CN117358358A - LED lamp waste recycling device - Google Patents
LED lamp waste recycling device Download PDFInfo
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- CN117358358A CN117358358A CN202311527137.8A CN202311527137A CN117358358A CN 117358358 A CN117358358 A CN 117358358A CN 202311527137 A CN202311527137 A CN 202311527137A CN 117358358 A CN117358358 A CN 117358358A
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- 239000002699 waste material Substances 0.000 title claims abstract description 96
- 238000004064 recycling Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 38
- 238000012216 screening Methods 0.000 claims description 20
- 238000007873 sieving Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007480 spreading Effects 0.000 abstract description 3
- 238000003892 spreading Methods 0.000 abstract description 3
- 239000012634 fragment Substances 0.000 description 43
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
- B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- Food Science & Technology (AREA)
- Disintegrating Or Milling (AREA)
Abstract
Description
技术领域Technical field
本发明涉及废料回收技术领域,具体是涉及一种LED灯废料回收装置。The present invention relates to the technical field of waste recycling, and in particular to an LED lamp waste recycling device.
背景技术Background technique
在生活中常见的LED灯是一种节能灯具,具有环保、耐用等优点,其主要结构有电路板、电线、支架、塑料外壳等,并且已广泛应用在日光灯、车灯以及路灯等照明领域;The common LED lamp in life is an energy-saving lamp with the advantages of environmental protection and durability. Its main structure includes circuit boards, wires, brackets, plastic shells, etc., and has been widely used in lighting fields such as fluorescent lamps, car lamps, and street lamps;
但废料回收装置在加工和生产过程中仍然存有以下不足:However, the waste recycling device still has the following shortcomings in the processing and production process:
在生产过程中,由于组装LED灯所需的塑料外壳因自身损坏以及其他因素导致影响成品销售的,便成了LED灯废料,为了降低生产成本以及物料损坏带来的损失,大多数生产厂家都会将塑料外壳进行碾碎加工,便于回收再利用,而LED灯废料在实际回收过程中,往往因为往回收设备中集中倒入较多的LED灯废料,从而导致LED灯废料堵塞,降低了LED灯废料碾碎效率;During the production process, the plastic shell required for assembling LED lights becomes LED light waste due to its own damage and other factors that affect the sales of the finished product. In order to reduce production costs and losses caused by material damage, most manufacturers will The plastic casing is crushed to facilitate recycling and reuse. However, in the actual recycling process of LED lamp waste, more LED lamp waste is often poured into the recycling equipment, causing LED lamp waste to become clogged and reducing the cost of LED lamps. Waste crushing efficiency;
并且经由碾碎后LED灯废料会存在大小规格不一样的情况,从而不便于后续加工再利用,而采用人工方式来筛分大小规格的LED灯废料碎片,比较费时费力,进而不利于对LED灯废料的回收。Moreover, after crushing, the LED lamp waste will be of different sizes and specifications, which makes it inconvenient for subsequent processing and reuse. Manual screening of LED lamp waste fragments of different sizes is more time-consuming and labor-intensive, which is not conducive to the use of LED lamps. Recycling of waste materials.
于是有鉴于此,本发明提出一种LED灯废料回收装置,以弥补和改善现有技术的欠缺之处。In view of this, the present invention proposes an LED lamp waste recycling device to make up for and improve the shortcomings of the existing technology.
发明内容Contents of the invention
为解决上述技术问题,本发明提供了一种LED灯废料回收装置,以解决上述背景技术中提出的相应技术问题。In order to solve the above technical problems, the present invention provides an LED lamp waste recycling device to solve the corresponding technical problems raised in the above background art.
为达到以上目的,本发明采用的技术方案为:包括下料室,所述下料室顶部设置有上料室,所述上料室外壁设置有电机,所述电机输出端外壁固接有第一齿轮,所述上料室外壁位于第一齿轮一侧转动连接有第二齿轮,所述第一齿轮与第二齿轮啮合配合,所述电机输出端贯穿上料室内壁固接有第一破碎辊,所述第一破碎辊另一端转动连接在上料室内壁,所述上料室内部位于第一破碎辊一侧位置设置有第二破碎辊,所述第二破碎辊一端转动连接在上料室内壁,所述第二破碎辊另一端贯穿上料室内壁与第二齿轮端部固接,所述上料室内部且位于第一破碎辊和第二破碎辊两侧对称设置有导料板,所述上料室内部还设置有上料机构,所述上料机构包括方板、第一挡板、第二挡板、连杆、转动轴、第三齿轮、转动块、固定板、拉簧、方槽,所述方板固接在上料室顶端内壁,且位于第一破碎辊与第二破碎辊上方位置,所述方板内部对称开设有两个方槽,所述方板底部铰接有第一挡板,所述方板底部还铰接有第二挡板,所述第二挡板位于靠近导料板一侧,所述第一挡板与第二挡板之间通过连杆连接,所述连杆两端分别与第一挡板与第二挡板铰接配合,所述转动轴一端转动连接在上料室内壁,另一端为贯穿上料室内壁设置,所述转动轴端部固接有第三齿轮,所述第三齿轮位于上料室外壁一侧,所述第三齿轮与第二齿轮啮合配合,所述转动块固接在转动轴外壁,所述方板底部固接有多个固定板,所述拉簧一端固接在固定板侧壁,另一端固接在第一挡板外壁。In order to achieve the above object, the technical solution adopted by the present invention is: including a unloading chamber, a loading chamber is provided on the top of the unloading chamber, a motor is provided on the wall of the loading chamber, and a third motor is fixedly connected to the outer wall of the output end of the motor. A gear, the outer wall of the feeding chamber is located on one side of the first gear and is rotatably connected to a second gear. The first gear meshes with the second gear. The output end of the motor penetrates the inner wall of the feeding chamber and is fixedly connected with a first crusher. The other end of the first crushing roller is rotatably connected to the wall of the feeding chamber. A second crushing roller is provided inside the feeding chamber on one side of the first crushing roller. One end of the second crushing roller is rotatably connected to the upper wall. The other end of the second crushing roller penetrates the inner wall of the loading chamber and is fixedly connected to the end of the second gear. Inside the loading chamber, there are guides symmetrically located on both sides of the first crushing roller and the second crushing roller. plate, and a feeding mechanism is also provided inside the feeding chamber. The feeding mechanism includes a square plate, a first baffle, a second baffle, a connecting rod, a rotating shaft, a third gear, a rotating block, a fixed plate, Tension spring, square groove, the square plate is fixed on the top inner wall of the loading chamber and is located above the first crushing roller and the second crushing roller. There are two square grooves symmetrically provided inside the square plate. The square plate A first baffle is hinged at the bottom, and a second baffle is hinged at the bottom of the square plate. The second baffle is located on the side close to the guide plate. The first baffle and the second baffle are connected by a connection. The two ends of the connecting rod are hingedly matched with the first baffle and the second baffle respectively. One end of the rotating shaft is rotatably connected to the wall of the feeding chamber, and the other end is set through the wall of the feeding chamber. The rotating shaft A third gear is fixedly connected to the end. The third gear is located on one side of the outer wall of the loading chamber. The third gear meshes with the second gear. The rotating block is fixed to the outer wall of the rotating shaft. The bottom of the square plate A plurality of fixed plates are fixedly connected, one end of the tension spring is fixedly connected to the side wall of the fixed plate, and the other end is fixedly connected to the outer wall of the first baffle.
进一步地,所述上料室外壁设置有传动机构,所述传动机构包括一号斜齿轮、第一转轴、二号斜齿轮、三号斜齿轮、第二转轴、四号斜齿轮、五号斜齿轮、第三转轴、六号斜齿轮,所述一号斜齿轮固接在第二齿轮外壁,所述第一转轴中段安装在上料室外壁上,所述第一转轴顶部固接有二号斜齿轮,所述二号斜齿轮与一号斜齿轮啮合配合,所述三号斜齿轮固接在第一转轴底部,所述第二转轴一端转动连接在下料室内壁,所述四号斜齿轮固接在第二转轴端部,且与三号斜齿轮啮合配合,所述五号斜齿轮固接在第二转轴另一端,所述第三转轴设置在下料室内部,所述六号斜齿轮固接在第三转轴底部,所述六号斜齿轮与五号斜齿轮啮合配合。Further, a transmission mechanism is provided on the outer wall of the loading chamber. The transmission mechanism includes a No. 1 helical gear, a first rotating shaft, a No. 2 helical gear, a No. 3 helical gear, a second rotating shaft, a No. 4 helical gear, and a No. 5 helical gear. Gear, third rotating shaft, and No. 6 helical gear. The No. 1 helical gear is fixed on the outer wall of the second gear. The middle section of the first rotating shaft is installed on the wall of the loading chamber. The No. 2 helical gear is fixed on the top of the first rotating shaft. Helical gear, the No. 2 helical gear meshes with the No. 1 helical gear, the No. 3 helical gear is fixed at the bottom of the first rotating shaft, one end of the second rotating shaft is rotatably connected to the wall of the unloading chamber, and the No. 4 helical gear The No. 5 helical gear is fixed to the end of the second rotating shaft and meshes with the No. 3 helical gear. The No. 5 helical gear is fixed to the other end of the second rotating shaft. The third rotating shaft is arranged inside the unloading chamber. The No. 6 helical gear Fixed at the bottom of the third rotating shaft, the No. 6 helical gear meshes with the No. 5 helical gear.
进一步地,所述上料室内部还设置有分筛机构,所述分筛机构包括支撑架、分筛板、旋转板、滑轨、控制杆、支架、第一弹簧,所述支撑架四周固接在上料室内壁,所述第三转轴顶端外壁转动连接在支撑架内部,所述支撑架内部对称铰接有两个分筛板,所述第三转轴顶部固接有旋转板,所述旋转板位于支撑架和分筛板上方位置,两个所述分筛板顶部均固接有滑轨,所述控制杆插设在旋转板内部,所述控制杆底端与滑轨滑动配合,所述支架固接在上料室内壁,且位于控制杆顶部上方位置,所述第一弹簧一端固接在控制杆顶端内壁,另一端固接在旋转板顶部。Further, a screening mechanism is also provided inside the loading chamber. The screening mechanism includes a support frame, a screening plate, a rotating plate, a slide rail, a control rod, a bracket, and a first spring. The support frame is fixed around Connected to the wall of the feeding chamber, the outer wall of the top end of the third rotating shaft is rotatably connected to the inside of the support frame. There are two sieving plates symmetrically hinged inside the support frame. The top of the third rotating shaft is fixed with a rotating plate. The plate is located above the support frame and the sieve plate. The tops of the two sieve plates are fixed with slide rails. The control rod is inserted inside the rotating plate. The bottom end of the control rod is in sliding fit with the slide rail. The bracket is fixed on the wall of the feeding chamber and is located above the top of the control rod. One end of the first spring is fixed on the inner wall of the top of the control rod, and the other end is fixed on the top of the rotating plate.
进一步地,所述分筛板底部设置有两组支撑组件,两组所述支撑组件包括方块、直杆、限位板、第二弹簧,所述方块固接在上料室内壁,所述直杆一端铰接在分筛板底部,另一端插设在方块内部,所述直杆底部固接有限位板,所述第二弹簧一端固接在方块底部,另一端固接在限位板顶部。Further, two sets of support assemblies are provided at the bottom of the sieving plate. The two sets of support assemblies include blocks, straight rods, limiting plates, and second springs. The blocks are fixed on the wall of the feeding chamber, and the straight blocks are fixed on the wall of the feeding chamber. One end of the rod is hinged to the bottom of the screening plate, and the other end is inserted inside the block. The bottom of the straight rod is fixed to the limit plate. One end of the second spring is fixed to the bottom of the block, and the other end is fixed to the top of the limit plate.
进一步地,所述旋转板两侧外壁对称固接有两个长杆,两个所述长杆底部均匀固接有多个分筛棒。Further, two long rods are symmetrically fixed on the outer walls on both sides of the rotating plate, and a plurality of sieving rods are evenly fixed on the bottoms of the two long rods.
进一步地,所述上料室外壁对称设置有两组输送机构,两组所述输送机构包括集料箱、输送箱、绞龙、出料管,所述集料箱固接在上料室外壁,且与上料室内部连通,所述输送箱固接在集料箱外壁,所述输送箱底端与集料箱内部连通,所述绞龙设置在输送箱内部,所述绞龙顶部转动连接在输送箱顶部内壁,所述出料管安装在输送箱顶端外壁与上料室顶端外壁之间,所述出料管与上料室和输送箱内部连通。Further, two sets of conveying mechanisms are symmetrically arranged on the outer wall of the feeding chamber. The two groups of conveying mechanisms include a collecting box, a conveying box, an auger, and a discharge pipe. The collecting box is fixedly connected to the outer wall of the feeding chamber. , and is connected with the inside of the feeding chamber, the conveying box is fixedly connected to the outer wall of the collecting box, the bottom end of the conveying box is connected with the inside of the collecting box, the auger is arranged inside the conveying box, and the top of the auger is rotatably connected On the inner wall of the top of the transport box, the discharge pipe is installed between the top outer wall of the transport box and the top outer wall of the loading chamber. The discharge pipe is connected with the loading chamber and the inside of the transport box.
进一步地,所述绞龙底部固接有七号斜齿轮,所述下料室内部转动连接有第四转轴,所述第四转轴一端固接有八号斜齿轮,所述八号斜齿轮与六号斜齿轮啮合配合,所述第四转轴另一端固接有九号斜齿轮,所述九号斜齿轮与七号斜齿轮啮合配合。Further, a No. 7 helical gear is fixedly connected to the bottom of the auger, a fourth rotating shaft is rotatably connected inside the unloading chamber, and a No. 8 helical gear is fixed to one end of the fourth rotating shaft. The No. 8 helical gear is connected to the helical gear No. 8. The No. 6 helical gear meshes with the No. 7 helical gear. The other end of the fourth rotating shaft is fixedly connected with the No. 9 helical gear. The No. 9 helical gear meshes with the No. 7 helical gear.
进一步地,所述下料室底部内壁固接有斜板。Further, an inclined plate is fixed to the inner wall of the bottom of the unloading chamber.
进一步地,所述下料室外壁对称固接有两个出料口,两个所述出料口均与下料室内部连通,两个所述出料口内部均插设有插板。Furthermore, two discharge openings are symmetrically fixed on the outer wall of the unloading chamber. Both of the two outlet openings are connected to the inside of the unloading chamber. Interface plates are inserted inside both of the two outlet openings.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)通过设置上料机构,当上料室内部集中倒入的LED灯废料较多时,容易使得LED灯废料产生堵塞,利用第二齿轮与第三齿轮啮合配合,使得第三齿轮带着转动轴转动,每当转动轴转动一圈,便使得转动块端部与第一挡板外壁接触,同时配合固定板拉伸拉簧,使得第一挡板和第二挡板通过连杆连接而向导料板一侧移动,又当转动块与第一挡板分离,在拉簧回弹作用下,使得第一挡板和第二挡板复位,上述过程循环往复,进而实现将LED灯废料均匀铺散开的目的,从而避免LED灯废料堆积在一起,提高对LED灯废料碾碎效果的同时,提高了LED灯废料碾碎效率。(1) By setting up a loading mechanism, when there is a lot of LED lamp waste poured into the loading chamber, it is easy to cause the LED lamp waste to be blocked. The second gear is used to engage with the third gear to make the third gear rotate. The shaft rotates. Every time the rotating shaft rotates once, the end of the rotating block contacts the outer wall of the first baffle. At the same time, it cooperates with the fixed plate to stretch the tension spring, so that the first baffle and the second baffle are connected through the connecting rod and guided. One side of the material plate moves, and when the rotating block is separated from the first baffle, the first baffle and the second baffle are reset under the rebound action of the tension spring. The above process repeats in a circular manner, thereby realizing evenly spreading the LED lamp waste. The purpose of dispersion is to prevent LED lamp waste from accumulating together, improve the crushing effect of LED lamp waste, and improve the crushing efficiency of LED lamp waste.
(2)通过设置分筛机构,利用分筛板可以对不同规格的LED灯废料碎片分筛,使得符合大小规格的LED灯废料碎片可以直接落下,而不符合的LED灯废料碎片则会在传动机构配合第三转轴转动时,当控制杆顶端受到支架底部挤压,同时控制杆会在旋转板内部向下滑动,并对第一弹簧进行挤压,而此时分筛板便会呈倾斜角度,使得较大规格的LED灯废料碎片可以滑落,进而实现剔除出较大规格的LED灯废料碎片的目的。(2) By setting up a sifting mechanism, the sifting plate can be used to sieve the LED lamp waste fragments of different specifications, so that the LED lamp waste fragments that meet the size specifications can be dropped directly, while the LED lamp waste fragments that do not meet the specifications will be conveyed in the transmission When the mechanism rotates with the third rotating shaft, when the top of the control rod is squeezed by the bottom of the bracket, the control rod will slide downward inside the rotating plate and squeeze the first spring. At this time, the sub-sieve plate will be tilted. This allows larger-sized LED lamp waste fragments to slide down, thereby achieving the purpose of removing larger-sized LED lamp waste fragments.
(3)通过设置输送机构,当较大规格的LED灯废料碎片经由分筛板滑落至集料箱内部,随后进入输送箱内部,由于第三转轴带着六号斜齿轮转动,使得与六号斜齿轮啮合的八号斜齿轮转动,同时使得第四转轴转动,又由于七号斜齿轮与九号斜齿轮啮合配合,进而使得绞龙开始运作,通过绞龙可以将进入输送箱内部的LED灯废料碎片从输送箱底端输送至输送箱顶端,最终通过出料管再次进入上料室内部,进行二次碾碎操作,在面对较大规格LED灯废料碎片时,经过反复操作,进而提高了LED灯废料碎片的碾碎效率。(3) By setting up a conveying mechanism, when the larger-sized LED lamp waste fragments slide down to the inside of the collecting box through the sieve plate, and then enter the inside of the conveying box, the third rotating shaft rotates with the No. 6 helical gear, making the No. 6 helical gear The No. 8 helical gear meshed with the helical gear rotates, and at the same time the fourth shaft rotates. Since the No. 7 helical gear meshes with the No. 9 helical gear, the auger starts to operate. Through the auger, the LED lights entering the interior of the transport box can be The waste fragments are transported from the bottom of the conveyor box to the top of the conveyor box, and finally enter the loading chamber again through the discharge pipe for a secondary crushing operation. When faced with larger-sized LED lamp waste fragments, repeated operations have improved the efficiency Crushing efficiency of LED lamp waste fragments.
(4)通过设置斜板、出料口和插板,使得经由碾碎后的LED灯废料碎片可以快速滑落,同时利用出料口,可以完成对LED灯废料碎片的装袋操作,进而方便了对LED灯废料碎片的集中收纳,利用插板可控制出料口开闭,达到调节LED灯废料碎屑流出量的目的,进而有助于提高装置的实用性。(4) By setting up the inclined plate, the discharge port and the inserting plate, the crushed LED lamp waste fragments can slide down quickly. At the same time, the discharge port can be used to complete the bagging operation of the LED lamp waste fragments, which is more convenient. For the centralized storage of LED lamp waste fragments, the plug-in board can be used to control the opening and closing of the discharge port to adjust the outflow of LED lamp waste fragments, which in turn helps to improve the practicality of the device.
附图说明Description of the drawings
图1为本发明的主视立体结构示意图;Figure 1 is a schematic front view of the three-dimensional structure of the present invention;
图2为本发明的后视立体结构示意图;Figure 2 is a schematic rear view of the three-dimensional structure of the present invention;
图3为本发明上料机构立体结构局部剖视图;Figure 3 is a partial cross-sectional view of the three-dimensional structure of the loading mechanism of the present invention;
图4为图3中A处结构放大示意图;Figure 4 is an enlarged schematic diagram of the structure at point A in Figure 3;
图5为本发明分筛机构立体结构半剖视图;Figure 5 is a half-sectional view of the three-dimensional structure of the screening mechanism of the present invention;
图6为图5中B处结构放大示意图;Figure 6 is an enlarged schematic diagram of the structure at B in Figure 5;
图7为本发明分筛机构立体结构示意图;Figure 7 is a schematic diagram of the three-dimensional structure of the screening mechanism of the present invention;
图8为本发明输送机构立体结构局部剖视图;Figure 8 is a partial cross-sectional view of the three-dimensional structure of the conveying mechanism of the present invention;
图9为本发明上料机构立体结构示意图。Figure 9 is a schematic diagram of the three-dimensional structure of the loading mechanism of the present invention.
图中标号为:1、下料室;11、方槽;12、斜板;13、出料口;14、插板;2、上料室;3、电机;31、第一齿轮;32、第二齿轮;33、第一破碎辊;34、第二破碎辊;35、导料板;41、方板;42、第一挡板;43、第二挡板;44、连杆;45、转动轴;46、第三齿轮;47、转动块;48、固定板;49、拉簧;51、一号斜齿轮;52、第一转轴;53、二号斜齿轮;54、三号斜齿轮;55、第二转轴;56、四号斜齿轮;57、五号斜齿轮;58、第三转轴;59、六号斜齿轮;61、支撑架;62、分筛板;63、旋转板;64、滑轨;65、控制杆;66、支架;67、第一弹簧;71、方块;72、直杆;73、限位板;74、第二弹簧;81、长杆;82、分筛棒;91、集料箱;92、输送箱;93、绞龙;94、出料管;101、七号斜齿轮;102、第四转轴;103、八号斜齿轮;104、九号斜齿轮。The numbers in the figure are: 1. Unloading room; 11. Square trough; 12. Inclined plate; 13. Discharge port; 14. Insert plate; 2. Loading room; 3. Motor; 31. First gear; 32. Second gear; 33, first crushing roller; 34, second crushing roller; 35, guide plate; 41, square plate; 42, first baffle; 43, second baffle; 44, connecting rod; 45, Rotating shaft; 46. Third gear; 47. Rotating block; 48. Fixed plate; 49. Tension spring; 51. No. 1 helical gear; 52. First rotating shaft; 53. No. 2 helical gear; 54. No. 3 helical gear ; 55. Second rotating shaft; 56. No. 4 helical gear; 57. No. 5 helical gear; 58. Third rotating shaft; 59. No. 6 helical gear; 61. Support frame; 62. Screening plate; 63. Rotating plate; 64. Slide rail; 65. Control rod; 66. Bracket; 67. First spring; 71. Square; 72. Straight rod; 73. Limiting plate; 74. Second spring; 81. Long rod; 82. Screening Rod; 91. Collection box; 92. Conveyor box; 93. Auger; 94. Discharge pipe; 101. No. 7 helical gear; 102. Fourth rotating shaft; 103. No. 8 helical gear; 104. No. 9 helical gear .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
本发明的实施例Embodiments of the invention
LED灯废料回收装置,包括下料室1,下料室1顶部设置有上料室2,上料室2外壁设置有电机3,电机3输出端外壁固接有第一齿轮31,上料室2外壁位于第一齿轮31一侧转动连接有第二齿轮32,第一齿轮31与第二齿轮32啮合配合,电机3输出端贯穿上料室2内壁固接有第一破碎辊33,第一破碎辊33另一端转动连接在上料室2内壁,上料室2内部位于第一破碎辊33一侧位置设置有第二破碎辊34,第二破碎辊34一端转动连接在上料室2内壁,第二破碎辊34另一端贯穿上料室2内壁与第二齿轮32端部固接,上料室2内部且位于第一破碎辊33和第二破碎辊34两侧对称设置有导料板35,上料室2内部还设置有上料机构,上料机构包括方板41、第一挡板42、第二挡板43、连杆44、转动轴45、第三齿轮46、转动块47、固定板48、拉簧49、方槽11,方板41固接在上料室2顶端内壁,且位于第一破碎辊33与第二破碎辊34上方位置,方板41内部对称开设有两个方槽11,方板41底部铰接有第一挡板42,方板41底部还铰接有第二挡板43,第二挡板43位于靠近导料板35一侧,第一挡板42与第二挡板43之间通过连杆44连接,连杆44两端分别与第一挡板42与第二挡板43铰接配合,转动轴45一端转动连接在上料室2内壁,另一端为贯穿上料室2内壁设置,转动轴45端部固接有第三齿轮46,第三齿轮46位于上料室2外壁一侧,第三齿轮46与第二齿轮32啮合配合,转动块47固接在转动轴45外壁,方板41底部固接有多个固定板48,拉簧49一端固接在固定板48侧壁,另一端固接在第一挡板42外壁;The LED lamp waste recycling device includes a discharging chamber 1. A loading chamber 2 is provided on the top of the discharging chamber 1. A motor 3 is provided on the outer wall of the loading chamber 2. A first gear 31 is fixedly connected to the outer wall of the output end of the motor 3. The loading chamber 2 The outer wall is located on one side of the first gear 31 and is rotatably connected to a second gear 32. The first gear 31 meshes with the second gear 32. The output end of the motor 3 penetrates the inner wall of the loading chamber 2 and is fixedly connected with a first crushing roller 33. The other end of the crushing roller 33 is rotatably connected to the inner wall of the feeding chamber 2. A second crushing roller 34 is provided inside the feeding chamber 2 on one side of the first crushing roller 33. One end of the second crushing roller 34 is rotatably connected to the inner wall of the feeding chamber 2. , the other end of the second crushing roller 34 penetrates the inner wall of the loading chamber 2 and is fixedly connected to the end of the second gear 32. There are guide plates symmetrically provided inside the loading chamber 2 and located on both sides of the first crushing roller 33 and the second crushing roller 34. 35. There is also a loading mechanism inside the loading chamber 2. The loading mechanism includes a square plate 41, a first baffle 42, a second baffle 43, a connecting rod 44, a rotating shaft 45, a third gear 46, and a rotating block 47. , fixed plate 48, tension spring 49, square groove 11, the square plate 41 is fixed on the top inner wall of the loading chamber 2, and is located above the first crushing roller 33 and the second crushing roller 34. There are two symmetrical openings in the square plate 41. There is a square slot 11, a first baffle 42 is hinged at the bottom of the square plate 41, and a second baffle 43 is hinged at the bottom of the square plate 41. The second baffle 43 is located on the side close to the guide plate 35, and the first baffle 42 and The second baffles 43 are connected by a connecting rod 44. Both ends of the connecting rod 44 are hingedly matched with the first baffle 42 and the second baffle 43 respectively. One end of the rotating shaft 45 is rotationally connected to the inner wall of the loading chamber 2, and the other end is Disposed through the inner wall of the loading chamber 2, a third gear 46 is fixedly connected to the end of the rotating shaft 45. The third gear 46 is located on one side of the outer wall of the loading chamber 2. The third gear 46 meshes with the second gear 32, and the rotating block 47 is fixed Connected to the outer wall of the rotating shaft 45, a plurality of fixed plates 48 are fixed at the bottom of the square plate 41. One end of the tension spring 49 is fixed to the side wall of the fixed plate 48, and the other end is fixed to the outer wall of the first baffle 42;
工作时,工作人员将LED灯废料倒入上料室2内部,利用导料板35可对LED灯废料起到导流的作用,此时启动电机3,使得电机3带着第一齿轮31转动,使得与第一齿轮31固接的第一破碎辊33转动,由于第二齿轮32与第一齿轮31啮合配合,进而使得第二破碎辊34也随之转动,通过第二破碎辊34和导料板35的相向转动,可以对LED灯废料进行的碾碎,实现将大型碎片碾小的目的,由于倒入的LED灯废料较多,容易使得LED灯废料产生堵塞现象,利用第二齿轮32与第三齿轮46啮合配合,使得第三齿轮46带着转动轴45转动,每当转动轴45转动一圈,便使得转动块47端部与第一挡板42外壁接触,又由于第一挡板42外壁连接有拉簧49,且第一挡板42与第二挡板43之间通过连杆44连接,进而使得第一挡板42和第二挡板43向导料板35一侧移动,同时配合固定板48拉伸拉簧49,随后转动块47与第一挡板42分离接触,在拉簧49回弹作用下,使得第一挡板42和第二挡板43复位,上述过程循环往复,进而实现将LED灯废料均匀铺散开的目的,从而避免LED灯废料堆积在一起,提高对LED灯废料碾碎效果的同时,提高了LED灯废料碾碎效率。When working, the staff pours the LED lamp waste into the loading chamber 2, and uses the guide plate 35 to guide the LED lamp waste. At this time, the motor 3 is started, causing the motor 3 to rotate with the first gear 31. , causing the first crushing roller 33 fixedly connected to the first gear 31 to rotate. Since the second gear 32 meshes with the first gear 31, the second crushing roller 34 also rotates accordingly. Through the second crushing roller 34 and the guide The opposite rotation of the material plates 35 can crush the LED lamp waste to achieve the purpose of crushing large fragments. Since more LED lamp waste is poured in, it is easy to cause the LED lamp waste to be blocked. The second gear 32 is used It meshes with the third gear 46 so that the third gear 46 rotates with the rotating shaft 45. Each time the rotating shaft 45 rotates once, the end of the rotating block 47 contacts the outer wall of the first baffle 42, and due to the first baffle A tension spring 49 is connected to the outer wall of the plate 42, and the first baffle 42 and the second baffle 43 are connected through a connecting rod 44, so that the first baffle 42 and the second baffle 43 move to the side of the guide plate 35, At the same time, the tension spring 49 is stretched by the fixed plate 48, and then the rotating block 47 comes into contact with the first baffle 42. Under the rebound action of the tension spring 49, the first baffle 42 and the second baffle 43 are reset, and the above process cycle Reciprocating, thereby achieving the purpose of evenly spreading the LED lamp waste, thereby preventing the LED lamp waste from accumulating together, improving the crushing effect of the LED lamp waste, and improving the crushing efficiency of the LED lamp waste.
上料室2外壁设置有传动机构,传动机构包括一号斜齿轮51、第一转轴52、二号斜齿轮53、三号斜齿轮54、第二转轴55、四号斜齿轮56、五号斜齿轮57、第三转轴58、六号斜齿轮59,一号斜齿轮51固接在第二齿轮32外壁,第一转轴52中段安装在上料室2外壁上,第一转轴52顶部固接有二号斜齿轮53,二号斜齿轮53与一号斜齿轮51啮合配合,三号斜齿轮54固接在第一转轴52底部,第二转轴55一端转动连接在下料室1内壁,四号斜齿轮56固接在第二转轴55端部,且与三号斜齿轮54啮合配合,五号斜齿轮57固接在第二转轴55另一端,第三转轴58设置在下料室1内部,六号斜齿轮59固接在第三转轴58底部,六号斜齿轮59与五号斜齿轮57啮合配合;A transmission mechanism is provided on the outer wall of the loading chamber 2. The transmission mechanism includes a No. 1 helical gear 51, a first rotating shaft 52, a No. 2 helical gear 53, a No. 3 helical gear 54, a second rotating shaft 55, a No. 4 helical gear 56, a No. 5 helical gear. Gear 57, third rotating shaft 58, No. 6 helical gear 59, No. 1 helical gear 51 is fixed on the outer wall of the second gear 32, the middle section of the first rotating shaft 52 is installed on the outer wall of the loading chamber 2, and the top of the first rotating shaft 52 is fixed on the outer wall of the second gear 32. The No. 2 helical gear 53 meshes with the No. 1 helical gear 51. The No. 3 helical gear 54 is fixed at the bottom of the first rotating shaft 52. One end of the second rotating shaft 55 is rotatably connected to the inner wall of the unloading chamber 1. The No. 4 helical gear 53 meshes with the No. 1 helical gear 51. The gear 56 is fixed at the end of the second rotating shaft 55 and meshes with the No. 3 helical gear 54. The No. 5 helical gear 57 is fixed at the other end of the second rotating shaft 55. The third rotating shaft 58 is arranged inside the unloading chamber 1. The helical gear 59 is fixed at the bottom of the third rotating shaft 58, and the No. 6 helical gear 59 meshes with the No. 5 helical gear 57;
工作时,通过启动电机3,使得第二齿轮32带着一号斜齿轮51转动,由于一号斜齿轮51与二号斜齿轮53啮合配合,使得第一转轴52跟着转动,再通过三号斜齿轮54配合四号斜齿轮56啮合,进而使得第二转轴55跟着转动,随后利用五号斜齿轮57和六号斜齿轮59啮合配合,最终使得第三转轴58得以转动,进而可以实现分筛机构运作的目的,有助于提高装置的实用性。During operation, by starting the motor 3, the second gear 32 rotates with the No. 1 helical gear 51. Since the No. 1 helical gear 51 meshes with the No. 2 helical gear 53, the first rotating shaft 52 rotates accordingly, and then passes through the No. 3 helical gear 51. The gear 54 meshes with the No. 4 helical gear 56, thereby causing the second rotating shaft 55 to rotate, and then the No. 5 helical gear 57 and the No. 6 helical gear 59 are used to mesh and cooperate, finally allowing the third rotating shaft 58 to rotate, thereby realizing the screening mechanism. The purpose of operation is to help improve the practicality of the device.
上料室2内部还设置有分筛机构,分筛机构包括支撑架61、分筛板62、旋转板63、滑轨64、控制杆65、支架66、第一弹簧67,支撑架61四周固接在上料室2内壁,第三转轴58顶端外壁转动连接在支撑架61内部,支撑架61内部对称铰接有两个分筛板62,第三转轴58顶部固接有旋转板63,旋转板63位于支撑架61和分筛板62上方位置,两个分筛板62顶部均固接有滑轨64,控制杆65插设在旋转板63内部,控制杆65底端与滑轨64滑动配合,支架66固接在上料室2内壁,且位于控制杆65顶部上方位置,第一弹簧67一端固接在控制杆65顶端内壁,另一端固接在旋转板63顶部;There is also a screening mechanism inside the loading chamber 2. The screening mechanism includes a support frame 61, a screening plate 62, a rotating plate 63, a slide rail 64, a control rod 65, a bracket 66, and a first spring 67. The support frame 61 is fixed around Connected to the inner wall of the loading chamber 2, the top outer wall of the third rotating shaft 58 is rotatably connected to the inside of the support frame 61. The support frame 61 has two sieving plates 62 symmetrically hinged inside, and a rotating plate 63 is fixed on the top of the third rotating shaft 58. The rotating plate 63 is located above the support frame 61 and the sub-sieve plate 62. The tops of the two sub-sieve plates 62 are fixed with slide rails 64. The control rod 65 is inserted inside the rotating plate 63. The bottom end of the control rod 65 slides with the slide rail 64. , the bracket 66 is fixed on the inner wall of the loading chamber 2 and is located above the top of the control rod 65. One end of the first spring 67 is fixed on the inner wall of the top of the control rod 65, and the other end is fixed on the top of the rotating plate 63;
工作时,经由第一破碎辊33和第二破碎辊34碾碎的LED灯废料碎片会掉落在分筛板62表面,符合碾碎大小规格的LED灯废料碎片会从分筛板62内部的孔洞中落下,而较大规格的LED灯废料碎片便需要进行再次碾碎,在第三转轴58的转动下,使得旋转板63跟随着转动,且每当旋转板63转动半圈,便会使得控制杆65底端进入滑轨64内部滑动,而控制杆65顶端会与支架66底部接触,由于控制杆65长度大于支架66底部到滑轨64顶部之间的长度,这便使得控制杆65顶端受到支架66底部挤压,同时控制杆65会在旋转板63内部向下滑动,并对第一弹簧67进行挤压,而此时分筛板62便会在控制杆65的挤压下配合铰接结构,使得分筛板62呈倾斜角度,使得较大规格的LED灯废料碎片可以滑落,实现对碾碎后LED灯废料碎片分筛的目的,同时剔除出较大规格的LED灯废料碎片进行二次碾碎,从而有助于提高装置的碾碎效率,随后控制杆65顶端与支架66底部分离后,此时在第一弹簧67回弹作用下,使得分筛板62复位,上述过程循环往复,进而可以提高分筛效率。During operation, the LED lamp waste fragments crushed by the first crushing roller 33 and the second crushing roller 34 will fall on the surface of the sieving plate 62, and the LED lamp waste fragments that meet the crushing size specifications will be removed from the interior of the sieving plate 62. Falling into the holes, larger LED lamp waste fragments need to be crushed again. Under the rotation of the third rotating shaft 58, the rotating plate 63 follows the rotation, and every time the rotating plate 63 rotates half a turn, it will cause The bottom end of the control rod 65 enters the inside of the slide rail 64 and slides, and the top end of the control rod 65 contacts the bottom of the bracket 66. Since the length of the control rod 65 is greater than the length between the bottom of the bracket 66 and the top of the slide rail 64, the top end of the control rod 65 Being squeezed by the bottom of the bracket 66, the control rod 65 will slide downward inside the rotating plate 63 and squeeze the first spring 67. At this time, the sub-sieve plate 62 will cooperate with the hinge structure under the squeeze of the control rod 65. , so that the sifting plate 62 is at an inclined angle, so that the larger-sized LED lamp waste fragments can slide down, thereby achieving the purpose of sifting the crushed LED lamp waste fragments, and at the same time removing the larger-sized LED lamp waste fragments for secondary processing Crush, thereby helping to improve the crushing efficiency of the device, and then after the top of the control rod 65 is separated from the bottom of the bracket 66, at this time, under the rebound action of the first spring 67, the dividing screen plate 62 is reset, and the above process is repeated. This can improve screening efficiency.
分筛板62底部设置有两组支撑组件,两组支撑组件包括方块71、直杆72、限位板73、第二弹簧74,方块71固接在上料室2内壁,直杆72一端铰接在分筛板62底部,另一端插设在方块71内部,直杆72底部固接有限位板73,第二弹簧74一端固接在方块71底部,另一端固接在限位板73顶部;Two sets of support components are provided at the bottom of the screening plate 62. The two sets of support components include a block 71, a straight rod 72, a limiting plate 73, and a second spring 74. The block 71 is fixed on the inner wall of the loading chamber 2, and one end of the straight rod 72 is hinged. At the bottom of the sieve plate 62, the other end is inserted inside the block 71, the bottom of the straight rod 72 is fixed to the limit plate 73, one end of the second spring 74 is fixed to the bottom of the block 71, and the other end is fixed to the top of the limit plate 73;
工作时,当分筛板62呈倾斜角度时,使得分筛板62底部铰接的直杆72在方块71内部向下滑动,同时配合限位板73对第二弹簧74进行拉伸,同时在第二弹簧74回弹作用下,便于分筛板62复位,进而有助于提高分筛机构的使用稳定性。During operation, when the sieving plate 62 is at an inclined angle, the straight rod 72 hinged at the bottom of the sieving plate 62 slides downward inside the block 71, and at the same time, it cooperates with the limiting plate 73 to stretch the second spring 74, and at the same time, the second spring 74 is stretched. Under the rebound action of the spring 74, it is convenient for the sieving plate 62 to be reset, thereby helping to improve the stability of the sieving mechanism.
旋转板63两侧外壁对称固接有两个长杆81,两个长杆81底部均匀固接有多个分筛棒82;Two long rods 81 are symmetrically fixed on the outer walls on both sides of the rotating plate 63, and a plurality of sieving rods 82 are evenly fixed on the bottoms of the two long rods 81;
工作时,通过设置长杆81,使得长杆81带着分筛棒82转动,进而可以对分筛板62表面的LED灯废料碎片起到分散的作用,避免LED灯废料碎片堆积的同时,提高分筛机构的分筛效率。During operation, by setting the long rod 81, the long rod 81 rotates with the sieve rod 82, thereby dispersing the LED lamp waste fragments on the surface of the sieve plate 62, avoiding the accumulation of LED lamp waste fragments, and improving the efficiency of the LED lamp waste fragments. The screening efficiency of the screening mechanism.
上料室2外壁对称设置有两组输送机构,两组输送机构包括集料箱91、输送箱92、绞龙93、出料管94,集料箱91固接在上料室2外壁,且与上料室2内部连通,输送箱92固接在集料箱91外壁,输送箱92底端与集料箱91内部连通,绞龙93设置在输送箱92内部,绞龙93顶部转动连接在输送箱92顶部内壁,出料管94安装在输送箱92顶端外壁与上料室2顶端外壁之间,出料管94与上料室2和输送箱92内部连通;绞龙93底部固接有七号斜齿轮101,下料室1内部转动连接有第四转轴102,第四转轴102一端固接有八号斜齿轮103,八号斜齿轮103与六号斜齿轮59啮合配合,第四转轴102另一端固接有九号斜齿轮104,九号斜齿轮104与七号斜齿轮101啮合配合;Two sets of conveying mechanisms are symmetrically arranged on the outer wall of the loading chamber 2. The two sets of conveying mechanisms include a collecting box 91, a conveying box 92, an auger 93, and a discharge pipe 94. The collecting box 91 is fixedly connected to the outer wall of the loading chamber 2, and Connected with the inside of the loading chamber 2, the transport box 92 is fixed on the outer wall of the collecting box 91, the bottom end of the transport box 92 is connected with the inside of the collecting box 91, the auger 93 is arranged inside the transport box 92, and the top of the auger 93 is rotatably connected to The top inner wall of the conveying box 92, the discharge pipe 94 is installed between the top outer wall of the conveying box 92 and the top outer wall of the loading chamber 2, the discharge pipe 94 is internally connected with the loading chamber 2 and the conveying box 92; the bottom of the auger 93 is fixedly connected with The No. 7 helical gear 101 is rotatably connected to the fourth rotating shaft 102 inside the unloading chamber 1. One end of the fourth rotating shaft 102 is fixed with the No. 8 helical gear 103. The No. 8 helical gear 103 meshes with the No. 6 helical gear 59. The fourth rotating shaft The other end of 102 is fixedly connected with the No. 9 helical gear 104, and the No. 9 helical gear 104 meshes with the No. 7 helical gear 101;
工作时,较大规格的LED灯废料碎片经由分筛板62滑落至集料箱91内部,随后进入输送箱92内部,由于第三转轴58带着六号斜齿轮59转动,使得与六号斜齿轮59啮合的八号斜齿轮103转动,同时使得第四转轴102转动,又由于七号斜齿轮101与九号斜齿轮104啮合配合,进而使得绞龙93开始运作,通过绞龙93可以将进入输送箱92内部的LED灯废料碎片从输送箱92底端输送至输送箱92顶端,最终通过出料管94再次进入上料室2内部,进行二次碾碎操作,在面对较大规格LED灯废料碎片时,经过反复操作,进而提高了LED灯废料碎片的碾碎效率。During operation, larger LED lamp waste fragments slide down to the inside of the collection box 91 through the sieve plate 62, and then enter the inside of the conveyor box 92. Since the third rotating shaft 58 rotates with the No. 6 helical gear 59, the No. 6 helical gear 59 rotates with the No. 6 bevel gear. The No. 8 helical gear 103 meshed with the gear 59 rotates, and at the same time, the fourth rotating shaft 102 rotates. Since the No. 7 helical gear 101 meshes with the No. 9 helical gear 104, the auger 93 starts to operate, and the inlet can be moved through the auger 93. The LED lamp waste fragments inside the transport box 92 are transported from the bottom of the transport box 92 to the top of the transport box 92, and finally enter the inside of the loading chamber 2 again through the discharge pipe 94 for a secondary crushing operation. When facing larger size LEDs After repeated operations, the crushing efficiency of LED lamp waste fragments is improved.
下料室1底部内壁固接有斜板12,下料室1外壁对称固接有两个出料口13,两个出料口13均与下料室1内部连通,两个出料口13内部均插设有插板14;An inclined plate 12 is fixedly connected to the bottom inner wall of the unloading chamber 1, and two outlet openings 13 are symmetrically fixed to the outer wall of the unloading room 1. The two outlet openings 13 are both connected to the inside of the unloading room 1. The two outlet openings 13 The plug-in boards 14 are inserted inside;
工作时,通过设置斜板12,使得经由碾碎后的LED灯废料碎片可以快速滑落,同时利用出料口13,可以完成对LED灯废料碎片的装袋操作,进而方便了对LED灯废料碎片的集中收纳,利用插板14可控制出料口13开闭,有助于提高装置的实用性。During operation, by setting up the inclined plate 12, the crushed LED lamp waste fragments can slide down quickly. At the same time, the discharge port 13 can be used to complete the bagging operation of the LED lamp waste fragments, thus facilitating the processing of the LED lamp waste fragments. Centralized storage, the plug-in plate 14 can be used to control the opening and closing of the discharge port 13, which helps to improve the practicality of the device.
上述实施例的完整使用步骤与工作原理如下:The complete usage steps and working principles of the above embodiment are as follows:
工作人员将待碾碎的LED灯废料倒入上料室2内部,利用导料板35可对LED灯废料起到导流的作用,随后启动电机3,使得电机3带着第一齿轮31转动,使得与第一齿轮31固接的第一破碎辊33转动,由于第二齿轮32与第一齿轮31啮合配合,进而使得第二破碎辊34也随之转动,通过第二破碎辊34和导料板35的相向转动,可以对LED灯废料进行的碾碎操作,实现将大型LED废料碎片碾小的目的,由于集中倒入的LED灯废料较多,容易使得LED灯废料产生堵塞现象,利用第二齿轮32与第三齿轮46啮合配合,使得第三齿轮46带着转动轴45转动,每当转动轴45转动一圈,便使得转动块47端部与第一挡板42外壁接触,又由于第一挡板42外壁连接有拉簧49,且第一挡板42与第二挡板43之间通过连杆44连接,进而使得第一挡板42和第二挡板43向导料板35一侧移动,同时配合固定板48拉伸拉簧49,随后转动块47与第一挡板42分离接触,在拉簧49回弹作用下,使得第一挡板42和第二挡板43复位,上述过程循环往复,进而实现通过第一挡板42和第二挡板43的旋转摆动,并利用产生的摆动力将LED灯废料抖散,从而起到均匀下料的目的,进而避免LED灯废料堆积在一起,提高对LED灯废料碾碎效果的同时,提高了LED灯废料碾碎效率;The staff pours the LED lamp waste to be crushed into the loading chamber 2, uses the guide plate 35 to guide the LED lamp waste, and then starts the motor 3, causing the motor 3 to rotate with the first gear 31 , causing the first crushing roller 33 fixedly connected to the first gear 31 to rotate. Since the second gear 32 meshes with the first gear 31, the second crushing roller 34 also rotates accordingly. Through the second crushing roller 34 and the guide The opposite rotation of the material plates 35 can crush the LED lamp waste to achieve the purpose of crushing the large LED lamp waste fragments. Since there is a large amount of LED lamp waste poured in, it is easy to cause blockage of the LED lamp waste. Utilize The second gear 32 meshes with the third gear 46 so that the third gear 46 rotates with the rotating shaft 45. Each time the rotating shaft 45 rotates once, the end of the rotating block 47 contacts the outer wall of the first baffle 42, and Since the outer wall of the first baffle 42 is connected with a tension spring 49 , and the first baffle 42 and the second baffle 43 are connected through the connecting rod 44 , the first baffle 42 and the second baffle 43 are guided to the material plate 35 It moves on one side and cooperates with the fixed plate 48 to stretch the tension spring 49. Then the rotating block 47 comes into contact with the first baffle 42. Under the rebound action of the tension spring 49, the first baffle 42 and the second baffle 43 are reset. , the above process is repeated in cycles, and then the rotation and swing of the first baffle 42 and the second baffle 43 are realized, and the generated swing force is used to shake off the LED lamp waste, thereby achieving the purpose of uniform cutting, and thereby preventing the LED lamp from being The waste materials are accumulated together, which not only improves the crushing effect of LED lamp waste, but also improves the crushing efficiency of LED lamp waste;
经由第一破碎辊33和第二破碎辊34碾碎的LED灯废料碎片会掉落在分筛板62表面,符合碾碎大小规格的LED灯废料碎片会从分筛板62内部的孔洞中落下,而较大规格的LED灯废料碎片便需要进行再次碾碎,利用传动机构使得第三转轴58转动,并使得旋转板63跟随着转动,且每当旋转板63转动半圈,便会使得控制杆65底端进入滑轨64内部滑动,而控制杆65顶端会与支架66底部接触,由于控制杆65长度大于支架66底部到滑轨64顶部之间的长度,这便使得控制杆65顶端受到支架66底部挤压,同时控制杆65会在旋转板63内部向下滑动,并对第一弹簧67进行挤压,而此时分筛板62便会在控制杆65的挤压下配合铰接结构,使得分筛板62呈倾斜角度,使得较大规格的LED灯废料碎片可以滑落,实现对碾碎后LED灯废料碎片分筛的目的,同时剔除出较大规格的LED灯废料碎片进行二次碾碎,从而有助于提高装置的碾碎效率,随后控制杆65顶端与支架66底部分离后,此时在第一弹簧67回弹作用下,使得分筛板62复位,上述过程循环往复,进而可以提高分筛效率;The LED lamp waste fragments crushed by the first crushing roller 33 and the second crushing roller 34 will fall on the surface of the sieve plate 62, and the LED lamp waste fragments that meet the crushing size specifications will fall from the holes inside the sieve plate 62. , and larger-sized LED lamp waste fragments need to be crushed again. The transmission mechanism is used to rotate the third rotating shaft 58, and the rotating plate 63 follows the rotation, and every time the rotating plate 63 rotates half a turn, the control The bottom end of the rod 65 enters the inside of the slide rail 64 and slides, and the top end of the control rod 65 contacts the bottom of the bracket 66. Since the length of the control rod 65 is greater than the length between the bottom of the bracket 66 and the top of the slide rail 64, the top end of the control rod 65 is The bottom of the bracket 66 is squeezed, and the control rod 65 will slide downward inside the rotating plate 63 and squeeze the first spring 67. At this time, the sub-screen plate 62 will cooperate with the hinge structure under the squeeze of the control rod 65. The sifting plate 62 is tilted so that larger-sized LED lamp waste fragments can slide down, thereby achieving the purpose of sorting the crushed LED lamp waste fragments, and at the same time removing larger-sized LED lamp waste fragments for secondary crushing. Crushing, thereby helping to improve the crushing efficiency of the device, and then after the top of the control rod 65 is separated from the bottom of the bracket 66, at this time, under the rebound action of the first spring 67, the dividing sieve plate 62 is reset, and the above process is repeated, and then Can improve screening efficiency;
当较大规格的LED灯废料碎片经由分筛板62滑落至集料箱91内部,随后进入输送箱92内部,由于第三转轴58带着六号斜齿轮59转动,使得与六号斜齿轮59啮合的八号斜齿轮103转动,同时使得第四转轴102转动,又由于七号斜齿轮101与九号斜齿轮104啮合配合,进而使得绞龙93开始运作,通过绞龙93可以将进入输送箱92内部的LED灯废料碎片从输送箱92底端输送至输送箱92顶端,最终通过出料管94再次进入上料室2内部,进行二次碾碎操作,在面对较大规格LED灯废料碎片时,经过反复操作,进而提高了LED灯废料碎片的碾碎效率;When the larger size LED lamp waste fragments slide down to the inside of the collection box 91 through the sieve plate 62, and then enter the inside of the conveyor box 92, since the third rotating shaft 58 rotates with the No. 6 helical gear 59, the No. 6 helical gear 59 and the No. 6 helical gear 59 rotate. The meshed No. 8 helical gear 103 rotates, and at the same time, the fourth rotating shaft 102 rotates. Since the No. 7 helical gear 101 meshes with the No. 9 helical gear 104, the auger 93 starts to operate. Through the auger 93, the conveyor box can be transported The LED lamp waste fragments inside 92 are transported from the bottom of the transport box 92 to the top of the transport box 92, and finally enter the inside of the loading chamber 2 again through the discharge pipe 94 for a secondary crushing operation. When facing larger-sized LED lamp waste, After repeated operations, the crushing efficiency of LED lamp waste fragments is improved;
通过设置斜板12,使得经由碾碎后的LED灯废料碎片可以快速滑落,同时利用出料口13,可以完成对LED灯废料碎片的装袋操作,进而方便了对LED灯废料碎片的集中收纳,利用插板14可控制出料口13开闭,有助于提高装置的实用性。By arranging the inclined plate 12, the crushed LED lamp waste fragments can slide down quickly. At the same time, the discharge port 13 can be used to complete the bagging operation of the LED lamp waste fragments, thus facilitating the centralized storage of the LED lamp waste fragments. , the inserting plate 14 can be used to control the opening and closing of the discharge port 13, which helps to improve the practicality of the device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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Application publication date: 20240109 |