CN117358551A - Intelligent-based highlight matte protection layer photo-curing device - Google Patents
Intelligent-based highlight matte protection layer photo-curing device Download PDFInfo
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- CN117358551A CN117358551A CN202311448274.2A CN202311448274A CN117358551A CN 117358551 A CN117358551 A CN 117358551A CN 202311448274 A CN202311448274 A CN 202311448274A CN 117358551 A CN117358551 A CN 117358551A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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Abstract
本发明涉及建筑板材加工技术领域,尤其涉及一种基于智能化的高光哑光保护层光固装置。本发明提供一种能够进行快速放置、同时在输送过程中进行自动中心定位处理具备节能环保效果的基于智能化的高光哑光保护层光固装置。一种基于智能化的高光哑光保护层光固装置,包括有传送组件、光固仓、控制屏、鼓风组件和放置机构,传送组件中部上侧连接有光固仓,光固仓右侧连接有控制屏,光固仓顶部连接有传送组件上设有放置机构。本发明通过放置架对板材进行快速放置,接着通过第一导向板对滑动板的推动,使得滑动板能够对放置的板材进行位置校准,不再需要操作人员在放置时进行精细校准,提高操作人员的放置效率,减少操作步骤。
The invention relates to the technical field of building panel processing, and in particular to an intelligent light-curing device for a high-gloss matte protective layer. The invention provides an intelligent high-gloss matte protective layer light-fixing device that can be quickly placed and at the same time perform automatic center positioning processing during the transportation process and has energy-saving and environmental protection effects. An intelligent light-curing device for a high-gloss matte protective layer, including a transmission component, a light-curing bin, a control panel, a blower component and a placement mechanism. The upper middle part of the conveying component is connected to a light-curing bin, and the right side of the light-curing bin is A control panel is connected to it, and a transmission component is connected to the top of the light-solid warehouse with a placement mechanism. The invention quickly places the plates through the placement rack, and then pushes the sliding plate through the first guide plate, so that the sliding plate can perform position calibration of the placed plates. The operator no longer needs to perform fine calibration during placement, and improves the operator's efficiency. The placement efficiency is high and the operating steps are reduced.
Description
技术领域Technical field
本发明涉及建筑板材加工技术领域,尤其涉及一种基于智能化的高光哑光保护层光固装置。The invention relates to the technical field of building panel processing, and in particular to an intelligent light-curing device for a high-gloss matte protective layer.
背景技术Background technique
高光、哑光保护层是一种用于表面处理的涂层,通常应用在不同类型的材料和产品上,以提供保护或改变外观效果的功能,高光保护层通常具有光滑、亮闪闪的效果,这种涂层可以用于保护材料,如木材、金属、塑料、汽车漆等,哑光保护层与高光保护层相反,它提供的是一种不反光或微微反光的表面效果,哑光涂层通常使表面看起来更柔和、更有质感,不会产生明显的镜面反射。The high-gloss and matte protective layer is a coating used for surface treatment. It is usually applied to different types of materials and products to provide protection or change the appearance. The high-gloss protective layer usually has a smooth and shiny effect. This coating can be used to protect materials such as wood, metal, plastic, automotive paint, etc. The matte protective layer is the opposite of the high-gloss protective layer. It provides a non-reflective or slightly reflective surface effect. The matte coating Typically gives the surface a softer, more textured look without obvious specular reflections.
现有的高光哑光保护层光固装置在使用时,一般需要通过输送带将涂有保护层的板材运输至装置内部,依靠紫外线光伏照射对保护涂层进行固化定形,但是在放置过程中需要操作人员将板材的位置对齐照射的中心位置,防止板材放置位置出现偏差,导致光固效果无法全面覆盖,从而增加操作人员的工作步骤,降低固化效率,当板材光固没有正常完成时,板材无法正常投入使用,进而产生材料的浪费。When the existing high-gloss matte protective layer light-curing device is used, it is generally necessary to transport the plate coated with the protective layer to the inside of the device through a conveyor belt, and rely on ultraviolet photovoltaic irradiation to cure and shape the protective coating. However, it needs to be placed during the placement process. The operator aligns the position of the board with the center of the irradiation to prevent deviations in the placement of the board, resulting in the photo-curing effect not being fully covered, thereby increasing the operator's work steps and reducing the curing efficiency. When the photo-curing of the board is not completed normally, the board cannot be Normally put into use, resulting in waste of materials.
因此针对上述问题,现在研发一种能够进行快速放置、同时在输送过程中进行自动中心定位处理具备节能环保效果的基于智能化的高光哑光保护层光固装置。Therefore, in response to the above problems, an intelligent high-gloss matte protective layer light-curing device is developed that can be quickly placed and at the same time perform automatic center positioning processing during the transportation process with energy-saving and environmental protection effects.
发明内容Contents of the invention
为了克服现有装置在放置过程中需要操作人员将板材的位置对齐照射的中心位置,防止板材放置位置出现偏差,导致光固效果无法全面覆盖,从而增加操作人员的工作步骤,降低固化效率的缺点,本发明提供一种能够进行快速放置、同时在输送过程中进行自动中心定位处理具备节能环保效果的基于智能化的高光哑光保护层光固装置。In order to overcome the shortcomings of the existing device, which requires the operator to align the position of the plate with the center of the irradiation during the placement process, to prevent deviations in the placement of the plate, resulting in the inability to fully cover the photo-curing effect, thereby increasing the operator's work steps and reducing the curing efficiency. , the present invention provides an intelligent high-gloss matte protective layer light-curing device that can be quickly placed and at the same time perform automatic center positioning processing during the transportation process and has energy-saving and environmental protection effects.
技术方案为:一种基于智能化的高光哑光保护层光固装置,包括有传送组件、光固仓、控制屏、鼓风组件和放置机构,传送组件中部上侧连接有光固仓,光固仓右侧连接有控制屏,光固仓顶部连接有鼓风组件,传送组件上设有放置机构,放置机构包括有放置架、第一弹簧、滑动板和第一导向板,传送组件上连接有多组放置架,放置架上均滑动式连接有滑动板,滑动板与相邻的放置架之间均连接有两根第一弹簧,传送组件前后两部上侧均通过螺栓连接有第一导向板。The technical solution is: an intelligent high-gloss matte protective layer light-fixing device, including a transmission component, a light-fixing bin, a control panel, a blower component and a placement mechanism. The upper part of the middle part of the transmission component is connected to a light-fixing bin. A control panel is connected to the right side of the solid bin, and a blower assembly is connected to the top of the light solid bin. A placement mechanism is provided on the transmission assembly. The placement mechanism includes a placement frame, a first spring, a sliding plate and a first guide plate. The transmission assembly is connected to There are multiple sets of placement racks. The placement racks are all slidingly connected with sliding plates. Two first springs are connected between the sliding plates and adjacent placement racks. The upper sides of the front and rear parts of the transmission assembly are connected with first springs through bolts. guide plate.
作为上述方案的改进,还包括有推料机构,推料机构包括有支撑板、连接板、丝杆、连接件、推料组件和双轴电机,传送组件左侧通过螺栓连接有支撑板,支撑板前后两侧均滑动式连接有连接板,连接板上均连接有连接件,支撑板底部连接有双轴电机,双轴电机输出轴上均连接有丝杆,丝杆均与相邻的连接件螺纹式连接,连接板相互靠近的一部均连接有推料组件。As an improvement to the above solution, a pushing mechanism is also included. The pushing mechanism includes a supporting plate, a connecting plate, a screw rod, a connecting piece, a pushing component and a biaxial motor. The left side of the transmission component is connected with a supporting plate through bolts. There are connecting plates slidingly connected to the front and rear sides of the board, and connectors are connected to the connecting plates. A biaxial motor is connected to the bottom of the support plate. The output shafts of the biaxial motors are connected to screw rods, and the screw rods are connected to adjacent ones. The parts are threadedly connected, and the parts of the connecting plates that are close to each other are connected with push components.
作为上述方案的改进,还包括有适配机构,适配机构包括有第二弹簧、限位板、滑动件和第二导向板,滑动板内侧均连接有第二弹簧,放置架上均滑动式连接有左右两个滑动件,左右相邻的滑动件之间均连接有用于适配不同板材大小的限位板,限位板均与相邻的第二弹簧连接,传送组件右部上侧通过螺栓连接有前后对称的第二导向板。As an improvement to the above solution, an adapting mechanism is also included. The adapting mechanism includes a second spring, a limiting plate, a sliding piece and a second guide plate. The inside of the sliding plate is connected with a second spring, and the placing rack is all sliding. There are two left and right sliding parts connected. The left and right adjacent sliding parts are connected with limit plates for adapting to different plate sizes. The limit plates are connected with the adjacent second springs. The upper side of the right part of the transmission assembly passes through The bolts are connected with a front-to-back symmetrical second guide plate.
作为上述方案的改进,还包括有接料机构,接料机构包括有移动底座、接料箱、接料板和第三弹簧,支撑板左侧放置有移动底座,移动底座顶部连接有接料箱,接料箱内底部连接有四根第三弹簧,第三弹簧顶部之间连接有接料板。As an improvement to the above solution, a material receiving mechanism is also included. The material receiving mechanism includes a movable base, a material receiving box, a material receiving plate and a third spring. A movable base is placed on the left side of the support plate, and a material receiving box is connected to the top of the movable base. , four third springs are connected to the bottom of the material receiving box, and a material receiving plate is connected between the tops of the third springs.
作为上述方案的改进,还包括有限位机构,限位机构包括有固定座、限位架和涡卷弹簧,移动底座前后两部右侧均连接有固定座,固定座上均转动式连接有与传送组件卡接的限位架,限位架与相邻的固定座之间均连接有涡卷弹簧。As an improvement to the above solution, a limiting mechanism is also included. The limiting mechanism includes a fixed base, a limiting frame and a scroll spring. Fixed bases are connected to the right sides of the front and rear parts of the movable base, and the fixed bases are rotatably connected with The transmission component is clamped with a limit frame, and a scroll spring is connected between the limit frame and the adjacent fixed seat.
作为上述方案的改进,还包括有遮挡机构,遮挡机构包括有转动挡板和把手,光固仓左右两侧均转动式连接有转动挡板,转动挡板不相邻的一侧均连接有把手。As an improvement to the above solution, a blocking mechanism is also included. The blocking mechanism includes a rotating baffle and a handle. The left and right sides of the light solid bin are rotatably connected to the rotating baffles, and the non-adjacent sides of the rotating baffles are connected to handles. .
作为上述方案的改进,传送组件包括有安装座、伺服电机、驱动辊、传动辊和输送带,安装座共有两个,安装座呈前后方向放置,前侧的安装座右上部前侧连接有伺服电机,伺服电机输出轴为后朝向设置,伺服电机输出轴上连接有驱动辊,驱动辊与后侧的安装座转动式连接,安装座左部之间转动式连接有从动辊,驱动辊与从动辊之间绕有输送带。As an improvement to the above solution, the transmission assembly includes a mounting base, a servo motor, a driving roller, a transmission roller and a conveyor belt. There are two mounting bases. The mounting bases are placed in the front and rear direction. The upper right part of the front mounting base is connected to the servo motor. , the servo motor output shaft is set towards the rear, the servo motor output shaft is connected to a drive roller, the drive roller is rotatably connected to the mounting base on the rear side, the left part of the mounting base is rotatably connected to the driven roller, the driving roller is connected to the driven roller There is a conveyor belt wrapped between the moving rollers.
作为上述方案的改进,鼓风组件包括有风机、输送框和固定件,光固仓右部上侧通过螺栓连接有固定件,固定件顶部连接有风机,风机左侧与光固仓之间连接有输送框。As an improvement to the above solution, the blower assembly includes a fan, a conveyor frame and a fixing piece. The upper right side of the light solid bin is connected to a fixing piece through bolts. The top of the fixing piece is connected to a fan. The left side of the fan is connected to the light solid bin. There is a conveyor frame.
作为上述方案的改进,支撑板左侧为向下倾斜结构。As an improvement to the above solution, the left side of the support plate has a downward-sloping structure.
作为上述方案的改进,接料板顶部带有防滑缓冲垫。As an improvement to the above solution, the top of the splicing plate is equipped with a non-slip buffer pad.
本发明具有以下优点:1、本发明通过放置架对板材进行快速放置,接着通过第一导向板对滑动板的推动,使得滑动板能够对放置的板材进行位置校准,不再需要操作人员在放置时进行精细校准,提高操作人员的放置效率,减少操作步骤。The present invention has the following advantages: 1. The present invention quickly places the plates through the placement rack, and then pushes the sliding plate through the first guide plate, so that the sliding plate can perform position calibration of the placed plates, and the operator is no longer required to place the plate. Fine calibration can be performed at any time to improve the operator's placement efficiency and reduce operating steps.
2、本发明通过使用双轴电机输出轴带动丝杆使得连接板的位置得到调整,从而快速适配不同板材的规格大小,进而在板材完成光固操作后,依靠推料组件将板材自动推出,完成自动出料的效果。2. The present invention uses the output shaft of a dual-axis motor to drive the screw rod to adjust the position of the connecting plate, thereby quickly adapting to the specifications of different plates. Then, after the plate completes the light-fixing operation, the plate is automatically pushed out by the pusher assembly. Complete the effect of automatic discharging.
3、本发明通过第二导向板对相邻的限位板进行引导限位,使得限位板均带动滑动件沿着放置架向外侧滑动展开,便于操作人员对板材进行无障碍放置,放置完成后随着继续运动,在第二弹簧的作用下,限位板均会在第二弹簧的作用下复位,对放置后的板材进行适配夹持,保证中心定位的稳定进行。3. The present invention guides and limits the adjacent limiting plates through the second guide plate, so that the limiting plates drive the sliding parts to slide outward along the placement frame, making it easier for the operator to place the plates without obstacles, and the placement is completed. As the movement continues, the limiting plates will be reset under the action of the second spring, and the placed plate will be adapted and clamped to ensure the stability of the center positioning.
附图说明Description of the drawings
图1为本发明的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of the present invention.
图2为本发明的部分立体结构示意图。Figure 2 is a partial three-dimensional structural schematic diagram of the present invention.
图3为本发明放置机构的立体结构示意图。Figure 3 is a schematic three-dimensional structural diagram of the placement mechanism of the present invention.
图4为本发明推料机构的第一种立体结构示意图。Figure 4 is a first three-dimensional structural schematic diagram of the pushing mechanism of the present invention.
图5为本发明推料机构的第二种立体结构示意图。Figure 5 is a schematic diagram of the second three-dimensional structure of the pushing mechanism of the present invention.
图6为本发明适配机构的立体结构示意图。Figure 6 is a schematic three-dimensional structural diagram of the adapting mechanism of the present invention.
图7为本发明接料机构的立体结构示意图。Figure 7 is a schematic three-dimensional structural diagram of the material receiving mechanism of the present invention.
图8为本发明限位机构的立体结构示意图。Figure 8 is a schematic three-dimensional structural diagram of the limiting mechanism of the present invention.
图9为本发明遮挡机构的立体结构示意图。Figure 9 is a schematic three-dimensional structural diagram of the shielding mechanism of the present invention.
图中标号名称:1-传送组件,2-光固仓,3-控制屏,4-鼓风组件,5-放置机构,51-放置架,52-第一弹簧,53-滑动板,54-第一导向板,6-推料机构,61-支撑板,62-连接板,63-丝杆,64-连接件,65-推料组件,66-双轴电机,7-适配机构,71-第二弹簧,72-限位板,73-滑动件,74-第二导向板,8-接料机构,81-移动底座,82-接料箱,83-接料板,84-第三弹簧,9-限位机构,91-固定座,92-限位架,93-涡卷弹簧,10-遮挡机构,101-转动挡板,102-把手。Number names in the figure: 1-Transmission component, 2-Light solid warehouse, 3-Control panel, 4-Blower component, 5-Placement mechanism, 51-Placement rack, 52-First spring, 53-Sliding plate, 54- First guide plate, 6-pushing mechanism, 61-support plate, 62-connecting plate, 63-screw, 64-connecting piece, 65-pushing component, 66-biaxial motor, 7-adapting mechanism, 71 -Second spring, 72-limiting plate, 73-sliding member, 74-second guide plate, 8-receiving mechanism, 81-moving base, 82-receiving box, 83-receiving plate, 84-third Spring, 9-limiting mechanism, 91-fixed seat, 92-limiting frame, 93-scroll spring, 10-shielding mechanism, 101-rotating baffle, 102-handle.
具体实施方式Detailed ways
下面结合具体实施例对技术方案做进一步的说明,需要注意的是:本文中所说的上、下、左、右等指示方位的字词仅是针对所示结构在对应附图中位置而言。本文中为零部件所编序号本身,例如:第一、第二等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说如:连接、联接,如无特别说明,均包括直接和间接连接(联接)。The technical solution will be further described below in conjunction with specific embodiments. It should be noted that the words indicating directions such as up, down, left, and right mentioned in this article are only for the position of the structure shown in the corresponding drawing. . The serial numbers assigned to components in this article, such as first, second, etc., are only used to distinguish the described objects and do not have any sequential or technical meaning. In this application, words such as: connection and connection include direct and indirect connections (connections) unless otherwise specified.
一种基于智能化的高光哑光保护层光固装置,如图1和图2所示,包括有传送组件1、光固仓2、控制屏3、鼓风组件4和放置机构5,传送组件1包括有安装座、伺服电机、驱动辊、传动辊和输送带,安装座共有两个,安装座呈前后方向放置,前侧的安装座右上部前侧连接有伺服电机,伺服电机输出轴为后朝向设置,伺服电机输出轴上连接有驱动辊,驱动辊与后侧的安装座转动式连接,安装座左部之间转动式连接有从动辊,驱动辊与从动辊之间绕有输送带,传送组件1中部上侧连接有用于对高光哑光保护层进行固化处理的光固仓2,光固仓2右侧连接有用于智能调节参数的控制屏3,光固仓2顶部连接有用于提供气流的鼓风组件4,鼓风组件4包括有风机、输送框和固定件,光固仓2右部上侧通过螺栓连接有固定件,固定件顶部连接有风机,风机左侧与光固仓2之间连接有输送框,传送组件1上设有用于对板材进行放置并且进行快速中心定位的放置机构5。An intelligent light-curing device for a high-gloss matte protective layer, as shown in Figures 1 and 2, including a transmission component 1, a light-curing bin 2, a control screen 3, an air blowing component 4 and a placement mechanism 5. The transmission component 1 It includes a mounting base, servo motor, drive roller, transmission roller and conveyor belt. There are two mounting bases. The mounting bases are placed in the front and rear direction. The upper right part of the front mounting base is connected to the servo motor, and the servo motor output shaft is at the rear. Orientation, the servo motor output shaft is connected to a drive roller, the drive roller is rotatably connected to the mounting base on the rear side, a driven roller is rotatably connected to the left part of the mounting base, and a conveyor is wound between the driving roller and the driven roller. Belt, the upper side of the middle part of the transmission assembly 1 is connected to a light solid bin 2 for curing the high-gloss matte protective layer. The right side of the light solid bin 2 is connected to a control screen 3 for intelligently adjusting parameters. The top of the light solid bin 2 is connected to a useful The blower component 4 provides air flow. The blower component 4 includes a fan, a conveyor frame and a fixing piece. The upper right side of the light warehouse 2 is connected to a fixing piece through bolts. A fan is connected to the top of the fixing piece. The left side of the fan is connected to the light fixture. A conveyor frame is connected between the solid bins 2, and the conveyor assembly 1 is provided with a placement mechanism 5 for placing the plates and performing rapid center positioning.
需要说明的是,当板材表面涂覆高光哑光保护层后,为了加速高光哑光保护层固化成型效率,可以将板材放置在本装置内进行固化处理,首先将板材放置在放置机构5上,接着启动鼓风组件4和传送组件1,在传送组件1的带动作用下,使得板材能够向左开始运动,当板材即将进入光固仓2内时,依靠放置机构5对板材进行中心推动定位,使得板材能够正好位于光固仓2照射固化的中心位置,避免板材位置偏移出现光固失误,造成材料浪费的结果,光固进行过程中,由鼓风组件4向光固仓2内输送气流,提高光固效率,光固处理完成后,随着传送组件1继续带动,会将板材向左带动出料。It should be noted that when the surface of the plate is coated with a high-gloss matte protective layer, in order to accelerate the curing and molding efficiency of the high-gloss matte protective layer, the plate can be placed in this device for curing processing. First, place the plate on the placement mechanism 5. Then the blowing component 4 and the conveying component 1 are started. Under the driving action of the conveying component 1, the plate can start to move to the left. When the plate is about to enter the light solid bin 2, the placing mechanism 5 is relied on to push and position the plate centrally. This allows the board to be positioned exactly at the center of the light-curing bin 2 for irradiation and curing, thus preventing the board from shifting and causing light-curing errors, resulting in material waste. During the light-curing process, the air blower assembly 4 delivers airflow to the light-solidifying bin 2. , improve the light-curing efficiency. After the light-curing treatment is completed, as the transmission component 1 continues to drive, the plate will be driven to the left to discharge the material.
如图1和图3所示,放置机构5包括有放置架51、第一弹簧52、滑动板53和第一导向板54,传送组件1上连接有多组放置架51,放置架51上均滑动式连接有用于对板材进行推动定位的滑动板53,滑动板53与相邻的放置架51之间均连接有两根第一弹簧52,传送组件1前后两部上侧均通过螺栓连接有用于对滑动板53进行引导推动的第一导向板54,第一导向板54中部均位于光固仓2内部。As shown in Figures 1 and 3, the placement mechanism 5 includes a placement frame 51, a first spring 52, a sliding plate 53 and a first guide plate 54. The transmission assembly 1 is connected to multiple sets of placement frames 51, and the placement frames 51 are The sliding connection has a sliding plate 53 for pushing and positioning the plate. Two first springs 52 are connected between the sliding plate 53 and the adjacent placement frame 51. The upper sides of the front and rear parts of the transmission assembly 1 are connected by bolts. As for the first guide plate 54 that guides and pushes the sliding plate 53 , the middle part of the first guide plate 54 is located inside the light solid warehouse 2 .
需要说明的是,在板材进行放置时,可以直接将板材放置在滑动板53之间,在放置时不需要进行额外的定位处理,从而提高放置效率,在放置完成后,随着传送组件1的运行,传送组件1会带动放置架51向左开始运动,此时滑动板53也均会同步向左运动,随着滑动板53与第一导向板54进行接触,滑动板53会受到第一导向板54的挤压,此时滑动板53均会沿着对应的放置架51向相互靠近的一侧滑动靠拢,从而将放置在放置架51之间的板材向中心位置推动对准,让板材在进入光固仓2内后能够立刻对准位置,进行光固操作,避免出现位置偏移,防止光固出现异常,导致整块板材报废,当板材光固完成离开光固仓2内后,在对应的第一弹簧52的作用下,相应的滑动板53均会沿着对应的放置架51向外侧滑动复位,从而不再对板材进行推动,操作人员可以快速取出板材,综上所述,通过放置架51对板材进行快速放置,接着通过第一导向板54对滑动板53的推动,使得滑动板53能够对放置的板材进行位置校准,不再需要操作人员在放置时进行精细校准,提高操作人员的放置效率,减少操作步骤。It should be noted that when placing the plates, the plates can be placed directly between the sliding plates 53 without additional positioning processing during placement, thereby improving the placement efficiency. After the placement is completed, as the transfer assembly 1 operation, the transmission assembly 1 will drive the placement rack 51 to start moving to the left. At this time, the sliding plates 53 will also move to the left synchronously. As the sliding plate 53 comes into contact with the first guide plate 54, the sliding plate 53 will be guided by the first guide plate 54. At this time, the sliding plates 53 will slide closer to each other along the corresponding placement racks 51, thereby pushing and aligning the plates placed between the placement racks 51 toward the center, so that the plates are aligned at the center. After entering the optical solidification warehouse 2, you can immediately align the position and perform the optical solidification operation to avoid position deviation and prevent abnormality in the optical solidification, which will cause the entire plate to be scrapped. When the optical solidification of the plate is completed and leaves the optical solidification warehouse 2, Under the action of the corresponding first spring 52, the corresponding sliding plate 53 will slide and reset outward along the corresponding placing frame 51, so that the plate is no longer pushed, and the operator can quickly take out the plate. In summary, through The placement rack 51 quickly places the plates, and then pushes the sliding plate 53 through the first guide plate 54 so that the sliding plate 53 can position the placed plates, eliminating the need for the operator to perform fine calibration during placement, improving operation. The efficiency of personnel placement reduces operating steps.
如图1、图4和图5所示,还包括有推料机构6,推料机构6包括有支撑板61、连接板62、丝杆63、连接件64、推料组件65和双轴电机66,传送组件1左侧通过螺栓连接有支撑板61,支撑板61左侧为向下倾斜结构,支撑板61前后两侧均滑动式连接有连接板62,连接板62上均连接有连接件64,支撑板61底部连接有双轴电机66,双轴电机66输出轴为前后朝向设置,双轴电机66输出轴上均连接有丝杆63,丝杆63均与相邻的连接件64螺纹式连接,连接板62相互靠近的一部均连接有用于带动板材自动出料的推料组件65。As shown in Figures 1, 4 and 5, it also includes a pushing mechanism 6. The pushing mechanism 6 includes a support plate 61, a connecting plate 62, a screw rod 63, a connecting piece 64, a pushing assembly 65 and a biaxial motor. 66. The left side of the transmission assembly 1 is connected with a support plate 61 through bolts. The left side of the support plate 61 has a downward-sloping structure. The front and rear sides of the support plate 61 are slidingly connected with connecting plates 62, and the connecting plates 62 are connected with connectors. 64. A biaxial motor 66 is connected to the bottom of the support plate 61. The output shaft of the biaxial motor 66 is arranged in a front-to-back direction. The output shafts of the biaxial motor 66 are connected with screw rods 63. The screw rods 63 are all threaded with the adjacent connecting piece 64. type connection, the parts of the connecting plates 62 that are close to each other are connected with a pushing assembly 65 for driving the automatic discharge of the plate.
需要说明的是,首先需要根据放置的板材规格,启动双轴电机66,使得双轴电机66前后输出轴均开始转动,从而在双轴电机66输出轴的带动作用下,使得丝杆63均开始进行转动,当丝杆63开始转动时,会使得对应的连接件64带动相邻的连接板62像相互靠近的一侧滑动,从而调整推料组件65的位置,使得推料组件65之间的间距能够匹配板材规格,在板材光固处理完成后,随着传送组件1继续带动板材向左运动,此时板材会运动至推料组件65之间,启动推料组件65,推料组件65会与板材前后两侧进行接触,从而带动板材向左沿着支撑板61向下的斜面结构滑动出料,实现自动出料的效果,综上所述,通过使用双轴电机66输出轴带动丝杆63使得连接板62的位置得到调整,从而快速适配不同板材的规格大小,进而在板材完成光固操作后,依靠推料组件65将板材自动推出,完成自动出料的效果。It should be noted that firstly, the dual-axis motor 66 needs to be started according to the specifications of the placed plate, so that the front and rear output shafts of the dual-axis motor 66 start to rotate, so that under the driving action of the output shaft of the dual-axis motor 66, the screw rod 63 starts to rotate. When the screw rod 63 starts to rotate, the corresponding connecting piece 64 will drive the adjacent connecting plate 62 to slide toward each other, thereby adjusting the position of the pushing assembly 65 so that the distance between the pushing assembly 65 is adjusted. The spacing can match the specifications of the plate. After the light-curing treatment of the plate is completed, as the conveyor assembly 1 continues to drive the plate to move to the left, the plate will move between the pusher assembly 65. The pusher assembly 65 is started, and the pusher assembly 65 will Make contact with the front and rear sides of the plate, thereby driving the plate to the left to slide out along the downward slope structure of the support plate 61 to achieve the effect of automatic discharging. In summary, by using the output shaft of the dual-axis motor 66 to drive the screw rod 63 allows the position of the connecting plate 62 to be adjusted, thereby quickly adapting to the specifications of different boards. Then, after the board completes the light-fixing operation, the board is automatically pushed out by the pusher assembly 65 to complete the automatic discharging effect.
如图1和图6所示,还包括有适配机构7,适配机构7包括有第二弹簧71、限位板72、滑动件73和第二导向板74,滑动板53内侧均连接有第二弹簧71,放置架51上均滑动式连接有左右两个滑动件73,左右相邻的滑动件73之间均连接有用于适配不同板材大小的限位板72,限位板72均与相邻的第二弹簧71连接,传送组件1右部上侧通过螺栓连接有前后对称的用于对限位板72进行拉开的第二导向板74。As shown in Figures 1 and 6, it also includes an adapting mechanism 7. The adapting mechanism 7 includes a second spring 71, a limiting plate 72, a sliding member 73 and a second guide plate 74. The inside of the sliding plate 53 is connected with The second spring 71 and the placing frame 51 are slidingly connected with two left and right sliding parts 73. The left and right adjacent sliding parts 73 are connected with limiting plates 72 for adapting to different plate sizes. The limiting plates 72 are both Connected to the adjacent second spring 71 , a front-to-back symmetrical second guide plate 74 for pulling apart the limiting plate 72 is connected to the upper right side of the transmission assembly 1 through bolts.
需要说明的是,随着传送组件1不断带动放置架51和滑动板53进行运动,当放置架51和滑动板53从传送组件1右侧出现时,此时对应的限位板72均会与相邻的第二导向板74接触,并在第二导向板74的引导作用下开始向外侧滑动展开,此时对应的第二弹簧71均会受力压缩,同时限位板72不再对板材的放置造成阻碍,操作人员可以直接对板材进行放置,放置完成后,此时随着放置架51和滑动板53继续向左运动,限位板72此时不再受到相邻的第二导向板74的限位,在第二弹簧71的作用修改,限位板72均会带动滑动件73沿着对应的放置架51向内侧滑动复位,并适配夹持不同规格大小的板材,综上所述,通过第二导向板74对相邻的限位板72进行引导限位,使得限位板72均带动滑动件73沿着放置架51向外侧滑动展开,便于操作人员对板材进行无障碍放置,放置完成后随着继续运动,在第二弹簧71的作用下,限位板72均会在第二弹簧71的作用下复位,对放置后的板材进行适配夹持,保证中心定位的稳定进行。It should be noted that as the transmission assembly 1 continues to drive the placing frame 51 and the sliding plate 53 to move, when the placing frame 51 and the sliding plate 53 appear from the right side of the conveying assembly 1, the corresponding limiting plates 72 will be aligned with each other. The adjacent second guide plates 74 come into contact and begin to slide outward under the guidance of the second guide plates 74. At this time, the corresponding second springs 71 will be compressed by force, and the limiting plate 72 will no longer press against the plate. The operator can place the plate directly. After the placement is completed, as the placement frame 51 and the sliding plate 53 continue to move to the left, the limiting plate 72 is no longer affected by the adjacent second guide plate. 74, the limiting plate 72 will drive the sliding member 73 to slide inward along the corresponding placement frame 51 and be adapted to clamp plates of different sizes. As described above, the adjacent limiting plates 72 are guided and limited by the second guide plate 74, so that the limiting plates 72 all drive the sliding members 73 to slide outward along the placing frame 51, so that the operator can place the plates without obstacles. , after the placement is completed, as the movement continues, under the action of the second spring 71, the limiting plate 72 will be reset under the action of the second spring 71, and the placed plate will be adapted and clamped to ensure the stability of the center positioning. conduct.
如图1和图7所示,还包括有接料机构8,接料机构8包括有移动底座81、接料箱82、接料板83和第三弹簧84,支撑板61左侧放置有移动底座81,移动底座81顶部连接有用于对完成光固处理后的板材进行承接的接料箱82,接料箱82内底部连接有四根第三弹簧84,第三弹簧84顶部之间连接有用于对板材进行承托缓冲的接料板83,接料板83顶部带有防滑缓冲垫。As shown in Figures 1 and 7, it also includes a material receiving mechanism 8. The material receiving mechanism 8 includes a movable base 81, a material receiving box 82, a material receiving plate 83 and a third spring 84. A mobile support plate 61 is placed on the left side of the support plate 61. The base 81 and the top of the movable base 81 are connected to a receiving box 82 for receiving the boards after light-curing treatment. Four third springs 84 are connected to the bottom of the receiving box 82, and the tops of the third springs 84 are connected to each other. For the material receiving plate 83 that supports and buffers the board, the top of the material receiving plate 83 is provided with a non-slip buffer pad.
需要说明的是,当板材完成光固处理并在推料组件65的推动下沿着支撑板61向左出料时,板材会直接掉落在接料板83上,并对第三弹簧84进行挤压,当接料箱82内即将到达板材盛装上限时,可以将移动底座81推动至上料处,从而对板材另一面进行光固处理,提高操作效率。It should be noted that when the sheet material completes the light-curing process and is discharged to the left along the support plate 61 under the push of the pushing assembly 65, the sheet material will directly fall on the material receiving plate 83, and the third spring 84 will be Extrusion, when the upper limit of plate loading is about to be reached in the receiving box 82, the mobile base 81 can be pushed to the loading position, so that the other side of the plate can be light-cured to improve operating efficiency.
如图1和图8所示,还包括有限位机构9,限位机构9包括有固定座91、限位架92和涡卷弹簧93,移动底座81前后两部右侧均连接有固定座91,固定座91上均转动式连接有与传送组件1卡接的限位架92,限位架92与相邻的固定座91之间均连接有涡卷弹簧93。As shown in Figures 1 and 8, it also includes a limiting mechanism 9. The limiting mechanism 9 includes a fixed seat 91, a limiting frame 92 and a scroll spring 93. The fixed seats 91 are connected to the right sides of the front and rear parts of the mobile base 81. , the fixed base 91 is rotatably connected to a limiting frame 92 that is engaged with the transmission assembly 1, and a scroll spring 93 is connected between the limiting frame 92 and the adjacent fixed base 91.
需要说明的是,在移动底座81运动至支撑板61左侧时,可以通过转动限位架92,使得涡卷弹簧93均受力形变,之后拉动限位架92,使得限位架92能够与传送组件1进行卡接,从而完成对移动底座81的固定,保证移动底座81的稳定性,避免接收板材的过程中,移动底座81因为冲击造成位置移动。It should be noted that when the mobile base 81 moves to the left side of the support plate 61, the limiting frame 92 can be rotated so that the scroll springs 93 are deformed by force, and then the limiting frame 92 is pulled, so that the limiting frame 92 can be aligned with the support plate 61. The transmission component 1 is clamped to complete the fixation of the movable base 81, ensuring the stability of the movable base 81 and preventing the position of the movable base 81 from shifting due to impact during the process of receiving the plate.
如图1和图9所示,还包括有遮挡机构10,遮挡机构10包括有转动挡板101和把手102,光固仓2左右两侧均转动式连接有用于对紫外光线进行遮挡的转动挡板101,转动挡板101不相邻的一侧均连接有把手102。As shown in Figures 1 and 9, it also includes a blocking mechanism 10. The blocking mechanism 10 includes a rotating baffle 101 and a handle 102. The left and right sides of the light fixture 2 are rotatably connected with rotating baffles for blocking ultraviolet light. The non-adjacent sides of the plate 101 and the rotating baffle 101 are connected with handles 102.
需要说明的是,在光固仓2进行使用时,依靠转动挡板101对光固仓2的缝隙位置进行遮挡,避免紫外光线向外照射,对操作人员造成误伤,当光固仓2处于休眠状态时,如果需要对内部进行检修,通过拉动把手102使得转动挡板101向上翻转即可。It should be noted that when the light solid bin 2 is in use, the rotating baffle 101 is used to block the gap position of the light solid bin 2 to prevent ultraviolet light from irradiating outward and causing accidental injury to the operator. When the light solid bin 2 is dormant, When in the state, if it is necessary to perform internal maintenance, just pull the handle 102 to flip the rotating baffle 101 upward.
以上所述仅为本发明的实施例子而已,并不用于限制本发明。凡在本发明的原则之内,所作的等同替换,均应包含在本发明的保护范围之内。本发明未作详细阐述的内容属于本专业领域技术人员公知的已有技术。The above descriptions are only implementation examples of the present invention and are not intended to limit the present invention. All equivalent substitutions made within the principles of the present invention shall be included in the protection scope of the present invention. The contents not elaborated in the present invention belong to the prior art known to those skilled in the art.
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| CN213558200U (en) * | 2020-08-14 | 2021-06-29 | 苏州伟之佳光电科技有限公司 | UV light curing machine with protection function |
| CN215557234U (en) * | 2021-08-18 | 2022-01-18 | 台玻福建光伏玻璃有限公司 | Transportation equipment for automatically correcting and aligning ultra-thin photovoltaic glass plate |
| CN216888536U (en) * | 2021-12-29 | 2022-07-05 | 长春光华学院 | A feeding device for automobile brake pad detection |
| CN217497687U (en) * | 2022-04-12 | 2022-09-27 | 湖北谷城县东华机械股份有限公司 | Blanking transmission system for sand mold casting mold |
| CN218309082U (en) * | 2022-09-23 | 2023-01-17 | 深圳市九州星河科技有限公司 | Automatic multi-channel fixed-point irradiation UV curing furnace |
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2023
- 2023-11-02 CN CN202311448274.2A patent/CN117358551A/en active Pending
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| CN202224330U (en) * | 2011-07-22 | 2012-05-23 | 陈刚 | UV light curing machine |
| CN210304427U (en) * | 2019-05-14 | 2020-04-14 | 南京凯泽瑞兹光电科技有限公司 | Fixed-point layering UV (ultraviolet) curing device |
| CN211002226U (en) * | 2019-10-30 | 2020-07-14 | 江苏谐丰自动化科技有限公司 | Full-automatic material conveying and discharging mechanism for computer mainframe box packaging |
| CN213558200U (en) * | 2020-08-14 | 2021-06-29 | 苏州伟之佳光电科技有限公司 | UV light curing machine with protection function |
| CN213415358U (en) * | 2020-10-13 | 2021-06-11 | 东莞市尔谷光电科技有限公司 | UV curing machine material feeding unit |
| CN215557234U (en) * | 2021-08-18 | 2022-01-18 | 台玻福建光伏玻璃有限公司 | Transportation equipment for automatically correcting and aligning ultra-thin photovoltaic glass plate |
| CN216888536U (en) * | 2021-12-29 | 2022-07-05 | 长春光华学院 | A feeding device for automobile brake pad detection |
| CN217497687U (en) * | 2022-04-12 | 2022-09-27 | 湖北谷城县东华机械股份有限公司 | Blanking transmission system for sand mold casting mold |
| CN218309082U (en) * | 2022-09-23 | 2023-01-17 | 深圳市九州星河科技有限公司 | Automatic multi-channel fixed-point irradiation UV curing furnace |
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