CN117381490A - A marine diesel engine triangular tube plate processing device and its use method - Google Patents
A marine diesel engine triangular tube plate processing device and its use method Download PDFInfo
- Publication number
- CN117381490A CN117381490A CN202311479852.9A CN202311479852A CN117381490A CN 117381490 A CN117381490 A CN 117381490A CN 202311479852 A CN202311479852 A CN 202311479852A CN 117381490 A CN117381490 A CN 117381490A
- Authority
- CN
- China
- Prior art keywords
- diesel engine
- triangular tube
- tube plate
- processing device
- marine diesel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/04—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part adjustable in inclination
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
本发明涉及柴油机加工领域，尤其涉及一种船用柴油机三角管板加工装置及其使用方法。所述船用柴油机三角管板加工装置包括底板、支撑板、连接杆、底座、螺纹杆和套筒，底板一侧对称固定连接有支撑座，底板另一侧顶部对称转动连接有支撑板，底板顶部对称设有连接杆，连接杆顶端转动连接有连接座。本发明提供的船用柴油机三角管板加工装置及其使用方法，支撑板与底板之间的角度可以同步调节，还可以单独精细调节，实现了加工范围的可调，可自由组合出不同尺寸规格要求的三角管板加工工装，免去了每种坡口角度制作工装的工作，提升了工作效率，降低制造成本，具有简化操作难度、提升加工作业效率、降低加工成本、安全可靠的优点。
The invention relates to the field of diesel engine processing, and in particular to a marine diesel engine triangular tube plate processing device and a method of using the same. The marine diesel engine triangular tube plate processing device includes a bottom plate, a support plate, a connecting rod, a base, a threaded rod and a sleeve. One side of the bottom plate is symmetrically and fixedly connected to a support seat, and the other side of the bottom plate is symmetrically connected to the top of the bottom plate for rotation. The top of the bottom plate is connected to a support plate. A connecting rod is symmetrically provided, and a connecting seat is rotatably connected to the top of the connecting rod. In the marine diesel engine triangular tube plate processing device and its use method provided by the invention, the angle between the support plate and the bottom plate can be adjusted synchronously, and can also be individually finely adjusted, realizing the adjustment of the processing range, and can freely combine different size specifications. The triangular tube plate processing tooling eliminates the work of making tooling for each bevel angle, improves work efficiency, and reduces manufacturing costs. It has the advantages of simplifying operation difficulty, improving processing efficiency, reducing processing costs, and being safe and reliable.
Description
Technical Field
The invention relates to the field of diesel engine processing, in particular to a marine diesel engine triangular tube plate processing device and a using method thereof.
Background
After blanking or cold bending, the triangular tube plate of the marine diesel engine is required to be processed to meet the requirements of the triangular tube plate on the angle and the surface roughness of the groove, so that the requirements of single-sided welding and double-sided forming are met, screw holes are required to be processed on the triangular tube plate for part installation, the triangular tube plate is usually formed by blanking, flattening or blanking, flattening and cold bending, the number of the types of the grooves of the triangular tube plate is large, the angle range of the groove is large, the angle range is large, the change of the angle range is large, the surface of the triangular tube plate is narrow, the width is basically 250-480mm, the length is 3000-5000mm, the thickness is 18-32mm, the characteristic of the triangular tube plate determines that the triangular tube plate vibrates seriously in the processing process, the common form is a special tool, and each triangular tube plate is provided with an angle tool so as to meet the requirements of clamping and the angle of the groove when the triangular tube plate is processed;
the angle dimension specification of each model marine diesel engine triangle tube plate is different, the current practice is that according to the angle preparation frock of each model triangle tube plate, cause the frock numerous, the waste of manual work, raw and other materials and energy, increase manufacturing cost in the intangible way, extension production cycle, perhaps process the triangle tube plate with boring machine or the dragon mill of taking the annex head, even process the triangle tube plate with boring machine of annex head, at least 2 clamps also need, can accomplish the processing of 3 kinds of different angle dimension specification grooves on same triangle tube plate 2 limit, equipment unit price is higher than ordinary boring and milling machine, manufacturing cost rises, and owing to the various types of triangle tube plate, also brought very big puzzlement for the clamping, need to call the frock of corresponding model corresponding angle at every time clamping adjustment, frequent change frock and frequent clamping adjustment, not only caused the operating efficiency low, the risk of work piece quality unstability has been increased simultaneously, more a kind of wasting of resources.
Therefore, it is necessary to provide a new processing device for triangular tube plates of marine diesel engines and a using method thereof to solve the technical problems.
Disclosure of Invention
In order to solve the technical problems, the invention provides a processing device for a triangular tube plate of a marine diesel engine and a using method thereof.
The invention provides a marine diesel engine triangular tube plate processing device, which comprises: bottom plate, backup pad, the connecting rod, a pedestal, threaded rod and sleeve, bottom plate one side symmetry fixedly connected with supporting seat, bottom plate opposite side top symmetry rotation is connected with the backup pad, bottom plate top symmetry is equipped with the connecting rod, the connecting rod top rotates and is connected with the connecting seat, the connecting seat respectively with corresponding backup pad fixed connection, bottom plate top symmetry fixedly connected with base, the spout has all been seted up at the base top, the inside sliding connection of spout has the slider, the connecting rod bottom rotates with corresponding slider to be connected, base one side fixedly connected with stationary blade, the inside slip grafting of stationary blade has the threaded rod, threaded rod one end and corresponding slider fixed connection, stationary blade one side rotation is connected with the sleeve, and sleeve threaded connection is in the threaded rod outside that corresponds.
Preferably, the mounting grooves are formed in one side of the support plate at equal intervals.
Preferably, the sleeve outside sliding connection has an adjusting cylinder, and adjusting cylinder outside sliding connection has a worm wheel, and worm wheel one side rotates with the stationary blade that corresponds to be connected, rotates between the supporting seat to be connected with the bull stick, and bull stick outside symmetry fixedly connected with worm, worm respectively with the worm wheel meshing connection that corresponds.
Preferably, both ends of the rotating rod are fixedly connected with hand wheels.
Preferably, one side of the adjusting cylinder is fixedly connected with a rotating wheel, a spring is arranged between the rotating wheel and the sleeve, and the rotating wheel is elastically connected with the sleeve through the spring.
Preferably, the adjusting cylinder is fixedly connected with protruding strips at equal intervals on the outer side, strip-shaped grooves are formed in the inner wall of the worm wheel at equal intervals, and the protruding strips are in sliding connection with the corresponding strip-shaped grooves.
Preferably, the cross section of the sleeve is in a regular octagon shape.
Preferably, the length of the strip-shaped groove is half the length of the protruding strip.
Preferably, grooves are formed in the outer side of the rotating wheel at equal intervals.
The application method of the marine diesel triangular tube plate processing device comprises the following specific steps:
1) The worm wheel is driven to rotate by the rotating rod through the hand wheel, the adjusting cylinder and the sleeve are driven to rotate by the rotation of the worm wheel, the sliding block is driven to slide in the base through the rotation of the sleeve by the threaded rod, and the inclination of the connecting rod is adjusted, so that the angles of the two supporting plates on the bottom plate are simultaneously adjusted;
2) Further, the rotating wheel is pulled to drive the adjusting cylinder to slide, so that the protruding strips on the outer side of the adjusting cylinder are separated from the strip-shaped grooves in the corresponding worm wheel, and then the rotating wheel is rotated to drive the driving sleeve to slide, so that the threaded rod drives the sliding block, the inclination of each connecting rod is independently adjusted, and the two supporting plates are respectively adjusted;
3) The triangular tube plate of the diesel engine is fixedly arranged on the supporting plate through a T-shaped bolt, a fastening nut and a mounting pressing plate;
4) The diesel engine triangular tube plate is rapidly connected with the machine tool workbench through the bottom plate and the supporting plate, so that the triangular tube plate machining device with various angle and size specifications is conveniently and rapidly regulated, and the requirements of triangular tube plate groove machining are met.
Compared with the related art, the processing device for the triangular tube plate of the marine diesel engine and the using method thereof have the following beneficial effects:
the invention provides a marine diesel engine triangular tube plate processing device and a use method thereof, wherein the angle between a supporting plate and a bottom plate can be synchronously adjusted, and the angle can be independently and finely adjusted, so that the processing range is adjustable, triangular tube plate processing tools with different size specifications can be freely combined, the work of each groove angle manufacturing tool is avoided, the working efficiency is improved, the manufacturing cost is reduced, and the marine diesel engine triangular tube plate processing device has the advantages of simplifying the operation difficulty, improving the processing operation efficiency, reducing the processing cost, being safe and reliable.
Drawings
FIG. 1 is a schematic structural view of a marine diesel triangular tube sheet processing device provided by the invention;
fig. 2 is a schematic structural view of the support plate shown in fig. 1;
FIG. 3 is a schematic view of the structure of the base plate shown in FIG. 1;
FIG. 4 is an enlarged schematic view of the structure of the area A shown in FIG. 3;
FIG. 5 is a schematic view of the connecting rod shown in FIG. 1;
FIG. 6 is a cross-sectional view of the worm gear illustrated in FIG. 5;
FIG. 7 is a schematic view of the rotor shown in FIG. 5;
FIG. 8 is a schematic view of the wheel and worm gear of FIG. 5 shown in a disassembled configuration;
fig. 9 is a structural cross-sectional view of the fixing piece shown in fig. 5.
Reference numerals in the drawings: 1. a bottom plate; 2. a support plate; 3. a connecting seat; 4. a connecting rod; 5. a slide block; 6. a rotating rod; 7. a hand wheel; 8. a base; 9. a mounting groove; 10. a support base; 11. a worm; 12. a threaded rod; 13. a fixing piece; 14. a worm wheel; 15. a rotating wheel; 16. a bar-shaped groove; 17. an adjustment cylinder; 18. a sleeve; 19. a protruding strip; 20. a spring; 21. and a sliding groove.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
Referring to fig. 1 to 9, a marine diesel triangle tube sheet processing apparatus and a method for using the same, the marine diesel triangle tube sheet processing apparatus and the method for using the same include: bottom plate 1, backup pad 2, connecting rod 4, base 8, threaded rod 12 and sleeve 18, bottom plate 1 one side symmetry fixedly connected with supporting seat 10, bottom plate 1 opposite side top symmetry rotation is connected with backup pad 2, bottom plate 1 top symmetry is equipped with connecting rod 4, connecting rod 4 top rotation is connected with connecting seat 3, connecting seat 3 respectively with corresponding backup pad 2 fixed connection, bottom plate 1 top symmetry fixedly connected with base 8, spout 21 has all been seted up at base 8 top, the inside sliding connection of spout 21 has slider 5, connecting rod 4 bottom and the slider 5 rotation that corresponds are connected, base 8 one side fixedly connected with stationary blade 13, the inside sliding grafting of stationary blade 13 has threaded rod 12, threaded rod 12 one end and the slider 5 fixed connection that corresponds, stationary blade 13 one side rotation is connected with sleeve 18, and sleeve 18 threaded connection is in the threaded rod 12 outside that corresponds.
It should be noted that: the threaded rod 12 drives the sliding block 5 to slide in the base 8 through the rotation of the sleeve 18, and the inclination of the connecting rod 4 is adjusted, so that the angles of the two support plates 2 on the bottom plate 1 are simultaneously adjusted, and the adjustment is convenient according to different triangular tube plates.
Referring to fig. 1 and 2, a mounting groove 9 is equidistantly formed on one side of the support plate 2;
it should be noted that: the mounting groove 9 is convenient for connecting with other accessories;
referring to fig. 5 to 9, an adjusting cylinder 17 is slidably connected to the outer side of a sleeve 18, a worm wheel 14 is slidably connected to the outer side of the adjusting cylinder 17, one side of the worm wheel 14 is rotatably connected to a corresponding fixing plate 13, a rotating rod 6 is rotatably connected between supporting seats 10, worms 11 are symmetrically and fixedly connected to the outer side of the rotating rod 6, and the worms 11 are respectively meshed with the corresponding worm wheel 14;
it should be noted that: the rotating rod 6 is rotated to enable the worm 11 to drive the worm wheel 14 to rotate, and the worm wheel 14 is utilized to rotate to drive the adjusting cylinder 17 and the sleeve 18 to rotate;
referring to fig. 1, 3 and 4, two ends of a rotating rod 6 are fixedly connected with a hand wheel 7;
it should be noted that: the hand wheel 7 saves more labor when rotating the rotating rod 6;
referring to fig. 5 to 9, a rotating wheel 15 is fixedly connected to one side of an adjusting cylinder 17, a spring 20 is arranged between the rotating wheel 15 and a sleeve 18, and the rotating wheel 15 is elastically connected with the sleeve 18 through the spring 20;
it should be noted that: the adjusting cylinder 17 can be kept at the characteristic position on the sleeve 18 by the elastic force of the spring 20;
referring to fig. 5 to 9, the outer side of the adjusting cylinder 17 is fixedly connected with a protrusion strip 19 at equal intervals, the inner wall of the worm wheel 14 is provided with a strip-shaped groove 16 at equal intervals, and the protrusion strip 19 is slidably connected with the corresponding strip-shaped groove 16;
it should be noted that: through the cooperation of the protruding strip 19 and the strip-shaped groove 16, the worm wheel 14 can drive the adjusting cylinder 17 to synchronously rotate when rotating;
referring to fig. 5 to 9, the cross section of the sleeve 18 is in a regular octagonal arrangement;
it should be noted that: the sleeve 18 can slide in the adjusting cylinder 17 and synchronously rotate when the adjusting cylinder 17 rotates;
referring to fig. 5 to 9, the length of the bar-shaped groove 16 is half of the length of the protrusion bar 19;
it should be noted that: the protruding strip 19 can be separated from the strip-shaped groove 16 in the worm wheel 14 by sliding the adjusting cylinder 17 by half the distance;
referring to fig. 5 to 9, grooves are equidistantly formed on the outer side of the rotating wheel 15;
it should be noted that: the grooves on the outer side of the rotating wheel 15 can prevent slipping during rotation;
referring to fig. 1 to 9, a method for using a triangular tube plate processing device of a marine diesel engine includes the following specific steps:
1) The worm 11 drives the worm wheel 14 to rotate by rotating the rotating rod 6 through the hand wheel 7, the adjusting cylinder 17 and the sleeve 18 are driven to rotate by rotating the worm wheel 14, the threaded rod 12 drives the sliding block 5 to slide in the base 8 by rotating the sleeve 18, and the inclination of the connecting rod 4 is adjusted, so that the angles of the two supporting plates 2 on the bottom plate 1 are simultaneously adjusted;
2) Further, the rotating wheel 15 is pulled to drive the adjusting cylinder 17 to slide, so that the protruding strips 19 on the outer side of the adjusting cylinder 17 are separated from the strip-shaped grooves 16 in the corresponding worm wheel 14, and then the rotating wheel 15 is rotated to drive the driving sleeve 18 to slide, so that the threaded rod 12 drives the sliding block 5, the inclination of each connecting rod 4 is independently adjusted, and the two supporting plates 2 are respectively adjusted;
3) The triangular tube plate of the diesel engine is fixedly arranged on the supporting plate 2 through a T-shaped bolt, a fastening nut and a mounting pressing plate;
4) The diesel engine triangular tube plate is rapidly connected with a machine tool workbench through the bottom plate 1 and the supporting plate 2, so that the triangular tube plate processing device with various angle dimensions is conveniently and rapidly adjusted, and the requirements of triangular tube plate groove processing are met.
The invention provides a marine diesel engine triangular tube plate processing device and a using method thereof, wherein the working principle is as follows: the worm 11 drives the worm wheel 14 to rotate through the rotating rod 6 of the hand wheel 7, the worm wheel 14 rotates to drive the adjusting cylinder 17 and the sleeve 18 to rotate, the threaded rod 12 drives the sliding block 5 to slide in the base 8 through the rotating of the sleeve 18 to adjust the inclination of the connecting rod 4, thereby simultaneously adjusting the angles of the two supporting plates 2 on the bottom plate 1, further, the adjusting cylinder 17 is driven to slide through the pulling rotating wheel 15, the protruding strip 19 on the outer side of the adjusting cylinder 17 is separated from the strip-shaped groove 16 in the corresponding worm wheel 14, the rotating wheel 15 drives the driving sleeve 18 to slide, the threaded rod 12 drives the sliding block 5, the inclination of each connecting rod 4 is independently adjusted, the two supporting plates 2 are respectively adjusted, the diesel engine triangular tube plate is installed and fixed on the supporting plates 2 through T-shaped bolts, fastening nuts and installation pressing plates, the diesel engine triangular tube plate is rapidly connected with a machine tool workbench through the bottom plate 1 and the supporting plates 2, and triangular tube plate processing devices with various angle dimensions and various angles are conveniently adjusted, and triangular tube plate groove processing requirements are met.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311479852.9A CN117381490A (en) | 2023-11-08 | 2023-11-08 | A marine diesel engine triangular tube plate processing device and its use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311479852.9A CN117381490A (en) | 2023-11-08 | 2023-11-08 | A marine diesel engine triangular tube plate processing device and its use method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117381490A true CN117381490A (en) | 2024-01-12 |
Family
ID=89439102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311479852.9A Pending CN117381490A (en) | 2023-11-08 | 2023-11-08 | A marine diesel engine triangular tube plate processing device and its use method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117381490A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201093033Y (en) * | 2007-09-30 | 2008-07-30 | 重庆建设工业有限责任公司 | Worm wheel worm reducing mechanism with clutch means |
| KR20100012423A (en) * | 2008-07-29 | 2010-02-08 | 김춘식 | Jig capable adjusting angle |
| CN109357128A (en) * | 2018-11-01 | 2019-02-19 | 王晨晨 | A textile machine tool with adjustable height suitable for flow operation |
| CN218027662U (en) * | 2022-07-22 | 2022-12-13 | 成都市鹏程搏力工程机械租赁有限公司 | Multifunctional pile driver |
| CN218587119U (en) * | 2022-11-10 | 2023-03-07 | 莫臣伟 | Photovoltaic construction is with strutting arrangement who is convenient for accurate butt joint |
-
2023
- 2023-11-08 CN CN202311479852.9A patent/CN117381490A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201093033Y (en) * | 2007-09-30 | 2008-07-30 | 重庆建设工业有限责任公司 | Worm wheel worm reducing mechanism with clutch means |
| KR20100012423A (en) * | 2008-07-29 | 2010-02-08 | 김춘식 | Jig capable adjusting angle |
| CN109357128A (en) * | 2018-11-01 | 2019-02-19 | 王晨晨 | A textile machine tool with adjustable height suitable for flow operation |
| CN218027662U (en) * | 2022-07-22 | 2022-12-13 | 成都市鹏程搏力工程机械租赁有限公司 | Multifunctional pile driver |
| CN218587119U (en) * | 2022-11-10 | 2023-03-07 | 莫臣伟 | Photovoltaic construction is with strutting arrangement who is convenient for accurate butt joint |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206810921U (en) | A kind of hydraulic pipe bender | |
| CN104889733A (en) | Vertical cylinder assembling machine | |
| CN214518983U (en) | A manual combined clamping device | |
| CN117445058A (en) | A cutting device for processing high-efficiency energy-saving insulation materials | |
| CN117381490A (en) | A marine diesel engine triangular tube plate processing device and its use method | |
| CN209407186U (en) | A traction device for an open fixed table press | |
| CN222359742U (en) | A positioning tool for machining mechanical parts | |
| CN111283098A (en) | A nut riveting device for machining | |
| CN111468535A (en) | Four-wheel roller mill | |
| CN219054086U (en) | Anchor clamps are used in panel beating production processing | |
| CN217474611U (en) | Portable multifunctional adjustable die | |
| CN105881026B (en) | A kind of plate bores milling all-in-one | |
| CN213916455U (en) | Feeding structure for cutting corrugated pipe | |
| CN211564281U (en) | Accurate positioning device of pipe end forming machine | |
| CN211332909U (en) | Frock clamp convenient to change frock | |
| CN223971456U (en) | Wire drawing stainless steel welding polishing process optimizing device | |
| CN222958028U (en) | Clamp for fastener hole machining | |
| CN223718468U (en) | Sunshade support production equipment | |
| CN217726884U (en) | Punching and riveting device for aluminum profile machining | |
| CN222175514U (en) | A clamping device for cold bending machine for pipe production | |
| CN220259336U (en) | Novel high-efficient riveting equipment | |
| CN223455197U (en) | Slewing bearing milling gear fixing fixture | |
| CN212633934U (en) | A simple bending device for metal pipes | |
| CN220613047U (en) | A tungsten steel tool clamping device | |
| CN218927525U (en) | Numerical control clamp with steering structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |