CN117358649A - An efficient and environmentally friendly production line for high-purity quartz sand - Google Patents
An efficient and environmentally friendly production line for high-purity quartz sand Download PDFInfo
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- CN117358649A CN117358649A CN202311417129.8A CN202311417129A CN117358649A CN 117358649 A CN117358649 A CN 117358649A CN 202311417129 A CN202311417129 A CN 202311417129A CN 117358649 A CN117358649 A CN 117358649A
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- pipe
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- quartz sand
- drying
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明涉及石英砂生产技术领域，且公开了一种高纯石英砂用高效环保生产线，包括安装台，所述安装台的顶部固定连接有筛分机，所述筛分机的顶部固定连接有粉碎机，所述粉碎机的一侧固定连接有提升机，所述提升机的下方设置有与安装台相连接的水洗烘干一体机构，该一种高纯石英砂用高效环保生产线，通过粉碎机将石英砂原料进行粉碎，粉碎后的原料通过筛分机将其进行筛分，筛分合格的石英砂通过提升机通入到水洗烘干一体机中，随后通过水洗烘干一体机对石英砂进行快速充分的水洗烘干，将石英砂中的泥土和杂质进行清洗干净，大大提高生产后的石英砂的质量，同时也提高了石英砂的生产效率。
The invention relates to the technical field of quartz sand production, and discloses an efficient and environmentally friendly production line for high-purity quartz sand, which includes an installation platform. A screening machine is fixedly connected to the top of the installation platform, and a crusher is fixedly connected to the top of the screening machine. , an elevator is fixedly connected to one side of the crusher, and a washing and drying integrated mechanism connected to the installation table is provided below the elevator. This high-purity quartz sand is used in an efficient and environmentally friendly production line, and the crusher is used to crush the quartz sand. The raw materials of quartz sand are crushed, and the crushed raw materials are screened through a screening machine. The qualified quartz sand is passed into the washing and drying machine through the elevator, and then the quartz sand is quickly processed through the washing and drying machine. Full washing and drying will clean the soil and impurities in the quartz sand, which greatly improves the quality of the quartz sand after production and also improves the production efficiency of the quartz sand.
Description
Technical Field
The invention relates to the technical field of quartz sand production, in particular to a high-efficiency environment-friendly production line for high-purity quartz sand.
Background
Quartz stone is a nonmetallic mineral substance, is a silicate mineral with hardness, wear resistance and stable chemical property, is also an important industrial mineral raw material, is a non-chemical dangerous article, and is widely used in industries such as glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical fluxes, metallurgy, buildings, chemical industry, plastics, rubber, abrasive materials, filter materials and the like, and is quartz particles formed by crushing quartz stone by a crusher, sieving by a sieving machine and impurity removal processing after sieving. But the quartz sand contains soil, scrap iron and light impurities, and the quality of the quartz sand is not up to standard when the quartz sand is used, so that serious economic loss is caused, and the quartz sand after production can be used only by cleaning and impurity removal in the quartz sand production line process.
The existing production line is in the production process to quartz sand, earth in the quartz sand is removed to earth sampling washing's mode in the quartz sand, but the intractable adhesion of a portion is difficult to be washd, can't carry out effectual getting rid of to iron fillings and light impurity in the quartz sand simultaneously, thereby it is relatively poor to lead to the quartz sand quality after the production, simultaneously in the production process of production line, need carry out artifical discharge to the quartz sand after wasing, later let in the drying-machine with the exhaust quartz sand and dry, thereby it is relatively poor to lead to the integration degree of production line, cause the production efficiency to the quartz sand lower, the energy consumption that consumes simultaneously at the stoving in-process is lower, lead to the energy-conserving effect of production line relatively poor, the dust that produces simultaneously is more, cause the pollution to the environment.
Disclosure of Invention
The invention aims to provide a high-efficiency environment-friendly production line for high-purity quartz sand, which has the advantages of fully and comprehensively washing and removing impurities from the quartz sand, greatly improving the production efficiency and the production quality of the quartz sand, saving energy consumption, improving the environment friendliness of the production line and the like.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a high-efficient environmental protection production line is used to high-purity quartz sand, includes the mount table, the top fixedly connected with screening machine of mount table, the top fixedly connected with rubbing crusher of screening machine, one side fixedly connected with lifting machine of rubbing crusher, the below of lifting machine is provided with the washing stoving integrated mechanism that is connected with the mount table.
As a further scheme of the invention: washing stoving integrated mechanism includes the mounting bracket with mount table fixed connection, fixedly connected with washs the case on the mounting bracket, the top of wasing the case rotates and is connected with first transmission pipe, the surface transmission of first transmission pipe is connected with drive mechanism, the surface fixedly connected with of first transmission pipe a plurality of cleaning pipes of different length, the rotation is connected with the baffle in the cleaning pipe, one side fixedly connected with and the spring of cleaning pipe fixed connection of baffle, fixedly connected with dog in the cleaning pipe, the top and the equal fixedly connected with of bottom of cleaning pipe wash the brush board, the equal fixedly connected with electromagnetism iron plate in both sides of cleaning pipe, the bottom fixedly connected with of wasing the case is first to be arranged the material pipe, be provided with electromagnetic valve on the first row material pipe, the bottom fixedly connected with drain pipe of wasing the case, the water inlet end fixedly connected with filter screen of drain pipe, the top transmission of first transmission pipe is connected with feed mechanism, the surface transmission of first transmission pipe is connected with and washs the first mechanism that the case is connected with washs the first mechanism of case, the second pusher is provided with and washs the mechanism, the side of pusher is installed down and washs the setting up.
As a further scheme of the invention: the first pushing mechanism comprises a transmission case fixedly connected with the cleaning case, the transmission case is rotationally connected with a first transmission pipe, a first transmission gear is fixedly sleeved on the outer surface of the first transmission pipe, a second transmission gear is connected with the outer surface of the first transmission gear in a meshed mode, a transmission shaft rotationally connected with the transmission case is fixedly sleeved in the middle of the second transmission gear, a first bevel gear is fixedly sleeved on the outer surface of the transmission shaft, a second bevel gear is connected with the outer surface of the first bevel gear in a meshed mode, a first spiral rod rotationally connected with the transmission case is fixedly sleeved in the middle of the second bevel gear, the second pushing mechanism comprises a plurality of second spiral rods rotationally connected with the cleaning case, a first driving mechanism connected with the cleaning case is in transmission connection with the outer surface of the second spiral rod, and a drying mechanism on an installation table is in transmission connection with the bottom end of the second spiral rod.
As a further scheme of the invention: the first driving mechanism comprises a first driving motor fixedly connected with the cleaning box, the output end of the first driving motor is fixedly connected with a first driving shaft through a coupling, the outer surface of the first driving shaft is fixedly sleeved with a first driving gear, the outer surface of the first driving gear is in meshed connection with a transmission gear ring which is in rotary connection with the cleaning box, and the inner surface of the transmission gear ring is in meshed connection with a second driving gear which is fixedly sleeved with a second screw rod.
As a further scheme of the invention: the drying mechanism comprises a drying box fixedly connected with an installation table, a second driving pipe is rotatably connected to the bottom end of the drying box, a drying cylinder is fixedly connected to the top end of the second driving pipe, a plurality of air outlets are formed in the outer surface of the drying cylinder, a first filter screen plate is fixedly connected to the outer surface of the drying cylinder, a discharge plate is fixedly connected to the outer surface of the drying cylinder, a second driving mechanism connected with the drying box is connected to the outer surface of the second driving pipe in a transmission mode, a stirring rod connected with the drying box in a rotation mode is fixedly connected to the bottom end of the second spiral rod, an air supply mechanism connected with the installation table is connected to the bottom end of the second driving pipe in a transmission mode, an absorption cover connected with the air supply mechanism is fixedly connected to the top end of the drying box, an electromagnetic valve is arranged on the second discharge pipe, and a material receiving mechanism is arranged at the top of the drying box.
As a further scheme of the invention: the utility model provides a drying cabinet, including the air feed mechanism, the air feed mechanism includes the first connecting pipe of being connected with second transfer line rotation, first connecting pipe and stoving case fixed connection, pipeline fixedly connected with is passed through to the bottom of first connecting pipe, the input of first air heater passes through pipeline fixedly connected with and mount table fixed connection's drying cabinet, sliding connection has silica gel drier net frame in the drying cabinet, pipeline fixedly connected with suction fan is passed through to one side of drying cabinet, the output of suction fan passes through pipeline fixedly connected with and drying cabinet fixed connection's rose box, fixedly connected with second filter screen plate in the rose box, fixedly connected with third filter screen plate in the rose box, one side of rose box passes through pipeline and absorption cover fixed connection, second actuating mechanism includes with stoving case fixed connection's second driving motor, the output of second driving motor passes through shaft coupling fixedly connected with second drive shaft, the surface fixedly connected with third driving gear of second drive shaft, the surface meshing of third driving gear is connected with cup joints the fourth driving gear with second transfer line fixed connection.
As a further scheme of the invention: the material receiving mechanism comprises a material receiving funnel fixedly connected with the drying box, a sealing plate is connected in the material receiving funnel in a sliding manner, a connecting plate is fixedly connected to one side of the sealing plate, a material receiving box is fixedly connected to the top of the connecting plate and is connected with the drying box in a sliding manner, and an electric telescopic rod is fixedly connected to one side of the connecting plate and is fixedly connected with the drying box.
As a further scheme of the invention: the feeding mechanism comprises a second connecting pipe rotationally connected with the first transmission pipe, the second connecting pipe is fixedly connected with the cleaning box, the top end of the second connecting pipe is fixedly connected with a feeding pipe through a pipeline, the outer surface of the feeding pipe is fixedly connected with a water pump through a water inlet pipe, an electromagnetic valve is arranged on the water inlet pipe, the outer surface of the feeding pipe is fixedly connected with a second air heater through an air inlet pipe, and the air inlet pipe is provided with the electromagnetic valve.
As a further scheme of the invention: the transmission mechanism comprises a transmission motor fixedly connected with the cleaning box, the output end of the transmission motor is fixedly connected with a first rotating shaft through a coupler, a first gear is fixedly sleeved on the outer surface of the first rotating shaft, and a second gear fixedly sleeved on the first transmission pipe is connected with the outer surface of the first gear in a meshed mode.
The invention has the beneficial effects that:
(1) Crushing quartz sand raw materials through the crusher, screening the crushed raw materials through the screening machine, introducing qualified quartz sand to the washing and drying integrated machine through the hoister, then carrying out quick and sufficient washing and drying on the quartz sand through the washing and drying integrated machine, cleaning soil and impurities in the quartz sand, and greatly improving the quality of the produced quartz sand and improving the production efficiency of the quartz sand.
(2) Through the cooperation of feeding mechanism to first transfer line washing water and hot-blast, simultaneously through the washing pipe on first transfer line surface and the washing brush on the washing pipe and electromagnetic iron board, the cooperation of rethread first pushing equipment and second pushing equipment to realize fully comprehensive washing to quartz sand, carry out abundant getting rid of simultaneously iron fillings impurity in the quartz sand, carry out quick discharge to the quartz sand after wasing the edulcoration simultaneously, thereby improved the washing edulcoration effect to the quartz sand greatly, also improved the cleaning efficiency to the quartz sand simultaneously.
(3) The second transmission pipe is supplied with air through the air supply mechanism, the second transmission pipe and the drying cylinder are driven to rotate through the second driving mechanism, the drying cylinder continuously blows hot air obliquely upwards in the drying box, meanwhile, through the cooperation of the stirring rod, the quartz sand after washing is quickly dried, meanwhile, light impurities in the quartz sand are blown upwards into the absorption cover in the drying process, then, through the cooperation of the air supply mechanism, the light impurities in the quartz sand are fully removed, the light impurities in the quartz sand are effectively removed, meanwhile, the closed-loop air supply of the air supply mechanism is realized, the closed-loop drying in the drying box is realized, the heat recovery is improved, the drying efficiency of the quartz sand is improved, meanwhile, the energy consumption is also saved, the dust discharge in the drying process is reduced, the environmental pollution caused by dust is reduced, and the environmental friendliness of the production line is improved.
(4) The quartz sand is fully cleaned through the cleaning box, meanwhile, the cleaned quartz sand is quickly discharged into the drying box, and then the quartz sand is dried through the drying mechanism in the drying box, so that the quartz sand is quickly washed and dried to be integrally produced, and the production efficiency and the production quality of the quartz sand are greatly improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a first perspective view of the external structure of the present invention;
FIG. 2 is a perspective view of the external structure of the washing and drying integrated mechanism of the invention;
FIG. 3 is a first perspective view of the internal structure of the washing and drying integrated mechanism of the invention;
FIG. 4 is a second perspective view of the internal structure of the washing and drying integrated mechanism of the invention;
FIG. 5 is a front view of the internal structure of the washing and drying integrated mechanism of the invention;
FIG. 6 is an enlarged view of FIG. 2A in accordance with the present invention;
FIG. 7 is an enlarged view of B of FIG. 4 in accordance with the present invention;
FIG. 8 is an enlarged view of C of FIG. 5 in accordance with the present invention;
fig. 9 is an enlarged view of D of fig. 5 according to the present invention.
In the figure: 1. a mounting table; 2. a sieving machine; 3. a pulverizer; 4. a hoist; 11. a mounting frame; 12. a cleaning box; 13. a first drive tube; 14. cleaning the tube; 15. a baffle; 16. a spring; 17. a stop block; 18. cleaning the brush plate; 19. an electromagnetic iron plate; 190. a first discharge pipe; 191. a drain pipe; 21. a transmission case; 22. a first transmission gear; 23. a second transmission gear; 24. a transmission shaft; 25. a first bevel gear; 26. a second bevel gear; 27. a first screw rod; 28. a second screw rod; 31. a first driving motor; 32. a first drive shaft; 33. a first drive gear; 34. a transmission gear ring; 35. a second drive gear; 41. a drying box; 42. a second drive tube; 43. a drying cylinder; 44. an air outlet; 45. a first screen panel; 46. a stirring rod; 47. an absorption cover; 48. a second discharge pipe; 49. a discharge plate; 51. a first connection pipe; 52. a first hot air blower; 53. a drying box; 54. a silica gel desiccant mesh frame; 55. a suction fan; 56. a filter box; 57. a second screen panel; 58. a third screen panel; 59. a second driving motor; 590. a second drive shaft; 591. a third drive gear; 592. a fourth drive gear; 61. a receiving hopper; 62. a sealing plate; 63. a connecting plate; 64. a material receiving box; 65. an electric telescopic rod; 71. a second connection pipe; 72. a supply pipe; 73. a water pump; 74. a second hot air blower; 81. a drive motor; 82. a first rotating shaft; 83. a first gear; 84. and a second gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-9, the invention discloses a high-efficiency environment-friendly production line for high-purity quartz sand, which comprises an installation table 1, wherein a screening machine 2 is fixedly connected to the top of the installation table 1, a pulverizer 3 is fixedly connected to the top of the screening machine 2, a lifter 4 is fixedly connected to one side of the pulverizer 3, a washing and drying integrated mechanism connected with the installation table 1 is arranged below the lifter 4, quartz sand raw materials are pulverized through the pulverizer 3, the pulverized raw materials are screened through the screening machine 2, qualified quartz sand is fed into the washing and drying integrated machine through the lifter 4, then the quartz sand is washed and dried fast and fully through the washing and drying integrated machine, soil and impurities in the quartz sand are cleaned, the quality of the produced quartz sand is greatly improved, and meanwhile, the production efficiency of the quartz sand is also improved.
Example two
Referring to fig. 1-8, the washing and drying integrated mechanism comprises a mounting frame 11 fixedly connected with a mounting table 1, a washing box 12 is fixedly connected to the mounting frame 11, a first driving pipe 13 is rotatably connected to the top of the washing box 12, a driving mechanism is connected to the outer surface of the first driving pipe 13 in a driving manner, a plurality of washing pipes 14 with different lengths are fixedly connected to the outer surface of the first driving pipe 13, a baffle 15 is rotatably connected to the washing pipe 14 in a rotating manner, a spring 16 fixedly connected to one side of the baffle 15 and the washing pipe 14 is fixedly connected to one side of the baffle 15, a stop block 17 is fixedly connected to the inside of the washing pipe 14, a washing brush plate 18 is fixedly connected to the top and the bottom of the washing pipe 14, an electromagnetic iron plate 19 is fixedly connected to the two sides of the washing pipe 14, a first discharge pipe 190 is fixedly connected to the bottom of the washing box 12, an electromagnetic valve is arranged on the first discharge pipe 190, the bottom of the cleaning box 12 is fixedly connected with a drain pipe 191, an electromagnetic valve is arranged on the drain pipe 191, the water inlet end of the drain pipe 191 is fixedly connected with a filter screen, the top of the first transmission pipe 13 is in transmission connection with a supply mechanism, the outer surface of the first transmission pipe 13 is in transmission connection with a first pushing mechanism connected with the cleaning box 12, a second pushing mechanism is arranged in the cleaning box 12, a drying mechanism connected with the mounting table 1 is arranged below the cleaning box 12, after quartz sand to be cleaned is introduced into the cleaning box 12 through a lifting machine 4, the first transmission pipe 13 is then supplied with cleaning water through the supply mechanism, then the cleaning water is introduced into the cleaning pipe 14, the baffle 15 in the cleaning pipe 14 is driven to jack up under the action of water pressure, and the spring 16 is stretched under the stress, at this time, the baffle 15 is driven to return to the initial position under the action of the restoring force of the spring 16 to close the cleaning pipe 14, so as to prevent the quartz sand from blocking the cleaning pipe 14, then water is sprayed out through the cleaning pipes 14 with different lengths, meanwhile, the first driving pipe 13 is driven to rotate by the driving mechanism, the first driving pipe 13 drives the cleaning pipe 14 to rotate, the quartz sand in the cleaning box 12 is washed from inside to outside, meanwhile, the quartz sand in the cleaning box 12 is comprehensively conveyed by the cooperation of the first pushing mechanism and the second pushing mechanism, so that the quartz sand in the cleaning box 12 is fully washed, meanwhile, impurities and soil on the surface of the quartz sand are scrubbed by the cleaning brush plates 18 at the top and the bottom of the cleaning pipe 14, so that the quartz sand in the cleaning box is fully cleaned, and the cleaned sewage is discharged through the drain pipe 191, simultaneously, in the cleaning process, the iron plates 19 on the outer surface of the cleaning pipe 14 are electrified to adsorb iron filings in quartz sand, meanwhile, the first pushing mechanism and the second pushing mechanism are matched to comprehensively convey the quartz sand, so that the iron filings in the quartz sand are comprehensively and fully adsorbed by the iron plates 19, the removal of the iron filings in the quartz sand is greatly improved, the feeding of cleaning water is stopped after the quartz sand is cleaned, the cleaned quartz sand is fed into the drying mechanism through the first discharging pipe 190, then the first driving pipe 13 is fed with hot air through the feeding mechanism, the hot air blows hot air to the interior of the cleaning box 12 through the baffle plate 15 on the pushing cleaning pipe 14, the first driving pipe 13 is driven to rotate at the same time, the first pushing mechanism and the second pushing mechanism are operated, at this time, hot air dries the water on the quartz sand in the cleaning box 12, thereby make quartz sand break away from the surfaces of the cleaning box 12 and the first transmission pipe 13, the cleaning pipe 14 and the pushing mechanism in the cleaning box 12, and thereby carry out quick abundant discharge with the quartz sand after cleaning, prevent that some quartz sand after cleaning from being unable to discharge the cleaning box 12 owing to the adhesion of water, after the discharge finishes, then through increasing the power that hot air supplied on the feeding mechanism, the receiving mechanism on the stoving mechanism enters into first row material pipe 190 below, then the electromagnetic iron plate 19 outage, then the electromagnetic iron plate 19 no longer produces magnetism, simultaneously because the inside hot air of cleaning box 12 increases the supply of power makes the temperature in the cleaning box 12 rise, thereby make the electromagnetic iron plate 19 after outage lose magnetism under high temperature environment fast, and the iron fillings that absorb at this moment fall into in the receiving mechanism from the electromagnetic iron plate 19, thereby realize carrying out quick effective removal to the absorption after the iron plate, effectively prevent that some electromagnetic iron fillings still adsorb still in the electromagnetic iron plate 19 after the iron fillings are still not adsorbed on the electromagnetic iron plate 19, realize the complete removal to the quartz sand.
The first pushing mechanism comprises a transmission case 21 fixedly connected with the cleaning case 12, the transmission case 21 is rotationally connected with the first transmission tube 13, a first transmission gear 22 is fixedly sleeved on the outer surface of the first transmission tube 13, a second transmission gear 23 is connected with the outer surface of the first transmission gear 22 in a meshed mode, a transmission shaft 24 rotationally connected with the transmission case 21 is fixedly sleeved in the middle of the second transmission gear 23, a first bevel gear 25 is fixedly sleeved on the outer surface of the transmission shaft 24, a second bevel gear 26 is meshed with the outer surface of the first bevel gear 25, a first spiral rod 27 rotationally connected with the transmission case 21 is fixedly sleeved in the middle of the second bevel gear 26, the second spiral rod 28 is rotationally connected with the outer surface of the first transmission tube 13, a first driving mechanism connected with the cleaning case 12 is in transmission mode, the bottom end of the second spiral rod 28 is in transmission connection with a drying mechanism on the mounting table 1 in transmission mode, the first transmission tube 13 drives the first spiral gear 22 to rotate, the first spiral rod 22 is driven by the first spiral rod 22 to rotate, the second spiral rod 27 is driven by the first spiral rod 24 to rotate, and the inner spiral rod 27 rotates by the first spiral rod 24, and the inner spiral rod 27 rotates by the second spiral rod 24, and the inner spiral rod 24 rotates by the first spiral rod 24, and the inner spiral rod 24 rotates by the second spiral rod 24, and the inner spiral rod is simultaneously driven by the first spiral rod 27 rotates, and the inner spiral rod 24 rotates by the second spiral rod 12, and the inner spiral rod rotates by the inner spiral rod 24 simultaneously, the second screw 28 drives the quartz sand in the purge bin 12 to reciprocate up and down, thereby achieving full movement of the quartz sand in the purge bin 12.
The first driving mechanism comprises a first driving motor 31 fixedly connected with the cleaning box 12, the output end of the first driving motor 31 is fixedly connected with a first driving shaft 32 through a coupler, the outer surface of the first driving shaft 32 is fixedly sleeved with a driving gear 33, the outer surface of the first driving gear 33 is in meshed connection with a driving gear ring 34 which is in rotary connection with the cleaning box 12, the inner surface of the driving gear ring 34 is in meshed connection with a second driving gear 35 which is fixedly sleeved with a second screw rod 28, the first driving motor 31 can control the forward and reverse rotation angles of the first driving motor 31 through PLC programming program control, the first driving shaft 32 is driven to rotate through the first driving motor 31, the first driving shaft 32 drives the driving gear ring 34 to rotate through the first driving gear 33, and the driving gear ring 34 drives the second driving gear 35 and the second screw rod 28 to rotate.
Example III
Referring to fig. 1, 3, 5 and 9, the drying mechanism comprises a drying box 41 fixedly connected with a mounting table 1, a second driving tube 42 is rotatably connected to the bottom end of the drying box 41, a drying cylinder 43 is fixedly connected to the top end of the second driving tube 42, a plurality of air outlets 44 are formed on the outer surface of the drying cylinder 43, a first filter screen plate 45 is fixedly connected to the outer surface of the drying cylinder 43, a discharging plate 49 is fixedly connected to the outer surface of the drying cylinder 43, a second driving mechanism connected with the drying box 41 is in transmission connection with the outer surface of the second driving tube 42, a stirring rod 46 connected with the drying box 41 in rotation is fixedly connected to the bottom end of the second driving tube 28, a wind supply mechanism connected with the mounting table 1 is in transmission connection with the bottom end of the second driving tube 42, an absorbing cover 47 connected with the wind supply mechanism is fixedly connected to the top end of the drying box 41, the bottom of the drying box 41 is fixedly connected with a second discharge pipe 48, an electromagnetic valve is arranged on the second discharge pipe 48, a receiving mechanism is arranged at the top of the drying box 41, hot air is supplied into the second transmission pipe 42 through an air supply mechanism, then enters the drying cylinder 43 through the second transmission pipe 42, then is blown out through an air outlet 44 and a first filter screen plate 45 on the surface of the drying cylinder 43, due to the design of the inclined surface of the drying cylinder 43, the drying cylinder 43 is blown upwards by the hot air in an inclined direction, meanwhile, the stirring rod 46 is driven to rotate through the second screw rod 28, meanwhile, the second transmission pipe 42 and the drying cylinder 43 are driven to rotate through a second driving mechanism, so that quartz sand is dried by the rapid hot air blowing, and meanwhile, after the quartz sand is dried, light impurities in the quartz sand are blown upwards due to the upward oblique blowing of the hot air, simultaneously, the stirring of the stirring rod 46 and the rotation of the drying cylinder 43 are matched, so that light impurities in quartz sand are completely blown upwards, then the light impurities blown upwards are sucked out through the matching of the air supply mechanism and the absorption cover 47, thereby realizing quick drying and light impurity removal of the cleaned quartz sand, then the second discharge pipe 48 is opened, the discharge plate 49 is driven to rotate through the drying cylinder 43, and the discharge plate 49 scrapes the dried quartz sand into the second discharge pipe 48, and is discharged from the second discharge pipe 48.
The air supply mechanism comprises a first connecting pipe 51 which is rotationally connected with a second driving pipe 42, the first connecting pipe 51 is fixedly connected with a drying box 41, the bottom end of the first connecting pipe 51 is fixedly connected with a first air heater 52 through a pipeline, the input end of the first air heater 52 is fixedly connected with a drying box 53 which is fixedly connected with a mounting table 1 through a pipeline, a silica gel drying agent net frame 54 is slidingly connected in the drying box 53, one side of the drying box 53 is fixedly connected with a suction fan 55 through a pipeline, the output end of the suction fan 55 is fixedly connected with a filter box 56 which is fixedly connected with the drying box 53 through a pipeline, a second filter screen 57 is fixedly connected in the filter box 56, a third filter screen 58 is fixedly connected in the filter box 56, one side of the filter box 56 is fixedly connected with an absorption cover 47 through a pipeline, the second driving mechanism comprises a second driving motor 59 fixedly connected with the drying box 41, the output end of the second driving motor 59 is fixedly connected with a second driving shaft 590 through a coupler, the outer surface of the second driving shaft 590 is fixedly sleeved with a third driving gear 591, the outer surface of the third driving gear 591 is in meshed connection with a fourth driving gear 592 fixedly sleeved with the second driving pipe 42, the second driving motor 59 drives the second driving shaft 590 to rotate, the second driving shaft 590 drives the second driving pipe 42 to rotate through the third driving gear 591 and the fourth driving gear 592, hot air is supplied into the first connecting pipe 51 through the first hot air blower 52 and the pipeline box, the hot air is discharged through the drying cylinder 43, meanwhile, the hot air dried in the drying box 41 is discharged into the filtering box 56 through the absorption cover 47 and the pipeline through the cooperation of the suction fan 55 and the pipeline, the light impurity is filtered through third filter screen plate 58 and second filter screen plate 57 later, the dust that produces in the stoving process is filtered simultaneously, thereby realize filtering the removal to the light impurity in the quartz sand, simultaneously filter the dust in the stoving process, hot-blast entering into the silica gel drier frame 54 in the drying cabinet 53 after the filtration afterwards, the drier through the frame in absorbs the drying to the moisture, the hot-blast after the drying enters into first air heater 52 and heats and continue to use, thereby realized the stoving of closed loop, the recovery of heat has been improved, thereby improved the drying efficiency to the quartz sand, the energy consumption has also been practiced thrift simultaneously, the silica gel drier can take out the silica gel drier frame after using, then carry out sunning drying to the silica gel drier, reuse.
The material receiving mechanism comprises a material receiving hopper 61 fixedly connected with a drying box 41, a sealing plate 62 is slidably connected in the material receiving hopper 61, a connecting plate 63 is fixedly connected to one side of the sealing plate 62, a material receiving box 64 is fixedly connected to the top of the connecting plate 63 and is slidably connected with the drying box 41, an electric telescopic rod 65 is fixedly connected to one side of the connecting plate 63 and is fixedly connected with the drying box 41, when a first material discharging pipe 190 discharges quartz sand, the electric telescopic rod 65 drives the connecting plate 63, the sealing plate 62 and the material receiving box 64 to move rightwards, the sealing plate 62 does not block the material receiving hopper 61 any more, when the first material discharging pipe 190 stops discharging, the sealing plate 62 drives the connecting plate 63, the sealing plate 62 and the material receiving box 64 to move leftwards at this moment, and the sealing plate 62 seals the material receiving hopper 61, and discharges iron filings adsorbed in the cleaning box 12 into the material receiving box 64 to collect.
The supply mechanism comprises a second connecting pipe 71 which is rotationally connected with the first driving pipe 13, the second connecting pipe 71 is fixedly connected with the cleaning tank 12, the top end of the second connecting pipe 71 is fixedly connected with a supply pipe 72 through a pipeline, the outer surface of the supply pipe 72 is fixedly connected with a water pump 73 through a water inlet pipe, an electromagnetic valve is arranged on the water inlet pipe, the outer surface of the supply pipe 72 is fixedly connected with a second air heater 74 through an air inlet pipe, an electromagnetic valve is arranged on the air inlet pipe, when water is required to be supplied to the first driving pipe 13, the electromagnetic valve on the water inlet pipe is opened, the electromagnetic valve on the air inlet pipe is closed, external cleaning water is then supplied to the first driving pipe 13 through the supply pipe 72, the pipeline and the second connecting pipe 71 through the water pump 73, when hot air is supplied, the electromagnetic valve on the water inlet pipe is closed at this time, the electromagnetic valve on the air inlet pipe is opened, and then the hot air is supplied to the first driving pipe 13 through the second air heater 74, the air inlet pipe, the supply pipe 72, the pipeline and the second connecting pipe 71.
The transmission mechanism comprises a transmission motor 81 fixedly connected with the cleaning box 12, the output end of the transmission motor 81 is fixedly connected with a first rotating shaft 82 through a coupler, the outer surface of the first rotating shaft 82 is fixedly sleeved with a first gear 83, the outer surface of the first gear 83 is in meshed connection with a second gear 84 fixedly sleeved with the first transmission tube 13, the transmission motor 81 is controlled by a PLC programming program, the transmission motor 81 can be controlled to rotate positively and negatively and rotate at a certain angle, the transmission motor 81 drives the first rotating shaft 82 to rotate, and the first rotating shaft 82 drives the first transmission tube 13 to rotate through the first gear 83 and the second gear 84.
The working principle of the invention is as follows: after quartz sand to be cleaned is introduced into the cleaning box 12 through the elevator 4, cleaning water is then supplied into the first driving pipe 13 through the supply mechanism, then the cleaning water is introduced into the cleaning pipe 14, the baffle plate 15 in the cleaning pipe 14 is driven to be pushed open under the action of water pressure, the spring 16 is stressed and stretched, meanwhile, when cleaning is stopped, the baffle plate 15 is driven to be restored to the initial position under the action of the restoring force of the spring 16 at the moment to close the cleaning pipe 14, the quartz sand is prevented from blocking the cleaning pipe 14, then water is sprayed out through the cleaning pipes 14 with different lengths, the first driving pipe 13 is driven to rotate through the driving mechanism, the cleaning pipe 14 is driven to rotate by the first driving pipe 13, the quartz sand in the cleaning box 12 is washed from inside to outside, and meanwhile, the quartz sand in the cleaning box 12 is comprehensively conveyed through the cooperation of the first pushing mechanism and the second pushing mechanism, thereby realizing the full washing of the quartz sand in the washing tank 12, simultaneously brushing the impurities and soil on the surface of the quartz sand through the washing brush plates 18 at the top and the bottom of the washing pipe 14, thereby realizing the full washing of the quartz sand in the washing tank, the sewage after washing is discharged through the drain pipe 191, simultaneously, in the washing process, the iron filings in the quartz sand are adsorbed through the electrifying of the electromagnetic iron plate 19 on the outer surface of the washing pipe 14, simultaneously, the quartz sand is fully conveyed through the cooperation of the first pushing mechanism and the second pushing mechanism, the iron filings in the quartz sand are fully adsorbed by the electromagnetic iron plate 19, the removal of the iron filings in the quartz sand is greatly improved, after the quartz sand is washed, the feeding of the washing water is stopped, the washed quartz sand is then introduced into the drying mechanism through the first discharging pipe 190, then the hot air is supplied to the first transmission pipe 13 through the supply mechanism, the hot air blows hot air into the cleaning box 12 through pushing up the baffle 15 on the cleaning pipe 14, simultaneously the first transmission pipe 13 is driven to rotate, simultaneously the first pushing mechanism and the second pushing mechanism operate, at the moment, the hot air dries water on quartz sand in the cleaning box 12, thereby the quartz sand is quickly separated from the surfaces of the cleaning box 12 and the first transmission pipe 13 in the cleaning box 12, the cleaning pipe 14 and the pushing mechanism, thereby the cleaned quartz sand is quickly and fully discharged, the phenomenon that some cleaned quartz sand cannot be discharged from the cleaning box 12 due to the adhesion force of the water is prevented, after the material discharge is finished, then the material receiving mechanism on the drying mechanism enters into the lower part of the first material discharge pipe 190 through increasing the power of the hot air on the supply mechanism, then the electromagnetic iron plate 19 is not powered off, the electromagnetic iron plate 19 is not generated any more, simultaneously, the temperature in the cleaning box 12 is quickly separated from the surface of the first transmission pipe 13 in the cleaning box 12 and the cleaning box, the cleaned quartz sand is quickly and fully discharged, the electromagnetic iron plate 19 is effectively adsorbed by the electromagnetic iron plate 19 after the high-temperature is quickly and completely removed from the electromagnetic iron plate 19 due to the fact that the electromagnetic iron plate 19 is quickly and completely adsorbed by the electromagnetic iron plate 19.
The hot air is supplied into the second transmission tube 42 through the air supply mechanism, then the hot air enters the drying cylinder 43 through the second transmission tube 42, then the hot air is blown out through the air outlet 44 on the surface of the drying cylinder 43 and the first filter screen plate 45, the drying cylinder 43 is blown upwards through the inclined plane of the drying cylinder 43, meanwhile, the stirring rod 46 is driven to rotate through the second spiral rod 28, meanwhile, the second transmission tube 42 and the drying cylinder 43 are driven to rotate through the second driving mechanism, so that quartz sand is quickly blown out of the air for drying, meanwhile, after drying, the light impurities in the quartz sand are blown upwards through the upward blowing of the hot air, the stirring rod 46 and the rotation of the drying cylinder 43 are matched, the light impurities in the quartz sand are completely blown upwards, then the light impurities blown upwards are sucked out through the matching of the air supply mechanism and the absorption cover 47, the cleaned quartz sand are quickly dried and removed, the second discharge tube 48 is opened, meanwhile, the discharge plate 49 is driven to rotate through the drying cylinder 43, and the second discharge tube 48 is blown out of the quartz sand after the second discharge tube 48.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (9)
1. The utility model provides a high-efficient environmental protection production line is used to high-purity quartz sand, includes mount table (1), its characterized in that, the top fixedly connected with screening machine (2) of mount table (1), the top fixedly connected with rubbing crusher (3) of screening machine (2), one side fixedly connected with lifting machine (4) of rubbing crusher (3), the below of lifting machine (4) is provided with the washing stoving integrated machine who is connected with mount table (1).
2. The efficient and environment-friendly production line for high-purity quartz sand, as claimed in claim 1, wherein the washing and drying integrated mechanism comprises a mounting frame (11) fixedly connected with a mounting table (1), a washing tank (12) is fixedly connected to the mounting frame (11), a first transmission pipe (13) is rotatably connected to the top of the washing tank (12), a transmission mechanism is connected to the outer surface of the first transmission pipe (13) in a transmission manner, a plurality of washing pipes (14) with different lengths are fixedly connected to the outer surface of the first transmission pipe (13), a baffle plate (15) is rotatably connected to the washing pipe (14), a spring (16) fixedly connected with the washing pipe (14) is fixedly connected to one side of the baffle plate (15), a stop block (17) is fixedly connected to one side of the washing pipe (14), a washing brush plate (18) is fixedly connected to the top and the bottom of the washing pipe (14), an electromagnetic iron plate (19) is fixedly connected to both sides of the washing pipe (14), a first drain pipe (190) is fixedly connected to the bottom of the washing tank (12), a drain pipe (190) is fixedly connected to a drain pipe (191), a drain pipe (191) is fixedly connected to the drain pipe (191), the top transmission of first driving tube (13) is connected with feed mechanism, the surface transmission of first driving tube (13) is connected with the first pushing equipment who is connected with washs case (12), be provided with the second pushing equipment in washs case (12), the below of washs case (12) is provided with the stoving mechanism who is connected with mount table (1).
3. The efficient and environment-friendly production line for high-purity quartz sand according to claim 2, wherein the first pushing mechanism comprises a transmission case (21) fixedly connected with a cleaning case (12), the transmission case (21) is rotationally connected with a first transmission tube (13), a first transmission gear (22) is fixedly sleeved on the outer surface of the first transmission tube (13), a second transmission gear (23) is connected with the outer surface of the first transmission gear (22) in a meshed manner, a transmission shaft (24) rotationally connected with the transmission case (21) is fixedly sleeved in the middle of the second transmission gear (23), a first bevel gear (25) fixedly sleeved on the outer surface of the transmission shaft (24), a second bevel gear (26) is fixedly sleeved on the outer surface of the first bevel gear (25), a first spiral rod (27) rotationally connected with the transmission case (21) is fixedly sleeved in the middle of the second bevel gear (26), a plurality of second spiral rods (28) are rotationally connected with the cleaning case (12), and a second spiral rod (28) is fixedly connected with the outer surface of the second bevel gear (25), and the second spiral rod (28) is connected with the outer surface of the second spiral rod (12), and the second spiral rod (28) is connected with a drying mechanism (1).
4. A high-efficient environmental protection production line for high-purity quartz sand according to claim 3, characterized in that, first actuating mechanism includes first driving motor (31) with washout case (12) fixed connection, the output of first driving motor (31) passes through shaft coupling fixedly connected with first drive shaft (32), the surface stationary cup joint of first drive shaft (32) with first drive gear (33), the surface meshing of first drive gear (33) is connected with transmission ring gear (34) with washout case (12) rotation connection, the internal surface meshing of transmission ring gear (34) is connected with second drive gear (35) with fixed cup joint of second hob (28).
5. The efficient and environment-friendly production line for high-purity quartz sand according to claim 3, wherein the drying mechanism comprises a drying box (41) fixedly connected with a mounting table (1), a second transmission pipe (42) is rotatably connected to the bottom end of the drying box (41), a drying cylinder (43) is fixedly connected to the top end of the second transmission pipe (42), a plurality of air outlets (44) are formed in the outer surface of the drying cylinder (43), a first filter screen plate (45) is fixedly connected to the outer surface of the drying cylinder (43), a discharge plate (49) is fixedly connected to the outer surface of the drying cylinder (43), a second driving mechanism connected with the drying box (41) is in transmission connection with the outer surface of the second transmission pipe (42), a stirring rod (46) is rotatably connected with the drying box (41) in transmission connection with the bottom end of the second transmission pipe (42), a fan supplying mechanism connected with the mounting table (1) is arranged on the top end of the drying box (41), a valve mechanism (48) is fixedly connected with the top of the drying box (41), and an electromagnetic mechanism (48) is arranged on the top of the drying box (41).
6. The efficient and environment-friendly production line for high-purity quartz sand according to claim 5, wherein the air supply mechanism comprises a first connecting pipe (51) rotationally connected with a second driving pipe (42), the first connecting pipe (51) is fixedly connected with a drying box (41), the bottom end of the first connecting pipe (51) is fixedly connected with a first air heater (52) through a pipeline, the input end of the first air heater (52) is fixedly connected with a drying box (53) fixedly connected with a mounting table (1) through a pipeline, the drying box (53) is internally and slidably connected with a silica gel drying box (54), one side of the drying box (53) is fixedly connected with a suction fan (55) through a pipeline, the output end of the suction fan (55) is fixedly connected with a filter box (56) fixedly connected with the drying box (53) through a pipeline, the filter box (56) is internally and fixedly connected with a second filter screen (57), the filter box (56) is internally and fixedly connected with a third filter screen (58), one side of the filter box (56) is fixedly connected with a second motor (47) through a pipeline and is fixedly connected with a second driving shaft (59) through a second driving mechanism (59), the outer surface of the second driving shaft (590) is fixedly sleeved with a third driving gear (591), and the outer surface of the third driving gear (591) is in meshed connection with a fourth driving gear (592) fixedly sleeved with the second driving pipe (42).
7. The efficient and environment-friendly production line for high-purity quartz sand according to claim 5, wherein the material receiving mechanism comprises a material receiving funnel (61) fixedly connected with a drying box (41), a sealing plate (62) is connected in a sliding manner in the material receiving funnel (61), a connecting plate (63) is fixedly connected to one side of the sealing plate (62), a material receiving box (64) fixedly connected with the drying box (41) in a sliding manner is fixedly connected to the top of the connecting plate (63), and an electric telescopic rod (65) fixedly connected with the drying box (41) is fixedly connected to one side of the connecting plate (63).
8. The efficient and environment-friendly production line for high-purity quartz sand according to claim 2, wherein the supply mechanism comprises a second connecting pipe (71) rotationally connected with the first driving pipe (13), the second connecting pipe (71) is fixedly connected with the cleaning box (12), the top end of the second connecting pipe (71) is fixedly connected with a supply pipe (72) through a pipeline, the outer surface of the supply pipe (72) is fixedly connected with a water pump (73) through a water inlet pipe, an electromagnetic valve is arranged on the water inlet pipe, the outer surface of the supply pipe (72) is fixedly connected with a second air heater (74) through an air inlet pipe, and the air inlet pipe is provided with the electromagnetic valve.
9. The efficient and environment-friendly production line for the high-purity quartz sand according to claim 2, wherein the transmission mechanism comprises a transmission motor (81) fixedly connected with the cleaning box (12), the output end of the transmission motor (81) is fixedly connected with a first rotating shaft (82) through a coupler, the outer surface of the first rotating shaft (82) is fixedly sleeved with a first gear (83), and the outer surface of the first gear (83) is in meshed connection with a second gear (84) fixedly sleeved with the first transmission pipe (13).
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118385178A (en) * | 2024-06-26 | 2024-07-26 | 福建省鼎智新材料科技有限公司 | Die casting plane multi-threaded hole efficient cleaning equipment |
| CN120920195A (en) * | 2025-10-13 | 2025-11-11 | 江苏丹雪新材料科技有限公司 | Impurity removal equipment for quartz sand filter material production |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110822833A (en) * | 2019-11-21 | 2020-02-21 | 江苏新达石英有限公司 | A kind of quartz sand washing and drying device and using method thereof |
| CN116809491A (en) * | 2023-01-03 | 2023-09-29 | 盐城市富殷机械设备有限公司 | Quartz sand washing and drying integrated machine and use method thereof |
-
2023
- 2023-10-30 CN CN202311417129.8A patent/CN117358649A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110822833A (en) * | 2019-11-21 | 2020-02-21 | 江苏新达石英有限公司 | A kind of quartz sand washing and drying device and using method thereof |
| CN116809491A (en) * | 2023-01-03 | 2023-09-29 | 盐城市富殷机械设备有限公司 | Quartz sand washing and drying integrated machine and use method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118385178A (en) * | 2024-06-26 | 2024-07-26 | 福建省鼎智新材料科技有限公司 | Die casting plane multi-threaded hole efficient cleaning equipment |
| CN120920195A (en) * | 2025-10-13 | 2025-11-11 | 江苏丹雪新材料科技有限公司 | Impurity removal equipment for quartz sand filter material production |
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