CN117399363A - An ultrasonic cleaning device for insulating protective equipment used in live operations - Google Patents

An ultrasonic cleaning device for insulating protective equipment used in live operations Download PDF

Info

Publication number
CN117399363A
CN117399363A CN202311591777.5A CN202311591777A CN117399363A CN 117399363 A CN117399363 A CN 117399363A CN 202311591777 A CN202311591777 A CN 202311591777A CN 117399363 A CN117399363 A CN 117399363A
Authority
CN
China
Prior art keywords
water tank
filter
pipe
insulating protective
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311591777.5A
Other languages
Chinese (zh)
Inventor
周波
陈坚
郑敬禄
陈凌霄
邱阳
厉鹏程
周斌
周霞
吴敏
章文海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Tusheng Transmission Engineering Co ltd
Original Assignee
Zhejiang Tusheng Transmission Engineering Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Tusheng Transmission Engineering Co ltd filed Critical Zhejiang Tusheng Transmission Engineering Co ltd
Priority to CN202311591777.5A priority Critical patent/CN117399363A/en
Publication of CN117399363A publication Critical patent/CN117399363A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/001Air generating units, e.g. movable or independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/50Ducting arrangements from the source of air or other gases to the materials or objects being dried

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to an ultrasonic cleaning device for an insulating protective tool for live working, which comprises a frame, a water tank and a fuma wheel which are fixed at the bottom of the frame, cleaning liquid piled in the water tank, and a control console, wherein the top surface of the water tank is provided with a brushing opening, and a plurality of ultrasonic transducers are arranged on the inner wall of the water tank; the water tank is provided with a lifting mechanism and a brushing frame, and the lifting mechanism drives the stainless steel net clamp to enter and exit the water tank; the brushing frame is provided with a pair of brushing rollers, and the brushing rollers correspond to the positions of the two sides of the stainless steel mesh clamp; the insulation protection tool is automatically cleaned by the control console, so that the cleaning time is greatly shortened and the operation efficiency is improved compared with manual cleaning; the insulating protection tool is clamped by the net-shaped clamp, so that the flatness of the insulating protection tool in the cleaning process is maintained, and deformation abrasion caused by rubbing during cleaning is avoided.

Description

Ultrasonic cleaning device for live working insulation protection tool
Technical Field
The invention belongs to the technical field of ultrasonic cleaning, and particularly relates to an ultrasonic cleaning device for an insulating protective tool for live working.
Background
Insulating protective gear plays a vital role in live working, protects the staff from electric shock and other hazards. The insulation protection tool may be polluted by dust, greasy dirt and the like in the use process, and if the insulation protection tool is not cleaned in time, the pollutants may reduce the insulation performance of the insulation material and increase the risk of electric shock and short circuit. Therefore, in order to ensure the reliability and safety of the insulation protection tool, the insulation protection tool needs to be cleaned in time and periodically after each use. However, most of the current cleaning of the insulation protection tools are required to rely on manual operation, the cleaning efficiency is low, and the improper cleaning can accelerate the abrasion and aging of the insulation protection tools. Therefore, designing an ultrasonic cleaning device for an insulating protection tool for live working, which can improve cleaning efficiency and avoid accelerated wear, is an urgent technical problem to be solved.
Disclosure of Invention
The invention provides an ultrasonic cleaning device for an insulating protective tool for live working, which solves the problems.
The technical scheme of the invention is that the ultrasonic cleaning device for the live working insulation protection tool comprises a frame, a water tank and a fuma wheel which are fixed at the bottom of the frame, cleaning liquid piled in the water tank, and a control console, wherein a brushing opening is formed in the top surface of the water tank, a plurality of ultrasonic transducers are arranged on the inner wall of the water tank, a lifting mechanism and a brushing frame are arranged in the water tank, the lifting mechanism comprises a lifting shaft connected to the side surface of the water tank and an electric push rod for driving the lifting shaft to reciprocate along the vertical direction, the lifting shaft is connected with a stainless steel net clip for fixing the insulation protection tool, and the stainless steel net clip is inserted in the water tank through the brushing opening; the brush roll is arranged on two sides of the stainless steel net clamp in parallel, nylon bristles are arranged on the side surfaces of the brush roll, supporting seats connected with the brush roll are arranged at two ends of the brush roll, a waterproof motor is connected with the supporting seats, and the waterproof motor is connected with the end parts of the brush roll for matched driving; the console is electrically connected with the ultrasonic transducer, the electric push rod and the waterproof motor.
After the method is adopted, the support frame is provided with the support frame Ma Lun, so that the support frame and the water tank can be conveniently pushed to move; setting a cleaning step on a control console, clamping an insulating protective tool on a stainless steel net clamp, and immersing the insulating protective tool in a cleaning solution; the first step of cleaning, the control console controls the ultrasonic transducer to start, and ultrasonic waves are sent out to enable the cleaning liquid to disperse, emulsify and strip the dirt layer on the insulation protection tool; secondly, starting an electric push rod by the control console, vertically pushing the lifting shaft upwards, driving the connected stainless steel net clamps to lift up to enter the brushing frame, then starting a waterproof motor to enable brush rollers positioned on two sides of the stainless steel net clamps to rotate, brushing soft and sound-absorbing insulating protective appliances by nylon bristles on the brush rollers, and removing dirt which is not stripped due to absorption of ultrasonic waves; thirdly, resetting the lifting shaft to enable the insulation protection tool to be immersed in the cleaning liquid again, performing ultrasonic cleaning for the second time, and stripping sewage generated by scrubbing from the insulation protection tool; finally, the lifting shaft pushes the insulation protection tool upwards out of the water tank, and the insulation protection tool is taken down after natural air drying, so that cleaning is completed; the insulation protection tool is automatically cleaned by the control console, so that the cleaning time is greatly shortened and the operation efficiency is improved compared with manual cleaning; the insulating protection tool is clamped by the net-shaped clamp, so that the flatness of the insulating protection tool in the cleaning process is maintained, and deformation abrasion caused by rubbing during cleaning is avoided.
As a further improvement of the invention, the brushing frame is also provided with a driving motor and a pair of bidirectional screw rods, the bidirectional screw rods are provided with bearing seats for matching rotation, two ends of the bidirectional screw rods are also respectively provided with driving threads with opposite rotation directions, the supporting seats of different brushing rollers are respectively provided with threaded holes corresponding to the driving threads at two ends of the bidirectional screw rods, and the supporting seats are correspondingly screwed on the bidirectional screw rods by the threaded holes; the driving motor is connected with the bidirectional screw rod to perform matched rotation, and the bottom of the bearing seat is fixedly connected with the brushing frame; the control console is electrically connected with the driving motor.
After the method is adopted, the driving motor drives the bidirectional screw rod to rotate, driving threads at two ends of the bidirectional screw rod are matched with the threaded holes to link, the supporting seats are driven to be close to or far away from each other, and then the distance between the brush rollers is changed, so that nylon bristles can be better attached to the insulating protective tool to brush.
As a further improvement of the invention, the driving motor is connected with a driving wheel for matching rotation, the end parts of the two-way screw rods are coaxially connected with a transmission synchronous wheel, and a synchronous belt for transmission is connected between the driving wheel and the transmission synchronous wheel.
After the method is adopted, the driving motor drives the driving wheel to rotate, the driving wheel drives the rotation speed of the transmission synchronous wheel to be consistent through the transmission of the connected synchronous belt, so that the bidirectional screw rod can synchronously rotate, the deviation of the rotating speed of the bidirectional screw rod is avoided, and the driving screw thread is damaged by the deflection of the brush roller.
