw materials on the net curtain according to certain rules. During the laying process, due to the looseness and unevenness of the fiber raw materials, the fiber web is prone to flanging. Therefore, the fiber web needs to be anti-flanging. The air supply pipe 6 is used to transport gas and passes through the No. 1 Groove 7 delivers gas to the fiber web, and under the action of the gas, the fiber web is pressed to prevent the fiber web from flanging. Due to the different sizes of the fiber web, the angle of the air supply pipe 6 needs to be adjusted. At this time, the motor 3 works , driving the transmission rod 4 to rotate, thereby driving the pinion 5 to rotate. Since the pinion 5 and the large gear 8 mesh with each other, the large gear 8 rotates, thereby driving the air supply pipe 6 to rotate at a certain angle. At this time, the air supply angle of the No. 1 through slot 7 will be changed to adjust the air supply angle according to the size of the fiber web to ensure that the fiber web will not flange.
请参阅图1、图2、图7、图8,横向调节机构,设置在所述支撑板2上且与所述角度调节组件连接,所述横向调节机构包括固定安装在所述传动杆4上的转动辊19,所述转动辊19的圆周外壁上开设有导向槽20,所述支撑板2上固定安装有导向杆21,所述支撑板2上设置有与所述导向杆21和所述导向槽20连接的导向组件,所述导向组件与所述送气调控机构连接,其中,所述导向组件包括活动安装在所述导向杆21上的导向套筒22,所述导向套筒22上固定有与所述导向槽20配合的支撑杆23,所述导向套筒22内壁开设有一号限位槽,所述导向杆21上固定有与所述一号限位槽卡合的一号限位杆,所述导向套筒22与所述送气调控机构连接。Please refer to Figures 1, 2, 7, and 8. A transverse adjustment mechanism is provided on the support plate 2 and connected to the angle adjustment component. The transverse adjustment mechanism includes a structure fixedly installed on the transmission rod 4. The rotating roller 19 has a guide groove 20 on the circumferential outer wall of the rotating roller 19. A guide rod 21 is fixedly installed on the support plate 2. The support plate 2 is provided with a guide rod 21 and the guide rod 21. The guide assembly is connected to the guide groove 20. The guide assembly is connected to the air supply control mechanism. The guide assembly includes a guide sleeve 22 movably installed on the guide rod 21. The guide sleeve 22 is fixed on the guide rod 21. There is a support rod 23 that cooperates with the guide groove 20. The inner wall of the guide sleeve 22 is provided with a No. 1 limit groove. The guide rod 21 is fixed with a No. 1 limit device that engages with the No. 1 limit groove. Rod, the guide sleeve 22 is connected with the air supply control mechanism.
需要说明的是,导向槽20呈螺旋状设置,初始状态下,支撑杆23位于导向槽20一侧的行程末端,若一号通槽7的送气角度改变时,其送气距离将会增加,导致对纤网的下压力变小,为了确保纤网不会翻边,需要增加一号通槽7的送气速率,使得纤网提供的下压力保持在一定范围内,此时,传动杆4转动时,一号通槽7的送气角度改变,传动杆4还会带动转动辊19转动,从而带动导向槽20运动,由于导向槽20与支撑杆23配合,使得支撑杆23运动,从而带动导向套筒22运动,由于一号限位杆与一号限位槽卡合,使得导向套筒22沿着导向杆21的长度方向运动,导向套筒22还会带动送气调控机构运动,在送气调控机构的作用下,使得一号通槽7的导通量减小,由于送气管6的送气量不会发生改变,使得通过一号通槽7排出的气体速率增加,从而确保在送气距离增加时,使得对纤网提供的下压力保持在一定范围内。It should be noted that the guide groove 20 is arranged in a spiral shape. In the initial state, the support rod 23 is located at the end of the stroke on one side of the guide groove 20. If the air supply angle of the No. 1 through slot 7 changes, the air supply distance will increase, resulting in The downward pressure on the fiber web becomes smaller. In order to ensure that the fiber web does not flange, it is necessary to increase the air supply rate of the No. 1 slot 7 to keep the down force provided by the fiber web within a certain range. At this time, when the transmission rod 4 rotates , the air supply angle of No. 1 slot 7 changes, the transmission rod 4 will also drive the rotating roller 19 to rotate, thereby driving the guide groove 20 to move. Since the guide groove 20 cooperates with the support rod 23, the support rod 23 moves, thereby driving the guide sleeve 22 movement, because the No. 1 limit rod is engaged with the No. 1 limit groove, the guide sleeve 22 moves along the length direction of the guide rod 21. The guide sleeve 22 will also drive the air supply control mechanism to move. When the air supply control mechanism Under the action, the conduction amount of the No. 1 slot 7 is reduced. Since the air supply volume of the air supply pipe 6 will not change, the rate of gas discharged through the No. 1 slot 7 increases, thereby ensuring that when the air supply distance increases, the The downforce provided to the fiber web is maintained within a certain range.
请参阅图1、图2、图4、图5、图7、图8,所述支撑板2上还设置有与所述横向调节机构连接的送气调控机构,所述送气调控机构与所述送气管6连接,所述角度调节组件能够通过所述横向调节机构驱动所述送气调控机构运动,以调节所述一号通槽7的导通量,所述送气调控机构包括固定安装在所述导向套筒22上的活动板24,所述送气管6上活动安装有活动套筒17,所述支撑板2上设置有与所述活动套筒17和所述送气管6连接的限位组件,所述活动板24与所述活动套筒17活动连接,其中,所述限位组件包括开设在所述活动套筒17圆周外壁且呈等距分布的多个二号通槽18,所述活动套筒17内壁开设有二号限位槽,所述送气管6上固定有与所述二号限位槽卡合的二号限位杆。Please refer to Figures 1, 2, 4, 5, 7, and 8. The support plate 2 is also provided with an air supply control mechanism connected to the lateral adjustment mechanism. The air supply control mechanism is connected to the air supply control mechanism. The air pipe 6 is connected, and the angle adjustment component can drive the air supply control mechanism to move through the transverse adjustment mechanism to adjust the conduction amount of the No. 1 channel 7. The air supply control mechanism includes a component fixedly installed on the guide. The movable plate 24 on the sleeve 22, the movable sleeve 17 is movably installed on the air supply pipe 6, and the support plate 2 is provided with a limiting component connected to the movable sleeve 17 and the air supply pipe 6, The movable plate 24 is movably connected to the movable sleeve 17, wherein the limiting component includes a plurality of No. 2 through slots 18 that are opened on the circumferential outer wall of the movable sleeve 17 and are equidistantly distributed. The inner wall of the sleeve 17 is provided with a No. 2 limit groove, and the air supply pipe 6 is fixed with a No. 2 limit rod that engages with the No. 2 limit groove.
进一步来说,若一号通槽7的角度改变时,需要调节送气速率,在送气管6转动时,由于二号限位槽与二号限位杆卡合,使得活动套筒17同步转动,同时,当导向套筒22运动时,带动活动板24运动,从而带动活动套筒17运动,活动套筒17还会带动二号通槽18运动,使得二号通槽18与一号通槽7的导通量减小,因此,在送气管6的送气量不变时,由于一号通槽7的导通量减小,送气管6内的气压改变,从而控制气体通过一号通槽7排出的速率增加,以确保对纤网的下压力保持恒定。Furthermore, if the angle of the No. 1 slot 7 changes, the air supply rate needs to be adjusted. When the air supply pipe 6 rotates, the No. 2 limit slot and the No. 2 limit rod engage, causing the movable sleeve 17 to rotate synchronously. At the same time, when the guide sleeve 22 moves, it drives the movable plate 24 to move, thereby driving the movable sleeve 17 to move. The movable sleeve 17 will also drive the No. 2 through slot 18 to move, so that the No. 2 through slot 18 and the No. 1 through slot 7 The conduction amount of the air supply pipe 6 decreases. Therefore, when the air supply amount of the air supply pipe 6 remains unchanged, due to the decrease of the conduction amount of the No. 1 channel 7, the air pressure in the air supply pipe 6 changes, thereby controlling the gas to pass through the No. 1 channel 7 The rate of discharge is increased to ensure that the downforce on the web remains constant.
还包括:Also includes:
请参阅图1-图4、图6,导通调控机构,设置在所述支撑板2上且与所述送气管6连接,所述导通调控机构能够在所述送气管6转动时动作,以调节所述送气管6的导通量,所述导通调控机构包括固定安装在所述支撑板2上的支撑盘11,所述支撑盘11的一侧固定有套设在所述送气管6上的密封环12,所述支撑盘11的另一侧固定有与所述支撑盘11接通的导管13,所述支撑板2上设置有与所述支撑盘11和所述送气管6连接的从动组件,其中,所述从动组件包括活动安装在所述支撑盘11内且呈圆周等距分布的多个封堵板14,所述支撑盘11侧壁开设有呈圆周等距分布的多个斜槽15,所述封堵板14上固定有贯穿所述斜槽15的凸起16;所述从动组件还包括固定安装在所述送气管6上的转盘9,所述转盘9侧壁开设有呈圆周等距分布的多个直槽10,所述直槽10与所述凸起16配合。Please refer to Figures 1 to 4 and 6. The conduction control mechanism is provided on the support plate 2 and connected to the air supply pipe 6. The conduction control mechanism can operate when the air supply pipe 6 rotates. To adjust the conduction amount of the air supply pipe 6, the conduction control mechanism includes a support plate 11 fixedly installed on the support plate 2, and one side of the support plate 11 is fixedly sleeved on the air supply pipe. 6 on the sealing ring 12, the other side of the support plate 11 is fixed with a conduit 13 connected to the support plate 11, the support plate 2 is provided with the support plate 11 and the air supply pipe 6 A connected driven assembly, wherein the driven assembly includes a plurality of blocking plates 14 movably installed in the support plate 11 and distributed equidistantly around the circumference, and the side walls of the support plate 11 are provided with equidistantly spaced There are a plurality of distributed chute 15, and the blocking plate 14 is fixed with a protrusion 16 that penetrates the chute 15; the driven assembly also includes a turntable 9 fixedly installed on the air supply pipe 6. The side wall of the turntable 9 is provided with a plurality of straight grooves 10 distributed equidistantly around the circumference, and the straight grooves 10 cooperate with the protrusions 16 .
再进一步来说,斜槽15呈倾斜状设置,且斜槽15的两端距离支撑盘11的中心点距离相同,初始状态下,一号通槽7的送气距离与纤网之间的间距最小,在直槽10的作用下,使得凸起16位于斜槽15的中间位置,以使封堵板14组合形成正方形状,此时,封堵板14之间留有的空隙最小,使得送气管6的导通量最小,若需要调节一号通槽7的送气角度时,一号通槽7的送气距离将会增加,为了确保对纤网的下压力保持恒定,需要增加送气量,此时,送气管6转动时,带动转盘9转动,从而带动直槽10运动,由于直槽10与凸起16配合,从而带动凸起16运动,凸起16将会沿着斜槽15的长度方向运动,从而带动封堵板14运动,封堵板14之间形成的空隙将会不断增加,使得送气管6的导通量增加,使得送气管6内的气体输送量增加,从而确保通过一号通槽7排出的气体速率增加,以保证在送气距离增加时,对纤网的下压力保持恒定。Furthermore, the chute 15 is arranged in an inclined shape, and the two ends of the chute 15 are at the same distance from the center point of the support plate 11. In the initial state, the air supply distance of the No. 1 channel 7 and the distance between the fiber webs are the smallest. , under the action of the straight groove 10, the protrusion 16 is located in the middle of the inclined groove 15, so that the blocking plates 14 are combined to form a square shape. At this time, the gap left between the blocking plates 14 is minimal, so that the air supply pipe 6 has the smallest conduction amount. If the air supply angle of No. 1 slot 7 needs to be adjusted, the air supply distance of No. 1 slot 7 will increase. In order to ensure that the downward pressure on the fiber web remains constant, the air supply volume needs to be increased. At this time , when the air supply pipe 6 rotates, it drives the turntable 9 to rotate, thereby driving the straight groove 10 to move. Since the straight groove 10 cooperates with the protrusion 16, it drives the protrusion 16 to move, and the protrusion 16 will move along the length direction of the chute 15. , thereby driving the movement of the blocking plates 14, and the gaps formed between the blocking plates 14 will continue to increase, causing the conduction volume of the air supply pipe 6 to increase, causing the gas transportation volume in the air supply pipe 6 to increase, thereby ensuring that the No. 1 passage The rate of gas discharged from slot 7 increases to ensure that the downward pressure on the fiber web remains constant when the air supply distance increases.
一种防止铺网机纤网翻边的装置的使用方法,包括以下步骤:A method of using a device to prevent the fiber web of a web laying machine from flanging, including the following steps:
步骤一:将固定板1通过螺栓或焊接的方式安装在铺网机上,并使一号通槽7的开口朝向铺网机的下方;Step 1: Install the fixing plate 1 on the mesh laying machine by bolts or welding, and make the opening of the No. 1 slot 7 facing the bottom of the mesh laying machine;
步骤二:当需要对铺网机工作过程中进行防翻边处理时,此时,在导通调控机构的作用下,将气体输送至送气管6内,并通过一号通槽7将气体吹在网布侧边,从而对网布提供一定的下压力;Step 2: When it is necessary to prevent flanging during the working process of the net laying machine, at this time, under the action of the conduction control mechanism, the gas is transported to the air supply pipe 6, and the gas is blown through the No. 1 channel 7 On the side of the mesh, thereby providing a certain downward force on the mesh;
步骤三:若需要调节气体排出的角度时,为了确保气体提供的下压力保持恒定,则需要同步调节气体输送量,此时,在角度调节组件的作用下,使得送气管6转动一定角度,以改变一号通槽7的送气角度;Step 3: If the angle of gas discharge needs to be adjusted, in order to ensure that the downward pressure provided by the gas remains constant, the gas delivery volume needs to be adjusted synchronously. At this time, under the action of the angle adjustment component, the air supply pipe 6 is rotated at a certain angle to Change the air supply angle of No. 1 slot 7;
步骤四:同时,角度调节组件还会带动横向调节机构运动,从而通过送气调控机构改变一号通槽7的导通量,使得气体排出一号通槽7的速率改变,从而保证对网布提供的下压力保持在一定范围内。Step 4: At the same time, the angle adjustment component will also drive the movement of the lateral adjustment mechanism, thereby changing the conduction amount of the No. 1 channel 7 through the air supply control mechanism, so that the rate at which the gas is discharged from the No. 1 channel 7 changes, thereby ensuring that the mesh is provided with The downforce is maintained within a certain range.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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