CN117340369A - An automatic tapping machine for bolt production - Google Patents
An automatic tapping machine for bolt production Download PDFInfo
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- CN117340369A CN117340369A CN202311658445.4A CN202311658445A CN117340369A CN 117340369 A CN117340369 A CN 117340369A CN 202311658445 A CN202311658445 A CN 202311658445A CN 117340369 A CN117340369 A CN 117340369A
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- tapping machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
- B23G1/18—Machines with one working spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G11/00—Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/10—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of magazines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
Description
技术领域Technical field
本发明涉及自动攻丝机技术领域,具体的,涉及一种用于螺栓生产的自动攻丝机。The present invention relates to the technical field of automatic tapping machines. Specifically, it relates to an automatic tapping machine used for bolt production.
背景技术Background technique
自动攻丝机是一种能够提高螺栓生产效率的机械,它能够实现自动化攻丝过程,从而减少人工操作,节约成本。自动攻丝机通常包括一个攻丝头、一个固定结构(如平台或固定架),以及一个控制箱。在操作时,将螺栓放入固定结构中,然后启动控制箱,攻丝头会自动将丝锥旋入螺栓的弹簧孔中。此外,自动攻丝机还具有一些特殊功能,如自动调节攻丝深度、自动更换丝锥等,这些功能能够进一步提高生产效率和加工质量。自动攻丝机在汽车零部件、五金加工件等领域应用广泛,能够显著提高生产效率和质量。The automatic tapping machine is a machine that can improve the efficiency of bolt production. It can realize the automated tapping process, thereby reducing manual operations and saving costs. Automatic tapping machines usually include a tapping head, a fixed structure (such as a platform or fixed frame), and a control box. During operation, put the bolt into the fixed structure, then start the control box, and the tapping head will automatically screw the tap into the spring hole of the bolt. In addition, automatic tapping machines also have some special functions, such as automatic adjustment of tapping depth, automatic tap replacement, etc. These functions can further improve production efficiency and processing quality. Automatic tapping machines are widely used in automotive parts, hardware processing parts and other fields, and can significantly improve production efficiency and quality.
经检索,现有专利(公告号:CN 215746883 U)公开了一种用于螺栓生产的自动攻丝机,包括攻丝机主体,所述攻丝机主体的下端设置有攻丝头,所述攻丝机主体的下方设置有机座,所述机座的上端表面设置有工作槽,所述工作槽内位于攻丝头下方设置有固定结构,所述工作槽的上端设置有防护板,所述防护板的上端表面的四周边缘处设置有连接孔,所述连接孔内设置有螺丝,所述工作槽的上端表面与防护板的连接处设置有内弹簧孔,所述攻丝机主体的右侧设置有通液管,所述通液管的端口靠近攻丝头处设置有喷嘴,所述机座的左侧设置有控制箱。该实用新型所述的一种用于螺栓生产的自动攻丝机,具有较好的防护效果,避免加工碎屑飞出烫伤工作人员,同时具有冷却液过滤循环利用的作用,节约资源。After searching, the existing patent (Announcement No.: CN 215746883 U) discloses an automatic tapping machine for bolt production, which includes a tapping machine body. The lower end of the tapping machine body is provided with a tapping head. A machine base is provided below the main body of the tapping machine. A working groove is provided on the upper surface of the machine base. A fixed structure is provided in the working groove below the tapping head. A protective plate is provided at the upper end of the working groove. The upper end surface of the protective plate is provided with connection holes at the surrounding edges. Screws are provided in the connection holes. The connection between the upper end surface of the working slot and the protective plate is provided with an inner spring hole. The right side of the tapping machine body A liquid pipe is provided on the side, the port of the liquid pipe is provided with a nozzle near the tapping head, and a control box is provided on the left side of the machine base. The automatic tapping machine used for bolt production described in this utility model has a good protective effect, preventing processing debris from flying out and scalding workers, and at the same time has the function of filtering and recycling coolant to save resources.
然而在实施相关技术中发现上述存在以下问题:上述用于螺栓生产的自动攻丝机在对螺栓进行攻丝过程中,每当加工完成一个螺栓后,需要再次对下一个待攻丝螺栓进行准确定位,这无疑降低了螺栓的生产效率;且在攻丝过程中对螺栓的固定效果较差,从而影响攻丝精度,降低了产品质量。However, during the implementation of related technologies, it was discovered that the following problems exist: in the process of tapping bolts with the above-mentioned automatic tapping machine for bolt production, every time a bolt is processed, the next bolt to be tapped needs to be accurately processed again. Positioning, which undoubtedly reduces the production efficiency of the bolt; and the fixing effect of the bolt during the tapping process is poor, thus affecting the tapping accuracy and reducing the product quality.
发明内容Contents of the invention
本发明提出一种用于螺栓生产的自动攻丝机,旨在解决现有用于螺栓生产的自动攻丝机攻丝效率低下和攻丝精度低的问题。The invention proposes an automatic tapping machine for bolt production, aiming to solve the problems of low tapping efficiency and low tapping precision of existing automatic tapping machines for bolt production.
本发明的技术方案如下:一种用于螺栓生产的自动攻丝机,包括加工台,所述加工台的顶部一侧固定安装有伺服电机,所述伺服电机的输出轴通过传动带转动连接有驱动轮,所述驱动轮的中心轴固定连接有转轴,所述转轴的外壁上套设有弹簧,所述转轴的另一端固定连接有攻丝杆,所述攻丝杆的端部活动套设有攻丝头,所述攻丝头上固定装配有钻杆,所述加工台的顶部相对伺服电机的一侧固定连接有固定支架,所述固定支架的顶部设有进料斗,所述进料斗的外部一侧固定安装有导料板,且所述进料斗的外部一侧开设有与导料板顶部相通的出料口,所述固定支架的一侧固定安装有固定板,所述固定板上安装有转盘,所述加工台的顶部表面上开设有下料口,且所述下料口位于转盘的正下方。The technical solution of the present invention is as follows: an automatic tapping machine for bolt production, including a processing table. A servo motor is fixedly installed on one side of the top of the processing table. The output shaft of the servo motor is connected to a drive through a transmission belt. wheel, the central axis of the driving wheel is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is sleeved with a spring, the other end of the rotating shaft is fixedly connected with a tapping rod, and the end of the tapping rod is movable sleeved with The tapping head is fixedly equipped with a drill rod. The top of the processing table is fixedly connected with a fixed bracket relative to one side of the servo motor. The top of the fixed bracket is provided with a feed hopper. A guide plate is fixedly installed on one side of the outer side of the bucket, and a discharge port is provided on the outer side of the feed hopper that communicates with the top of the guide plate. A fixing plate is fixedly installed on one side of the fixed bracket. A turntable is installed on the fixed plate, and a feed opening is provided on the top surface of the processing table, and the feed opening is located directly below the turntable.
进一步的,所述转盘的中心处开设有中心轴孔,所述固定板上设置有转盘电机,所述转盘电机和所述转盘分别位于固定板的两侧,所述固定板远离转盘的一侧固定安装有转盘电机,所述转盘电机的输出轴固定卡接在中心轴孔内。Further, a central axis hole is opened in the center of the turntable, and a turntable motor is provided on the fixed plate. The turntable motor and the turntable are respectively located on both sides of the fixed plate, and the fixed plate is on the side away from the turntable. A turntable motor is fixedly installed, and the output shaft of the turntable motor is fixedly clamped in the central shaft hole.
进一步的,所述转盘的侧壁上开设有若干等距排列设置的卡槽,相邻所述卡槽之间形成凸块,所述凸块的表面上开设有安装孔。Furthermore, a plurality of equidistantly arranged clamping slots are provided on the side wall of the turntable, bumps are formed between adjacent slots, and mounting holes are provided on the surface of the bumps.
进一步的,所述卡槽内卡接有限位卡块,所述限位卡块上开设有螺栓卡槽,所述限位卡块的两侧壁上设有凸条,且限位卡块的表面上开设有与钻杆大小尺寸相吻合的固定孔。Further, a limiting block is clamped in the slot, a bolt slot is provided on the limiting block, convex strips are provided on both side walls of the limiting block, and the limiting block is There are fixed holes on the surface that match the size of the drill pipe.
进一步的,所述转盘的一侧安装有辅助盘,所述辅助盘的表面上均匀开设有若干与安装孔一一对应的限位孔,所述辅助盘通过螺栓贯穿限位孔弹簧连接在转盘上。Further, an auxiliary disk is installed on one side of the turntable, and a number of limit holes corresponding to the installation holes are evenly provided on the surface of the auxiliary disk. The auxiliary disk is spring-connected to the turntable through bolts penetrating the limit holes. superior.
进一步的,所述导料板的表面上沿其长度方向开设有导料槽,所述导料板的底端位于卡槽的正上方。Furthermore, a guide groove is provided on the surface of the guide plate along its length direction, and the bottom end of the guide plate is located directly above the slot.
进一步的,所述攻丝头与攻丝杆之间设有挡板,所述攻丝杆的一端活动贯穿挡板,且挡板的底部固定连接有底板,所述底板固定安装在加工台的顶部,且底板的顶部固定安装有安装板,所述转轴的一端活动贯穿安装板。Further, a baffle is provided between the tapping head and the tapping rod. One end of the tapping rod movablely penetrates the baffle, and the bottom of the baffle is fixedly connected to a bottom plate. The bottom plate is fixedly installed on the processing table. A mounting plate is fixedly installed on the top of the bottom plate, and one end of the rotating shaft movablely penetrates the mounting plate.
进一步的,所述下料口的正下方设有接料板,所述接料板固定安装在加工台上,且加工台的底部四角处均固定安装有支撑腿。Furthermore, a material receiving plate is provided directly below the unloading opening. The material receiving plate is fixedly installed on the processing table, and support legs are fixedly installed at the four corners of the bottom of the processing table.
本发明的工作原理及有益效果为:The working principle and beneficial effects of the present invention are:
1、本发明中:通过启动转盘电机带动转盘转动,转盘转动的同时,导料板上的螺栓刚好导入限位卡块上的螺栓卡槽中,螺栓被转盘带至钻杆前方后,启动伺服电机带动传动带转动,从而带动驱动轮以及转轴转动,从而带动钻杆向前旋转对螺栓卡槽内的螺栓进行自动攻丝,每当加工完成一个螺栓后,转盘再次启动转动,以此反复实施螺栓的自动攻丝,极大的提高了螺栓的生产效率。1. In the present invention: the turntable motor is started to drive the turntable to rotate. While the turntable is rotating, the bolts on the guide plate are just introduced into the bolt slots on the limiting blocks. After the bolts are brought to the front of the drill pipe by the turntable, the servo is started. The motor drives the transmission belt to rotate, which drives the drive wheel and the rotating shaft to rotate, thereby driving the drill rod to rotate forward to automatically tap the bolts in the bolt slot. Whenever a bolt is processed, the turntable starts to rotate again, thereby repeatedly executing the bolt. The automatic tapping greatly improves the production efficiency of bolts.
2、本发明中:通过辅助盘对转盘进行限位,可提高转盘在转动过程中的稳定性,避免转盘在转动过程中从固定板上脱落,且辅助盘能够对限位卡块进行限位,提高限位卡块与转盘的卡接固定效果,从而便于对螺栓进行固定限位,且能保证各个螺栓能够整齐排列在螺栓卡槽中,提高了螺栓的攻丝精度,保障了产品加工质量。2. In the present invention: the auxiliary disk is used to limit the position of the turntable, which can improve the stability of the turntable during rotation and prevent the turntable from falling off the fixed plate during rotation, and the auxiliary disk can limit the position of the limiting block. , improve the clamping and fixing effect of the limit block and the turntable, thereby making it easier to fix the bolts and ensuring that each bolt can be neatly arranged in the bolt slot, improving the tapping accuracy of the bolts and ensuring the product processing quality .
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明提出的立体结构右侧视图;Figure 1 is a right side view of the three-dimensional structure proposed by the present invention;
图2为本发明提出的立体结构左侧视图;Figure 2 is a left side view of the three-dimensional structure proposed by the present invention;
图3为本发明提出的图1中的A处结构放大图;Figure 3 is an enlarged view of the structure at A in Figure 1 proposed by the present invention;
图4为本发明提出的转盘的结构示意图;Figure 4 is a schematic structural diagram of the turntable proposed by the present invention;
图5为本发明提出的限位卡块的结构示意图;Figure 5 is a schematic structural diagram of the limiting block proposed by the present invention;
图6为本发明提出的辅助盘的结构示意图;Figure 6 is a schematic structural diagram of the auxiliary disk proposed by the present invention;
图7为本发明提出的导料板的结构示意图;Figure 7 is a schematic structural diagram of the guide plate proposed by the present invention;
图中:1、加工台;2、伺服电机;3、传动带;4、驱动轮;5、转轴;6、弹簧;7、挡板;8、攻丝杆;9、攻丝头;10、钻杆;11、固定支架;12、进料斗;13、导料板;131、导料槽;14、固定板;15、转盘;151、中心轴孔;152、卡槽;153、安装孔;16、限位卡块;161、螺栓卡槽;162、凸条;163、固定孔;17、下料口;18、转盘电机;19、底板;20、安装板;21、接料板;22、支撑腿;23、辅助盘;24、限位孔。In the picture: 1. Processing table; 2. Servo motor; 3. Transmission belt; 4. Driving wheel; 5. Rotating shaft; 6. Spring; 7. Baffle; 8. Tapping rod; 9. Tapping head; 10. Drill Rod; 11. Fixed bracket; 12. Feed hopper; 13. Guide plate; 131. Guide groove; 14. Fixed plate; 15. Turntable; 151. Central axis hole; 152. Card slot; 153. Mounting hole; 16. Limit block; 161. Bolt slot; 162. Raised strip; 163. Fixing hole; 17. Unloading port; 18. Turntable motor; 19. Bottom plate; 20. Installation plate; 21. Material receiving plate; 22 , supporting legs; 23. auxiliary plate; 24. limit hole.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific implementation modes.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", and "the other end" The indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. They are not intended to indicate or imply that the device or element referred to must have a specific orientation or in a specific manner. orientation construction and operation and therefore should not be construed as limitations of the invention. In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection. , it can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
请参阅图1-7,本发明提供一种技术方案:Please refer to Figures 1-7. The present invention provides a technical solution:
一种用于螺栓生产的自动攻丝机,包括加工台1,加工台1的顶部一侧固定安装有伺服电机2,伺服电机2的输出轴通过传动带3转动连接有驱动轮4,驱动轮4的中心轴固定连接有转轴5,转轴5的外壁上套设有弹簧6,转轴5的另一端固定连接有攻丝杆8,攻丝杆8的端部活动套设有攻丝头9,攻丝头9上固定装配有钻杆10,加工台1的顶部相对伺服电机2的一侧固定连接有固定支架11,固定支架11的顶部设有进料斗12,进料斗12的外部一侧固定安装有导料板13,且进料斗12的外部一侧开设有与导料板13顶部相通的出料口,固定支架11的一侧固定安装有固定板14,固定板14上安装有转盘15,加工台1的顶部表面上开设有下料口17,且下料口17位于转盘15的正下方。An automatic tapping machine for bolt production, including a processing table 1. A servo motor 2 is fixedly installed on one side of the top of the processing table 1. The output shaft of the servo motor 2 is rotatably connected to a driving wheel 4 through a transmission belt 3. The driving wheel 4 A rotating shaft 5 is fixedly connected to the central axis of the rotating shaft 5. A spring 6 is set on the outer wall of the rotating shaft 5. A tapping rod 8 is fixedly connected to the other end of the rotating shaft 5. The end of the tapping rod 8 is movable and equipped with a tapping head 9. The thread head 9 is fixedly equipped with a drill rod 10. The top of the processing table 1 is fixedly connected with a fixed bracket 11 relative to one side of the servo motor 2. The top of the fixed bracket 11 is provided with a feed hopper 12. The outer side of the feed hopper 12 A guide plate 13 is fixedly installed, and an outlet connected to the top of the guide plate 13 is provided on the outer side of the feed hopper 12. A fixing plate 14 is fixedly installed on one side of the fixing bracket 11, and a fixing plate 14 is installed on the fixing plate 14. The turntable 15 and the top surface of the processing table 1 are provided with a discharge opening 17 , and the discharge opening 17 is located directly below the turntable 15 .
请参阅图4和图5,转盘15的中心处开设有中心轴孔151,固定板14远离转盘15的一侧固定安装有转盘电机18,转盘电机18的输出轴固定卡接在中心轴孔151内,转盘15的侧壁上开设有若干等距间隔排列设置的卡槽152,相邻卡槽152之间形成凸块,凸块的表面上开设有安装孔153,卡槽152内卡接有限位卡块16,限位卡块16上开设有螺栓卡槽161,限位卡块16的两侧壁上设有凸条162,且限位卡块16的表面上开设有固定孔163;通过启动转盘电机18带动转盘15转动,转盘15转动的同时,导料板13上的螺栓刚好导入限位卡块16上的螺栓卡槽161中,螺栓被转盘15带至钻杆10前方后,启动伺服电机2带动传动带3转动,从而带动驱动轮4以及转轴5转动,进而带动攻丝头9向前移动,带动钻杆10向前旋转对螺栓卡槽161内的螺栓进行自动攻丝;每当加工完成一个螺栓后,转盘15再次启动转动,以此反复实施螺栓的自动攻丝,极大的提高了螺栓的生产效率。Please refer to Figures 4 and 5. There is a central axis hole 151 in the center of the turntable 15. The turntable motor 18 is fixedly installed on the side of the fixed plate 14 away from the turntable 15. The output shaft of the turntable motor 18 is fixedly clamped in the central shaft hole 151. Inside, there are a number of slots 152 arranged at equal intervals on the side wall of the turntable 15. Bumps are formed between adjacent slots 152. Mounting holes 153 are provided on the surface of the bumps. There are limited clampings in the slots 152. The limit block 16 is provided with a bolt slot 161, the two side walls of the limit block 16 are provided with protrusions 162, and the surface of the limit block 16 is provided with a fixing hole 163; Start the turntable motor 18 to drive the turntable 15 to rotate. When the turntable 15 rotates, the bolts on the guide plate 13 are just introduced into the bolt slots 161 on the limiting block 16. After the bolts are brought to the front of the drill pipe 10 by the turntable 15, start The servo motor 2 drives the transmission belt 3 to rotate, thereby driving the driving wheel 4 and the rotating shaft 5 to rotate, thereby driving the tapping head 9 to move forward, driving the drill rod 10 to rotate forward to automatically tap the bolt in the bolt slot 161; every time After processing a bolt, the turntable 15 starts to rotate again, thereby repeatedly performing automatic tapping of the bolt, which greatly improves the production efficiency of the bolt.
其中,可根据生产加工需求预设转盘15的转速和启停的间隙,从而便于针对不同型号的螺栓进行加工,其实用性显著增强,适用范围更广。Among them, the rotation speed and the start-stop gap of the turntable 15 can be preset according to the production and processing requirements, thereby facilitating the processing of different types of bolts. Its practicability is significantly enhanced and the applicable scope is wider.
请参阅图1和图5,转盘15的一侧安装有辅助盘23,辅助盘23的表面上均匀开设有若干与安装孔153一一对应的限位孔24,辅助盘23通过螺栓贯穿限位孔24弹簧连接在转盘15上;Please refer to Figures 1 and 5. An auxiliary disk 23 is installed on one side of the turntable 15. A number of limiting holes 24 corresponding to the mounting holes 153 are evenly provided on the surface of the auxiliary disk 23. The auxiliary disk 23 is limited by bolts. The hole 24 is spring-connected to the turntable 15;
其中,通过辅助盘23对转盘15进行限位,可提高转盘15在转动过程中的稳定性,避免转盘15在转动过程中从固定板14上脱落,且辅助盘23通过限位卡块16的两侧壁上凸条162与卡槽152卡接固定,能够对限位卡块16进行限位,提高限位卡块16与转盘15的卡接固定效果,从而便于对螺栓进行固定限位,提高攻丝的精度。Among them, the turntable 15 is limited by the auxiliary disk 23, which can improve the stability of the turntable 15 during rotation and prevent the turntable 15 from falling off the fixed plate 14 during the rotation, and the auxiliary disk 23 passes through the limiting block 16 The protrusions 162 on both side walls are engaged and fixed with the slots 152, which can limit the position of the limiting block 16, improve the clamping and fixing effect of the limiting block 16 and the turntable 15, thereby facilitating the fixation and limiting of the bolts. Improve tapping accuracy.
其中,导料板13的表面上沿其长度方向开设有导料槽131,导料板13的底端位于卡槽152的正上方;通过导料板13的设置,便于将各个螺栓从导料槽131内源源不断送入转盘15上的卡槽152内,保证各个螺栓能够整齐排列在螺栓卡槽161中。Among them, a guide groove 131 is provided on the surface of the guide plate 13 along its length direction, and the bottom end of the guide plate 13 is located directly above the slot 152; through the arrangement of the guide plate 13, it is convenient to remove each bolt from the guide plate 13. The inside of the slot 131 is continuously fed into the slot 152 on the turntable 15 to ensure that each bolt can be neatly arranged in the bolt slot 161.
其中,攻丝头9与攻丝杆8之间设有挡板7,攻丝杆8的一端活动贯穿挡板7,且挡板7的底部固定连接有底板19,底板19固定安装在加工台1的顶部,且底板19的顶部固定安装有安装板20,转轴5的一端活动贯穿安装板20;安装板20和挡板7提高了攻丝杆8旋转作业的稳定性。Among them, a baffle 7 is provided between the tapping head 9 and the tapping rod 8. One end of the tapping rod 8 moves through the baffle 7, and the bottom of the baffle 7 is fixedly connected to a base plate 19. The base plate 19 is fixedly installed on the processing table. 1, and a mounting plate 20 is fixedly installed on the top of the bottom plate 19, and one end of the rotating shaft 5 movablely penetrates the mounting plate 20; the mounting plate 20 and the baffle 7 improve the stability of the tapping rod 8 rotation operation.
其中,下料口17的正下方设有接料板21,接料板21固定安装在加工台1上,且加工台1的底部四角处均固定安装有支撑腿22;通过接料板21可对加工完成的螺栓进行收集,同时可在接料板21上方增设输送带,便于将产品输送至下个工位,进一步提高加工完成后的输送效率。Among them, a material receiving plate 21 is provided directly below the unloading port 17. The material receiving plate 21 is fixedly installed on the processing table 1, and supporting legs 22 are fixedly installed at the four corners of the bottom of the processing table 1; through the material receiving plate 21, The processed bolts are collected, and a conveyor belt can be added above the material receiving plate 21 to facilitate transporting the product to the next work station, further improving the transportation efficiency after the processing is completed.
本发明的工作原理及使用流程:该一种用于螺栓生产的自动攻丝机;结构设计简单合理、使用便利,通过在进料斗12加入待加工的螺栓,利用传送带将各个螺栓依次送至导料板13上方,将各个螺栓从导料槽131内源源不断送入转盘15上的卡槽152内,保证各个螺栓能够整齐排列在螺栓卡槽161中;接着启动转盘电机18带动转盘15转动,当螺栓被转盘15带至钻杆10前方后,启动伺服电机2带动传动带3转动,从而带动驱动轮4以及转轴5转动,进而带动攻丝头9向前移动,带动钻杆10向前旋转对螺栓卡槽161内的螺栓进行自动攻丝;每当加工完成一个螺栓后,转盘15再次启动转动,以此反复实施螺栓的自动攻丝,极大的提高了螺栓的生产效率;在实际使用过程中,辅助盘23对转盘15进行限位,可提高转盘15在转动过程中的稳定性,避免转盘15在转动过程中从固定板14上脱落,且辅助盘23能够对限位卡块16进行限位,提高限位卡块16与转盘15的卡接固定效果,从而便于对螺栓进行固定限位,提高攻丝的精度,利于提高产品质量。The working principle and usage process of the present invention: This is an automatic tapping machine for bolt production; the structural design is simple and reasonable, and it is easy to use. By adding the bolts to be processed in the feed hopper 12, the conveyor belt is used to send each bolt to the Above the guide plate 13, continuously feed each bolt from the guide groove 131 into the slot 152 on the turntable 15 to ensure that each bolt can be neatly arranged in the bolt slot 161; then start the turntable motor 18 to drive the turntable 15 to rotate , when the bolt is brought to the front of the drill pipe 10 by the turntable 15, the servo motor 2 is started to drive the transmission belt 3 to rotate, thereby driving the driving wheel 4 and the rotating shaft 5 to rotate, which in turn drives the tapping head 9 to move forward, and drives the drill pipe 10 to rotate forward. Automatically tap the bolts in the bolt slot 161; each time a bolt is processed, the turntable 15 starts to rotate again, thereby repeatedly performing automatic tapping of the bolts, which greatly improves the production efficiency of the bolts; in actual use During the process, the auxiliary disk 23 limits the position of the turntable 15, which can improve the stability of the turntable 15 during rotation and prevent the turntable 15 from falling off the fixed plate 14 during the rotation, and the auxiliary disk 23 can limit the position of the limiting block 16 Limiting is performed to improve the clamping and fixing effect of the limiting block 16 and the turntable 15, thereby facilitating the fixing and limiting of the bolts, improving the accuracy of tapping, and improving product quality.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. within.
Claims (8)
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