As a further improvement of the invention, the stainless steel net clip comprises a net clip frame and a quick clamp, wherein the middle part of the net clip frame is provided with a net clip A surface, the lower edge of the net clip frame is hinged with a net clip B surface which can be turned up and down, and the quick clamp comprises a connecting hook lock and a connecting lock catch which are correspondingly arranged at the tops of the net clip A surface and the net clip B surface; the top end of the lifting shaft is connected with the side surface of the net clip frame.
After the method is adopted, the insulating protection tool is placed on the surface A of the net clamp, the surface B of the net clamp hinged to the lower edge of the net clamp frame is rotated, the connecting hook lock is buckled with the connecting lock catch, the surface B of the net clamp is attached to the surface A of the net clamp to press the insulating protection tool into the surface A of the net clamp for fixing, the clamping range is wide, the efficiency is high, the insulating protection tool cannot float to the water surface in the cleaning process, the soft part shakes to absorb sound waves, and the ultrasonic cleaning quality is effectively improved.
As a further improvement of the invention, the top of the lifting shaft is provided with a push rod connector and a quick bolt, the side surface of the net clip frame is provided with a connecting seat, the push rod connector and the connecting seat are respectively provided with a bolt hole, and the quick bolt passes through the bolt holes to connect the push rod connector and the connecting seat.
After the method is adopted, the quick bolt is pulled out from the bolt hole, the push rod connector is separated from the connecting seat, the net clamping frame which is used for cleaning can be taken down from the lifting shaft, a new net clamping frame is replaced, the time for opening the net clamping B surface to take out the insulating protective tool can be saved, and the cleaning efficiency is further improved.
As a further improvement of the invention, the water tank is provided with a filtering water supply mechanism, the filtering water supply mechanism comprises a first filter, a water pump and a second filter, the bottom of the water tank is provided with a fourth pipeline for the cleaning fluid to flow in, the fourth pipeline is connected with the first filter, the first filter is a Y-shaped filter, the first filter is connected with a water inlet of the water pump, a water outlet of the water pump is provided with a third pipeline connected with the second filter, the third pipeline is connected with a pressure gauge, the second filter is a stainless steel filter, the second filter is connected with a second pipeline, and the second pipeline is connected with a first pipeline for the cleaning fluid to flow back to the water tank; the stainless steel filter is provided with an upper cavity and a lower cavity, a plurality of filter cores are arranged in the upper cavity, and a back flushing sucker is arranged in the lower cavity.
After the method is adopted, negative pressure is generated in the pipeline by starting the water pump, and cleaning liquid containing impurities such as dust in the water tank is sucked from the fourth pipeline and flows through the first filter; the first filter is a Y-shaped filter, the Y-shaped filter has small resistance and convenient pollution discharge, is connected to a position close to the water inlet connector, finishes preliminary filtration of impurities, avoids blockage and damage of the water pump caused by excessive impurities, and can protect the valve and the normal use of the water pump; the cleaning liquid is pumped into the third pipeline from the water outlet through the water pump, the cleaning liquid passes through the second filter and enters the second pipeline, the second filter is a stainless steel filter, the filter core in the upper cavity can fully utilize the filtering space, the volume of the filter is reduced, the backwash sucker in the lower cavity can intercept impurities larger than the gap of the filter core, and the cleaning degree of the cleaning liquid is greatly improved; finally, the filtered cleaning fluid can flow back into the water tank through the first pipeline, so that the filtered cleaning fluid can be recycled, and the waste of the cleaning fluid is reduced.
As a further improvement of the invention, a first ball valve is connected between the second pipeline and the first pipeline, a water outlet penetrating to the outer side of the water tank is further arranged on the second pipeline, a second ball valve is arranged on the water outlet, a fifth pipeline is connected with the second ball valve, and an activated carbon filtering water tank is connected with the fifth pipeline.
After the method is adopted, the first ball valve is closed, the second ball valve is opened, so that the cleaning liquid in the pipeline can flow into the activated carbon filtering water tank through the fifth pipeline, and the cleaning liquid is stored after the ultrasonic cleaning is finished; the activated carbon filter water tank can continuously adsorb impurities with smaller volume in the cleaning liquid, and is favorable for putting the cleaning liquid in the tank into use again.
As a further improvement of the invention, the top of the brushing frame is provided with a water supply channel and a pair of spray pipes, the water supply channel is connected with the first pipeline and the spray pipes for the cleaning liquid to flow into the spray pipes, the spray pipes are correspondingly fixed above the brush roller, the spray pipes are provided with a plurality of nozzles along the axis direction of the spray pipes, and the nozzles face the middle vertical surface of the brushing opening.
After the method is adopted, the first pipeline is connected with the spray pipe through the water supply channel, so that the filtered cleaning liquid flows into the spray pipe, is sprayed from the nozzle to the middle vertical surface of the brushing mouth, falls into the water return tank to form circulating flow, and the ultrasonic cleaning efficiency is improved; meanwhile, when the stainless steel net is lifted, the insulating protective tool is sprayed, the cleaning effect on dirt is improved, and the filtering water supply mechanism removes particles in cleaning liquid impurities, so that the abrasion of the insulating protective tool is prevented from being aggravated when the particles are cleaned.
As a further development of the invention, the nozzles are all inclined downwards and have an angle of 30-60 ° to the horizontal.
After the method is adopted, the nozzles are inclined downwards and have an angle of 30-60 degrees with the horizontal plane, so that the sprayed cleaning liquid is facilitated to flow downwards, the cleaning liquid is prevented from colliding with the insulation protection tool to rebound and is sprayed to the outer side of the water tank, dirt brushed from the insulation protection tool is substituted into the water tank together, and the concentrated treatment is carried out by the filtering water supply mechanism.
As a further improvement of the invention, a fan and a heating tube are arranged at the top of the frame, the air outlet of the fan faces the brushing frame, and the heating tube is attached to the air inlet of the fan; the console is electrically connected with the fan and the heating tube.
After the method is adopted, when the air is dried, a fan is started to blow air to the brushing frame, and the air flow accelerates the drying of the insulation protection appliance; the air inlet at the fan is laminated through the heating tube, makes the fan blow the air of heating tube heating to the scrubbing frame, further accelerates the drying step, improves cleaning efficiency.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic view of a water tank structure.
Fig. 3 is a schematic view of a brush holder.
Fig. 4 is a schematic view of a stainless steel mesh clip.
Fig. 5 is a schematic view of a push rod connector.
FIG. 6 is a schematic diagram of a filtered water supply mechanism.
1-rack, 2-sink, 3-fuma wheel, 4-console, 5-ultrasonic transducer, 6-brush rack, 7-lifting shaft, 8-electric push rod, 9-stainless steel net clip, 10-brush roller, 11-supporting seat, 12-waterproof motor, 13-driving motor, 14-bidirectional screw rod, 15-bearing seat, 16-driving wheel, 17-driving synchronous wheel, 18-synchronous belt, 19-net clip frame, 20-net clip A face, 21-net clip B face, 22-connecting hook lock, 23-connecting lock catch, 24-push rod connector, 25-quick bolt, 26-connecting seat, 27-bolt hole, 28-first filter, 29-water pump, 30-second filter, 31-fourth pipeline, 32-third pipeline, 33-second pipeline, 34-first pipeline, 35-first ball valve, 36-water outlet, 37-second ball valve, 38-spray pipe, 39-nozzle, 40-fan.
Detailed Description
The ultrasonic cleaning device for the live working insulation protection tool comprises a frame 1, a water tank 2 and a fuma wheel 3 which are fixed at the bottom of the frame 1, cleaning liquid piled in the water tank 2, and a control console 4, wherein a brushing opening is formed in the top surface of the water tank 2, a plurality of ultrasonic transducers 5 are arranged on the inner wall of the water tank 2, the water tank 2 is provided with a lifting mechanism and a brushing frame 6, the lifting mechanism comprises a lifting shaft 7 connected to the side surface of the water tank 2 and an electric push rod 8 for driving the lifting shaft 7 to reciprocate along the vertical direction, the lifting shaft 7 is connected with a stainless steel net clip 9 for fixing the insulation protection tool, and the stainless steel net clip 9 is inserted into the water tank 2 through the brushing opening; the brush-washing frame 6 is fixed at a brush-washing opening, the brush-washing frame 6 is provided with a pair of brush rolls 10, the brush rolls 10 are arranged on two sides of the stainless steel net clamp 9 in parallel, nylon bristles are arranged on the side surfaces of the brush rolls 10, supporting seats 11 connected with the brush-washing frame 6 are arranged at two ends of the brush rolls, the supporting seats 11 are connected with waterproof motors 12, and the waterproof motors 12 are connected with the end parts of the brush rolls 10 for matched driving; the console 4 is electrically connected with the ultrasonic transducer 5, the electric push rod 8 and the waterproof motor 12.
The frame 1 is provided with the fuma wheel 3, so that the frame 1 and the water tank 2 are conveniently pushed to move; by setting a cleaning step in the console 4, the insulating protective tool is clamped on the stainless steel net clamp 9 and is immersed in the cleaning liquid together; the first step of cleaning, the control console 4 controls the ultrasonic transducer 5 to start, and sends out ultrasonic waves to enable the cleaning liquid to disperse, emulsify and strip the dirt layer on the insulation protection tool; secondly, the control console 4 starts an electric push rod 8 to push the lifting shaft 7 vertically upwards to drive the connected stainless steel net clamps 9 to rise into the brushing frame 6, and then starts a waterproof motor 12 to enable brush rollers 10 positioned on two sides of the stainless steel net clamps 9 to rotate, nylon bristles on the brush rollers 10 brush soft and insulating protective tools with large sound absorption, and dirt which is not stripped due to the absorption of ultrasonic waves is removed; thirdly, resetting the lifting shaft 7 to enable the insulation protection tool to be immersed in the cleaning liquid again, performing ultrasonic cleaning for the second time, and stripping sewage generated by scrubbing from the insulation protection tool; finally, the lifting shaft 7 pushes the insulation protection tool upwards out of the water tank 2, and the insulation protection tool is taken down after natural air drying, so that cleaning is completed; the insulation protection tool is automatically cleaned by the control console 4, so that compared with manual cleaning, the cleaning time is greatly shortened, and the operation efficiency is improved; the insulating protection tool is clamped by the net-shaped clamp, so that the flatness of the insulating protection tool in the cleaning process is maintained, and deformation abrasion caused by rubbing during cleaning is avoided.
The brushing frame 6 is further provided with a driving motor 13 and a pair of bidirectional screw rods 14, the bidirectional screw rods 14 are provided with bearing seats 15 for matching rotation, two ends of the bidirectional screw rods 14 are respectively provided with driving threads with opposite rotation directions, the supporting seats 11 of different brushing rollers 10 are respectively provided with threaded holes corresponding to the driving threads at two ends of the bidirectional screw rods 14, and the supporting seats 11 are correspondingly screwed on the bidirectional screw rods 14 by the threaded holes; the driving motor 13 is connected with the bidirectional screw rod 14 to perform matched rotation, and the bottom of the bearing seat 15 is fixedly connected with the brushing frame 6; the console 4 is electrically connected with a driving motor 13.
The driving motor 13 drives the bidirectional screw rod 14 to rotate, driving threads at two ends of the bidirectional screw rod 14 are matched with the threaded holes to link, the supporting seat 11 is driven to be close to or far away from each other, and then the distance between the brush rollers 10 is changed, so that nylon bristles can be better attached to the insulating protective tool to brush.
The driving motor 13 is connected with a driving wheel 16 for matched rotation, the end parts of the two-way screw rods 14 are coaxially connected with a transmission synchronizing wheel 17, and a synchronous belt 18 for transmission is connected between the driving wheel 16 and the transmission synchronizing wheel 17.
The driving motor 13 drives the driving wheel 16 to rotate, the driving wheel 16 is driven by the connected synchronous belt 18 to drive the rotation speed of the transmission synchronous wheel 17 to be consistent, so that the bidirectional screw rod 14 can synchronously rotate, deviation of the rotation speed of the bidirectional screw rod 14 is avoided, and the brush roll 10 is askew to damage driving threads.
The stainless steel net clip 9 comprises a net clip frame 19 and a quick clamp, wherein a net clip A surface 20 is arranged in the middle of the net clip frame 19, a net clip B surface 21 capable of turning up and down is hinged at the lower edge, and the quick clamp comprises a connecting hook lock 22 and a connecting lock catch 23 which are correspondingly arranged at the tops of the net clip A surface 20 and the net clip B surface 21; the top end of the lifting shaft 7 is connected with the side surface of the net clip frame 19.
