CN117364274B - Full-biology-based high-strength nylon 510 fiber and preparation method and application thereof - Google Patents
Full-biology-based high-strength nylon 510 fiber and preparation method and application thereof Download PDFInfo
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- CN117364274B CN117364274B CN202311284110.0A CN202311284110A CN117364274B CN 117364274 B CN117364274 B CN 117364274B CN 202311284110 A CN202311284110 A CN 202311284110A CN 117364274 B CN117364274 B CN 117364274B
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- 229920001778 nylon Polymers 0.000 title claims abstract description 81
- 239000004677 Nylon Substances 0.000 title claims abstract description 80
- 239000000835 fiber Substances 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 238000006243 chemical reaction Methods 0.000 claims abstract description 38
- 239000004744 fabric Substances 0.000 claims abstract description 38
- 229920005989 resin Polymers 0.000 claims abstract description 26
- 239000011347 resin Substances 0.000 claims abstract description 26
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims abstract description 22
- 150000003839 salts Chemical class 0.000 claims abstract description 21
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 16
- PSIJQVXIJHUQPJ-UHFFFAOYSA-N 5,6-diamino-1-methylpyrimidine-2,4-dione Chemical compound CN1C(N)=C(N)C(=O)NC1=O PSIJQVXIJHUQPJ-UHFFFAOYSA-N 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000002074 melt spinning Methods 0.000 claims abstract description 13
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 11
- ISTQFNLCDWDJFO-UHFFFAOYSA-N piperidin-1-ium terephthalate Chemical compound C1CC[NH2+]CC1.C1CC[NH2+]CC1.[O-]C(=O)C1=CC=C(C=C1)C([O-])=O ISTQFNLCDWDJFO-UHFFFAOYSA-N 0.000 claims abstract description 10
- KJOMYNHMBRNCNY-UHFFFAOYSA-N pentane-1,1-diamine Chemical compound CCCCC(N)N KJOMYNHMBRNCNY-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000002904 solvent Substances 0.000 claims abstract description 9
- 239000007864 aqueous solution Substances 0.000 claims abstract description 7
- 239000007790 solid phase Substances 0.000 claims abstract description 7
- 239000012298 atmosphere Substances 0.000 claims abstract description 5
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 20
- 238000009987 spinning Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 11
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 10
- 239000000243 solution Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 239000005711 Benzoic acid Substances 0.000 claims description 5
- 235000010233 benzoic acid Nutrition 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 4
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims description 3
- UOBYKYZJUGYBDK-UHFFFAOYSA-N 2-naphthoic acid Chemical compound C1=CC=CC2=CC(C(=O)O)=CC=C21 UOBYKYZJUGYBDK-UHFFFAOYSA-N 0.000 claims description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 claims description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000003746 solid phase reaction Methods 0.000 claims description 2
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 2
- 239000002981 blocking agent Substances 0.000 claims 1
- 230000032683 aging Effects 0.000 abstract description 3
- 230000007774 longterm Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 27
- 239000000463 material Substances 0.000 description 11
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 10
- 229920006118 nylon 56 Polymers 0.000 description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 10
- 238000011056 performance test Methods 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 239000002028 Biomass Substances 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229910021595 Copper(I) iodide Inorganic materials 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- LSXDOTMGLUJQCM-UHFFFAOYSA-M copper(i) iodide Chemical compound I[Cu] LSXDOTMGLUJQCM-UHFFFAOYSA-M 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- -1 pentylene diamine Chemical class 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ISAKRJDGNUQOIC-UHFFFAOYSA-N Uracil Chemical class O=C1C=CNC(=O)N1 ISAKRJDGNUQOIC-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 230000005311 nuclear magnetism Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/80—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/265—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids from at least two different diamines or at least two different dicarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
- C08G69/30—Solid state polycondensation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3435—Piperidines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C2001/0083—Compositions of the cap ply layers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Textile Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Polyamides (AREA)
- Artificial Filaments (AREA)
Abstract
The invention discloses a full-biology-based high-strength nylon 510 fiber, and a preparation method and application thereof. The preparation method comprises the following steps: salt forming reaction is carried out on sebacic acid and pentanediamine in a solvent to prepare nylon 510 salt; under the protection atmosphere condition, the mixed reaction system comprising nylon 510 salt, terephthalic acid dipiperidine, 5, 6-diamino-1-methyl uracil, reaction auxiliary agent and water is subjected to aqueous solution polycondensation and solid phase polymerization reaction to obtain nylon 510 resin; and carrying out melt spinning on the nylon 510 resin to obtain the full-biobased high-strength nylon 510 fiber. The full-biobased high-strength nylon 510 fiber provided by the invention has 100% biobased content, and is high in strength, weather resistance, aging resistance and long-term fatigue resistance, and the performance of the cord fabric can be obviously improved by adopting the full-biobased high-strength nylon 510 fiber to prepare the cord fabric.
Description
Technical Field
The invention belongs to the technical field of high polymer material synthesis, and particularly relates to a full-biology-based high-strength nylon 510 fiber, and a preparation method and application thereof.
Background
The cord fabric is used as a framework material of tires and rubber products and has the functions of bearing huge pressure, impact load and strong vibration. The application condition scenes require that the cord fabric material must have the characteristics of high strength, good wear resistance, impact resistance, fatigue resistance, aging resistance, good adhesion with rubber and the like. In order to meet the performance requirements of materials for tyre fabrics and other products, nylon, aramid, polyester, steel wires and the like are generally adopted to manufacture the tyre fabrics at present, wherein the comprehensive performance of the nylon materials is most outstanding. In order to reduce the dependence on increasingly exhausted fossil energy, the preparation of the bio-based nylon material by adopting a biomass source which can be repeatedly regenerated, has wide sources and low cost is a very good technical solution and is also a necessary trend of the technical development of the nylon material. Researches show that the biological nylon material prepared by synthesis can reduce the carbon dioxide emission by 3-4 tons, and has remarkable carbon reduction effect.
Patent CN113668076a discloses a method for manufacturing a cord fabric using bio-based nylon 56, comprising the steps of: tackifying the bio-based nylon 56 slice to obtain high-viscosity slice resin; melt spinning the tackified slice, and cooling the filament bundle step by step; oiling, drafting, shaping and coiling the filament bundles to obtain nylon 56 industrial filaments; and twisting yarn, weaving, dipping and shaping are carried out on the nylon 56 industrial yarn to obtain the nylon 56 cord fabric, and the cord fabric obtained by the method has insufficient fatigue resistance and strength. Patent CN114959934A discloses a preparation method of nylon 56 high-strength yarn for cord fabric, and the breaking strength of the nylon 56 high-strength yarn prepared by the technology reaches 8cN/dtex, and the initial modulus is more than or equal to 48cN/dtex. However, the matrix resins in the above patent technologies are all nylon 56, and the adipic acid monomer is not a biomass source, so that the biomass content is limited to about 42%. There is currently no report of all bio-based nylon materials for cords for a while.
Disclosure of Invention
In order to solve all or part of the technical problems, the invention provides the following technical scheme:
the invention aims to provide a preparation method of an all-bio-based high-strength nylon 510 fiber, which comprises the following steps: under the protection atmosphere condition, the mixed reaction system comprising nylon 510 salt, terephthalic acid dipiperidine, 5, 6-diamino-1-methyl uracil, reaction auxiliary agent and water is subjected to aqueous solution polycondensation and solid phase polymerization reaction to obtain nylon 510 resin; and carrying out melt spinning on the nylon 510 resin to obtain the full-biobased high-strength nylon 510 fiber.
In some embodiments, the nylon 510 salt is obtained by salifying sebacic acid with pentylene diamine in a solvent.
In some embodiments, the salification reaction comprises: dispersing sebacic acid in a solvent, and adding the pentanediamine at the temperature of 60-80 ℃ to carry out the salification reaction; and controlling the pH value of the solution obtained by the reaction at the end point of the salification reaction to be 7.5-7.9.
In one embodiment, after the salification reaction is completed, the solution obtained by the reaction is subjected to suction filtration, washing and drying treatment to obtain the nylon 510 salt.
In some embodiments, the molar ratio of sebacic acid to pentanediamine is 1:1 to 1:1.05.
In some embodiments, the ratio of the total mass of sebacic acid and pentylene diamine to the mass of solvent is 100:100 to 150:100.
In some embodiments, the solvent comprises water. For example, the mass ratio of the total mass of the sebacic acid and the pentanediamine to the water is 100:100-150:100.
In some embodiments, the aqueous solution polycondensation comprises: under the protective atmosphere, the air pressure of the mixed reaction system is increased to 1.2-1.6 MPa, then the temperature of the mixed reaction system is increased to 210-230 ℃, and the pre-polymerization reaction is carried out for 1-2 h under the air pressure of 1.4-1.8 MPa; and after the pre-polycondensation reaction is finished, the temperature is raised to 240-250 ℃, and the vacuum reaction is carried out for 0.5-2 hours under the condition that the vacuum degree is minus 0.06-minus 0.08Mpa, so as to obtain the nylon 510 polymer.
In some embodiments, the nylon 510 polymer has a relative viscosity of, for example, 2.4 to 2.7.
In some embodiments, the amount of the dipiperidine terephthalate added in the mixed reaction system is 0.1 to 1wt% of the nylon 510 salt.
In some embodiments, the 5, 6-diamino-1-methyluracil is added in an amount of 0.1 to 0.5 weight percent of the nylon 510 salt.
In some embodiments, the amount of water added to the mixed reaction system is 20 to 30wt% of the nylon 510 salt.
In some embodiments, the reaction aid includes a self-capping agent and/or a catalyst.
Further, the capping agent includes at least one of benzoic acid, terephthalic acid, 2-naphthoic acid, and phthalic anhydride.
Further, in the mixed reaction system, the addition amount of the end capping agent is 0.2 to 1.0 weight percent of the nylon 510 salt.
Further, the catalyst includes at least one of sodium hypophosphite, phosphoric acid, phosphorous acid and metaphosphoric acid.
Further, in the mixed reaction system, the addition amount of the catalyst is 0.1-1.0wt% of nylon 510 salt.
In some embodiments, the solid phase polymerization reaction comprises: and heating the nylon 510 polymer obtained after the aqueous solution polycondensation to 150-180 ℃ in nitrogen atmosphere, and carrying out solid phase reaction for 6-8 h under the condition of the vacuum degree of 50-100 Pa to obtain the nylon 510 resin. The nylon 510 resin has a relative viscosity of, for example, 3.5 to 4.0 and a water content of 300 to 500ppm.
In some embodiments, the melt spinning comprises: and extruding, spinning, cooling, drafting and rolling the nylon 510 resin to obtain the nylon 510 fiber.
Specifically, the melt spinning includes, for example, putting the nylon 510 resin into a twin-screw extruder, extruding the nylon 510 resin to a spinneret plate through a screw in the twin-screw extruder, and then obtaining nylon 510 fibers through air cooling, drafting and winding devices.
Further, the temperature of the extrusion molding process is 220-260 ℃, the temperature of the spinning process is 250-265 ℃, and the spinning speed is 3500-4200 m/min.
In some embodiments, the method of preparing the dipiperidine terephthalate includes: mixing piperidine, tetrahydrofuran and triethylamine, and slowly and dropwise adding terephthaloyl chloride/tetrahydrofuran solution under the ice water bath reaction condition of 0-5 ℃ to react to prepare the dipiperidine terephthalate.
Further, the molar ratio of the terephthaloyl chloride to the piperidine is 2.1-2.2:1.
Further, the mass ratio of the triethylamine to the piperidine is 1:1.
Further, the addition amount of the tetrahydrofuran is 10-15 times of the total mass of the piperidine and the terephthaloyl chloride.
The second purpose of the invention is to provide the full bio-based high-strength nylon 510 fiber obtained by the preparation method in any one of the technical schemes.
The third purpose of the invention is to provide the application of the all-bio-based high-strength nylon 510 fiber in the technical scheme in preparing the cord fabric.
The fourth object of the present invention is to provide a method for producing a cord fabric, comprising: the biological high-strength nylon 510 fiber prepared in the technical scheme is subjected to twisting, sizing, warping, weaving, gum dipping, drying, hot stretching shaping and winding treatment to obtain the cord fabric.
In some embodiments, the twisting process is performed at a twisting rate of, for example, 10000 rpm, and the woven structure is, for example, a plain weave structure, and the weaving speed is, for example, 600 rpm.
In some embodiments, the dip treated dip includes an isocyanate and an epoxy.
In some examples, the temperature of the heat stretch setting treatment was 190℃and the stretch rate was 100m/min.
Compared with the prior art, the invention has at least the following beneficial effects: the nylon 510 fiber obtained by the preparation method provided by the invention has high strength and high toughness, and the 5, 6-diamino-1-methyl uracil introduced in the polymerization process can be combined with an amide group in a polyamide molecular chain to form multiple hydrogen bonds, so that a supermolecule aggregate with a three-dimensional structure is constructed, and the reinforcing and toughening effects of the polyamide fiber material are realized; meanwhile, the piperidine imine structure in the dipiperidine terephthalate has good antioxidation effect and has an improvement effect on the heat-resistant strength of nylon 510 fibers; the high-strength nylon fiber provided by the invention has the biobased content of 100%, and has high strength, excellent aging resistance and good toughness, especially low-temperature toughness; meanwhile, the preparation method provided by the invention has the advantages of simple process and mild reaction conditions.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a DSC melting graph of nylon 510 resin in an exemplary embodiment of the present invention;
FIG. 2 is a nuclear magnetic resonance spectrum of dipiperidine terephthalate synthesized in an exemplary embodiment of the present invention.
Detailed Description
The technical scheme of the present invention is further described in detail below with reference to several preferred embodiments and the accompanying drawings, and the embodiments are implemented on the premise of the technical scheme of the present invention, and detailed implementation manners and specific operation processes are given, but the protection scope of the present invention is not limited to the following embodiments.
The experimental materials used in the examples described below, unless otherwise specified, were all commercially available from conventional biochemicals.
Example 1
(1) Salt forming reaction: dissolving 20.2kg of sebacic acid in 30kg of deionized water, heating to 80 ℃ and uniformly stirring, slowly dripping 10.7kg of pentanediamine into the solution under the continuous stirring action, and strictly controlling the pH value of the system reaction end point within the range of 7.5-7.9 to obtain nylon 510 salt solution; then carrying out suction filtration washing operation on the obtained nylon 510 salt solution, respectively washing with deionized water and ethanol for three times, and then placing in a vacuum drying oven at 80 ℃ for 12 hours for drying to obtain PA510 salt;
(2) Polymerization preparation of PA 510: 100 parts of PA510 salt, 0.5 part of dipiperidine terephthalate (the structure and the nuclear magnetism are shown as shown in figure 2), 0.2 part of 5, 6-diamino-1-methyl uracil, 25 parts of deionized water, 0.2 part of benzoic acid and 0.5 part of sodium hypophosphite are put into a high-pressure polymerization reaction kettle, high-purity nitrogen is introduced and vacuumizing is carried out, and the process is repeated for more than three times to fully replace the air in the kettle; boosting the pressure to 1.5MPa under the continuous nitrogen atmosphere, starting a stirring device, controlling the stirring speed to be 80-150 rpm, raising the temperature in the kettle to 220 ℃, discharging water molecules in the mixed system, and maintaining the pressure (keeping the air pressure in the kettle to be 1.5-1.8 MPa) for 1 hour to perform pre-polycondensation reaction; then carrying out pressure relief and temperature rise operation, when the pressure is 0, raising the reaction temperature to about 250 ℃, finally carrying out vacuumizing operation, controlling the vacuum degree to be-0.08 Mpa, carrying out vacuumizing reaction for 1h at the reaction temperature of 250 ℃, discharging and granulating after the reaction is finished, thus obtaining PA510 resin with the relative viscosity of 2.52, wherein the DSC melting curve chart is shown in figure 1;
(3) PA510 solid phase polymerization: adding the PA510 resin into a tackifying kettle, gradually heating to 180 ℃ under nitrogen atmosphere, vacuumizing, keeping the vacuum degree at 100Pa, and reacting for 12 hours to obtain the high-viscosity PA510 resin, wherein the relative viscosity of the high-viscosity PA510 resin is 3.5, and the water content is 400ppm;
(4) Melt spinning of PA 510: melting high-viscosity PA510 resin through a double-screw extruder, and then carrying out melt spinning through a spinning box body to obtain primary filaments, wherein the primary filaments are preheated, drawn, heat-set and wound to obtain the full-biobased high-strength PA510 spinning fibers, the double-screw extrusion temperature is controlled to be 220-250 ℃, the spinning box temperature is controlled to be 255 ℃, the spinning speed of the primary filaments is 4000m/min, and the drawing ratio is 5:1, heat setting temperature is 150 ℃.
Preparation of PA510 cord fabric: the high-strength PA510 fiber prepared by the method can be subjected to the working procedures of twisting, sizing, warping, weaving, gum dipping, drying, hot stretching shaping and winding to prepare the PA510 cord fabric. Wherein the twisting speed is 10000 revolutions per minute, the knitting structure is a plain weave structure, and the knitting speed is 600 revolutions per minute; the dipping liquid is an isocyanate and epoxy resin system; the heat stretching and shaping temperature is 190 ℃ and the speed is 100m/min.
The results of the relevant properties of the all bio-based high strength nylon 510 fiber of this example are shown in table 1, and the results of the various properties of the cord fabric are shown in table 2.
Example 2
The difference between this example and example 1 is that the terephthalic acid dipiperidine addition in this example was 1%, the 5, 6-diamino-1-methyluracil addition was 0.5%, the benzoic acid addition was 0.15%, the solid phase temperature was 180℃and the reaction time was 24 hours, and the prepared high viscosity PA510 resin had a relative viscosity of 4.5. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in the examples are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Example 3
The difference between this example and example 1 is that the benzoic acid addition amount in this example was 0.25%, the 5, 6-diamino-1-methyluracil addition amount was 0.1%, and the prepared high viscosity PA510 resin had a relative viscosity of 3.0; in the process for preparing the spun fibers of this example, the draft ratio was 2:1. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in the examples are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 1
This comparative example differs from example 1 only in that no terephthalic acid dipiperidine and 5, 6-diamino-1-methyluracil were added during the preparation of the nylon 510 fiber. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in this comparative example are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 2
This comparative example differs from example 1 only in that only 0.5% of dipiperidine terephthalate was added during the preparation of the nylon 510 fiber. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in this comparative example are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 3
This comparative example differs from example 1 only in that only 0.2 parts of 5, 6-diamino-1-methyluracil was added during the preparation of the nylon 510 fiber. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in this comparative example are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 4
The comparative example differs from example 1 only in that 0.5% of terephthalic acid dipiperidine and 0.2 parts of 5, 6-diamino-1-methyluracil in the comparative example were added from the twin-screw extrusion process during melt spinning and were not added during polymerization. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in the examples are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 5
The only difference between this comparative example and example 1 is that this comparative example replaces the dipiperidine terephthalate with 0.15% cuprous iodide. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in the examples are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 6
The comparative example differs from example 1 only in that the comparative example replaces terephthalic acid dipiperidine with 0.15% of cuprous iodide, while also adding 0.2% of SEED aid (clariant, germany) during the polymerization. The results of the performance tests of the all-bio-based high strength nylon 510 fiber and the cord fabric obtained in the examples are shown in tables 1 and 2, respectively, in the same manner as in example 1.
Comparative example 7
In this example, PA66 resin having a relative viscosity of 3.5 and a copper ion concentration of 100ppm was used for melt spinning and preparation of the cord fabric.
The preparation process of the melt spinning comprises the following steps: melting PA66 resin through a double screw extruder, and then carrying out melt spinning through a spinning box body to obtain primary filaments, wherein the primary filaments are preheated, drawn, heat-set and wound to obtain the high-strength PA66 spinning fiber. Wherein, the twin-screw extrusion temperature is controlled to be 250-310 ℃, the spinning box temperature is 305 ℃, the spinning speed of the primary yarn is 4000m/min, and the draft ratio is 4:1, heat setting temperature 245 ℃.
The process for preparing the cord fabric is the same as in example 1.
The properties of the nylon 510 fibers and the cord fabrics of the examples and comparative examples of the present invention were tested according to the following test methods and criteria:
(1) Relative viscosity: the relative viscosity of the product at a concentration of 0.5g/dL was measured in a 98% concentrated sulfuric acid solution at (25.+ -. 0.01) ℃ using a Ubbelohde viscometer.
(2) Twist level: according to GB/T9101-2002.
(3) Breaking strength, breaking elongation, constant load (44.1N) breaking elongation of the cord fabric: the clamping length was 250mm and the stretching speed was 300mm/min as determined by an electronic tensile tester.
(4) Dry heat shrinkage of the cord fabric (150 ℃,2 min): measured according to GB/T9101-2002.
(5) Heat-resistant strength retention and fatigue breaking strength retention of the cord fabric: measured according to GB/T9101-2002.
(6) Fineness: measured according to GB/T14343.
(7) Breaking strength and elongation at break of the spun fiber: measured according to FZ/T54013-2009.
(8) Initial modulus of the spun fiber: measured according to FZ/T54013-2009.
(9) Heat-resistant strength retention and dry heat shrinkage of the spun fiber: measured according to FZ/T54013-2009.
The results of the performance tests of the nylon 510 fiber and the cord fabric obtained in the examples of the present invention and the comparative examples are shown in tables 1 and 2, respectively.
Table 1 properties of nylon 510 fiber prepared in each example and comparative example
Table 2 properties of the cord fabrics prepared in examples and comparative examples
As can be seen from the test results in Table 1, the PA510 spun fibers of examples 1 to 3 are superior to the comparative examples in overall properties, and are characterized by higher breaking strength, better retention of heat-resistant strength, and lower dry heat shrinkage. As can be seen from comparative examples 1-3 and comparative example 7, the combination property of the PA510 spun fiber provided by the invention completely reaches and exceeds the performance level of PA66 industrial yarn, and is a novel all-bio-based high-strength high-toughness fiber. This is probably due to the introduction of 5, 6-diamino-1-methyl uracil in the polymerization process, and the uracil derivative molecules are very easy to combine with amide groups in a polyamide molecular chain to form multiple hydrogen bonds, so that a supermolecule aggregate with a three-dimensional structure is constructed, and the reinforcing and toughening effects of the polyamide fiber material are realized; on the other hand, the piperidine imine structure in the dipiperidine terephthalate has good antioxidant effect, so that the heat-resistant strength retention rate of the PA510 fiber is greatly improved compared with the PA510 fiber without the dipiperidine terephthalate in the polymerization process. In addition, the test results of comparative examples 1 to 4 show that the addition of both terephthalic acid dipiperidine and 5, 6-diamino-1-methyluracil only during the polymerization process has the effect of significantly improving the overall properties of the PA510 fiber.
From table 2, it can be seen that the results of the cord fabric test prepared with the corresponding PA510 spun fibers also show a similar law to the spun fibers. Namely, the 5, 6-diamino-1-methyl uracil and terephthalic acid dipiperidine are introduced in the PA510 polymerization process, so that the comprehensive performance of the PA510 cord fabric product reaches the comprehensive performance level of the PA66 material cord fabric product, and the PA66 cord fabric product has more excellent fatigue resistance than the PA66 cord fabric product.
In addition, the inventors have conducted experiments with other materials, process operations, and process conditions as described in this specification with reference to the foregoing examples, and have all obtained desirable results.
It should be understood that the technical solution of the present invention is not limited to the above specific embodiments, and all technical modifications made according to the technical solution of the present invention without departing from the spirit of the present invention and the scope of the claims are within the scope of the present invention.
Claims (16)
1. The preparation method of the all-bio-based high-strength nylon 510 fiber is characterized by comprising the following steps:
under the protective atmosphere condition, the mixed reaction system comprising nylon 510 salt, terephthalic acid dipiperidine, 5, 6-diamino-1-methyl uracil, reaction auxiliary agent and water is subjected to aqueous solution polycondensation and solid phase polymerization reaction to obtain nylon 510 resin; wherein the addition amount of the terephthalic acid dipiperidine is 0.1-1wt% of nylon 510 salt, and the addition amount of the 5, 6-diamino-1-methyl uracil is 0.1-0.5wt% of nylon 510 salt;
and carrying out melt spinning on the nylon 510 resin to obtain the full-biobased high-strength nylon 510 fiber.
2. The method of manufacturing according to claim 1, characterized in that: the nylon 510 salt is obtained by salifying sebacic acid with pentanediamine in a solvent.
3. The method of claim 2, wherein the salifying reaction comprises: dispersing sebacic acid in a solvent, and adding the pentanediamine at the temperature of 60-80 ℃ to carry out the salification reaction; and controlling the pH value of the solution obtained by the reaction at the end point of the salification reaction to be 7.5-7.9.
4. The preparation method according to claim 2, characterized in that: the molar ratio of the sebacic acid to the pentanediamine is 1:1-1:1.05; the mass ratio of the total mass of the sebacic acid and the pentanediamine to the solvent is 100:100-150:100; the solvent comprises water.
5. The method of claim 1, wherein the aqueous solution polycondensation comprises: in a protective atmosphere, raising the air pressure of the mixed reaction system to 1.2-1.6 MPa, raising the temperature of the mixed reaction system to 210-230 ℃, and carrying out pre-polycondensation reaction for 1-2 h under the air pressure of 1.4-1.8 MPa;
and after the pre-polycondensation reaction is finished, heating to 240-250 ℃, and carrying out vacuum reaction for 0.5-2 h under the condition that the vacuum degree is minus 0.06-minus 0.08Mpa to obtain the nylon 510 polymer.
6. The method of manufacturing according to claim 5, wherein: the relative viscosity of the nylon 510 polymer is 2.4-2.7.
7. The method of claim 1 or 5, wherein: in the mixed reaction system, the addition amount of water is 20-30wt% of nylon 510 salt.
8. The method of claim 1 or 5, wherein: the reaction auxiliary agent comprises a blocking agent and/or a catalyst.
9. The method of manufacturing according to claim 8, wherein: the end capping agent comprises at least one of benzoic acid, terephthalic acid, 2-naphthoic acid and phthalic anhydride; the addition amount of the end capping agent is 0.2-1.0wt% of the nylon 510 salt.
10. The method of manufacturing according to claim 8, wherein: the catalyst comprises at least one of sodium hypophosphite, phosphoric acid, phosphorous acid and metaphosphoric acid; the addition amount of the catalyst is 0.1-1.0wt% of nylon 510 salt.
11. The method of claim 1, wherein the solid phase polymerization reaction comprises:
and heating the nylon 510 polymer obtained after the aqueous solution polycondensation to 150-180 ℃ in a nitrogen atmosphere, and carrying out solid-phase reaction for 6-8 hours under the condition of the vacuum degree of 50-100 Pa to obtain the nylon 510 resin.
12. The method of claim 11, which is also characterized in that: the relative viscosity of the nylon 510 resin is 3.5-4.0, and the water content is 300-500 ppm.
13. The method of manufacturing according to claim 1, wherein the melt spinning comprises: and extruding, spinning, cooling, drafting and rolling the nylon 510 resin to obtain the nylon 510 fiber.
14. The method of manufacturing according to claim 13, wherein: the temperature of the extrusion molding process is 220-260 ℃, the temperature of the spinning process is 250-265 ℃, and the spinning speed is 3500-4200 m/min.
15. An all-bio-based high strength nylon 510 fiber obtained by the method of any one of claims 1-14.
16. Use of the all-bio-based high strength nylon 510 fiber of claim 15 in the preparation of a cord fabric.
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