CN117339912A - Automatic wobble plate resistance measuring device based on machine vision - Google Patents
Automatic wobble plate resistance measuring device based on machine vision Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
Description
技术领域Technical field
本发明涉及一种半导体检测领域,更具体地说,它涉及一种基于机器视觉的自动摆盘测电阻装置。The invention relates to the field of semiconductor detection, and more specifically, to an automatic swing plate resistance measuring device based on machine vision.
背景技术Background technique
目前,半导体行业需对各类产品进行大量的检测,比如产品的电阻性能检测。随着半导体行业的快速发展与增长,摆盘与检测的需求日益增长。现有的摆盘后检测的系统大多由纯手工或者半自动设备构成,通过人为手工凭眼睛观察产品后摆放至载盘中,然后再人工手持检测仪器在显微镜下对盘中的产品逐一进行检测,并根据仪器的判定结果进行NG结果的处理。由于产品规格比较多,产量需求日益增大,最主要的是产品比较小,产品外形尺寸大多在2~5mm,特别是需要电阻检测时候使用的接触点最小的只有0.3mm,人工需要利用显微镜才能进行检测,且人工检测存在触点不稳定的情况,影响检测值的准确性。所以该方式存在诸多不利因素,载盘上摆放的产品位置一致性不好,检测作业准确性存在偏差以及作业生产效率低,无法满足对精确高效的要求,并且需要的作业人员多,劳动成本大。At present, the semiconductor industry needs to conduct a large number of tests on various products, such as resistance performance testing of products. With the rapid development and growth of the semiconductor industry, the demand for placement and testing is growing day by day. Most of the existing post-distribution inspection systems are composed of purely manual or semi-automatic equipment. The products are manually observed with eyes and then placed on the carrier plate. Then, the products on the plate are inspected one by one under a microscope with a hand-held inspection instrument. , and process the NG results according to the judgment results of the instrument. Due to the large number of product specifications, the demand for production is increasing day by day. The most important thing is that the products are relatively small, and the overall dimensions of the products are mostly between 2 and 5 mm. Especially when resistance detection is required, the smallest contact point is only 0.3 mm, which requires the use of a microscope manually. Detection is carried out, and manual detection may cause unstable contacts, which affects the accuracy of the detection value. Therefore, this method has many disadvantages. The position consistency of the products placed on the carrier plate is not good, the accuracy of the detection operation is biased, and the production efficiency is low. It cannot meet the requirements for accuracy and efficiency, and it requires a lot of workers and labor costs. big.
发明内容Contents of the invention
为了克服上述不足,本发明提供了一种基于机器视觉的自动摆盘测电阻装置,它能提高摆盘的精准度,进而提高电阻检测的准确性;降低了劳动强度,提高了工作效率。In order to overcome the above shortcomings, the present invention provides an automatic swing plate resistance measuring device based on machine vision, which can improve the accuracy of the swing plate and thereby improve the accuracy of resistance detection; reduce labor intensity and improve work efficiency.
为了解决上述技术问题,本发明采用以下技术方案:一种基于机器视觉的自动摆盘测电阻装置,包括安装在主机上的自动识别摆盘单元和自动识别测电阻单元,主机上安装输送线,输送线上设置托盘;In order to solve the above technical problems, the present invention adopts the following technical solution: an automatic pendulum plate resistance measuring device based on machine vision, including an automatic identification plate pendulum unit and an automatic identification resistance measurement unit installed on a host machine. A transmission line is installed on the host machine. Set pallets on the conveyor line;
自动识别摆盘单元包括:The automatic recognition plating unit includes:
振动盘,其内装载产品;A vibrating plate, in which the product is loaded;
上视觉传感器,获取振动盘内产品的姿态和位置信息;Use the visual sensor to obtain the attitude and position information of the product in the vibrating plate;
吸嘴,吸取振动盘内产品并装载到托盘上;The suction nozzle sucks the products in the vibration plate and loads them onto the tray;
自动识别测电阻单元包括:The automatic identification resistance measurement unit includes:
定位视觉传感器,获取托盘上产品的位置信息;Positioning vision sensors to obtain position information of products on the pallet;
电阻检测器,电阻检测器连接检测探针,检测探针向产品移动并与产品上的检测触点接触,电阻检测器通过检测探针对产品进行电阻检测。Resistance detector, the resistance detector is connected to the detection probe, the detection probe moves towards the product and contacts the detection contact on the product, and the resistance detector detects the resistance of the product through the detection probe.
工作时,将产品放置到振动盘上,托盘通过输送线输送到摆盘位置,振动盘工作使产品上下翻动,根据概率使一定比例的产品正面朝上,上视觉传感器获取振动盘内产品的姿态和位置信息,对符合摆盘要求的产品进行定位,并将位置信息发送至上位机,上位机根据获取的位置信息,控制吸嘴移动完成对该位置的产品的吸取,并转移大托盘上。托盘完成摆盘后,通过输送线输送到自动识别测电阻单元,定位视觉传感器获取托盘上产品的位置信息,并将位置信息发送到上位机,上位机控制检测探针向产品移动并与产品上的检测触点接触,电阻检测器通过检测探针对产品进行电阻检测。When working, the product is placed on the vibrating plate, and the pallet is transported to the swinging position through the conveyor line. The vibrating plate works to flip the products up and down. According to the probability, a certain proportion of the products face up, and the upper visual sensor obtains the posture of the product in the vibrating plate. and position information, position the products that meet the plating requirements, and send the position information to the host computer. Based on the acquired position information, the host computer controls the movement of the nozzle to complete the suction of the product at that position and transfer it to the large tray. After the pallet is placed, it is transported to the automatic identification resistance measurement unit through the conveyor line. The positioning visual sensor obtains the position information of the product on the pallet and sends the position information to the host computer. The host computer controls the detection probe to move to the product and interact with the product. The detection contacts are in contact, and the resistance detector detects the resistance of the product through the detection probe.
采用上视觉传感器来获取产品的位置,并将位置信息传给上位机,上位机控制吸嘴精准到达产品位置,并将产品精准放置到托盘指定位置,摆盘位置精准度高。电阻测量时,通过定位视觉传感器获取产品的准确位置,并将位置信息传给上位机,上位机控制检测探针精准触碰到产品上的触点,位置精准可靠。这种基于机器视觉的自动摆盘测电阻装置能提高摆盘的精准度,进而提高电阻检测的准确性;降低了劳动强度,提高了工作效率。An upper vision sensor is used to obtain the position of the product, and the position information is transmitted to the host computer. The host computer controls the suction nozzle to accurately reach the product position, and accurately places the product to the designated position on the tray, with high precision in the placement position. When measuring resistance, the accurate position of the product is obtained through the positioning vision sensor, and the position information is transmitted to the host computer. The host computer controls the detection probe to accurately touch the contacts on the product, and the position is accurate and reliable. This automatic swing plate resistance measuring device based on machine vision can improve the accuracy of the swing plate, thereby improving the accuracy of resistance detection; reducing labor intensity and improving work efficiency.
作为优选,吸嘴下方设置下视觉传感器,吸嘴转动设置,下视觉传感器获取吸嘴上产品姿态和位置信息,通过吸嘴的转动调整吸嘴上产品的姿态到合适位置。Preferably, a lower vision sensor is provided below the suction nozzle, and the suction nozzle is rotated. The lower vision sensor obtains the posture and position information of the product on the suction nozzle, and adjusts the posture of the product on the suction nozzle to the appropriate position through the rotation of the suction nozzle.
下视觉传感器对吸嘴吸取的产品进行底部拍摄获取精准的产品位置信息,来确定状态和位置补偿值,通过吸嘴的转动使产品的姿态处于需要的状态,位置补偿值对吸嘴的移动走位进行补偿,从而将产品摆放到托盘中。The lower vision sensor takes a bottom shot of the product picked up by the suction nozzle to obtain accurate product position information to determine the status and position compensation value. The posture of the product is in the required state through the rotation of the suction nozzle. The position compensation value determines the movement of the suction nozzle. position to compensate for placing the product on the pallet.
作为优选,靠近吸嘴处设置旁轴视觉传感器,旁轴视觉传感器获取托盘的位置信息,确定产品的初始摆放位置。Preferably, a side-axis vision sensor is provided near the suction nozzle. The side-axis vision sensor obtains the position information of the tray and determines the initial placement position of the product.
旁轴视觉传感器和吸嘴一起移动走位识别托盘上的三点确定摆放坐标信息,根据摆放坐标点信息以及下视觉传感器获取的位置补偿值吸嘴将产品摆放至托盘中,摆盘位置精准可靠。The side-axis vision sensor and the suction nozzle move together to identify the three points on the tray to determine the placement coordinate information. The suction nozzle places the product on the tray based on the placement coordinate point information and the position compensation value obtained by the lower vision sensor. The location is accurate and reliable.
作为优选,输送线下方和自动识别摆盘单元对应位置以及和自动识别测电阻单元对应位置均设置有能升降的行程挡销,行程挡销对托盘进行阻挡定位。Preferably, there are travel stop pins that can be raised and lowered below the conveyor line and at positions corresponding to the automatic identification of the swinging unit and corresponding to the automatic identification of the resistance measuring unit, and the travel stop pins block and position the pallet.
行程挡销向上升起对托盘进行定位。行程挡销下降,便于输送线带动托盘移动。The travel stop pin rises upward to position the pallet. The travel stop pin is lowered to facilitate the movement of the pallet driven by the conveyor line.
作为优选,靠近检测探针处设置NG吸杆,输送线上方设置NG放料盘,NG吸杆吸取托盘上电阻检测不合格的产品并放置到NG放料盘中。As a preferred option, an NG suction rod is set up close to the detection probe, and an NG discharge tray is set up above the conveyor line. The NG suction rod picks up products that fail the resistance test on the tray and places them in the NG discharge tray.
检测探针检测到产品电阻值异常时,进行记录并将数据传送到上位机,待托盘上所有产品都完成检测后,对检测NG的产品再次拍照复检电阻值,确认产品为NG后,NG吸杆工作,上位机根据电阻值异常产品的位置信息,控制NG吸杆移动到电阻值异常产品位置并对该产品进行吸取转移到NG放料盘中。When the detection probe detects an abnormal resistance value of the product, it records and transmits the data to the host computer. After all the products on the pallet have been tested, take pictures of the products that detect NG and recheck the resistance value. After confirming that the product is NG, NG When the suction rod works, the host computer controls the NG suction rod to move to the position of the product with abnormal resistance value based on the location information of the product with abnormal resistance value, and sucks the product and transfers it to the NG discharge tray.
作为优选,主机上设置两固定支架,上视觉传感器和定位视觉传感器分别安装在两固定支架上且能上下调节安装高度。Preferably, two fixed brackets are provided on the main machine. The upper vision sensor and the positioning vision sensor are respectively installed on the two fixed brackets and the installation height can be adjusted up and down.
上视觉传感器和定位视觉传感器的安装高度均能调节,使相机焦点能满足不同规格产品的需要。The installation height of the upper vision sensor and positioning vision sensor can be adjusted so that the camera focus can meet the needs of products of different specifications.
作为优选,输送线包括两输送带和两支撑梁,托盘支撑在两输送带之间,支撑梁两端均安装带轮,输送带包绕在支撑梁上。Preferably, the conveyor line includes two conveyor belts and two support beams, the pallet is supported between the two conveyor belts, pulleys are installed at both ends of the support beams, and the conveyor belts are wrapped around the support beams.
输送带支撑在支撑梁上,托盘支撑在输送带上输送更加平稳可靠,保证了产品位置的精准性。The conveyor belt is supported on the support beam, and the pallet is supported on the conveyor belt for more stable and reliable transportation, ensuring the accuracy of product position.
作为优选,托盘上设置若干容置槽,产品装载在容置槽中。Preferably, several receiving slots are provided on the pallet, and the products are loaded in the receiving slots.
产品装载在容置槽中,平稳可靠。The product is loaded into the holding tank smoothly and reliably.
作为优选,主机上设置横移梁,横移梁上安装沿X轴移动的摆盘梁和检测梁,摆盘梁上安装沿Y轴移动的摆盘座,摆盘座上安装摆盘活塞缸,吸嘴安装在摆盘活塞缸伸缩杆上;检测梁上安装沿Y轴移动的检测座,检测座上安装检测活塞缸,检测探针安装在检测活塞缸伸缩杆上。Preferably, the main machine is provided with a traverse beam, a wobble beam and a detection beam that move along the X-axis are installed on the transverse beam, a wobble base that moves along the Y-axis is installed on the wobble beam, and a wobble piston cylinder is installed on the wobble base. , the suction nozzle is installed on the telescopic rod of the swing plate piston cylinder; a detection seat that moves along the Y-axis is installed on the detection beam, the detection piston cylinder is installed on the detection seat, and the detection probe is installed on the telescopic rod of the detection piston cylinder.
通过这种结构设置使吸嘴能实现X轴、Y轴、Z轴的移动,使检测探针能实现X轴、Y轴、Z轴的移动。从而实现了产品的可靠摆盘和电阻测量。Through this structural arrangement, the suction nozzle can move on the X-axis, Y-axis, and Z-axis, and the detection probe can move on the X-axis, Y-axis, and Z-axis. This enables reliable placement and resistance measurement of the product.
作为优选,NG吸杆包括固定套管和活动吸管,活动吸管与固定套管活动套装连接,固定套管上设置抽气腔,活动吸管侧壁上设置通气孔,抽气腔侧壁上设置抽气孔,通气孔与抽气孔错位分离;活动吸管和固定套管之间安装定位锁止结构,定位锁止结构包括定位弹簧和拉杆,固定套管内安装能转动的支座,拉杆一端连接在支座上,活动吸管上设置定位槽,拉杆另一端设置定位头,定位头端部置于定位槽中滑动,定位槽内安装定位块,定位块上设置倾斜的导向面和V形的卡槽,卡槽和定位槽边缘之间形成V形的滑道;定位弹簧一端抵接在活动吸管上,定位弹簧另一端抵接在支座上且偏向支座一侧;NG吸杆移动到NG产品上方,向下压动后使活动吸管向上移动,拉杆上定位头滑过导向面后卡在卡槽中,此时通气孔与抽气孔对应连通,通过负压吸附NG产品;NG吸杆移动到NG放料盘上方后,向下压动使活动吸管向上移动,定位头从卡槽滑离并回位到初始位置,通气孔与抽气孔错位分离,NG产品受重力下落到NG放料盘中。As a preferred option, the NG suction rod includes a fixed sleeve and a movable suction pipe. The movable suction pipe is connected to the fixed sleeve movable set. An air extraction chamber is provided on the fixed sleeve, a ventilation hole is provided on the side wall of the movable suction pipe, and an air extraction chamber is provided on the side wall of the air extraction chamber. The air hole, ventilation hole and air extraction hole are misaligned and separated; a positioning locking structure is installed between the movable suction pipe and the fixed sleeve. The positioning locking structure includes a positioning spring and a pull rod. A rotatable support is installed in the fixed sleeve, and one end of the pull rod is connected to the support. On the movable straw, a positioning groove is provided, and the other end of the pull rod is provided with a positioning head. The end of the positioning head is placed in the positioning groove and slides. A positioning block is installed in the positioning groove. The positioning block is provided with an inclined guide surface and a V-shaped slot. A V-shaped slide is formed between the groove and the edge of the positioning groove; one end of the positioning spring is in contact with the movable suction pipe, and the other end of the positioning spring is in contact with the support and is biased to one side of the support; the NG suction rod moves above the NG product. After pressing downward, the movable suction pipe moves upward. The positioning head on the pull rod slides over the guide surface and is stuck in the slot. At this time, the ventilation hole and the air extraction hole are connected correspondingly, and the NG product is adsorbed through negative pressure; the NG suction rod moves to the NG release position. After it is above the material tray, press downward to move the movable suction pipe upward. The positioning head slides away from the slot and returns to the original position. The ventilation hole and the air extraction hole are misaligned and separated, and the NG product falls into the NG discharge tray due to gravity.
通过这种结构设置在NG吸杆移动到NG产品位置的过程中,NG吸杆下端是没有负压吸附的,在这个过程中NG吸杆不会对托盘上的产品进行吸附,而使产品移动引起混乱。而且当活动吸管下端接触到产品后才会通气进行负压吸附,对产品的吸取精准可靠。产品转移到NG放料盘后,再次压动NG吸杆,使活动吸管回位断气,使NG产品下落到NG放料盘中。省去了电磁阀的使用,能够降低成本,而且能够精准掌控通气和断气的时机,运行稳定可靠。Through this structure, when the NG suction rod moves to the position of the NG product, there is no negative pressure adsorption at the lower end of the NG suction rod. During this process, the NG suction rod will not adsorb the product on the tray and cause the product to move. Cause confusion. Moreover, when the lower end of the movable straw comes into contact with the product, it will be ventilated for negative pressure adsorption, making the absorption of the product accurate and reliable. After the product is transferred to the NG discharge tray, press the NG suction rod again to return the movable suction pipe to cut off the air, allowing the NG product to fall into the NG discharge tray. It eliminates the use of solenoid valves, reduces costs, and can accurately control the timing of ventilation and air shutoff, making the operation stable and reliable.
与现有技术相比,本发明的有益效果是:这种基于机器视觉的自动摆盘测电阻装置能提高摆盘的精准度,进而提高电阻检测的准确性;降低了劳动强度,提高了工作效率。Compared with the existing technology, the beneficial effects of the present invention are: this automatic swinging plate resistance measuring device based on machine vision can improve the accuracy of the swinging plate, thereby improving the accuracy of resistance detection; it reduces labor intensity and improves work efficiency. efficiency.
附图说明Description of drawings
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the present invention;
图3是本发明的自动识别摆盘单元的结构示意图;Figure 3 is a schematic structural diagram of the automatic identification and placement unit of the present invention;
图4是本发明的自动识别测电阻单元的结构示意图;Figure 4 is a schematic structural diagram of the automatic identification resistance measurement unit of the present invention;
图5是本发明的实施例2的NG吸杆的结构示意图;Figure 5 is a schematic structural diagram of the NG suction rod according to Embodiment 2 of the present invention;
图中:1、主机,2、自动识别摆盘单元,3、自动识别测电阻单元,4、输送线,5、托盘,6、容置槽,7、输送带,8、支撑梁,9、带轮,10、振动盘,11、产品,12、上视觉传感器,13、吸嘴,14、定位视觉传感器,15、电阻检测器,16、检测探针,17、行程挡销,18、升降活塞缸,19、横移梁,20、摆盘梁,21、检测梁,22、摆盘座,23、摆盘活塞缸,24、检测座,25、检测活塞缸,26、固定支架,27、下视觉传感器,28、吸嘴座,29、吸附杆,30、旁轴视觉传感器,31、NG吸杆,32、NG活塞缸,33、NG放料盘,34、固定套管,35、活动吸管,36、抽气腔,37、通气孔,38、抽气孔,39、定位弹簧,40、拉杆,41、支座,42、抵接部,43、定位槽,44、导向面,45、卡槽,46、抵接槽,47、台阶面。In the picture: 1. Host, 2. Automatic identification of the placing unit, 3. Automatic identification of the resistance measuring unit, 4. Conveyor line, 5. Pallet, 6. Accommodation tank, 7. Conveyor belt, 8. Support beam, 9. Pulley, 10. Vibration plate, 11. Product, 12. Upper vision sensor, 13. Suction nozzle, 14. Positioning vision sensor, 15. Resistance detector, 16. Detection probe, 17. Stroke stop pin, 18. Lifting Piston cylinder, 19. Traverse beam, 20. Swing plate beam, 21. Detection beam, 22. Swing plate seat, 23. Swing plate piston cylinder, 24. Detection seat, 25. Detection piston cylinder, 26. Fixed bracket, 27 , Lower vision sensor, 28. Suction nozzle seat, 29. Adsorption rod, 30. Side-axis vision sensor, 31. NG suction rod, 32. NG piston cylinder, 33. NG discharge plate, 34. Fixed sleeve, 35. Movable straw, 36. Air extraction chamber, 37. Ventilation hole, 38. Air extraction hole, 39. Positioning spring, 40. Pull rod, 41. Support, 42. Contact part, 43. Positioning groove, 44. Guide surface, 45 , card slot, 46, abutment slot, 47, step surface.
具体实施方式Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体描述:The technical solution of the present invention will be further described in detail below through specific examples and in conjunction with the accompanying drawings:
实施例1:一种基于机器视觉的自动摆盘测电阻装置(参见附图1至附图4),包括安装在主机1上的自动识别摆盘单元2和自动识别测电阻单元3,主机上安装输送线4,输送线上设置托盘5,托盘上设置若干容置槽6,产品装载在容置槽中;输送线包括两输送带7和两支撑梁8,输送带沿X轴设置,托盘支撑在两输送带之间,支撑梁两端均安装带轮9,带轮由电机驱动运转,输送带包绕在支撑梁上;Embodiment 1: An automatic pendulum plate resistance measuring device based on machine vision (see Figures 1 to 4), including an automatic identification pendulum unit 2 and an automatic identification resistance measurement unit 3 installed on the host computer 1. Install the conveyor line 4, set a pallet 5 on the conveyor line, and set a number of accommodation slots 6 on the pallet, and the products are loaded in the accommodation slots; the conveyor line includes two conveyor belts 7 and two support beams 8, the conveyor belts are set along the X-axis, and the pallets It is supported between two conveyor belts, and pulleys 9 are installed at both ends of the support beam. The pulleys are driven by motors, and the conveyor belt is wrapped around the support beam;
自动识别摆盘单元包括:The automatic recognition plating unit includes:
振动盘10,其内装载产品11,振动盘振动后使产品进行上下翻动根据概率会有一定比例的产品正面朝上;The vibrating plate 10 is loaded with products 11. After the vibrating plate vibrates, the products are flipped up and down. According to the probability, a certain proportion of the products will face up;
上视觉传感器12,获取振动盘内产品的姿态和位置信息,靠近上视觉传感器处设置视觉光源;The upper vision sensor 12 obtains the posture and position information of the product in the vibrating plate, and a visual light source is provided close to the upper vision sensor;
吸嘴13,吸嘴能够实现X轴、Y轴、Z轴的移动,吸取振动盘内产品并装载到托盘上,吸嘴通过负压吸附的方式吸取产品;Suction nozzle 13, the suction nozzle can realize the movement of X-axis, Y-axis, and Z-axis, suck the product in the vibration plate and load it onto the tray. The suction nozzle sucks the product through negative pressure adsorption;
自动识别测电阻单元包括:The automatic identification resistance measurement unit includes:
定位视觉传感器14,获取托盘上产品的位置信息,靠近定位视觉传感器处设置视觉光源;Positioning vision sensor 14 obtains the position information of the product on the pallet, and sets a visual light source close to the positioning vision sensor;
电阻检测器15,电阻检测器连接检测探针16,检测探针能够实现X轴、Y轴、Z轴的移动,检测探针向产品移动并与产品上的检测触点接触,电阻检测器通过检测探针对产品进行电阻检测。Resistance detector 15. The resistance detector is connected to the detection probe 16. The detection probe can move on the X-axis, Y-axis, and Z-axis. The detection probe moves toward the product and contacts the detection contacts on the product. The resistance detector passes The detection probe detects the resistance of the product.
输送线下方和自动识别摆盘单元对应位置以及和自动识别测电阻单元对应位置均设置有能升降的行程挡销17,行程挡销对托盘进行阻挡定位。主机上和行程挡销对应设置升降活塞缸18,行程挡销与升降活塞缸伸缩杆连接。主机上设置横移梁19,横移梁上安装沿X轴移动的摆盘梁20和检测梁21,摆盘梁上安装沿Y轴移动的摆盘座22,摆盘座上安装摆盘活塞缸23,吸嘴安装在摆盘活塞缸伸缩杆上;检测梁上安装沿Y轴移动的检测座24,检测座上安装检测活塞缸25,检测探针安装在检测活塞缸伸缩杆上,检测活塞缸伸缩杆升降移动实现检测探针的Z轴升降移动。主机上设置两固定支架26,上视觉传感器和定位视觉传感器分别安装在两固定支架上且能上下调节安装高度。A lifting stop pin 17 is provided below the conveyor line at a position corresponding to the automatic identification of the pendulum unit and at a position corresponding to the automatic identification of the resistance measuring unit. The stroke stop pin blocks and positions the pallet. The main engine is provided with a lifting piston cylinder 18 corresponding to the stroke stop pin, and the stroke stop pin is connected with the telescopic rod of the lift piston cylinder. The main machine is provided with a traversing beam 19, a pendulum beam 20 and a detection beam 21 that move along the X-axis are installed on the traverse beam, a pendulum base 22 that moves along the Y-axis is installed on the pendulum beam, and a pendulum piston is installed on the pendulum base. Cylinder 23, the suction nozzle is installed on the telescopic rod of the swing plate piston cylinder; the detection seat 24 that moves along the Y-axis is installed on the detection beam, the detection piston cylinder 25 is installed on the detection seat, and the detection probe is installed on the telescopic rod of the detection piston cylinder. The lifting and lowering movement of the piston cylinder telescopic rod realizes the Z-axis lifting and lowering movement of the detection probe. Two fixed brackets 26 are provided on the main machine. The upper visual sensor and the positioning visual sensor are respectively installed on the two fixed brackets and the installation height can be adjusted up and down.
吸嘴下方设置下视觉传感器27,吸嘴转动设置,下视觉传感器获取吸嘴上产品姿态和位置信息,通过吸嘴的转动调整吸嘴上产品的姿态到合适位置。吸嘴包括吸嘴座28和吸附杆29,吸嘴座上设置定子,吸附杆上设置转子,吸附杆转动安装在吸嘴座上形成电机结构,使吸附杆能够转动,吸附杆上设置吸附孔,对吸附孔进行负压吸气实现对产品的吸取。靠近吸嘴处设置旁轴视觉传感器30,旁轴视觉传感器安装在摆盘座上,旁轴视觉传感器获取托盘的位置信息,确定产品的初始摆放位置。A lower vision sensor 27 is arranged below the suction nozzle, and the suction nozzle is rotated. The lower vision sensor obtains the posture and position information of the product on the suction nozzle, and adjusts the posture of the product on the suction nozzle to a suitable position through the rotation of the suction nozzle. The suction nozzle includes a suction nozzle seat 28 and an adsorption rod 29. A stator is provided on the suction nozzle seat and a rotor is provided on the adsorption rod. The adsorption rod is rotated and installed on the suction nozzle seat to form a motor structure so that the adsorption rod can rotate. An adsorption hole is provided on the adsorption rod. , perform negative pressure suction on the adsorption hole to absorb the product. A side-axis vision sensor 30 is provided near the suction nozzle. The side-axis vision sensor is installed on the plate base. The side-axis vision sensor obtains the position information of the tray and determines the initial placement position of the product.
靠近检测探针处设置NG吸杆31,NG吸杆上设置负压吸附孔,对负压吸附孔抽气实现NG产品的吸取,检测座上安装NG活塞缸32,NG吸杆与NG活塞缸伸缩杆连接,NG活塞缸伸缩杆升降移动实现NG吸杆的Z轴升降移动。输送线上方设置NG放料盘33,NG吸杆吸取托盘上电阻检测不合格的产品并放置到NG放料盘中。An NG suction rod 31 is installed close to the detection probe. A negative pressure adsorption hole is provided on the NG suction rod. The negative pressure adsorption hole is pumped to realize the suction of NG products. An NG piston cylinder 32 is installed on the detection seat. The NG suction rod and the NG piston cylinder The telescopic rod is connected, and the telescopic rod of the NG piston cylinder moves up and down to realize the Z-axis lifting movement of the NG suction rod. An NG discharge tray 33 is set above the conveyor line, and the NG suction rod picks up products that fail the resistance test on the tray and places them into the NG discharge tray.
工作时,将产品放置到振动盘上,托盘通过输送线输送到摆盘位置,振动盘工作使产品上下翻动,根据概率使一定比例的产品正面朝上,上视觉传感器获取振动盘内产品的姿态和位置信息,对符合摆盘要求的产品进行定位,并将位置信息发送至上位机,上位机根据获取的位置信息,控制吸嘴移动完成对该位置的产品的吸取,下视觉传感器对吸嘴吸取的产品进行底部拍摄获取精准的产品位置信息,来确定状态和位置补偿值,通过吸嘴的转动使产品的姿态处于需要的状态,位置补偿值对吸嘴的移动走位进行补偿,旁轴视觉传感器和吸嘴一起移动走位识别托盘上的三点确定摆放坐标信息,根据摆放坐标点信息以及下视觉传感器获取的位置补偿值吸嘴将产品摆放至托盘中,摆盘位置精准可靠。When working, the product is placed on the vibrating plate, and the pallet is transported to the swinging position through the conveyor line. The vibrating plate works to flip the products up and down. According to the probability, a certain proportion of the products face up, and the upper visual sensor obtains the posture of the product in the vibrating plate. and position information, position the products that meet the plating requirements, and send the position information to the host computer. Based on the obtained position information, the host computer controls the movement of the suction nozzle to complete the suction of the product at that position. The lower vision sensor detects the suction nozzle. The bottom of the sucked product is photographed to obtain accurate product position information to determine the status and position compensation value. Through the rotation of the suction nozzle, the posture of the product is in the required state. The position compensation value compensates for the movement of the suction nozzle. The paraxial The vision sensor and the suction nozzle move together to identify the three points on the tray to determine the placement coordinate information. Based on the placement coordinate point information and the position compensation value obtained by the lower vision sensor, the suction nozzle places the product on the tray, and the placement position is accurate. reliable.
托盘完成摆盘后,通过输送线输送到自动识别测电阻单元,定位视觉传感器获取托盘上产品的位置信息,并将位置信息发送到上位机,上位机控制检测探针向产品移动并与产品上的检测触点接触,电阻检测器通过检测探针对产品进行电阻检测。检测探针检测到产品电阻值异常时,进行记录并将数据传送到上位机,待托盘上所有产品都完成检测后,对检测NG的产品再次拍照复检电阻值,确认产品为NG后,NG吸杆工作,上位机根据电阻值异常产品的位置信息,控制NG吸杆移动到电阻值异常产品位置并对该产品进行吸取转移到NG放料盘中。输送线将检测后的托盘输送至下一工位,检测结束。After the pallet is placed, it is transported to the automatic identification resistance measurement unit through the conveyor line. The positioning visual sensor obtains the position information of the product on the pallet and sends the position information to the host computer. The host computer controls the detection probe to move to the product and interact with the product. The detection contacts are in contact, and the resistance detector detects the resistance of the product through the detection probe. When the detection probe detects an abnormal resistance value of the product, it records and transmits the data to the host computer. After all the products on the pallet have been tested, take pictures of the products that detect NG and recheck the resistance value. After confirming that the product is NG, NG When the suction rod works, the host computer controls the NG suction rod to move to the position of the product with abnormal resistance value based on the location information of the product with abnormal resistance value, and sucks the product and transfers it to the NG discharge tray. The conveyor line transports the inspected pallets to the next station, and the inspection ends.
实施例2:一种基于机器视觉的自动摆盘测电阻装置(参见附图5),其结构与实施例1相似,主要不同点在于本实施例中NG吸杆包括固定套管34和活动吸管35,活动吸管与固定套管活动套装连接,固定套管紧固安装在NG活塞缸伸缩杆上,固定套管上设置抽气腔36,活动吸管侧壁上设置通气孔37,抽气腔侧壁上设置抽气孔38,通气孔与抽气孔错位分离。Embodiment 2: An automatic swing plate resistance measuring device based on machine vision (see Figure 5). Its structure is similar to Embodiment 1. The main difference is that in this embodiment, the NG suction rod includes a fixed sleeve 34 and a movable suction pipe. 35. The movable suction pipe is connected to the fixed casing movable set. The fixed casing is firmly installed on the telescopic rod of the NG piston cylinder. An air extraction chamber 36 is provided on the fixed casing. A ventilation hole 37 is provided on the side wall of the movable suction pipe. On the side of the air extraction chamber An air extraction hole 38 is provided on the wall, and the ventilation hole and the air extraction hole are staggered and separated.
活动吸管和固定套管之间安装定位锁止结构,定位锁止结构包括定位弹簧39和拉杆40,固定套管内安装能转动的支座41,支座下部设置弧形的抵接部42,拉杆一端连接在支座上,活动吸管上设置定位槽43,拉杆另一端设置定位头,定位头端部置于定位槽中滑动,定位槽内安装定位块,定位块上设置倾斜的导向面44和V形的卡槽45,卡槽和定位槽边缘之间形成V形的滑道;定位槽上边缘设置抵接槽46,定位头抵接在抵接槽处。定位弹簧一端抵接在活动吸管上,定位弹簧另一端抵接在支座上的抵接部且偏向支座一侧;活动吸管上设置台阶面47,台阶面抵接在固定套管底部,活动吸管下部延伸出固定套管。A positioning locking structure is installed between the movable straw and the fixed sleeve. The positioning locking structure includes a positioning spring 39 and a pull rod 40. A rotatable support 41 is installed in the fixed sleeve. An arc-shaped abutment 42 is provided at the bottom of the support. The pull rod One end is connected to the support, a positioning groove 43 is provided on the movable straw, a positioning head is provided at the other end of the pull rod, the end of the positioning head is placed in the positioning groove and slides, a positioning block is installed in the positioning groove, and an inclined guide surface 44 is provided on the positioning block. There is a V-shaped clamping groove 45, and a V-shaped slideway is formed between the clamping slot and the edge of the positioning groove; an abutting groove 46 is provided on the upper edge of the positioning groove, and the positioning head abuts at the abutting groove. One end of the positioning spring is in contact with the movable suction pipe, and the other end of the positioning spring is in contact with the abutment part on the support and is biased to one side of the support; a step surface 47 is provided on the movable suction pipe, and the step surface is in contact with the bottom of the fixed sleeve, and the movable suction pipe is movable. A fixing sleeve extends from the lower part of the suction pipe.
NG吸杆移动到NG产品上方,向下压动后使活动吸管向上移动,拉杆上定位头从抵接槽向下移动并滑过导向面后卡在卡槽中,由于定位弹簧是且偏向支座一侧设置的,因此定位头滑离导向面后会向卡槽侧偏移,此时通气孔与抽气孔对应连通,通过负压吸附NG产品;NG吸杆移动到NG放料盘上方后,向下压动使活动吸管向上移动,定位头从卡槽滑离并回位到初始位置,通气孔与抽气孔错位分离,NG产品受重力下落到NG放料盘中。其它结构与实施例1相同。The NG suction rod moves above the NG product. After pressing downward, the movable suction pipe moves upward. The positioning head on the pull rod moves downward from the abutment groove and slides through the guide surface and gets stuck in the slot. Because the positioning spring is biased and supported It is set on one side of the seat, so the positioning head will deflect to the slot side after sliding away from the guide surface. At this time, the ventilation hole and the air extraction hole are connected correspondingly, and the NG product is absorbed through negative pressure; after the NG suction rod moves above the NG discharge tray , press downward to move the movable suction pipe upward, the positioning head slides away from the slot and returns to the initial position, the ventilation hole and the exhaust hole are misaligned and separated, and the NG product falls into the NG discharge tray due to gravity. Other structures are the same as in Embodiment 1.
通过这种结构设置在NG吸杆移动到NG产品位置的过程中,NG吸杆下端是没有负压吸附的,在这个过程中NG吸杆不会对托盘上的产品进行吸附,而使产品移动引起混乱。而且当活动吸管下端接触到产品后才会通气进行负压吸附,对产品的吸取精准可靠。产品转移到NG放料盘后,再次压动NG吸杆,使活动吸管回位断气,使NG产品下落到NG放料盘中。省去了电磁阀的使用,能够降低成本,而且能够精准掌控通气和断气的时机,运行稳定可靠。Through this structure, when the NG suction rod moves to the position of the NG product, there is no negative pressure adsorption at the lower end of the NG suction rod. During this process, the NG suction rod will not adsorb the product on the tray and cause the product to move. Cause confusion. Moreover, when the lower end of the movable straw comes into contact with the product, it will be ventilated for negative pressure adsorption, making the absorption of the product accurate and reliable. After the product is transferred to the NG discharge tray, press the NG suction rod again to return the movable suction pipe to cut off the air, allowing the NG product to fall into the NG discharge tray. It eliminates the use of solenoid valves, reduces costs, and can accurately control the timing of ventilation and air shutoff, making the operation stable and reliable.
以上所述的实施例只是本发明较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The above-described embodiments are only preferred solutions of the present invention and do not limit the present invention in any form. There are other variations and modifications without exceeding the technical solution described in the claims.
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