The net clamp A surface 20 is placed by the insulating protective tool, the net clamp B surface 21 hinged to the lower edge of the net clamp frame 19 is rotated, the connecting hook lock 22 is buckled with the connecting lock catch 23, the net clamp B surface 21 is attached to the net clamp A surface 20 to press the insulating protective tool into the net clamp A surface to fix the insulating protective tool, the clamping range is wide, the efficiency is high, the insulating protective tool cannot float to the water surface in the cleaning process, the soft part shakes to absorb sound waves, and the ultrasonic cleaning quality is effectively improved.
The top of lift axle 7 is equipped with push rod connector 24 and quick bolt 25, the side of net clamp frame 19 is equipped with connecting seat 26, push rod connector 24 and connecting seat 26 all are equipped with bolt hole 27, quick bolt 25 passes bolt hole 27 and connects push rod connector 24 and connecting seat 26.
The quick bolt 25 is pulled out from the bolt hole 27, the push rod connector 24 is separated from the connecting seat 26, the net clamping frame which is cleaned can be taken down from the lifting shaft 7, a new net clamping frame is replaced, the time for opening the net clamping B surface to take out the insulating protective tool can be saved, and the cleaning efficiency is further improved.
The water tank 2 is provided with a filtering water supply mechanism, the filtering water supply mechanism comprises a first filter 28, a water pump 29 and a second filter 30, a fourth pipeline 31 for the cleaning fluid to flow in is arranged at the bottom of the water tank 2, the fourth pipeline 31 is connected with the first filter 28, the first filter 28 is a Y-shaped filter, the first filter 28 is connected with a water inlet of the water pump 29, a water outlet of the water pump 29 is provided with a third pipeline 32 connected with the second filter 30, the third pipeline 32 is connected with a pressure gauge, the second filter 30 is a stainless steel filter, the second filter 30 is connected with a second pipeline 33, and the second pipeline 33 is connected with a first pipeline 34 for the cleaning fluid to flow back to the water tank 2; the stainless steel filter is provided with an upper cavity and a lower cavity, a plurality of filter cores are arranged in the upper cavity, and a back flushing sucker is arranged in the lower cavity.
By activating the water pump 29 to generate negative pressure in the pipe, the cleaning liquid containing dust and other impurities in the water tank 2 is sucked from the fourth pipe 31 and flows through the first filter 28; the first filter 28 is a Y-shaped filter, so that the resistance of the Y-shaped filter is small, the pollution discharge is convenient, the filter is connected to a position close to the water inlet connector, the preliminary filtration of impurities is finished, the blockage and damage of the water pump 29 caused by excessive impurities are avoided, and the valve and the normal use of the water pump 29 can be protected; the cleaning liquid is pumped into the third pipeline 32 from the water outlet through the water pump 29, the cleaning liquid passes through the second filter 30 and enters the second pipeline 33, the second filter 30 is a stainless steel filter, the filter core in the upper cavity can fully utilize the filtering space, the volume of the filter is reduced, the backwash sucker in the lower cavity can intercept impurities larger than the gap of the filter core, and the cleaning degree of the cleaning liquid is greatly improved; finally, the filtered cleaning fluid can flow back into the water tank 2 through the first pipeline 34, so that the filtered cleaning fluid can be recycled, and the waste of the cleaning fluid is reduced.
A first ball valve 35 is connected between the second pipeline 33 and the first pipeline 34, the second pipeline 33 is further provided with a water outlet 36 penetrating to the outer side of the water tank 2, the water outlet 36 is provided with a second ball valve 37, a fifth pipeline is connected with the second ball valve 37, and an activated carbon filtering water tank is connected with the fifth pipeline.
By closing the first ball valve 35 and opening the second ball valve 37, the cleaning liquid in the pipeline can flow into the activated carbon filter water tank through the fifth pipeline, and the cleaning liquid is stored after the ultrasonic cleaning is finished; the activated carbon filter water tank can continuously adsorb impurities with smaller volume in the cleaning liquid, and is favorable for putting the cleaning liquid in the tank into use again.
The top of the brushing frame 6 is provided with a water supply channel and a pair of spray pipes 38, the water supply channel is connected with the first pipeline 34 and the spray pipes 38, cleaning liquid flows into the spray pipes 38, the spray pipes 38 are correspondingly fixed above the brush roller 10, the spray pipes 38 are provided with a plurality of nozzles 39 along the axis direction of the spray pipes, and the nozzles 39 face the middle vertical surface of the brushing opening.
The first pipeline 34 is connected with the spray pipe 38 through the water supply channel, so that the filtered cleaning liquid flows into the spray pipe 38 and is sprayed from the nozzle 39 to the middle vertical surface of the brushing mouth, and the water falling back tank 2 forms circulating flow, thereby improving the ultrasonic cleaning efficiency; meanwhile, when the stainless steel net clamp 9 is lifted, the insulating protective tool is sprayed, the cleaning effect on dirt is improved, the filtering water supply mechanism removes particles in cleaning liquid impurities, and the abrasion of the insulating protective tool is prevented from being aggravated when the particles are cleaned.
The nozzles 39 are all inclined downwards and at an angle of 30-60 ° to the horizontal.
The nozzles 39 are inclined downward and have an angle of 30-60 degrees with the horizontal plane, so that the sprayed cleaning liquid is facilitated to flow downward, the cleaning liquid is prevented from colliding with the insulation protection tool to rebound and is sprayed to the outer side of the water tank 2, and dirt brushed from the insulation protection tool is substituted into the water tank 2 together, so that concentrated treatment is performed by the filtering water supply mechanism.
A fan 40 and a heating tube are arranged at the top of the frame 1, an air outlet of the fan 40 faces the brushing frame 6, and the heating tube is attached to an air inlet of the fan 40; the console 4 is electrically connected to the fan 40 and the heating tube.
By starting the fan 40 to blow air to the brushing frame 6 during air drying, the air flow accelerates the drying of the insulation protection appliance; the air inlet of the fan 40 is attached to the heating pipe, so that the fan 40 blows air heated by the heating pipe to the brushing frame 6, the drying step is further quickened, and the cleaning efficiency is improved.

Claims (10)

1.一种用于带电作业绝缘防护用具的超声波清洗装置,包括机架(1),固定在机架(1)底部的水槽(2)与福马轮(3),堆积在水槽(2)内的清洗液,以及控制台(4),所述水槽(2)的顶面设有刷洗口,内壁排列设有若干超声波换能器(5),其特征在于:所述水槽(2)设有升降机构以及刷洗架(6),所述升降机构包括连接在水槽(2)侧面升降轴(7),以及驱使升降轴(7)沿竖直方向往复移动的电动推杆(8),所述升降轴(7)连接设有用于固定绝缘防护用具的不锈钢网夹(9),所述不锈钢网夹(9)穿过刷洗口插设于水槽(2)内;所述刷洗架(6)固定在刷洗口处,该刷洗架(6)设有一对刷辊(10),所述刷辊(10)平行设置在不锈钢网夹(9)的两侧,该刷辊(10)的侧面设有尼龙刷毛,两端设有连接刷洗架(6)的支撑座(11),所述支撑座(11)连接设有防水电机(12),所述防水电机(12)连接刷辊(10)的端部进行配合驱动;所述控制台(4)电性连接超声波换能器(5)、电动推杆(8)以及防水电机(12)。1. An ultrasonic cleaning device for insulating protective equipment used in live work, including a rack (1), a water tank (2) fixed at the bottom of the rack (1), and a Forma wheel (3), which is accumulated in the water tank (2) The cleaning liquid in the water tank (2), and the console (4), the top surface of the water tank (2) is provided with a brushing port, and the inner wall is arranged with a number of ultrasonic transducers (5), which is characterized in that: the water tank (2) is equipped with There is a lifting mechanism and a scrubbing rack (6). The lifting mechanism includes a lifting shaft (7) connected to the side of the sink (2), and an electric push rod (8) that drives the lifting shaft (7) to reciprocate in the vertical direction. The lifting shaft (7) is connected to a stainless steel net clip (9) for fixing insulating protective equipment, and the stainless steel net clip (9) is inserted into the sink (2) through the scrubbing port; the scrubbing rack (6) Fixed at the brushing port, the brushing rack (6) is provided with a pair of brush rollers (10). The brush rollers (10) are arranged in parallel on both sides of the stainless steel mesh clip (9). The brush roller (10) is provided with There are nylon bristles, and both ends are provided with support seats (11) connected to the scrubbing rack (6). The support seats (11) are connected to a waterproof motor (12), and the waterproof motor (12) is connected to the brush roller (10). The end of the control panel (4) is electrically connected to the ultrasonic transducer (5), the electric push rod (8) and the waterproof motor (12). 2.根据权利要求1所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述刷洗架(6)还设有驱动电机(13)以及一对双向丝杆(14),所述双向丝杆(14)设有用于配合转动的轴承座(15),该双向丝杆(14)的两端还分别设有旋转方向相反的驱动螺纹,不同刷辊(10)的所述支撑座(11)分别对应双向丝杆(14)两端的驱动螺纹设有螺纹孔,所述支撑座(11)利用螺纹孔对应旋合在双向丝杆(14)上;所述驱动电机(13)连接双向丝杆(14)进行配合转动,所述轴承座(15)的底部固定连接刷洗架(6);所述控制台(4)电性连接驱动电机(13)。2. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 1, characterized in that: the brushing frame (6) is also provided with a driving motor (13) and a pair of bidirectional screw rods (14) , the two-way screw (14) is provided with a bearing seat (15) for cooperative rotation. Both ends of the two-way screw (14) are also provided with driving threads with opposite rotation directions. Different brush rollers (10) have The support seat (11) is provided with threaded holes corresponding to the driving threads at both ends of the two-way screw rod (14). The support seat (11) uses the threaded holes to be screwed onto the two-way screw rod (14); the drive motor (11) 13) Connect the two-way screw (14) for coordinated rotation. The bottom of the bearing seat (15) is fixedly connected to the scrubbing frame (6); the console (4) is electrically connected to the drive motor (13). 3.根据权利要求2所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述驱动电机(13)连接设有驱动轮(16)进行配合转动,所述双向丝杆(14)的端部均同轴连接设有传动同步轮(17),所述驱动轮(16)与传动同步轮(17)之间连接设有用于传动的同步带(18)。3. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 2, characterized in that: the drive motor (13) is connected with a drive wheel (16) for cooperative rotation, and the two-way screw rod The ends of (14) are coaxially connected with a transmission synchronous wheel (17), and a synchronous belt (18) for transmission is connected between the driving wheel (16) and the transmission synchronous wheel (17). 4.根据权利要求1所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述不锈钢网夹(9)包括网夹框架(19)以及快速夹具,所述网夹框架(19)的中部设有网夹A面(20),下边缘铰接设有可上下翻转的网夹B面(21),所述快速夹具包括对应设置网夹A面(20)与网夹B面(21)顶部的连接钩锁(22)与连接锁扣(23);所述升降轴(7)的顶端与网夹框架(19)的侧面相连接。4. An ultrasonic cleaning device for insulating protective gear for live work according to claim 1, characterized in that: the stainless steel net clamp (9) includes a net clamp frame (19) and a quick clamp, and the net clamp frame The middle part of (19) is provided with a net clip A side (20), and the lower edge is hingedly provided with a net clip B side (21) that can be flipped up and down. The quick clamp includes a corresponding net clip A side (20) and a net clip B. The connecting hook lock (22) and the connecting lock buckle (23) at the top of the surface (21); the top end of the lifting shaft (7) is connected to the side of the net clip frame (19). 5.根据权利要求4所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述升降轴(7)的顶部设有推杆连接头(24)以及快速插销(25),所述网夹框架(19)的侧面设有连接座(26),所述推杆连接头(24)与连接座(26)均设有插销孔(27),所述快速插销(25)穿过插销孔(27)连接推杆连接头(24)与连接座(26)。5. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 4, characterized in that: the top of the lifting shaft (7) is provided with a push rod connector (24) and a quick latch (25) , the side of the network clip frame (19) is provided with a connecting seat (26), the push rod connector (24) and the connecting seat (26) are both provided with latch holes (27), and the quick latch (25) Connect the push rod connector (24) and the connecting seat (26) through the latch hole (27). 6.根据权利要求1所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述水槽(2)设有过滤给水机构,所述过滤给水机构包括第一过滤器(28)、水泵(29)以及第二过滤器(30),所述水槽(2)的底部设有供清洗液流入的第四管道(31),所述第四管道(31)连接第一过滤器(28),所述第一过滤器(28)为Y型过滤器,该第一过滤器(28)连接水泵(29)的进水口,所述水泵(29)的出水口设有连接第二过滤器(30)的第三管道(32),所述第三管道(32)连接设有压力表,所述第二过滤器(30)为不锈钢过滤器,该第二过滤器(30)连接设有第二管道(33),所述第二管道(33)连接设有供清洗液流回水槽(2)的第一管道(34);所述不锈钢过滤器设有上腔以及下腔,所述上腔内设有若干过滤芯,所述下腔内设有反冲洗吸盘。6. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 1, characterized in that: the water tank (2) is provided with a filtering water supply mechanism, and the filtering water supply mechanism includes a first filter (28 ), a water pump (29) and a second filter (30). The bottom of the water tank (2) is provided with a fourth pipe (31) for the inflow of cleaning liquid. The fourth pipe (31) is connected to the first filter. (28), the first filter (28) is a Y-type filter, the first filter (28) is connected to the water inlet of the water pump (29), and the water outlet of the water pump (29) is connected to the second The third pipe (32) of the filter (30), the third pipe (32) is connected to a pressure gauge, the second filter (30) is a stainless steel filter, the second filter (30) is connected to A second pipe (33) is provided, and the second pipe (33) is connected to a first pipe (34) for the cleaning liquid to flow back to the water tank (2); the stainless steel filter is provided with an upper chamber and a lower chamber, The upper chamber is provided with a plurality of filter cores, and the lower chamber is provided with backwash suction cups. 7.根据权利要求6所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述第二管道(33)与第一管道(34)之间连接设有第一球阀(35),该第二管道(33)还设有贯穿至水槽(2)外侧的排水口(36),所述排水口(36)设有第二球阀(37),所述第二球阀(37)连接设有第五管道,所述第五管道连接设有活性炭过滤水箱。7. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 6, characterized in that: a first ball valve (33) is connected between the second pipe (33) and the first pipe (34). 35), the second pipe (33) is also provided with a drain outlet (36) penetrating to the outside of the sink (2). The drain outlet (36) is provided with a second ball valve (37). The second ball valve (37) ) is connected to a fifth pipe, and the fifth pipe is connected to an activated carbon filter water tank. 8.根据权利要求6所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述刷洗架(6)的顶部设有供水通道以及一对喷淋管(38),所述供水通道连接第一管道(34)与喷淋管(38),供清洗液流入喷淋管(38),所述喷淋管(38)对应固定在刷辊(10)的竖直上方,该喷淋管(38)沿自身轴线方向排列设有若干喷嘴(39),所述喷嘴(39)均朝向刷洗口的中垂面。8. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 6, characterized in that: the top of the scrubbing rack (6) is provided with a water supply channel and a pair of spray pipes (38), so The water supply channel connects the first pipe (34) and the spray pipe (38) for the cleaning liquid to flow into the spray pipe (38). The spray pipe (38) is correspondingly fixed vertically above the brush roller (10). The spray pipe (38) is provided with a plurality of nozzles (39) arranged along its axis, and the nozzles (39) are all facing the middle vertical plane of the brushing port. 9.根据权利要求8所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述喷嘴(39)均向下倾斜且与水平面的角度为30-60°。9. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 8, characterized in that: the nozzles (39) are all inclined downward and the angle with the horizontal plane is 30-60°. 10.根据权利要求1所述一种用于带电作业绝缘防护用具的超声波清洗装置,其特征在于:所述机架(1)的顶部设有风扇(40)以及发热管,所述风扇(40)的出风口朝向刷洗架(6),所述发热管与风扇(40)的进风口相贴合;所述控制台(4)电性连接风扇(40)与发热管。10. An ultrasonic cleaning device for insulating protective equipment for live work according to claim 1, characterized in that: a fan (40) and a heating pipe are provided on the top of the frame (1), and the fan (40 ) faces the scrubbing rack (6), and the heating pipe fits the air inlet of the fan (40); the console (4) is electrically connected to the fan (40) and the heating pipe.
CN202311591777.5A 2023-11-27 2023-11-27 An ultrasonic cleaning device for insulating protective equipment used in live operations Pending CN117399363A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311591777.5A CN117399363A (en) 2023-11-27 2023-11-27 An ultrasonic cleaning device for insulating protective equipment used in live operations

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311591777.5A CN117399363A (en) 2023-11-27 2023-11-27 An ultrasonic cleaning device for insulating protective equipment used in live operations

Publications (1)

Publication Number Publication Date
CN117399363A true CN117399363A (en) 2024-01-16

Family

ID=89487241

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311591777.5A Pending CN117399363A (en) 2023-11-27 2023-11-27 An ultrasonic cleaning device for insulating protective equipment used in live operations

Country Status (1)

Country Link
CN (1) CN117399363A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118268317A (en) * 2024-05-06 2024-07-02 浙江图盛输变电工程有限公司 Ultrasonic cleaning water storage tank capable of removing impurities
CN118268316A (en) * 2024-05-06 2024-07-02 浙江图盛输变电工程有限公司 Lifting fixing net for ultrasonic cleaning

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110575983A (en) * 2019-10-22 2019-12-17 龙海全晃旺包装资材有限公司 High-efficient automatic plate washing machine
CN111604322A (en) * 2020-06-08 2020-09-01 安徽拔沃乎机电科技有限公司 Immersive ultrasonic cleaning method for recycling waste PCB circuit boards
CN216297350U (en) * 2021-11-29 2022-04-15 云南文山电力股份有限公司 Join in marriage insulating multiplexer utensil belt cleaning device of non-power-failure operation of net
CN217570065U (en) * 2022-01-18 2022-10-14 四川边河渔业科技有限公司 Decontamination device for surface of aquaculture cage
CN218251887U (en) * 2022-09-28 2023-01-10 汝州市泥乐堂文化传播有限责任公司 Screen cloth cleaning equipment for ceramic manufacture
CN219428091U (en) * 2023-02-28 2023-07-28 广东荣振建设有限公司 Engineering car washer structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110575983A (en) * 2019-10-22 2019-12-17 龙海全晃旺包装资材有限公司 High-efficient automatic plate washing machine
CN111604322A (en) * 2020-06-08 2020-09-01 安徽拔沃乎机电科技有限公司 Immersive ultrasonic cleaning method for recycling waste PCB circuit boards
CN216297350U (en) * 2021-11-29 2022-04-15 云南文山电力股份有限公司 Join in marriage insulating multiplexer utensil belt cleaning device of non-power-failure operation of net
CN217570065U (en) * 2022-01-18 2022-10-14 四川边河渔业科技有限公司 Decontamination device for surface of aquaculture cage
CN218251887U (en) * 2022-09-28 2023-01-10 汝州市泥乐堂文化传播有限责任公司 Screen cloth cleaning equipment for ceramic manufacture
CN219428091U (en) * 2023-02-28 2023-07-28 广东荣振建设有限公司 Engineering car washer structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118268317A (en) * 2024-05-06 2024-07-02 浙江图盛输变电工程有限公司 Ultrasonic cleaning water storage tank capable of removing impurities
CN118268316A (en) * 2024-05-06 2024-07-02 浙江图盛输变电工程有限公司 Lifting fixing net for ultrasonic cleaning

Similar Documents

Publication Publication Date Title
CN117399363A (en) An ultrasonic cleaning device for insulating protective equipment used in live operations
CN207308511U (en) An ultrasonic cleaning pool
CN105817443A (en) Electric car accessory cleaning device
CN111701914A (en) A cleaning device for cable production and its operation method
CN111482023A (en) Counter-flow type filter cartridge dust remover
CN213223422U (en) Vacuum glass scratch repair pretreatment device
CN205701617U (en) A kind of electric accessory motor cleans device
CN215089401U (en) A cleaning device for processing aluminum alloy auto parts
CN221734217U (en) Cutter disc mud cake excitation cleaning assembly of shield tunneling machine
CN221637635U (en) Filter cartridge type dust remover with ash removal function
CN208829709U (en) A kind of buffing dust cleaning device
CN218342535U (en) High-pressure bristle punching machine with water purification function
CN219689372U (en) 3-isochromanone wastewater filtering device
CN211383982U (en) An automatic filter integrated device
CN110578148A (en) Pickling and passivation equipment for gear steel
CN214736868U (en) Cleaning device of fabric coating equipment
CN221869479U (en) Pickling device for activated carbon production
CN217119755U (en) A dust removal device for a cyclone tower
CN222325971U (en) Cleaning equipment for aluminum plate production and processing
CN221157912U (en) Mechanical engineering cleaning equipment
CN219399129U (en) Impurity cleaning mechanism for environment-friendly water treatment
CN221637582U (en) Cleaning machine for air conditioner filter screen
CN217963774U (en) A mechanical cleaning device
CN216764398U (en) Reverse osmosis membrane treatment and recovery device for printing and dyeing wastewater
CN216026485U (en) Machine part belt cleaning device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination