CN117359313A - Tube splitting flattening machine - Google Patents
Tube splitting flattening machine Download PDFInfo
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- CN117359313A CN117359313A CN202311460840.1A CN202311460840A CN117359313A CN 117359313 A CN117359313 A CN 117359313A CN 202311460840 A CN202311460840 A CN 202311460840A CN 117359313 A CN117359313 A CN 117359313A
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- 238000004519 manufacturing process Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 5
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
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Abstract
本发明公开了一种劈管压平机,包括底板和从右至左安装在底板上的第一输送组件、劈开组件、压平组件和第二输送组件,第一输送组件的一端上安装有导向定位组件,另一端上设有推动组件;劈开组件包括两个可调节轴承座,两个可调节轴承座之间安装有转辊,转辊通过驱动组件驱动,转辊上安装有第一劈刀,第一劈刀的下方设有支撑杆,支撑杆通过安装架连接在可调节轴承座上,支撑杆的顶部开设有凹槽,凹槽内转动连接有第二劈刀,第二劈刀的顶部与第一劈刀的底部错位设置。本发明通过第一输送组件输送钢管,利用导向滚轮限制钢管的位置,使钢管能够准确的进行劈管,并利用压平组件将劈开的钢管压平,大大的缩减了处理时间,提高了工作效率。
The invention discloses a pipe splitting and flattening machine, which includes a base plate and a first conveying assembly, a splitting assembly, a flattening assembly and a second conveying assembly installed on the base plate from right to left. The first conveying assembly is installed on one end. There is a guide positioning assembly, and a pushing assembly is provided on the other end; the splitting assembly includes two adjustable bearing seats, and a rotating roller is installed between the two adjustable bearing seats. The rotating roller is driven by the driving assembly, and a third roller is installed on the rotating roller. One chopping knife. There is a support rod below the first chopping knife. The support rod is connected to the adjustable bearing seat through the mounting bracket. There is a groove on the top of the support rod. A second chopping knife is connected to the second chopping knife by rotation in the groove. The top of the riving knife is offset from the bottom of the first riving knife. The invention transports the steel pipe through the first conveying component, uses the guide roller to limit the position of the steel pipe, enables the steel pipe to be split accurately, and uses the flattening component to flatten the split steel pipe, which greatly reduces the processing time and improves the work efficiency. efficiency.
Description
技术领域Technical field
本发明涉及废管处理设备技术领域,尤其涉及一种劈管压平机。The invention relates to the technical field of waste pipe treatment equipment, and in particular to a pipe splitting and flattening machine.
背景技术Background technique
钢管(Steel pipe)是用于输送流体和粉状固体、交换热能、制造机械零件和容器,也是一种经济钢材。钢管生产技术的发展开始于自行车制造业的兴起、19世纪初期石油的开发、两次世界大战期间舰船、锅炉、飞机的制造。Steel pipe is used to transport fluids and powdery solids, exchange heat energy, and manufacture mechanical parts and containers. It is also an economical steel material. The development of steel pipe production technology began with the rise of bicycle manufacturing, the development of oil in the early 19th century, and the manufacturing of ships, boilers, and aircraft during the two world wars.
钢管具有空心截面,长度远大于直径或周长。按截面形状分为圆形、方形、矩形和异形钢管;按材质分为碳素结构钢钢管、低合金结构钢钢管、合金钢钢管和复合钢管;按用途分为输送管道用、工程结构用、热工设备用、石油化工工业用、机械制造用、地质钻探用、高压设备用钢管等;按生产工艺分为无缝钢管和焊接钢管,其中无缝钢管又分热轧和冷轧(拔)两种,焊接钢管又分直缝焊接钢管和螺旋缝焊接钢管;按生产方法分为无缝钢管和有缝钢管,有缝钢管分直缝钢管和螺旋缝焊管两种。钢管在生产过程中经常会产生废管,废管如果不处理就会大量堆积,造成资源的浪费,而处理废管大部分是切割后再利用设备进行压平形成带钢再重新利用,但是如此工作效率很低,浪费大量的人工,提高成本。Steel pipes have hollow sections and are much longer than their diameter or circumference. According to the cross-sectional shape, it is divided into round, square, rectangular and special-shaped steel pipes; according to the material, it is divided into carbon structural steel pipe, low alloy structural steel pipe, alloy steel pipe and composite steel pipe; according to the use, it is divided into transportation pipeline, engineering structure, Steel pipes for thermal equipment, petrochemical industry, machinery manufacturing, geological drilling, high-pressure equipment, etc.; according to the production process, they are divided into seamless steel pipes and welded steel pipes, among which seamless steel pipes are divided into hot-rolled and cold-rolled (drawn) There are two types, welded steel pipes are divided into straight seam welded steel pipes and spiral seam welded steel pipes; according to the production method, they are divided into seamless steel pipes and seamed steel pipes. Seamed steel pipes are divided into two types: straight seam welded steel pipes and spiral seam welded pipes. Waste pipes are often produced during the production process of steel pipes. If the waste pipes are not processed, they will accumulate in large quantities, resulting in a waste of resources. Most of the waste pipes are cut and then flattened with equipment to form strips for reuse. However, this The work efficiency is very low, a lot of labor is wasted, and the cost is increased.
发明内容Contents of the invention
本发明的目的是提供一种劈管压平机,解决上述的问题。The object of the present invention is to provide a pipe splitting and flattening machine to solve the above problems.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
本发明一种劈管压平机,包括底板和从右至左安装在所述底板上的第一输送组件、劈开组件、压平组件和第二输送组件,所述第一输送组件靠近所述劈开组件的一端上安装有导向定位组件,另一端上设有推动组件;所述劈开组件包括两个对称设置的可调节轴承座,两个所述可调节轴承座之间安装有转辊,所述转辊通过驱动组件驱动,所述转辊上安装有第一劈刀,所述第一劈刀的下方设有与所述第一劈刀相配合的支撑杆,所述支撑杆通过安装架连接在所述可调节轴承座上,所述支撑杆的顶部开设有凹槽,所述凹槽内转动连接有第二劈刀,所述第二劈刀的顶部与所述第一劈刀的底部错位设置。A pipe splitting and flattening machine of the present invention includes a base plate and a first conveying assembly, a splitting assembly, a flattening assembly and a second conveying assembly installed on the base plate from right to left. The first conveying assembly is close to the A guide positioning assembly is installed on one end of the splitting assembly, and a pushing assembly is provided on the other end; the splitting assembly includes two symmetrically arranged adjustable bearing seats, and a rotating shaft is installed between the two adjustable bearing seats. roller, the rotating roller is driven by a driving assembly, a first chopping knife is installed on the rotating roller, and a support rod matching the first chopping knife is provided below the first chopping knife. The support rod It is connected to the adjustable bearing seat through a mounting bracket. A groove is provided on the top of the support rod. A second riving knife is rotatably connected in the groove. The top of the second riving knife is connected to the first The bottom of the riving knife is set offset.
进一步的,所述第一输送组件和第二输送组件均包括连接在所述底板上的输送架,所述输送架上安装有若干个等间距设置的输送辊。Further, both the first conveying component and the second conveying component include a conveying frame connected to the bottom plate, and a plurality of equally spaced conveying rollers are installed on the conveying frame.
进一步的,所述导向定位组件包括安装在所述输送架上的两个立板,所述立板上开设有若干个等间距设置的导向孔,所述导向孔内插入有导向杆,所述导向杆的一端上安装有导向滚轮,所述导向杆的另一端固定在连接板上,所述连接板的中间位置上开设有螺纹孔,所述螺纹孔内螺纹连接有螺纹杆,所述螺纹杆的一端通过轴承转动连接在所述立板上,另一端连接有转轮。Further, the guide and positioning assembly includes two vertical plates installed on the conveyor frame. Several guide holes arranged at equal intervals are provided on the vertical plates. Guide rods are inserted into the guide holes. A guide roller is installed on one end of the guide rod, and the other end of the guide rod is fixed on the connecting plate. A threaded hole is provided in the middle of the connecting plate, and a threaded rod is threaded in the threaded hole. The threaded One end of the rod is rotatably connected to the vertical plate through a bearing, and the other end is connected to a runner.
进一步的,越远离所述劈开组件上同一列的两个所述导向滚轮之间的间距越大。Furthermore, the distance between the two guide rollers in the same row on the splitting assembly becomes larger.
进一步的,所述推动组件包括液压缸和推板,所述液压缸安装在所述第一输送组件远离所述劈开组件的一端上,所述推板固定在所述液压缸的伸缩端上。Further, the pushing assembly includes a hydraulic cylinder and a pushing plate. The hydraulic cylinder is installed on an end of the first conveying assembly away from the splitting assembly. The pushing plate is fixed on the telescopic end of the hydraulic cylinder. .
进一步的,所述驱动组件包括安装在所述可调节轴承座上的减速机和电机。Further, the driving assembly includes a reducer and a motor installed on the adjustable bearing seat.
进一步的,所述压平组件包括支撑架,所述支撑架上安装有两组上压辊和下压辊,靠近所述劈开组件的一组所述上压辊和下压辊之间的间距大于另一组所述上压辊和下压辊之间的间距。Further, the flattening assembly includes a support frame, with two sets of upper and lower pressure rollers installed on the support frame, and a gap between a set of upper and lower pressure rollers close to the splitting assembly. The distance is greater than the distance between the upper and lower pressure rollers of the other set.
进一步的,所述安装架上还安装有分隔板,所述分隔板连接在所述安装架的底面上,且所述分隔板置于所述支撑杆的后方。Further, a partition plate is also installed on the installation frame, the partition plate is connected to the bottom surface of the installation frame, and the partition plate is placed behind the support rod.
与现有技术相比,本发明的有益技术效果:Compared with the existing technology, the beneficial technical effects of the present invention are:
本发明通过第一输送组件输送钢管,利用导向滚轮限制钢管的位置,使钢管能够准确的进行劈管,并利用压平组件将劈开的钢管压平,大大的缩减了处理时间,提高了工作效率。The invention transports the steel pipe through the first conveying component, uses the guide roller to limit the position of the steel pipe, enables the steel pipe to be split accurately, and uses the flattening component to flatten the split steel pipe, which greatly reduces the processing time and improves the work efficiency. efficiency.
附图说明Description of the drawings
下面结合附图说明对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明劈管压平机俯视图;Figure 1 is a top view of the pipe splitting and flattening machine of the present invention;
图2为第一劈刀和第二劈刀设置示意图;Figure 2 is a schematic diagram of the settings of the first cleaver and the second cleaver;
附图标记说明:1、底板;2、可调节轴承座;3、转辊;4、第一劈刀;5、支撑杆;6、安装架;7、第二劈刀;8、输送架;9、输送辊;10、立板;11、导向杆;12、导向滚轮;13、连接板;14、螺纹杆;15、转轮;16、液压缸;17、推板;18、支撑架;19、上压辊;20、下压辊;21、分隔板。Explanation of reference signs: 1. Base plate; 2. Adjustable bearing seat; 3. Rotating roller; 4. First chopping knife; 5. Support rod; 6. Mounting frame; 7. Second chopping knife; 8. Conveyor frame; 9. Conveying roller; 10. Vertical plate; 11. Guide rod; 12. Guide roller; 13. Connecting plate; 14. Threaded rod; 15. Runner; 16. Hydraulic cylinder; 17. Push plate; 18. Support frame; 19. Upper pressure roller; 20. Lower pressure roller; 21. Separation plate.
具体实施方式Detailed ways
如图1-2所示,一种劈管压平机,包括底板1和从右至左安装在所述底板1上的第一输送组件、劈开组件、压平组件和第二输送组件。As shown in Figures 1-2, a pipe splitting and flattening machine includes a base plate 1 and a first conveying component, a splitting component, a flattening component and a second conveying component installed on the base plate 1 from right to left.
所述劈开组件包括两个对称设置的可调节轴承座2,两个所述可调节轴承座2之间安装有转辊3,所述转辊3通过驱动组件驱动,所述驱动组件包括安装在所述可调节轴承座2上的减速机和电机。所述转辊3上安装有第一劈刀4,所述第一劈刀4的下方设有与所述第一劈刀4相配合的支撑杆5,所述支撑杆5通过安装架6连接在所述可调节轴承座2上,所述支撑杆5的顶部开设有凹槽,所述凹槽内转动连接有第二劈刀7,所述第二劈刀7的顶部与所述第一劈刀4的底部错位设置。The splitting assembly includes two symmetrically arranged adjustable bearing seats 2. A rotating roller 3 is installed between the two adjustable bearing seats 2. The rotating roller 3 is driven by a driving assembly, and the driving assembly includes an installation unit. Reducer and motor on the adjustable bearing seat 2. A first chopping knife 4 is installed on the rotating roller 3. A support rod 5 matching the first chopping knife 4 is provided below the first chopping knife 4. The support rod 5 is connected through a mounting bracket 6. On the adjustable bearing seat 2, a groove is provided on the top of the support rod 5, and a second cleaver 7 is rotatably connected in the groove. The top of the second cleaver 7 is connected to the first cleaver 7. The bottom of the riving knife 4 is misaligned.
所述第一输送组件和第二输送组件均包括连接在所述底板1上的输送架8,所述输送架8上安装有若干个等间距设置的输送辊9。Both the first conveying assembly and the second conveying assembly include a conveying frame 8 connected to the base plate 1 , and a plurality of conveying rollers 9 arranged at equal intervals are installed on the conveying frame 8 .
所述第一输送组件靠近所述劈开组件的一端上安装有导向定位组件,所述导向定位组件包括安装在所述输送架8上的两个立板10,所述立板10上开设有若干个等间距设置的导向孔,所述导向孔内插入有导向杆11,所述导向杆11的一端上安装有导向滚轮12,所述导向杆11的另一端固定在连接板13上,所述连接板13的中间位置上开设有螺纹孔,所述螺纹孔内螺纹连接有螺纹杆14,所述螺纹杆14的一端通过轴承转动连接在所述立板10上,另一端连接有转轮15。A guide and positioning assembly is installed on one end of the first conveying assembly close to the splitting assembly. The guiding and positioning assembly includes two vertical plates 10 installed on the conveying frame 8. The vertical plates 10 are provided with There are several guide holes arranged at equal intervals. Guide rods 11 are inserted into the guide holes. A guide roller 12 is installed on one end of the guide rod 11. The other end of the guide rod 11 is fixed on the connecting plate 13. A threaded hole is provided in the middle of the connecting plate 13, and a threaded rod 14 is threadedly connected in the threaded hole. One end of the threaded rod 14 is rotationally connected to the vertical plate 10 through a bearing, and the other end is connected to a runner. 15.
越远离所述劈开组件上同一列的两个所述导向滚轮12之间的间距越大,使钢管能够处于所述输送架8的中间位置上,防止钢管的端部顶在所述支撑杆5上。The distance between the two guide rollers 12 in the same row on the splitting assembly becomes larger, so that the steel pipe can be in the middle position of the conveyor frame 8 and prevent the end of the steel pipe from pressing against the support rod. 5 on.
所述第一输送组件远离所述劈开组件的一端上设有推动组件,所述推动组件包括液压缸16和推板17,所述液压缸16安装在所述第一输送组件远离所述劈开组件的一端上,所述推板17固定在所述液压缸16的伸缩端上。The end of the first conveying assembly away from the splitting assembly is provided with a pushing assembly. The pushing assembly includes a hydraulic cylinder 16 and a push plate 17. The hydraulic cylinder 16 is installed on the first conveying assembly away from the splitting assembly. On one end of the open assembly, the push plate 17 is fixed on the telescopic end of the hydraulic cylinder 16 .
所述压平组件包括支撑架18,所述支撑架18上安装有两组上压辊19和下压辊20,靠近所述劈开组件的一组所述上压辊19和下压辊20之间的间距大于另一组所述上压辊19和下压辊20之间的间距,这样设置能够使劈开的钢管能够逐渐压平,避免一次性压平造成的阻碍。The flattening assembly includes a support frame 18. Two sets of upper pressure rollers 19 and lower pressure rollers 20 are installed on the support frame 18. A set of upper pressure rollers 19 and lower pressure rollers 20 are located close to the splitting assembly. The distance between them is larger than the distance between the upper pressure roller 19 and the lower pressure roller 20 of the other set. This arrangement can enable the split steel pipe to be gradually flattened, avoiding obstacles caused by one-time flattening.
所述安装架6上还安装有分隔板21,所述分隔板连接在所述安装架6的底面上,且所述分隔板21置于所述支撑杆5的后方。通过所述分隔板21使劈开的裂缝变大,使所述上压辊19和下压辊20能够快速的将劈开的钢管压平。A partition plate 21 is also installed on the mounting bracket 6 . The partition plate 21 is connected to the bottom surface of the mounting bracket 6 , and the partition plate 21 is placed behind the support rod 5 . The splitting cracks are enlarged by the dividing plate 21, so that the upper pressing roller 19 and the lower pressing roller 20 can quickly flatten the split steel pipe.
本发明的动作过程如下:The action process of the present invention is as follows:
使用时,将钢管放在第一输送组件的输送架8上,根据钢管的直径,转动转轮15,调整同一列的两个导向滚轮12之间的间距,使其间距能够通过钢管,然后开启设备,液压缸16带动推板17推动钢管在输送架8上向前移动,通过导向滚轮12的带动导向后,使钢管的端部套在支撑杆5的端部上,这时电机带动第一劈刀4不断转动,从而使第一劈刀4和第二劈刀7不断的咬合将钢管劈开,劈开后的钢管通过分隔板21将劈开缝撑大后,通过两组上压辊19和下压辊20将劈开的钢管铺开压平,压平后的带钢通过第二输送组件上的输送架8输送。When in use, place the steel pipe on the conveyor frame 8 of the first conveyor assembly, rotate the wheel 15 according to the diameter of the steel pipe, and adjust the spacing between the two guide rollers 12 in the same row so that the spacing can pass through the steel pipe, and then open Equipment, the hydraulic cylinder 16 drives the push plate 17 to push the steel pipe to move forward on the conveyor frame 8. After being driven and guided by the guide roller 12, the end of the steel pipe is sleeved on the end of the support rod 5. At this time, the motor drives the first The splitting knife 4 keeps rotating, so that the first splitting knife 4 and the second splitting knife 7 continuously bite to split the steel pipe. After the splitting steel pipe passes through the dividing plate 21 to expand the splitting seam, it passes through the two sets of upper pressure The roller 19 and the lower pressure roller 20 spread and flatten the split steel pipe, and the flattened steel strip is transported through the transport frame 8 on the second transport assembly.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-described embodiments only describe the preferred modes of the present invention and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. All deformations and improvements shall fall within the protection scope determined by the claims of the present invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311460840.1A CN117359313A (en) | 2023-11-06 | 2023-11-06 | Tube splitting flattening machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311460840.1A CN117359313A (en) | 2023-11-06 | 2023-11-06 | Tube splitting flattening machine |
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| CN117359313A true CN117359313A (en) | 2024-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120439033A (en) * | 2025-07-03 | 2025-08-08 | 迁安正大通用钢管有限公司 | A waste steel pipe cutting and bending device |
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| AT14034U1 (en) * | 2013-09-04 | 2015-03-15 | Gassner Gmbh | Conveyor belt and conveyor section |
| CN107695082A (en) * | 2017-10-24 | 2018-02-16 | 云南通海方圆工贸有限公司 | Waste and old steel pipe forcible entry slitting unit |
| CN218260857U (en) * | 2022-10-09 | 2023-01-10 | 佛山市博锐德包装材料有限公司 | Automatic stacking device for plastic trays |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT14034U1 (en) * | 2013-09-04 | 2015-03-15 | Gassner Gmbh | Conveyor belt and conveyor section |
| CN107695082A (en) * | 2017-10-24 | 2018-02-16 | 云南通海方圆工贸有限公司 | Waste and old steel pipe forcible entry slitting unit |
| CN218260857U (en) * | 2022-10-09 | 2023-01-10 | 佛山市博锐德包装材料有限公司 | Automatic stacking device for plastic trays |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120439033A (en) * | 2025-07-03 | 2025-08-08 | 迁安正大通用钢管有限公司 | A waste steel pipe cutting and bending device |
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