CN117359138A - Front door hat brim welding workstation for carriage production - Google Patents
Front door hat brim welding workstation for carriage production Download PDFInfo
- Publication number
- CN117359138A CN117359138A CN202311262301.7A CN202311262301A CN117359138A CN 117359138 A CN117359138 A CN 117359138A CN 202311262301 A CN202311262301 A CN 202311262301A CN 117359138 A CN117359138 A CN 117359138A
- Authority
- CN
- China
- Prior art keywords
- front door
- welding
- hat brim
- guide
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a front door hat brim welding workstation for carriage production, which comprises a pairing clamp, a movable inverted C-shaped beam welding mechanism, a front door hat brim welding clamp, a common rail guide rail, a double-shaft transplanting gripper and a control system, wherein the pairing clamp comprises a hat brim pairing clamp, a front door pairing clamp and a gantry pressing mechanism, two sides of the double-shaft transplanting gripper are slidably arranged on the common rail guide rail, and the control system is electrically connected with the pairing clamp, the movable inverted C-shaped beam welding mechanism, the welding clamp and the double-shaft transplanting gripper. The assembling clamp is arranged at the front station of the movable inverted C-shaped beam welding mechanism and the welding clamp, the products are firstly assembled and spot-fastened by the assembling clamp, the products are firstly positioned and pressed, then the double-shaft transplanting grippers are used for automatically grabbing the products and placing the products at the welding clamp for welding, and therefore the precision of the products during processing can be effectively improved, and the yield of the products during processing is improved.
Description
Technical Field
The invention relates to the technical field of carriage processing, in particular to a front door hat brim welding workstation for carriage production.
Background
The carriage body is usually made of gray cast iron, and the gray cast iron has good casting performance and vibration damping performance. For heavy load or impact load, the spindle box of the middle planer milling machine can also adopt a cast steel carriage body as a speed reducer of the carriage body load. In order to simplify the process and reduce the cost, the speed reducer produced by a single piece can adopt a box body welded by steel plates. In order to facilitate the installation and the disassembly of the shafting components, the carriage body is made into a horizontal split type along the axis. The upper box cover and the lower box body are connected into a whole through bolts. The connecting bolts of the bearing seat should be as close to the bearing seat holes as possible, and the bosses beside the bearing seat should have enough bearing surfaces to place the connecting bolts and ensure the spanner space required when screwing the bolts. In order to ensure that the carriage body has enough rigidity, a supporting rib is added near the bearing hole. In order to ensure the stability of the arrangement of the speed reducer on the foundation and to reduce the machining area of the carriage base plane as much as possible, the carriage base does not generally adopt a complete plane. When the carriage body is processed, the carriage body is welded with the front door hat brim, and the front door hat brim for carriage body production belongs to an essential procedure in the carriage body processing process.
The welding of the front door hat brim of the existing carriage body production generally adopts semi-automatic welding, the processing efficiency of the front door hat brim of the carriage body is lower, the clamping alignment effect of the front door hat brim product in the welding process is poorer, the accuracy of the front door hat brim during welding is lower, and the yield is lower.
Disclosure of Invention
The invention aims to provide a front door hat brim welding workstation for carriage production, which aims to solve the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a railway carriage or compartment body production is with preceding door hat brim weldment work station, includes group to anchor clamps, portable C type roof beam welding mechanism that hangs, preceding door hat brim welding jig, common rail guide, biax transplantation tongs and control system, group to anchor clamps including hat brim group to anchor clamps, preceding door group to anchor clamps and longmen hold-down mechanism, the both sides of the tongs are transplanted to the biax slide and set up on common rail guide, control system and group to anchor clamps, portable C type roof beam welding mechanism that hangs, preceding door hat brim welding jig and biax transplantation tongs electric connection.
In a preferred embodiment, the cap peak assembly fixture and the front door assembly fixture comprise a first Y-direction positioning mechanism, a second Y-direction positioning mechanism, a third Y-direction positioning mechanism, a Y-direction tensioning mechanism, an X-direction positioning mechanism, an X-direction tensioning mechanism and a frame, wherein the first Y-direction positioning mechanism comprises a first oil cylinder mounting plate fixedly arranged on the frame, a first oil cylinder is fixedly arranged on the first oil cylinder mounting plate, a first positioning block is fixedly arranged at the output end of the first oil cylinder, a height pad is arranged on the frame, the first Y-direction positioning mechanism, the second Y-direction positioning mechanism, the third Y-direction positioning mechanism and the X-direction positioning mechanism can carry out Y-direction and X-direction multiple positioning on a front door cap peak product, and the Y-direction tensioning mechanism and the X-direction tensioning mechanism can tension the front door cap peak product after positioning, so that the front door cap peak product positioning effect is better.
In a preferred embodiment, the second Y is to positioning mechanism including fixing the first supporting seat that sets up in the frame, one side of first supporting seat is fixed to be provided with L type support, one side of L type support is fixed to be provided with the guide holder, the upper and lower both ends of guide holder are all run through and are provided with the guide bar, the one end of guide bar is connected with the connecting plate, the other end of guide bar is connected with magnet seat, magnet seat is kept away from the one end of guide bar and is inlayed and have magnet, has manual control magnetic switch on the magnet, control magnet and work piece actuation and release.
In a preferred embodiment, a buffer spring is arranged between the connecting plate and the guide seat, the third Y-direction positioning mechanism comprises a second supporting seat fixedly arranged on the frame and a second Y-direction positioning mechanism arranged at the upper end of the second supporting seat, and the buffer spring plays a role in buffering and avoids hard collision with the magnet and damage to the magnet in the workpiece positioning process.
In a preferred embodiment, the Y-direction tensioning mechanism and the X-direction tensioning mechanism each comprise a mounting base plate fixedly arranged at the upper end of the frame, a second oil cylinder mounting plate is fixedly arranged at the upper end of the mounting base plate, a second oil cylinder is fixedly arranged on the second oil cylinder mounting plate, the output end of the second oil cylinder is connected with a sliding plate through a floating joint, and a first pressure head is arranged at one end of the sliding plate.
In a preferred embodiment, the rack is fixedly provided with a guide plate, the inner side of the guide plate is provided with a guide groove, the first pressure head is slidably arranged in the guide groove, the first pressure head in the Y-direction tensioning mechanism is arranged in a hook mode, the first pressure head in the X-direction tensioning mechanism is arranged in an L mode, and the X-direction positioning mechanism comprises an adjusting block mounting plate fixedly arranged on the rack and a second positioning block arranged at one end of the adjusting block mounting plate.
In a preferred embodiment, the gantry pressing mechanism comprises a ground rail assembly, a driving sliding plate assembly, a portal frame and a pressing mechanism, wherein the driving sliding plate assembly is arranged on the ground rail assembly in a sliding mode, the pressing mechanism is arranged at the bottom end of the portal frame in a sliding mode, the pressing mechanism comprises a U-shaped sliding plate, an oil cylinder is fixedly arranged at the bottom end of the U-shaped sliding plate, the output end of the oil cylinder is connected with a second pressing head, a guide wheel is arranged on the inner side of the U-shaped sliding plate, a control button box is fixedly arranged at the upper end of the U-shaped sliding plate, a locking handle is arranged on one side of the U-shaped sliding plate, the gantry pressing mechanism is used for pressing upper surface workpieces by a front gantry cap brim group, and the pressing mechanism can move along the Y direction of the portal frame to adjust different positions to press the workpieces.
In a preferred embodiment, the movable inverted-hanging C-shaped beam welding mechanism comprises a sliding table, a driving sliding plate is arranged in the sliding table in a sliding manner, an inverted-hanging C-shaped beam is fixedly arranged at the upper end of the driving sliding plate, a welding mechanical arm is arranged at the upper end of the inverted-hanging C-shaped beam, and the movable inverted-hanging C-shaped beam welding mechanism is used for welding products.
In a preferred embodiment, the dual-shaft transplanting gripper comprises a front door gripper, a cap peak gripper and a beam assembly, wherein the front door gripper and the cap peak gripper both comprise a first mounting seat fixedly arranged on the beam assembly, a fixing plate is fixedly arranged on one side of the first mounting seat, a servo driving motor is fixedly arranged on the fixing plate, the output end of the servo driving motor is connected with a screw rod transmission part, the bottom end of the screw rod transmission part is connected with a Z-shaft lifting frame through a fixing block, a gripper assembly is arranged on the Z-shaft lifting frame, and the dual-shaft transplanting gripper is used for grabbing front door cap peak tools and transplanting to different stations.
In a preferred embodiment, the tongs subassembly is including the spout of fixed setting on Z axle crane, the spout inboard is connected with the sliding plate through the lead screw subassembly, the fixed second mount pad that is provided with in sliding plate upper end, the second mount pad upper end is connected with the buffer board through a plurality of guide arm guide pin bushing, be provided with damping spring between second mount pad and the buffer board, one side fixed mounting of second mount pad has the cylinder mount pad, the one end of cylinder mount pad articulates there is the cylinder, the output of cylinder articulates on the connecting rod and the connecting pin axle of rocker, the lower extreme hinge of connecting rod is provided with the tongs, the tongs articulates and sets up on the tongs mount pad, the rocker articulates and sets up on the tongs mount pad, be provided with spacing sensor on the buffer board, the cylinder is through connecting rod drive tongs to snatch the work piece, and when the tongs bump into the cushioning effect, spacing sensor receives touch signal, and feedback gives control system stop down the operation, adjusts the position of tongs through the lead screw subassembly and satisfies the snatch specification of different work pieces.
Compared with the prior art, the invention has the following beneficial effects: 1. the assembling clamp is arranged at the front station of the movable inverted C-shaped beam welding mechanism and the front door hat brim welding clamp, products are assembled and spot-fastened by the assembling clamp, the products are positioned and pressed, and then the double-shaft transplanting grippers automatically grasp the products and are placed at the front door hat brim welding clamp for welding, so that the precision of the products during processing can be effectively improved, and the yield of the products during processing is improved.
2. The cap peak assembly fixture comprises a cap peak assembly fixture, a front door assembly fixture and a gantry pressing mechanism, wherein the cap peak assembly fixture and the front door assembly fixture all comprise a first Y-direction positioning mechanism, a second Y-direction positioning mechanism, a third Y-direction positioning mechanism, a Y-direction tensioning mechanism, an X-direction positioning mechanism and an X-direction tensioning mechanism, and the positioning effect of the multiple positioning mechanisms on products is better.
3. According to the invention, the components such as the grippers, the pressing mechanism and the like are arranged to be movable, so that products with different specifications can be processed, the practicability of the invention is increased, and the invention is suitable for popularization and promotion.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Fig. 1 is a schematic diagram of the overall structure of the present invention.
FIG. 2 is a schematic view of a portion of the structure of the pairing fixture of the present invention.
Fig. 3 is an enlarged schematic view of the structure a in fig. 2 according to the present invention.
FIG. 4 is a schematic diagram of a second Y-direction orientation mechanism according to the present invention.
FIG. 5 is a schematic view of a third Y-direction orientation mechanism according to the present invention.
FIG. 6 is a schematic view of the Y-direction tensioning mechanism of the present invention.
FIG. 7 is a schematic view of an X-direction positioning mechanism according to the present invention.
Fig. 8 is a schematic view of a partial structure of the present invention.
Fig. 9 is an enlarged schematic view of the structure at C in fig. 8 according to the present invention.
Fig. 10 is a schematic structural view of a dual-shaft transplanting gripper according to the present invention.
FIG. 11 is an enlarged schematic view of the structure of the present invention at B.
Fig. 12 is a schematic view of a gripper assembly according to the present invention.
In the figure: 1. assembling a clamp; 11. the cap peak is assembled with the clamp; 111. a first Y-direction positioning mechanism; 1111. a first cylinder mounting plate; 1112. a first cylinder; 1113. a first positioning block; 1114. a height backing plate; 112. a second Y-direction positioning mechanism; 1121. a first support base; 1122. an L-shaped bracket; 1123. a guide seat; 1124. a guide rod; 1125. a connecting plate; 1126. a magnet base; 1127. a magnet; 1128. a buffer spring; 113. a third Y-direction positioning mechanism; 1131. a second support base; 114. a Y-direction tensioning mechanism; 1141. a mounting base plate; 1142. a second cylinder mounting plate; 1143. a second cylinder; 1144. a slide plate; 1145. a first ram; 1146. a guide plate; 1147. a guide groove; 115. an X-direction positioning mechanism; 1151. an adjusting block mounting plate; 1152. a second positioning block; 116. an X-direction tensioning mechanism; 117. a frame; 12. the front door group is opposite to the clamp; 13. a gantry pressing mechanism; 131. a ground rail assembly; 132. a drive sled assembly; 133. a portal frame; 134. a compressing mechanism; 1341. a U-shaped sliding plate; 1342. an oil hydraulic cylinder; 1343. a second ram; 1344. a guide wheel; 1345. a locking handle; 2. a movable inverted C-shaped beam welding mechanism; 21. a sliding table; 22. driving a slide plate; 23. c-shaped beam is hung upside down; 24. welding a mechanical arm; 3. front door hat brim welding fixture; 4. a common rail guide rail; 5. double-shaft transplanting grippers; 51. front door gripper; 511. a first mount; 512. a fixing plate; 513. a servo drive motor; 514. a screw rod transmission member; 515. a Z-axis lifting frame; 516. a gripper assembly; 5161. a chute; 5162. a screw assembly; 5163. a sliding plate; 5164. a second mounting base; 5165. guide rod guide sleeve; 5166. a buffer plate; 5167. a damping spring; 5168. a cylinder mounting seat; 5169. a cylinder; 51610. a connecting rod; 51611. a rocker; 51612. a grip; 51613. a gripper mounting seat; 51614. a limit sensor; 517. a limiting piece; 52. a cap peak gripper; 53. a beam assembly; 6. and a control system.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention provides a front door hat brim welding workstation for carriage production, which comprises a pairing clamp 1, a movable inverted-hanging C-shaped beam welding mechanism 2, a front door hat brim welding clamp 3, a common rail guide rail 4, a double-shaft transplanting gripper 5 and a control system 6, wherein the pairing clamp 1 comprises a hat brim pairing clamp 11, a front door hat brim pairing clamp 12 and a gantry pressing mechanism 13, the structure of the front door hat brim welding clamp 3 is basically the same as that of the pairing clamp 1, the front door hat brim welding clamp 3 is not provided with the gantry pressing mechanism 13, two sides of the double-shaft transplanting gripper 5 are slidably arranged on the common rail guide rail 4, and the control system 6 is electrically connected with the pairing clamp 1, the movable inverted-hanging C-shaped beam welding mechanism 2, the front door hat brim welding clamp 3 and the double-shaft transplanting gripper 5.
When the front door hat brim assembling clamp is specifically used, the front door hat brim assembling clamp is manually hung on the front door hat brim assembling clamp 1 by using a row to complete assembling and spot fixing of the front door hat brim; after the artificial assembly is confirmed, the double-shaft transplanting gripper 5 automatically grips the product and automatically places the product on the front door hat brim welding fixture 3; the front door hat brim welding fixture 3 automatically positions and clamps the product and sends a confirmation interaction signal to the movable inverted C-shaped beam welding mechanism 2; the movable inverted C-shaped beam welding mechanism 2 automatically welds products, and a finishing signal is sent after the products are finished; the front door hat brim welding fixture 3 loosens the product, and the double-shaft transplanting gripper 5 automatically grabs the workpiece to perform workpiece discharging operation.
Referring to fig. 2-3, the cap peak assembly fixture 11 and the front door assembly fixture 12 each include a first Y-directional positioning mechanism 111, a second Y-directional positioning mechanism 112, a third Y-directional positioning mechanism 113, a Y-directional tensioning mechanism 114, an X-directional positioning mechanism 115, an X-directional tensioning mechanism 116 and a frame 117, the first Y-directional positioning mechanism 111 includes a first cylinder mounting plate 1111 fixedly disposed on the frame 117, a first cylinder 1112 is fixedly disposed on the first cylinder mounting plate 1111, a first positioning block 1113 is fixedly disposed at an output end of the first cylinder 1112, a height pad 1114 is disposed on the frame 117, and the first positioning block 1113 can only move to the height pad 1114, so the height pad 1114 can position a product in the Y-axis direction.
When the device is specifically used, the piston rod of the first oil cylinder 1112 extends to drive the first positioning block 1113 to approach the product, and the first positioning block 1113 is matched with the frame 117 to clamp and fix the product in the Y-axis direction.
Referring to fig. 4, the second Y-directional positioning mechanism 112 includes a first support seat 1121 fixedly disposed on the frame 117, an L-shaped bracket 1122 is fixedly disposed on one side of the first support seat 1121, a guide seat 1123 is fixedly disposed on one side of the L-shaped bracket 1122, guide rods 1124 are disposed at upper and lower ends of the guide seat 1123 in a penetrating manner, the guide rods 1124 are disposed in a horizontal direction and are movable relative to the guide seat 1123, one end of each guide rod 1124 is connected with a connecting plate 1125, the other end of each guide rod 1124 is connected with a magnet seat 1126, a magnet 1127 is embedded at one end of the magnet seat 1126 far from the guide rod 1124, the magnet 1127 is an electromagnet, the magnet 1127 is electrified to generate magnetism, and the outage magnetism disappears.
When the device is specifically used, the magnet 1127 is provided with a manual control magnetic switch which is used for controlling the magnet 1127 to be electrified and powered off, so that the magnet 1127 is controlled to be attracted and released with a workpiece, and after the magnet 1127 is electrified, a product is attracted by magnetic property, so that the magnet 1127 approaches the product under the action of the guide rod 1124 and the guide seat 1123, and the product is clamped in the Y-axis direction by being matched with the rack 117.
Referring to fig. 4-5, a buffer spring 1128 is disposed between the connecting plate 1125 and the guide seat 1123, during the process of moving the magnet 1127 toward the product and clamping the product, the connecting plate 1125 moves synchronously toward the product, at this time, the connecting plate 1125 compresses the buffer spring 1128 to shrink, and after the second Y-directional positioning mechanism 112 releases the product, the buffer spring 1128 resets to push the connecting plate 1125 toward the direction away from the product, driving the magnet 1127 to move toward the direction away from the product to release the product. The third Y-directional positioning mechanism 113 includes a second support seat 1131 fixedly disposed on the frame 117, and a second Y-directional positioning mechanism 112 disposed on an upper end of the second support seat 1131, and the product clamping effect is better by using a plurality of Y-directional positioning mechanisms.
Referring to fig. 6, the Y-directional tensioning mechanism 114 and the X-directional tensioning mechanism 116 have the same structure, each of which includes a mounting base plate 1141 fixedly disposed at an upper end of the frame 117, a second cylinder mounting plate 1142 is fixedly disposed at an upper end of the mounting base plate 1141, a second cylinder 1143 is fixedly mounted on the second cylinder mounting plate 1142, an output end of the second cylinder 1143 is connected with a slide plate 1144 by adopting a floating joint, one end of the slide plate 1144 is provided with a first ram 1145, the second cylinder 1143 can drive the slide plate 1144 and the first ram 1145 to move, the first ram 1145 can tension the Y-directional and the X-directional products, wherein the Y-directional tensioning mechanism 114 is used for pulling the products toward the first Y-directional positioning mechanism 111, the second Y-directional positioning mechanism 112 and the third Y-directional positioning mechanism 113 from a side far away from the first Y-directional positioning mechanism 111, the second Y-directional positioning mechanism 112 and the third Y-directional positioning mechanism 113 to cooperate with the first Y-directional positioning mechanism 111, the second Y-directional positioning mechanism 112 and the third Y-directional positioning mechanism 113.
Referring to fig. 6-7, a guide plate 1146 is fixedly disposed on the frame 117, a guide groove 1147 is formed in an inner side of the guide plate 1146, the first pressing head 1145 is slidably disposed in the guide groove 1147, the first pressing head 1145 in the Y-direction tensioning mechanism 114 is disposed in a hook shape, the first pressing head 1145 in the X-direction tensioning mechanism 116 is disposed in an L shape, the X-direction positioning mechanism 115 includes an adjusting block mounting plate 1151 fixedly disposed on the frame 117 and a second positioning block 1152 disposed at one end of the adjusting block mounting plate 1151, and the X-direction tensioning mechanism 116 pulls a product from a direction away from the second positioning block 1152 toward the second positioning block 1152 to clamp the product in an X-axis direction in cooperation with the second positioning block 1152, where the second positioning block 1152 performs a function of positioning the product in the X-axis direction.
Referring to fig. 8-9, the gantry pressing mechanism 13 includes a ground rail assembly 131, a driving slide plate assembly 132, a gantry 133 and a pressing mechanism 134, the driving slide plate assembly 132 is slidably disposed on the ground rail assembly 131, the pressing mechanism 134 is slidably disposed at the bottom end of the gantry 133, as shown in fig. 9, the pressing mechanism 134 includes a U-shaped slide plate 1341, an oil cylinder 1342 is fixedly mounted at the bottom end of the U-shaped slide plate 1341, an output end of the oil cylinder 1342 is connected with a second pressure head 1343, a guide wheel 1344 is disposed at the inner side of the U-shaped slide plate 1341, a control button box is fixedly mounted at the upper end of the U-shaped slide plate 1341, a locking handle 1345 is disposed at one side of the U-shaped slide plate 1341, and the U-shaped slide plate 1341 can be moved on the gantry 133 by tightening and loosening the locking handle 1345, so that the position of the second pressure head 1343 can be changed, the pressing mechanism 134 can process different products, and the driving assembly 132 adopts a motor and roller mode to drive.
Referring to fig. 8, the movable inverted-C-beam welding mechanism 2 includes a sliding table 21, a driving sliding plate 22 is slidably disposed in the sliding table 21, an inverted-C-beam 23 is fixedly mounted at the upper end of the driving sliding plate 22, a welding mechanical arm 24 is mounted at the upper end of the inverted-C-beam 23, a product is welded by using the welding mechanical arm 24, and the positions of the welding mechanical arm 24 are changed by moving the inverted-C-beam 23 and the driving sliding plate 22 in the sliding table 21, so that products with different positions or different models can be processed.
In a preferred embodiment, as shown in fig. 1, the dual-shaft transplanting gripper 5 includes a front door gripper 51, a cap peak gripper 52 and a beam assembly 53, as shown in fig. 10, the front door gripper 51 and the cap peak gripper 52 each include a first mounting seat 511 fixedly arranged on the beam assembly 53, a fixed plate 512 is fixedly arranged on one side of the first mounting seat 511, a servo driving motor 513 is fixedly arranged on the fixed plate 512, an output end of the servo driving motor 513 is connected with a screw driving member 514, a bottom end of the screw driving member 514 is connected with a Z-shaft lifting frame 515 through a fixed block in threaded fit with the screw driving member, the Z-shaft lifting frame 515 and the fixed plate 512 are slidably mounted in a manner of matching with a guide rail through a sliding block, a gripper assembly 516 is arranged on the Z-shaft lifting frame 515, a limit member 517 is arranged on the Z-shaft lifting frame 515, the gripper assembly 516 at a lower end of the Z-shaft lifting frame is made to approach a product 517, and the Z-shaft lifting frame 515 is made to be enabled to be prevented from being damaged by the limit device when the Z-shaft lifting frame 515 is arranged to be in a large size.
Referring to fig. 11-12, the gripper assembly 516 includes a chute 5161 fixedly disposed on the Z-axis lifting frame 515, a sliding plate 5163 is connected to the inner side of the chute 5161 through a screw rod assembly 5162, a second mounting seat 5164 is fixedly disposed at the upper end of the sliding plate 5163, a buffer plate 5166 is connected to the upper end of the second mounting seat 5164 through a plurality of guide rod guide sleeves 5165, a damping spring 5167 is disposed between the second mounting seat 5164 and the buffer plate 5166, a cylinder mounting seat 5168 is fixedly disposed on one side of the second mounting seat 5164, a cylinder 5169 is hinged to one end of the cylinder mounting seat 5168, an output end of the cylinder 5169 is hinged to a connecting pin shaft of a connecting rod 51610 and a rocker 51611, a gripper 51612 is hinged to the lower end of the connecting rod 51610, a gripper 51612 is hinged to the gripper mounting seat 51613, a limit sensor 51614 is disposed on the buffer plate 5166, and a limit sensor 51614 is driven by the buffer plate 5136 to stop the position of the gripper assembly, and the buffer assembly is not required to touch the buffer plate 5136 to stop the gripping system when the position of the gripper is in a workpiece 986.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Front door hat brim welding workstation is used in railway carriage or compartment body production, its characterized in that: including group to anchor clamps (1), portable C type roof beam welding mechanism (2) of hanging of falling, preceding door hat brim welding jig (3), common rail guide rail (4), biax are transplanted tongs (5) and control system (6), group to anchor clamps (1) including hat brim group to anchor clamps (11), preceding door group to anchor clamps (12) and longmen hold-down mechanism (13), both sides slip setting of tongs (5) are transplanted to biax is on common rail guide rail (4), control system (6) and group to anchor clamps (1), portable C type roof beam welding mechanism (2), preceding door hat brim welding jig (3) and biax are transplanted tongs (5) electric connection.
2. The front door hat brim welding workstation for carriage production as claimed in claim 1, wherein: the hat brim group is to anchor clamps (11) and preceding door group is to anchor clamps (12) all including first Y to positioning mechanism (111), second Y to positioning mechanism (112), third Y to positioning mechanism (113), Y to tensioning mechanism (114), X to positioning mechanism (115), X to tensioning mechanism (116) and frame (117), first Y is to positioning mechanism (111) including fixed first hydro-cylinder mounting panel (1111) that set up on frame (117), fixed first hydro-cylinder (1112) that are provided with on first hydro-cylinder mounting panel (1111), the output fixed mounting of first hydro-cylinder (1112) has first locating block (1113), be provided with high backing plate (1114) on frame (117).
3. The front door hat brim welding workstation for carriage production as claimed in claim 2, wherein: the second Y is to positioning mechanism (112) including fixed first supporting seat (1121) that sets up on frame (117), the fixed L type support (1122) that is provided with in one side of first supporting seat (1121), the fixed guide holder (1123) that is provided with in one side of L type support (1122), the upper and lower both ends of guide holder (1123) all run through and are provided with guide bar (1124), the one end of guide bar (1124) is connected with connecting plate (1125), the other end of guide bar (1124) is connected with magnet seat (1126), magnet (1127) are inlayed to the one end that guide bar (1124) was kept away from to magnet seat (1126).
4. A front door hat brim welding station for carriage production as defined in claim 3, wherein: a buffer spring (1128) is arranged between the connecting plate (1125) and the guide seat (1123), and the third Y-direction positioning mechanism (113) comprises a second supporting seat (1131) fixedly arranged on the frame (117) and a second Y-direction positioning mechanism (112) arranged at the upper end of the second supporting seat (1131).
5. The front door hat brim welding workstation for carriage production as claimed in claim 2, wherein: the Y-direction tensioning mechanism (114) and the X-direction tensioning mechanism (116) comprise mounting base plates (1141) fixedly arranged at the upper ends of the frames (117), second oil cylinder mounting plates (1142) are fixedly arranged at the upper ends of the mounting base plates (1141), second oil cylinders (1143) are fixedly arranged on the second oil cylinder mounting plates (1142), sliding plates (1144) are connected to the output ends of the second oil cylinders (1143) through floating connectors, and first pressure heads (1145) are arranged at one ends of the sliding plates (1144).
6. The front door hat brim welding workstation for carriage production as recited in claim 5, wherein: the machine frame is characterized in that a guide plate (1146) is fixedly arranged on the machine frame (117), a guide groove (1147) is formed in the inner side of the guide plate (1146), a first pressure head (1145) is arranged in the guide groove (1147) in a sliding mode, the first pressure head (1145) in the Y-direction tensioning mechanism (114) is arranged in a hook mode, the first pressure head (1145) in the X-direction tensioning mechanism (116) is arranged in an L-shaped mode, and the X-direction positioning mechanism (115) comprises an adjusting block mounting plate (1151) fixedly arranged on the machine frame (117) and a second positioning block (1152) arranged at one end of the adjusting block mounting plate (1151).
7. The front door hat brim welding workstation for carriage production as claimed in claim 1, wherein: gantry hold-down mechanism (13) is including ground rail subassembly (131), drive slide subassembly (132), portal frame (133) and hold-down mechanism (134), drive slide subassembly (132) slip sets up on ground rail subassembly (131), hold-down mechanism (134) slip sets up the bottom at portal frame (133), hold-down mechanism (134) are including U type slide (1341), the bottom fixed mounting of U type slide (1341) has oil pressure cylinder (1342), the output of oil pressure cylinder (1342) is connected with second pressure head (1343), the inboard of U type slide (1341) is provided with leading wheel (1344), the upper end fixed mounting of U type slide (1341) has control button box, one side of U type slide (1341) is provided with locking handle (1345).
8. The front door hat brim welding workstation for carriage production as claimed in claim 1, wherein: the movable inverted C-shaped beam welding mechanism (2) comprises a sliding table (21), a driving sliding plate (22) is arranged in the sliding table (21) in a sliding mode, an inverted C-shaped beam (23) is fixedly arranged at the upper end of the driving sliding plate (22), and a welding mechanical arm (24) is arranged at the upper end of the inverted C-shaped beam (23).
9. The front door hat brim welding workstation for carriage production as claimed in claim 1, wherein: the double-shaft transplanting gripper (5) comprises a front door gripper (51), a cap peak gripper (52) and a beam assembly (53), the front door gripper (51) and the cap peak gripper (52) are respectively provided with a first mounting seat (511) fixedly arranged on the beam assembly (53), one side of the first mounting seat (511) is fixedly provided with a fixing plate (512), a servo driving motor (513) is fixedly arranged on the fixing plate (512), the output end of the servo driving motor (513) is connected with a screw driving piece (514), the bottom end of the screw driving piece (514) is connected with a Z-shaft lifting frame (515) through a fixing block, a gripper assembly (516) is arranged on the Z-shaft lifting frame (515), and a limiting piece (517) is arranged on the Z-shaft lifting frame (515).
10. The front door hat brim welding workstation for carriage production of claim 9, wherein: the utility model provides a tongs subassembly (516), including fixed spout (5161) that sets up on Z axle crane (515), spout (5161) inboard is connected with sliding plate (5163) through lead screw subassembly (5162), sliding plate (5163) upper end is fixed to be provided with second mount pad (5164), second mount pad (5164) upper end is connected with buffer board (5166) through a plurality of guide arm guide pin bushing (5165), be provided with damping spring (5167) between second mount pad (5164) and buffer board (5166), one side fixed mounting of second mount pad (5164) has cylinder mount pad (5168), the one end of cylinder mount pad (5168) articulates there is cylinder (5169), the output of cylinder (5169) articulates on the connecting pin of connecting rod (51610) and rocker (51611), the lower extreme articulates and is provided with tongs (51612), tongs (51612) are articulated to be provided with buffer board (51613) on buffer board (51613), the one side of articulated setting up on rocker (51613), the buffer board (5184) is felt on buffer board (51613).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211333684.8A CN115647669A (en) | 2022-10-28 | 2022-10-28 | Front door brim welding workstation for producing carriage body |
| CN2022113336848 | 2022-10-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117359138A true CN117359138A (en) | 2024-01-09 |
Family
ID=84994304
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211333684.8A Pending CN115647669A (en) | 2022-10-28 | 2022-10-28 | Front door brim welding workstation for producing carriage body |
| CN202311262301.7A Pending CN117359138A (en) | 2022-10-28 | 2023-09-27 | Front door hat brim welding workstation for carriage production |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211333684.8A Pending CN115647669A (en) | 2022-10-28 | 2022-10-28 | Front door brim welding workstation for producing carriage body |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN115647669A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120269247A (en) * | 2025-06-11 | 2025-07-08 | 江苏兴业恒润重工机械有限公司 | Nuclear fusion large-scale coil AP subassembly welding set |
-
2022
- 2022-10-28 CN CN202211333684.8A patent/CN115647669A/en active Pending
-
2023
- 2023-09-27 CN CN202311262301.7A patent/CN117359138A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120269247A (en) * | 2025-06-11 | 2025-07-08 | 江苏兴业恒润重工机械有限公司 | Nuclear fusion large-scale coil AP subassembly welding set |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115647669A (en) | 2023-01-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| LU100822B1 (en) | Turnover multi-finger asynchronous gripper for casting robot | |
| CN113829029B (en) | Battery case bushing automatic press-fitting line compatible with different sizes | |
| CN213827739U (en) | Clamping device for full-automatic welding machine | |
| CN201455729U (en) | Processing overturn charging and discharging device of automobile engine | |
| CN117359138A (en) | Front door hat brim welding workstation for carriage production | |
| CN220330521U (en) | Press-fitting and tightening device for shell reducing bearing cover | |
| CN211387088U (en) | Steel edge planing device | |
| CN210150620U (en) | Hydraulic lifting clamping jaw | |
| CN219114091U (en) | Mechanical arm | |
| CN215090890U (en) | Flywheel inclined hole machining device | |
| CN110077966B (en) | Hydraulic lifting clamping jaw | |
| CN211890881U (en) | Linear grabbing manipulator | |
| CN202239939U (en) | Large horizontal metal band-sawing machine with two rounded upright posts | |
| CN110625234B (en) | Automatic disassembly device and method for waste materials of driving axle housing | |
| CN117817385A (en) | A vertical lathe for forging processing | |
| CN215149211U (en) | Loading and unloading stacking manipulator device for heavy workpieces | |
| CN214603239U (en) | Clamping system for punching plate spring seat | |
| CN211439156U (en) | Automatic tooth opening manipulator device | |
| JPH0710872Y2 (en) | Holding device for welding positioner | |
| CN210254725U (en) | Effectual laser engraving machine of centre gripping | |
| CN220051850U (en) | Carrying manipulator | |
| CN219170436U (en) | Automatic polishing system for industrial robot castings | |
| CN221494798U (en) | Cab clamping tool and automatic welding system | |
| CN200939546Y (en) | Pneumatic welding apparatus for rail | |
| CN222569230U (en) | A pick-up gripper device for die-casting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |