CN117324706A - Electric spark multi-die finishing equipment - Google Patents

Electric spark multi-die finishing equipment Download PDF

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Publication number
CN117324706A
CN117324706A CN202311413269.8A CN202311413269A CN117324706A CN 117324706 A CN117324706 A CN 117324706A CN 202311413269 A CN202311413269 A CN 202311413269A CN 117324706 A CN117324706 A CN 117324706A
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China
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block
mold
adjusting
clamping block
clamping
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Chinese (zh)
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张伟超
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Hangzhou Tianqin Mould Co ltd
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Hangzhou Tianqin Mould Co ltd
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Priority to CN202311413269.8A priority Critical patent/CN117324706A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00—Auxiliary apparatus or details, not otherwise provided for
    • B23H11/003—Mounting of workpieces, e.g. working-tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00—Auxiliary apparatus or details, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本申请涉及一种电火花多模具精加工设备,其包括电火花机、设置于电火花机上的夹具座、及设置于夹具座上的若干夹持机构,所述夹持机构包括抵接于模具上端的夹持块、穿设于夹持块上的紧固螺栓、螺纹穿设于夹持块上的调平螺栓及设置于夹持块上的第一水平仪,所述紧固螺栓穿过夹持块并与夹具座螺纹配合,所述调平螺栓穿过夹持块并抵接于夹具座上,所述调平螺栓设置于紧固螺栓远离模具的一侧。在加工的过程中若模具的水平度产生变化则会对夹持块施加外力,从而导致夹持块也产生一定的位移,从而使第一水平仪的气泡移动,从而能够便捷的观察到模具加工过程中是否产生了水平度的变化,从而使加工出的模具更加符合标准。

The present application relates to an EDM multi-mold finishing equipment, which includes an EDM machine, a clamp base provided on the EDM machine, and several clamping mechanisms provided on the clamp base. The clamping mechanism includes an EDM machine that is in contact with the mold. The clamping block at the upper end, the fastening bolts passed through the clamping block, the leveling bolts threaded through the clamping block and the first level provided on the clamping block, the fastening bolts pass through the clamping block. The holding block is threadedly matched with the clamp base. The leveling bolt passes through the clamping block and abuts against the clamp base. The leveling bolt is arranged on the side of the fastening bolt away from the mold. If the levelness of the mold changes during the processing, external force will be exerted on the clamping block, causing the clamping block to also produce a certain displacement, thereby causing the bubble of the first level to move, so that the mold processing process can be easily observed. Whether there is a change in levelness in the mold, so that the processed mold is more in line with the standard.

Description

一种电火花多模具精加工设备An EDM multi-mold finishing equipment

技术领域Technical field

本申请涉及模具加工的技术领域,尤其是涉及一种电火花多模具精加工设备。The present application relates to the technical field of mold processing, and in particular to an EDM multi-mold finishing equipment.

背景技术Background technique

模具能够根据需求,将金属材料加工成所需的产品或零部件,模具在加工时,通常先进行粗加工、热处理之后再进行精加工,但是在模具经过热处理之后,其表面硬度较高,从而直接采用普通车床打磨时较为费刀,因此通常采用电火花加工。The mold can process metal materials into the required products or parts according to the needs. When the mold is processed, it is usually roughed and heat treated before finishing. However, after the mold is heat treated, its surface hardness is relatively high, so that It is more expensive to directly grind with an ordinary lathe, so EDM is usually used.

但是在进行加工前,需要将模具进行夹持并调整模具的水平度,使模具保持水平状态并夹紧之后再进行加工,目前调整的方式通常是将水平仪放置于模具表面从而检测模具的水平度,在调节完成之后会直接将水平仪取走,但是在后续加工的过程中若操作不标准也会导致模具的水平度发生变化,从而影响模具的加工精度。However, before processing, the mold needs to be clamped and the level of the mold adjusted to keep the mold level and clamped before processing. The current adjustment method is usually to place a level on the surface of the mold to detect the level of the mold. , the level will be taken away directly after the adjustment is completed. However, if the operation is not standard during subsequent processing, it will also cause the levelness of the mold to change, thus affecting the processing accuracy of the mold.

因此需要提出一种新的技术方案来解决上述问题。Therefore, a new technical solution needs to be proposed to solve the above problems.

发明内容Contents of the invention

为了在模具加工的过程中能够时刻观察模具加工面的水平度是否发生变化,本申请提供一种电火花多模具精加工设备。In order to be able to observe whether the levelness of the mold processing surface changes at all times during the mold processing, this application provides an EDM multi-mold finishing equipment.

本申请提供的一种电火花多模具精加工设备,采用如下技术方案:This application provides an EDM multi-mold finishing equipment that adopts the following technical solutions:

一种电火花多模具精加工设备,包括电火花机、设置于电火花机上的夹具座、及设置于夹具座上的若干夹持机构,所述夹持机构包括抵接于模具上端的夹持块、穿设于夹持块上的紧固螺栓、螺纹穿设于夹持块上的调平螺栓及设置于夹持块上的第一水平仪,所述紧固螺栓穿过夹持块并与夹具座螺纹配合,所述调平螺栓穿过夹持块并抵接于夹具座上,所述调平螺栓设置于紧固螺栓远离模具的一侧。An EDM multi-mold finishing equipment, including an EDM machine, a clamp base provided on the EDM machine, and several clamping mechanisms provided on the clamp base. The clamping mechanism includes a clamping device abutting the upper end of the mold. block, a fastening bolt that is threaded through the clamping block, a leveling bolt that is threaded through the clamping block, and a first level that is arranged on the clamping block. The tightening bolt passes through the clamping block and is connected to the clamping block. The clamp base is threaded, and the leveling bolt passes through the clamping block and abuts against the clamp base. The leveling bolt is arranged on the side of the fastening bolt away from the mold.

通过采用上述技术方案,在利用夹持块将模具夹紧定位之后,夹持块能够保持平行于模具上端面的状态,从而在对模具施加向下的压力时,模具不易因受力面积过小而产生形变,同时利用设置于夹持块上的第一水平仪对模具的水平度的变化进行检测,在加工的过程中若模具的水平度产生变化则会对夹持块施加外力,从而导致夹持块也产生一定的位移,从而使第一水平仪的气泡移动,从而能够便捷的观察到模具加工过程中是否产生了水平度的变化,从而使加工出的模具更加符合标准。By adopting the above technical solution, after the mold is clamped and positioned by the clamping block, the clamping block can remain parallel to the upper end surface of the mold, so that when downward pressure is applied to the mold, the mold is less likely to be affected by a force-bearing area that is too small. The deformation occurs, and at the same time, the first level installed on the clamping block is used to detect changes in the levelness of the mold. During the processing process, if the levelness of the mold changes, external force will be exerted on the clamping block, resulting in clamping. The holding block also produces a certain displacement, which causes the bubble of the first level to move, so that it can be conveniently observed whether there are changes in levelness during the mold processing process, so that the processed molds are more in line with standards.

可选的:所述夹持块远离调平螺栓的轴线的一端设置有活动块,所述活动块的下端贴合于模具的上端面,所述活动块上设置有第二水平仪,所述活动块活动连接于夹持块。Optional: The end of the clamping block away from the axis of the leveling bolt is provided with a movable block. The lower end of the movable block is close to the upper end surface of the mold. A second level is provided on the movable block. The movable block The block is movably connected to the clamping block.

通过采用上述技术方案,在利用夹持块上的第一水平仪对模具表面的水平度进行检测时,由于第一水平仪与模具之间会存在夹持块的误差, 从而检测结果会有一定的误差,因此在模具上直接贴合一设置有第二水平仪的活动块,利用第二水平仪更加准确的对模具表面的水平度的变化进行检测,并且在调平的过程中第一水平仪及第二水平仪的气泡的位置会调整至相同,从而在后续模具表面的水平度出现变化时,第一水平仪及第二水平仪上的气泡的变化幅度会有区别,在两者靠近且有区别的情况下能够更加快速的分辨出模具的水平度产生了变化,相较于仅观察一个水平仪,能够更加快速的分辨出水平度的变化。By adopting the above technical solution, when the first level on the clamping block is used to detect the levelness of the mold surface, there will be a certain error in the detection result due to the error of the clamping block between the first level and the mold. , therefore, a movable block equipped with a second level is directly attached to the mold, and the second level is used to more accurately detect changes in the levelness of the mold surface, and during the leveling process, the first level and the second level are The positions of the bubbles will be adjusted to the same, so that when the levelness of the mold surface changes subsequently, the change amplitude of the bubbles on the first level and the second level will be different. When the two are close and different, it can be more accurate. Quickly identify changes in the levelness of the mold. Compared with just observing a level, changes in levelness can be identified more quickly.

可选的:所述活动块上固定设置有呈水平设置的连接杆,所述夹持块靠近活动块的一端转动连接有活动杆,所述活动杆与连接杆球铰接。Optional: The movable block is fixedly provided with a horizontal connecting rod. An end of the clamping block close to the movable block is rotatably connected to a movable rod. The movable rod is hinged with the connecting rod ball.

通过采用上述技术方案,将活动块连接于夹持块上,在夹持块抵接于模具上时活动块也能够设置于模具上,从而使活动块不易丢失,并且活动块与夹持块之间的连接为球铰接及转动,从而使活动块的活动范围更大,使活动块更易贴合于模具的表面,使活动块上的第二水平仪对模具表面的水平度的检测更加准确。By adopting the above technical solution, the movable block is connected to the clamping block, and the movable block can also be arranged on the mold when the clamping block is in contact with the mold, so that the movable block is not easily lost, and the relationship between the movable block and the clamping block is The connection between them is ball hinge and rotation, so that the range of movement of the movable block is larger, making it easier for the movable block to fit on the surface of the mold, and making the second level on the movable block more accurate in detecting the level of the mold surface.

可选的:所述活动块的下端固定有磁性件,所述磁性件用于与模具吸合。Optional: A magnetic piece is fixed on the lower end of the movable block, and the magnetic piece is used to attract the mold.

通过采用上述技术方案,利用磁性件对活动块施加朝向模具的力,从而使活动块能够更加紧密的贴合于模具的表面,使活动块上的第二水平仪对模具表面的水平度的检测更加精确。By adopting the above technical solution, the magnetic component is used to exert a force toward the mold on the movable block, so that the movable block can fit more closely to the surface of the mold, and the second level on the movable block can more accurately detect the level of the mold surface. accurate.

可选的:所述夹持块上还设置有限定紧固螺栓及夹持块位置的限位机构,所述限位机构包括设置于夹持块上的第一卡扣及设置于夹持块上的第二卡扣,所述第一卡扣扣接于紧固螺栓上,所述第二卡扣扣接于调平螺栓上。Optional: The clamping block is also provided with a limiting mechanism that limits the position of the fastening bolt and the clamping block. The limiting mechanism includes a first buckle provided on the clamping block and a first buckle provided on the clamping block. The first buckle is buckled on the fastening bolt, and the second buckle is buckled on the leveling bolt.

通过采用上述技术方案,在将限位机构拆除并不使用时,利用第一卡扣将紧固螺栓与活动块的相对移动限定,并利用第二卡扣对调平螺栓与活动块的相对移动进行限定,从而使活动块、紧固螺栓及调平螺栓的相对位置不易发生改变,从而使在紧固机构拆卸而不使用时,紧固螺栓不易从夹持块上脱离,从而使后续夹持机构的继续使用不易受到影响。By adopting the above technical solution, when the limiting mechanism is removed and not in use, the first buckle is used to limit the relative movement of the fastening bolt and the movable block, and the second buckle is used to limit the relative movement of the leveling bolt and the movable block. limit, so that the relative positions of the movable block, fastening bolts and leveling bolts are not easy to change, so that when the fastening mechanism is disassembled and not used, the fastening bolts are not easy to detach from the clamping block, thus making the subsequent clamping mechanism Continued use is not easily affected.

可选的:所述活动块下端螺纹套设有保护套,所述磁性件设置于保护套内,所述保护套的下端面贴合于模具上。Optional: The threaded sleeve at the lower end of the movable block is provided with a protective sleeve, the magnetic component is arranged in the protective sleeve, and the lower end surface of the protective sleeve is attached to the mold.

通过采用上述技术方案,在模具加工过程中所产生的碎屑被磁性件吸附之后,能够将保护套从活动夸以上拆卸从而直接对保护套上附着的碎屑进行清理,在清理的过程中保护套上不再有对碎屑进行吸引的磁力,从而使碎屑更易从保护套清理,而在保护套上不再附着有碎屑之后,在活动块放置于模具上时,活动块能够紧密贴合于模具的上端面,使第二水平仪的测量结果更加准确,也使模具的水平度的调节更加准确。By adopting the above technical solution, after the debris generated during the mold processing is adsorbed by the magnetic parts, the protective cover can be disassembled from the movable cover to directly clean the debris attached to the protective cover, protecting the user during the cleaning process. There is no longer a magnetic force to attract debris on the protective sleeve, making it easier to clean the debris from the protective sleeve. After the debris is no longer attached to the protective sleeve, when the movable block is placed on the mold, the movable block can stick closely to it. Fitting the upper end face of the mold makes the measurement results of the second level more accurate and also makes the adjustment of the level of the mold more accurate.

可选的:所述夹具座上设置有若干容纳槽,所述容纳槽内皆设置有调节夹持机构竖向高度的调节机构,所述调节机构包括嵌设于容纳槽内的调节块及穿设于调节块上的若干调节螺栓,所述调节螺栓穿过调节块并与容纳槽底面抵接,所述调节螺栓与调节块螺纹配合,调节块的上端与模具抵接,所述紧固螺栓的下端穿设于调节块并与调节块螺纹连接,所述调平螺栓的下端抵接于调节块上,所述调节块上还穿设有若干定位螺栓,所述定位螺栓穿过调节块并与夹具座螺纹配合。Optional: The clamp base is provided with a number of receiving grooves, and the receiving grooves are provided with an adjustment mechanism for adjusting the vertical height of the clamping mechanism. The adjustment mechanism includes an adjustment block embedded in the receiving groove and a through-hole. A number of adjusting bolts are provided on the adjusting block. The adjusting bolts pass through the adjusting block and are in contact with the bottom surface of the accommodation groove. The adjusting bolts are threaded with the adjusting block. The upper end of the adjusting block is in contact with the mold. The fastening bolts The lower end of the leveling bolt is threaded through the adjustment block and is threadedly connected to the adjustment block. The lower end of the leveling bolt is in contact with the adjustment block. There are also a number of positioning bolts on the adjustment block. The positioning bolts pass through the adjustment block and are Matches the clamp base thread.

通过采用上述技术方案,在模具的水平度出现变化时,能够直接对调节块的竖向高度进行调节,从而对模具的水平度进行调节,并且紧固螺栓连接于调节块上,在调节块移动的过程中夹持机构能够同步移动,使夹持块与模具之间也保持水平,并且在调整完成之后利用定位螺栓对调节块的位置进行限定,使调节块能够稳定的对模具的位置进行限定。By adopting the above technical solution, when the levelness of the mold changes, the vertical height of the adjustment block can be directly adjusted, thereby adjusting the levelness of the mold, and the fastening bolt is connected to the adjustment block, and when the adjustment block moves During the process, the clamping mechanism can move synchronously to keep the clamping block and the mold horizontal. After the adjustment is completed, the positioning bolts are used to limit the position of the adjusting block, so that the adjusting block can stably limit the position of the mold. .

可选的:所述调节块上开设有若干与调节螺栓同轴设置的调节槽,所述调节螺栓的上端嵌设于调节槽内转动,所述调节螺栓分别靠近调节块的四个侧壁设置,所述定位螺栓设置于调节螺栓与调节块的侧壁之间。Optional: The adjustment block is provided with a number of adjustment slots coaxially arranged with the adjustment bolts. The upper ends of the adjustment bolts are embedded in the adjustment slots for rotation. The adjustment bolts are respectively arranged close to the four side walls of the adjustment block. , the positioning bolt is arranged between the adjusting bolt and the side wall of the adjusting block.

通过采用上述技术方案,在调节块移动的过程中,定位螺栓及调节螺栓的上端皆不会突出于调节块,从而使模具放置于调节块上的过程不易受到影响。By adopting the above technical solution, during the movement of the adjusting block, the upper ends of the positioning bolt and the adjusting bolt will not protrude from the adjusting block, so that the process of placing the mold on the adjusting block is not easily affected.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:

1、利用设置有第一水平仪的夹持块对模具的位置进行限定,在模具的水平度发生改变时也会对夹持块施力,从而导致夹持块的水平度也产生变化,从而能够通过第一水平仪对模具的水平度的变化进行了解,在加工的过程中能够根据模具的水平度的变化而了解是否需要重新对模具进行加工;1. Use the clamping block equipped with the first level to limit the position of the mold. When the levelness of the mold changes, force will also be exerted on the clamping block, causing the levelness of the clamping block to also change, thus enabling Through the first level instrument, the changes in the levelness of the mold can be understood, and during the processing process, it can be understood whether the mold needs to be re-processed according to the changes in the levelness of the mold;

2、通过设置贴合于模具上的第二水平仪,在模具加工中导致模具产生水平度变化时,第一水平仪及第二水平仪上的变化幅度会不同,而在两者相互靠近的情况下能够更加快速的了解到第一水平仪及第二水平仪检测到的结果产生了变化,从而了解模具的水平度发生了改变。2. By setting up a second level that fits the mold, when the level of the mold changes during mold processing, the amplitude of change on the first level and the second level will be different, and when the two are close to each other, it can It is faster to understand that the results detected by the first level and the second level have changed, thereby understanding that the levelness of the mold has changed.

附图说明Description of drawings

图1为本申请实施例的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of the present application;

图2为本申请实施例用于展示夹持机构的结构的示意图;Figure 2 is a schematic diagram showing the structure of a clamping mechanism according to an embodiment of the present application;

图3为图1的A部放大图。Figure 3 is an enlarged view of part A in Figure 1 .

图中,1、电火花机;2、夹具座;21、容纳槽;3、夹持机构;31、夹持块;32、紧固螺栓;33、调平螺栓;34、第一水平仪;35、活动杆;4、调节机构;41、调节块;411、调节槽;412、让位槽;42、调节螺栓;43、定位螺栓;5、活动块;51、第二水平仪;52、磁性件;53、保护套;54、连接杆;6、限位机构;61、第一卡扣;62、第二卡扣。In the figure, 1. EDM machine; 2. Clamp seat; 21. Accommodating groove; 3. Clamping mechanism; 31. Clamping block; 32. Fastening bolts; 33. Leveling bolts; 34. First level; 35 , Movable lever; 4. Adjustment mechanism; 41. Adjustment block; 411. Adjustment slot; 412. Allowance slot; 42. Adjustment bolt; 43. Positioning bolt; 5. Movable block; 51. Second level; 52. Magnetic parts ; 53. Protective cover; 54. Connecting rod; 6. Limiting mechanism; 61. First buckle; 62. Second buckle.

具体实施方式Detailed ways

以下结合附图对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with the accompanying drawings.

本申请公开的一种电火花多模具精加工设备,如图1所示,包括电火花机1、设置于电火花机1上的夹具座2、及设置于夹具座2上的若干夹持机构3,夹持机构3用于对待加工的模具施加向下的压力从而使模具稳定的设置于夹具座2上。This application discloses an EDM multi-mold finishing equipment, as shown in Figure 1, including an EDM machine 1, a clamp base 2 provided on the EDM machine 1, and several clamping mechanisms provided on the clamp base 2 3. The clamping mechanism 3 is used to exert downward pressure on the mold to be processed so that the mold can be stably placed on the clamp base 2.

如图2和图3所示,夹具座2上还开设有若干呈矩形的容纳槽21,容纳槽21内皆设置有调节夹持机构3的竖向高度的调节机构4,调节机构4包括嵌设于容纳槽21内的调节块41及穿设于调节块41上的四个调节螺栓42,调节块41能够完全沉入容纳槽21内,并使调节块41的上端面与夹具座2的上端面平齐。四个调节螺栓42分别靠近调节块41的四个侧壁设置,调节块41的下端面嵌设有四个螺母,调节螺栓42穿过螺母并与容纳槽21的地面抵接,且调节螺栓42与螺母螺纹配合,在转动调节螺栓42的情况下能够调节调节块41的竖向高度,并且待加工模具的下端抵接于调节块41上,在调节块41竖向高度进行调节的情况下也能够调节待加工模具的位置。As shown in Figures 2 and 3, the clamp base 2 is also provided with a number of rectangular receiving slots 21. The receiving slots 21 are equipped with an adjustment mechanism 4 for adjusting the vertical height of the clamping mechanism 3. The adjustment mechanism 4 includes an embedded The adjustment block 41 is provided in the accommodation groove 21 and the four adjustment bolts 42 are passed through the adjustment block 41. The adjustment block 41 can be completely sunk into the accommodation groove 21, and the upper end surface of the adjustment block 41 is in contact with the clamp base 2. The upper end surface is flush. Four adjusting bolts 42 are respectively arranged close to the four side walls of the adjusting block 41. Four nuts are embedded in the lower end surface of the adjusting block 41. The adjusting bolts 42 pass through the nuts and abut against the ground of the accommodating groove 21, and the adjusting bolts 42 In cooperation with the nut thread, the vertical height of the adjusting block 41 can be adjusted when the adjusting bolt 42 is turned, and the lower end of the mold to be processed is in contact with the adjusting block 41. When the vertical height of the adjusting block 41 is adjusted, the vertical height of the adjusting block 41 can also be adjusted. Able to adjust the position of the mold to be processed.

调节块41的上端穿设有调节螺栓42的位置还设置有四个分别同轴于调节螺栓42设置的调节槽411,调节螺栓42的上端头部能够设置于调节槽411内转动,从而在对调节块41的竖向高度进行调节的情况下,调节螺栓42也不会突出于调节块41的表面。The upper end of the adjusting block 41 is also provided with four adjusting grooves 411 that are coaxially arranged with the adjusting bolts 42 at the position where the adjusting bolts 42 are passed. When the vertical height of the adjustment block 41 is adjusted, the adjustment bolt 42 will not protrude from the surface of the adjustment block 41 .

调节块41上还穿设有四个防止调节块41从夹具座2上脱离的定位螺栓43,定位螺栓43分别设置于调节螺栓42与调节块41呈竖直的侧壁之间。调节块41上还设置有让位槽412,定位螺栓43的头部设置于让位槽412内转动且抵接于让位槽412的底部,定位螺栓43的下端穿过调节块41并与容纳槽21的底部螺纹连接,从而对调节块41的位置进行限定,使调节块41不会从容纳槽21内脱离。The adjusting block 41 is also provided with four positioning bolts 43 to prevent the adjusting block 41 from being detached from the clamp base 2. The positioning bolts 43 are respectively arranged between the adjusting bolts 42 and the vertical side walls of the adjusting block 41. The adjustment block 41 is also provided with a relief groove 412. The head of the positioning bolt 43 is arranged in the relief groove 412 to rotate and abut against the bottom of the relief groove 412. The lower end of the positioning bolt 43 passes through the adjustment block 41 and is accommodated in the adjustment block 41. The bottom of the groove 21 is threaded, thereby limiting the position of the adjustment block 41 so that the adjustment block 41 will not escape from the accommodation groove 21 .

夹持机构3包括抵接于模具上端的夹持块31、穿设于夹持块31上的紧固螺栓32、调节夹持块31角度的调平螺栓33及设置于夹持块31上的第一水平仪34,夹持机构3围绕待加工模具的轮廓设置,从而对待加工模具的上端施加向下的压力。紧固螺栓32穿过夹持块31并螺纹连接于调节块41上,且紧固螺栓32设置于四个调节螺栓42之间。调节螺栓42设置于紧固螺栓32远离待加工模具的一侧,调节螺栓42螺纹连接于夹持块31,且调节螺栓42的下端抵接于调节块41上。在夹持块31与待加工模具上端抵接并利用紧固螺栓32施加向下的压力使待加工模具紧固,之后将待加工模具调平之后转动调平螺栓33,使夹持块31下端贴合于模具上端面并使第一水平仪34保持水平,在后续加工的过程中若待加工模具的水平度产生变化,这会带动夹持件变化从而能够观察到第一水平仪34的变化,从而能够停止加工并进行调节。The clamping mechanism 3 includes a clamping block 31 that abuts the upper end of the mold, a fastening bolt 32 that passes through the clamping block 31 , a leveling bolt 33 that adjusts the angle of the clamping block 31 , and a The first level 34 and the clamping mechanism 3 are arranged around the contour of the mold to be processed, thereby exerting downward pressure on the upper end of the mold to be processed. The fastening bolt 32 passes through the clamping block 31 and is threadedly connected to the adjusting block 41 , and the fastening bolt 32 is disposed between the four adjusting bolts 42 . The adjusting bolt 42 is disposed on the side of the fastening bolt 32 away from the mold to be processed. The adjusting bolt 42 is threadedly connected to the clamping block 31 , and the lower end of the adjusting bolt 42 abuts against the adjusting block 41 . After the clamping block 31 is in contact with the upper end of the mold to be processed and the tightening bolt 32 is used to apply downward pressure to tighten the mold to be processed, the mold to be processed is leveled and then the leveling bolt 33 is rotated so that the lower end of the clamping block 31 Fit the upper end surface of the mold and keep the first level 34 horizontal. If the level of the mold to be processed changes during subsequent processing, this will cause the clamping member to change and the changes in the first level 34 can be observed. Ability to stop processing and make adjustments.

夹持块31远离调节螺栓42的一端还设置有活动块5,活动块5的下端贴合于待加工模具的上端面,且活动块5的上端还设置有第二水平仪51,在调平的过程中,能够使活动块5的下端与待加工模具贴合并利用第二水平仪51对待加工模具的上表面的水平度进行调节。活动块5靠近夹持块31的一端固定有呈水平设置的连接杆54,夹持块31靠近活动块5的一端转动连接有活动杆35,活动杆35与连接杆54之间球儿铰接,且活动杆35于夹持块31的转动轴线呈竖直设置。在利用夹持机构3对待加工模具的位置进行限定之后,能够直接将第二水平仪51设置于待加工模具上从而对待加工模具的水平度进行调节,并且活动杆35及连接杆54不会对活动块5的移动产生限制,从而使活动块5能够贴合于待加工模具的表面。The end of the clamping block 31 away from the adjusting bolt 42 is also provided with a movable block 5. The lower end of the movable block 5 is close to the upper end surface of the mold to be processed, and the upper end of the movable block 5 is also provided with a second level 51. When leveling, During the process, the lower end of the movable block 5 can be brought into contact with the mold to be processed, and the second level 51 can be used to adjust the level of the upper surface of the mold to be processed. A horizontal connecting rod 54 is fixed to one end of the movable block 5 close to the clamping block 31. A movable rod 35 is rotatably connected to one end of the clamping block 31 close to the movable block 5. The movable rod 35 and the connecting rod 54 are hinged with a ball. And the movable rod 35 is arranged vertically on the rotation axis of the clamping block 31 . After the clamping mechanism 3 is used to define the position of the mold to be processed, the second level 51 can be directly placed on the mold to be processed to adjust the level of the mold to be processed, and the movable rod 35 and the connecting rod 54 will not interfere with the movement of the mold. The movement of the block 5 is restricted so that the movable block 5 can conform to the surface of the mold to be processed.

活动块5的下端设置有磁性件52,磁性件52能够与待加工模具的上端面吸合。活动块5的下端还螺纹连接有呈上开口设置的保护套53,磁性件52设置于保护套53内,利用保护套53使磁性件52与活动块5连接。保护套53的下端贴合于待加工模具的上端面,从而在保护套53下端因磁力的作用而吸附碎屑之后,能够将保护套53取下并对碎屑进行清理,从而在保护套53放置于待加工模具上时,保护套53能够保持贴合于待加工模具的状态。A magnetic component 52 is provided at the lower end of the movable block 5, and the magnetic component 52 can attract the upper end surface of the mold to be processed. The lower end of the movable block 5 is also threadedly connected to a protective sleeve 53 arranged with an upper opening. The magnetic component 52 is arranged in the protective sleeve 53 , and the magnetic component 52 is connected to the movable block 5 using the protective sleeve 53 . The lower end of the protective sleeve 53 fits the upper end surface of the mold to be processed, so that after the lower end of the protective sleeve 53 absorbs the debris due to the magnetic force, the protective sleeve 53 can be removed and the debris can be cleaned, so that the protective sleeve 53 can When placed on the mold to be processed, the protective cover 53 can maintain a state of being attached to the mold to be processed.

由于在将夹持机构3取下之后,紧固螺栓32难以稳定的连接于夹持块31上,从而易导致紧固螺栓32遗失。因此,夹持块31上还设置有限定紧固螺栓32及夹持块31位置的限位机构6,限位机构6包括设置于活动块5同一侧壁上的第一卡扣61及第二卡扣62,第一卡扣61及第二卡扣62皆呈两端相互靠近的圆弧设置,第一卡扣61能够扣接于紧固螺栓32上,第二卡扣62能够扣接于调平螺栓33上,第一卡扣61及第二卡扣62皆为橡胶材质。利用第二卡扣62与调平螺栓33的配合对活动块5的位置进行限定,接着利用第一卡扣61与紧固螺栓32的配合对紧固螺栓32相对于夹持块31的位置进行限定,使夹持机构3不进行使用时,紧固螺栓32仍能够稳定的连接于夹持块31上,使后续夹持机构3的正常使用不易受到影响。After the clamping mechanism 3 is removed, it is difficult for the fastening bolts 32 to be stably connected to the clamping block 31 , so that the fastening bolts 32 are easily lost. Therefore, the clamping block 31 is also provided with a limiting mechanism 6 that limits the positions of the fastening bolts 32 and the clamping block 31 . The limiting mechanism 6 includes a first buckle 61 and a second buckle 61 provided on the same side wall of the movable block 5 . The buckle 62, the first buckle 61 and the second buckle 62 are all arranged in an arc with two ends close to each other. The first buckle 61 can be buckled on the fastening bolt 32, and the second buckle 62 can be buckled on the fastening bolt 32. On the leveling bolt 33, the first buckle 61 and the second buckle 62 are both made of rubber material. The position of the movable block 5 is limited by the cooperation of the second buckle 62 and the leveling bolt 33, and then the position of the fastening bolt 32 relative to the clamping block 31 is determined by the cooperation of the first buckle 61 and the fastening bolt 32. It is limited so that when the clamping mechanism 3 is not in use, the fastening bolts 32 can still be stably connected to the clamping block 31, so that the subsequent normal use of the clamping mechanism 3 is not easily affected.

本实施例的实施原理为:将待加工模具放置于夹具座2上之前先确定待加工模具所要放置的位置,之后将位于待加工模具边沿的调节块41上位于待加工模具下方的定位螺栓43拧松,之后将模具放置于夹具座2上,将夹持块31抵接于模具上之后将紧固螺栓32螺纹连接于调节块41上,接着将活动块5下端贴合于模具的上端面,并转动调平螺栓33使第一水平仪34的位置与第二水平仪51的位置相同,接着拧松调节块41上的定位螺栓43,转动调节螺栓42对模具的上端面的水平度调节,调节完成之后拧紧定位螺栓43,将活动块5移动至不会对加工的位置产生影响的位置,之后在加工的过程中同时观察第一水平仪34及第二水平仪51的气泡位置。The implementation principle of this embodiment is as follows: before placing the mold to be processed on the fixture base 2, first determine the position where the mold to be processed is to be placed, and then place the positioning bolt 43 on the adjustment block 41 located on the edge of the mold to be processed and below the mold to be processed. Loosen, then place the mold on the clamp base 2, contact the clamping block 31 against the mold, then thread the fastening bolt 32 to the adjustment block 41, and then fit the lower end of the movable block 5 to the upper end surface of the mold , and rotate the leveling bolt 33 so that the position of the first level 34 is the same as the position of the second level 51, then loosen the positioning bolt 43 on the adjusting block 41, and turn the adjusting bolt 42 to adjust the level of the upper end surface of the mold. After completion, tighten the positioning bolt 43, move the movable block 5 to a position that will not affect the processing position, and then simultaneously observe the bubble positions of the first level 34 and the second level 51 during the processing.

本具体实施方式的实施例均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present application and do not limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by within the protection scope of this application.

Claims (8)

1.一种电火花多模具精加工设备,其特征在于:包括电火花机(1)、设置于电火花机(1)上的夹具座(2)、及设置于夹具座(2)上的若干夹持机构(3),所述夹持机构(3)包括抵接于模具上端的夹持块(31)、穿设于夹持块(31)上的紧固螺栓(32)、螺纹穿设于夹持块(31)上的调平螺栓(33)及设置于夹持块(31)上的第一水平仪(34),所述紧固螺栓(32)穿过夹持块(31)并与夹具座(2)螺纹配合,所述调平螺栓(33)穿过夹持块(31)并抵接于夹具座(2)上,所述调平螺栓(33)设置于紧固螺栓(32)远离模具的一侧。1. An EDM multi-mold finishing equipment, characterized by: comprising an EDM machine (1), a clamp base (2) provided on the EDM machine (1), and a clamp base (2) provided on the clamp base (2). Several clamping mechanisms (3). The clamping mechanism (3) includes a clamping block (31) abutting the upper end of the mold, fastening bolts (32) passed through the clamping block (31), and threaded threaded holes. The leveling bolt (33) provided on the clamping block (31) and the first level (34) provided on the clamping block (31), the fastening bolt (32) passes through the clamping block (31) And threaded with the clamp base (2), the leveling bolt (33) passes through the clamping block (31) and abuts on the clamp base (2), and the leveling bolt (33) is arranged on the fastening bolt (32) The side away from the mold. 2.根据权利要求1所述的一种电火花多模具精加工设备,其特征在于:所述夹持块(31)远离调平螺栓(33)的轴线的一端设置有活动块(5),所述活动块(5)的下端贴合于模具的上端面,所述活动块(5)上设置有第二水平仪(51),所述活动块(5)活动连接于夹持块(31)。2. A kind of EDM multi-mold finishing equipment according to claim 1, characterized in that: a movable block (5) is provided at one end of the clamping block (31) away from the axis of the leveling bolt (33), The lower end of the movable block (5) is attached to the upper end surface of the mold, a second level (51) is provided on the movable block (5), and the movable block (5) is movably connected to the clamping block (31) . 3.根据权利要求2所述的一种电火花多模具精加工设备,其特征在于:所述活动块(5)上固定设置有呈水平设置的连接杆(54),所述夹持块(31)靠近活动块(5)的一端转动连接有活动杆(35),所述活动杆(35)与连接杆(54)球铰接。3. A kind of EDM multi-mold finishing equipment according to claim 2, characterized in that: the movable block (5) is fixedly provided with a horizontal connecting rod (54), and the clamping block (54) 31) An end close to the movable block (5) is rotatably connected to a movable rod (35), and the movable rod (35) is ball-jointed with the connecting rod (54). 4.根据权利要求2所述的一种电火花多模具精加工设备,其特征在于:所述活动块(5)的下端固定有磁性件(52),所述磁性件(52)用于与模具吸合。4. A kind of EDM multi-mold finishing equipment according to claim 2, characterized in that: a magnetic part (52) is fixed at the lower end of the movable block (5), and the magnetic part (52) is used to interact with The mold sucks. 5.根据权利要求2所述的一种电火花多模具精加工设备,其特征在于:所述夹持块(31)上还设置有限定紧固螺栓(32)及夹持块(31)位置的限位机构(6),所述限位机构(6)包括设置于夹持块(31)上的第一卡扣(61)及设置于夹持块(31)上的第二卡扣(62),所述第一卡扣(61)扣接于紧固螺栓(32)上,所述第二卡扣(62)扣接于调平螺栓(33)上。5. A kind of EDM multi-mold finishing equipment according to claim 2, characterized in that: the clamping block (31) is also provided with limiting fastening bolts (32) and the position of the clamping block (31) The limiting mechanism (6) includes a first buckle (61) provided on the clamping block (31) and a second buckle (61) provided on the clamping block (31). 62), the first buckle (61) is buckled on the fastening bolt (32), and the second buckle (62) is buckled on the leveling bolt (33). 6.根据权利要求4所述的一种电火花多模具精加工设备,其特征在于:所述活动块(5)下端螺纹套设有保护套(53),所述磁性件(52)设置于保护套(53)内,所述保护套(53)的下端面贴合于模具上。6. A kind of EDM multi-mold finishing equipment according to claim 4, characterized in that: the threaded sleeve at the lower end of the movable block (5) is provided with a protective sleeve (53), and the magnetic part (52) is arranged on Inside the protective sleeve (53), the lower end surface of the protective sleeve (53) is attached to the mold. 7.根据权利要求1所述的一种电火花多模具精加工设备,其特征在于:所述夹具座(2)上设置有若干容纳槽(21),所述容纳槽(21)内皆设置有调节夹持机构(3)竖向高度的调节机构(4),所述调节机构(4)包括嵌设于容纳槽(21)内的调节块(41)及穿设于调节块(41)上的若干调节螺栓(42),所述调节螺栓(42)穿过调节块(41)并与容纳槽(21)底面抵接,所述调节螺栓(42)与调节块(41)螺纹配合,调节块(41)的上端与模具抵接,所述紧固螺栓(32)的下端穿设于调节块(41)并与调节块(41)螺纹连接,所述调平螺栓(33)的下端抵接于调节块(41)上,所述调节块(41)上还穿设有若干定位螺栓(43),所述定位螺栓(43)穿过调节块(41)并与夹具座(2)螺纹配合。7. A kind of EDM multi-mold finishing equipment according to claim 1, characterized in that: the clamp base (2) is provided with a number of receiving grooves (21), and the receiving grooves (21) are all provided with There is an adjustment mechanism (4) for adjusting the vertical height of the clamping mechanism (3). The adjustment mechanism (4) includes an adjustment block (41) embedded in the accommodation groove (21) and an adjustment block (41) threaded through the adjustment block (41). Several adjusting bolts (42) are provided on the upper body. The adjusting bolts (42) pass through the adjusting block (41) and abut against the bottom surface of the accommodation groove (21). The adjusting bolts (42) are threadedly matched with the adjusting block (41). The upper end of the adjusting block (41) is in contact with the mold, the lower end of the fastening bolt (32) is threaded through the adjusting block (41) and is threadedly connected to the adjusting block (41), and the lower end of the leveling bolt (33) It is in contact with the adjusting block (41). The adjusting block (41) is also provided with a number of positioning bolts (43). The positioning bolts (43) pass through the adjusting block (41) and are connected with the clamp seat (2). Thread fit. 8.根据权利要求7所述的一种电火花多模具精加工设备,其特征在于:所述调节块(41)上开设有若干与调节螺栓(42)同轴设置的调节槽(411),所述调节螺栓(42)的上端嵌设于调节槽(411)内转动,所述调节螺栓(42)分别靠近调节块(41)的四个侧壁设置,所述定位螺栓(43)设置于调节螺栓(42)与调节块(41)的侧壁之间。8. A kind of EDM multi-mold finishing equipment according to claim 7, characterized in that: the adjustment block (41) is provided with a number of adjustment grooves (411) coaxially arranged with the adjustment bolts (42), The upper end of the adjusting bolt (42) is embedded in the adjusting groove (411) and rotates. The adjusting bolts (42) are respectively arranged close to the four side walls of the adjusting block (41). The positioning bolt (43) is arranged on between the adjusting bolt (42) and the side wall of the adjusting block (41).
CN202311413269.8A 2023-10-26 2023-10-26 Electric spark multi-die finishing equipment Pending CN117324706A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119387731A (en) * 2024-09-12 2025-02-07 依润特工业智能科技(苏州)有限公司 A plastic mold processing control method and system

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JPH0569268A (en) * 1991-03-20 1993-03-23 Mitsubishi Electric Corp Pallet
CN203817566U (en) * 2014-05-22 2014-09-10 白城中一精锻股份有限公司 Positioning and clamping tooling for electric discharge machining of roll forging mold
CN104439582A (en) * 2013-09-22 2015-03-25 西安志越机电科技有限公司 Columnar workpiece clamping device for wire-electrode cutting
CN210649634U (en) * 2019-10-16 2020-06-02 江阴市同方机械配件制造有限公司 A fixing device for drilling a hole in a diesel oil sump
CN215725916U (en) * 2021-09-06 2022-02-01 中宥(上海)通讯科技有限公司 Auxiliary device for mounting electromechanical equipment

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JPH0569268A (en) * 1991-03-20 1993-03-23 Mitsubishi Electric Corp Pallet
CN104439582A (en) * 2013-09-22 2015-03-25 西安志越机电科技有限公司 Columnar workpiece clamping device for wire-electrode cutting
CN203817566U (en) * 2014-05-22 2014-09-10 白城中一精锻股份有限公司 Positioning and clamping tooling for electric discharge machining of roll forging mold
CN210649634U (en) * 2019-10-16 2020-06-02 江阴市同方机械配件制造有限公司 A fixing device for drilling a hole in a diesel oil sump
CN215725916U (en) * 2021-09-06 2022-02-01 中宥(上海)通讯科技有限公司 Auxiliary device for mounting electromechanical equipment

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Publication number Priority date Publication date Assignee Title
CN119387731A (en) * 2024-09-12 2025-02-07 依润特工业智能科技(苏州)有限公司 A plastic mold processing control method and system

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