CN117310401B - Electrical component detection device and method - Google Patents

Electrical component detection device and method Download PDF

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Publication number
CN117310401B
CN117310401B CN202311156001.0A CN202311156001A CN117310401B CN 117310401 B CN117310401 B CN 117310401B CN 202311156001 A CN202311156001 A CN 202311156001A CN 117310401 B CN117310401 B CN 117310401B
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China
Prior art keywords
detection
insulation
workpiece
plate
cover
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CN117310401A (en
Inventor
王韶磊
张富强
黄志强
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Jungang Ningbo Metal Precision Parts Co ltd
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Jungang Ningbo Metal Precision Parts Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/12Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
    • G01R31/1227Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Abstract

The invention discloses an electrical component detection device and method, wherein the electrical component detection device comprises: a work table; a control unit; the buckling cover is arranged on the upper part of the workbench and used for being combined with a workpiece on the workbench to form a sealing cavity, and an air inlet hole and an air outlet hole on the buckling cover are externally connected with a pressurizing air channel; the driving end of the first driving device is connected with the buckling cover and is used for driving the buckling cover to move towards a direction approaching or far away from the workpiece; the insulation detection mechanism is movably arranged in the buckle cover, the detection end of the insulation detection mechanism is provided with a plurality of detection positions relative to the buckle cover, and the detection ends on different detection positions are used for conducting insulation pressure-resistant detection under different air pressure environments. The invention provides an electrical component detection device, which changes a detection gap by adjusting air pressure, so that multiple insulation and voltage withstand tests are performed at the same station, the connection process before detection is not required to be repeated, and the time is saved.

Description

Electrical component detection device and method
Technical Field
The invention relates to the technical field of detection, in particular to an electric component detection device and method.
Background
Currently, electrical components place high demands on sealability and insulation. Taking the cabinet door of the energy storage cabinet as an example, in the production process of the cabinet door of the energy storage cabinet, in order to ensure the quality and the safety of products, air tightness detection and insulation voltage resistance test are required. Wherein insulation detection is a test of paramount importance for verifying whether the insulation properties of the cabinet meet standard requirements.
Some products with high insulation requirements need to be subjected to insulation voltage-withstanding detection for many times before leaving factories so as to ensure the accuracy and reliability of detection results. Specifically, in the conventional method for performing the insulation and voltage withstanding test a plurality of times, a plurality of identical test stations are arranged on a production line and the test is repeated a plurality of times. This detection method wastes a lot of time in the joining process, resulting in reduced efficiency and increased production and time costs.
Disclosure of Invention
The present invention aims to solve one of the technical problems in the related art to a certain extent. Therefore, the invention provides an electric component detection device, which changes the detection gap by adjusting the air pressure, so that multiple insulation and voltage withstand tests are performed at the same station, the connection process before detection is not required to be repeated, and the time is saved.
The invention further provides a detection method of the electric component detection device.
The technical scheme adopted by the invention is as follows: provided is an electrical component inspection device including:
a work table;
A control unit;
the buckling cover is arranged on the upper part of the workbench and used for being combined with a workpiece on the workbench to form a sealing cavity, and an air inlet hole and an air outlet hole on the buckling cover are externally connected with a pressurizing air channel;
the driving end of the first driving device is connected with the buckling cover and is used for driving the buckling cover to move towards a direction approaching or far away from the workpiece;
the insulation detection mechanism is movably arranged in the buckle cover, the detection end of the insulation detection mechanism is provided with a plurality of detection positions relative to the buckle cover, and the detection ends on different detection positions are used for conducting insulation pressure-resistant detection under different air pressure environments.
Since the change in air pressure causes the density of air to change, when the air pressure increases, the air density increases and the collision frequency between air molecules increases, so that the insulating ability of air increases. Conversely, when the air pressure is reduced, the air density is reduced, the collision frequency between air molecules is reduced, and the insulation ability is reduced. Therefore, in the same-level insulation/pressure-resistance test, the higher the air pressure, the smaller the test gap between the test terminal and the insulator under test. By utilizing the characteristics, the invention can detect the air tightness of the workpiece by the detection device and simultaneously detect the insulation and voltage resistance of the workpiece under different air pressure environments. The air pressure in the buckle cover can be adjusted by controlling the air inlet and the air outlet of the pressurizing air passage, so that the detection gap of the insulation detection mechanism is changed. Under the high-pressure environment, the detection gap between the detection end of the insulation detection mechanism and the insulator to be detected is reduced, and the insulation performance can be detected more accurately. And under the low-pressure environment, the detection gap is increased, so that the device can be used for detecting the condition of poor insulation performance. By conducting insulation voltage-resistant detection under different air pressure environments, the insulation performance of the electric component can be more comprehensively evaluated, and the accuracy and reliability of detection are improved. Compared with the prior art, the invention realizes the insulation and voltage-resistant detection of the workpiece at the same station, and the connection process before repeated detection and the labor cost are not needed. In a word, the invention provides a high-efficiency, accurate and reliable electric component detection device, and has wide application prospect.
According to one embodiment of the invention, the pressurizing air channel is used for pressurizing the sealing cavity in a staged manner; the pressurizing air path is used for gradually pressurizing the sealing cavity for a plurality of times.
According to one embodiment of the invention, the insulation detection mechanism comprises a fixed frame and a detection plate serving as a detection end, wherein the fixed frame is fixedly arranged in the buckle cover, and the detection plate can reciprocate relative to the fixed frame along the direction approaching to or separating from the workpiece; when the detection plate moves close to the fixing frame and abuts against the detection plate to form a sealing cavity, namely the buckling cover is opened, and the detection plate is at the air pressure insulation detection stage of the buckling cover; when the detection plate moves away from the fixed frame, the buckle cover is opened.
According to one embodiment of the invention, the insulation detection mechanism further comprises a second driving device mounted on the fixing frame and used for driving the detection plate to reciprocate; so that the detection plate switches at different detection positions.
According to one embodiment of the invention, the detection plate comprises a plurality of movable plates and a plurality of electrode units connected with the movable plates through connecting guide posts, wherein the electrode units are arranged in a matrix, and a gap exists between two adjacent electrode units; that is, the electrode unit has a specific position coordinate, and the position of the insulation defect on the workpiece can be determined by detecting the position coordinate of the electrode unit generating the arc, so that the subsequent data statistics are convenient, and the defect is corrected in a targeted manner.
According to one embodiment of the invention, the detection area formed by the electrode units is not smaller than the area to be detected of the workpiece.
According to one embodiment of the invention, the fixing frame comprises an upper fixing plate and a lower insulating plate which are arranged in parallel at intervals, the moving plate is positioned between the upper fixing plate and the lower insulating plate, and the lower insulating plate is provided with a plurality of through holes which are in sliding fit with the connecting guide posts; i.e. the holder provides a support structure for the sensing plate for suspension.
According to one embodiment of the invention, the control unit comprises a storage circuit configured to record coordinate values of the electrode unit when the electrode unit generates an arc, and/or
The control unit comprises a plurality of switch circuits, and each switch circuit is used for controlling the on-off state of one electrode unit.
A method of inspecting an electrical component inspection apparatus according to any one of the above, comprising the steps of:
s1, transferring a workpiece to be tested to a preset position of a workbench;
S2, the control unit controls the first driving device to enable the buckling cover and the workpiece to be combined to form a sealing cavity;
s3, the pressurizing air channel pressurizes the sealed cavity in a stepwise manner and maintains pressure;
s4, with the staged pressurization of the pressurization gas circuit, the insulation detection mechanism works, the detection end is switched among a plurality of detection positions, and in the pressure maintaining stage of the pressurization gas circuit, the detection end performs insulation voltage withstand test, and the insulation voltage withstand test results at different detection positions are summarized;
s5, after the pressurization gas circuit is depressurized, opening the buckling cover.
According to one embodiment of the present invention, in step S4, when a defect is detected on the insulating layer of the work piece in the insulation voltage test, the control unit automatically records the position coordinates of the electrode unit on the detection board.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of a work piece according to an embodiment of the present invention;
FIG. 2 is a perspective view of a detecting device according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a detecting device according to an embodiment of the present invention;
FIG. 4 is a block diagram of a detection device according to an embodiment of the present invention;
FIG. 5 is a perspective view of a holder and a test plate according to an embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is a schematic diagram of a structure of a fixing frame and a detecting plate according to an embodiment of the present invention;
FIG. 8 is a partial enlarged view at B in FIG. 7;
FIG. 9 is a schematic structural view of a fixing frame according to an embodiment of the present invention;
FIG. 10 is a schematic view of a detection plate according to an embodiment of the present invention;
FIG. 11 is an enlarged view of a portion of FIG. 10 at C;
fig. 12 is a schematic structural view of a buckle cover according to an embodiment of the present invention.
The reference numerals in the figures illustrate:
1. A workpiece; 2. a work table; 3. a buckle cover; 4. a bracket; 5. a first driving device; 6. a fixing frame; 7. a second driving device; 8. a detection plate;
11. An insulating layer; 12. a sealing strip;
31. an air inlet hole; 32. an air outlet hole;
61. An upper fixing plate; 62. a lower insulating plate; 63. a connecting column;
62a, through holes;
81. a moving plate; 82. an electrode unit; 83. and connecting the guide posts.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
As shown in fig. 1-12, the workpiece 1 in this embodiment is a cabinet door of an energy storage cabinet, the inner surface of the cabinet door is provided with an insulating layer 11, and the cabinet door is provided with a circle of sealing strips 12 for tightly abutting against the cabinet body to form a seal. In order to detect the tightness of the cabinet door, the cabinet door needs to be subjected to air tightness detection, so that the cabinet door is prevented from being air-leaked. Similarly, insulation layer 11 is subjected to insulation voltage test to ensure that its insulation performance meets the requirements.
The air tightness detection in the present embodiment means: the cabinet door is closed and connected to the test instrument. By increasing certain air pressure, whether the cabinet door has air leakage or not is observed. The sealing performance of the cabinet door can be judged by observing the pressure change and the like on the air tightness test instrument.
The insulation and voltage resistance detection in the present embodiment means: the cabinet door is connected to a testing instrument, and a certain voltage is applied. And observing whether the cabinet door has insulation breakdown phenomenon. The insulation performance of the cabinet door can be judged by observing the current change on the test instrument or using an insulation breakdown indicator lamp and other methods. The insulation requirements of different levels are different, and the detection voltage borne by the insulation layer 11 is different accordingly.
As shown in fig. 2 to 12, in the present embodiment, an electrical component inspection apparatus is disclosed, comprising:
A work table 2;
A control unit;
the buckling cover 3 is arranged at the upper part of the workbench 2 and is used for being combined with the workpiece 1 on the workbench 2 to form a sealed cavity, and the air inlet and outlet holes 32 on the buckling cover 3 are externally connected with a pressurizing air passage;
The driving end of the first driving device 5 is connected with the buckling cover 3 and is used for driving the buckling cover 3 to move towards the direction approaching or away from the workpiece 1;
The insulation detection mechanism is movably arranged in the buckle cover 3, the detection end of the insulation detection mechanism is provided with a plurality of detection positions relative to the buckle cover 3, and the detection ends on different detection positions are used for insulation pressure resistance detection under different air pressure environments.
Further, as shown in connection with fig. 2-3, in this embodiment, a stand 4 is mounted on the top of the table 2, and the buckle cover 3 is mounted on the stand 4 and suspended from the top of the table 2. The first driving device 5 is a cylinder, the piston rod end of which is fixedly connected with the buckling cover 3, and the cylinder is fixedly connected with the bracket 4 so as to drive the buckling cover 3 to move.
Further, as shown in fig. 12, an air inlet hole 31 and an air outlet hole 32 are provided on the buckle cover 3, and both are connected to the pressurizing air path. More specifically, the air inlet hole 31 is externally connected with an air source, and the air source can continuously charge air and pressurize the sealing cavity. The air outlet hole 32 can release the air pressure in the sealing cavity, so that the pressure relief of the sealing cavity, namely the pressure relief of the pressurizing air circuit, is realized.
Specifically, the pressurizing air channel is used for pressurizing the sealing cavity in a staged mode. In this embodiment, the maximum pressure: 8KPa, minimum pressure: 2.8KPa, barometric pressure: 7.5KPa. After the air filling, the holding pressure is more than or equal to 2.8KPa, and the airtight leakage is less than or equal to 5mL/min. The pressurizing air circuit pressurizes the first stage of the sealed cavity as follows: pressurizing the air pressure in the sealed cavity from the atmospheric pressure to 2.8KPa, wherein the second stage of pressurization is as follows: the pressure in the sealed cavity is pressurized from 2.8KPa to 3.5KPa, and so on. The pressure difference at different pressurization stages is changed according to the different detection times required by the insulation voltage withstand test.
Specifically, as shown in fig. 4-8, the insulation detection mechanism includes a fixing frame 6 and a detection plate 8 as a detection end, the fixing frame 6 is fixedly installed in the buckle cover 3, the detection plate 8 can reciprocate relative to the fixing frame 6 along a direction approaching to or separating from the workpiece 1, the insulation detection mechanism further includes a second driving device 7 installed on the fixing frame 6 and used for driving the detection plate 8 to reciprocate, the detection plate 8 includes a plurality of moving plates 81 and a plurality of electrode units 82 connected with the moving plates 81 through connecting guide posts 83, the electrode units 82 are arranged in a matrix, and a gap exists between two adjacent electrode units 82.
Further, as shown in fig. 10, in the present embodiment, a plurality of electrode units 82 arranged in a matrix are disposed parallel to the plate surface of the moving plate 81. One surface of the electrode unit 82 is connected to one end of a connection guide post 83, and the other end of the connection guide post 83 is fixedly connected to the moving plate 81. The connection guide posts 83 and the electrode units 82 are made of conductive materials. In this embodiment, the electrode units 82 are in a square sheet structure, and two adjacent electrode units 82 have a gap therebetween. The control unit includes a storage circuit configured to record coordinate values of the electrode units 82 when the electrode units 82 generate arcs, and a plurality of switching circuits each for controlling an on-off state of one of the electrode units 82.
Further, when the insulating layer 11 on the workpiece 1 is defective during the insulation voltage test, the electrode unit 82 corresponding to the defective position will generate an arc, and the specific position of the insulating defect on the workpiece 1 can be determined by recording the electrode unit 82.
Further, there are various implementations of the control unit for controlling the switching circuit, and typically, a transistor or a relay is used. Each switching circuit controls the on-off state of one small electrode. By controlling the input signal of the switch circuit, you can choose to apply high voltage to a specific small electrode.
Specifically, the detection area formed by the combination of the electrode units 82 is not smaller than the area to be detected of the workpiece 1.
Specifically, as shown in fig. 9, the fixing frame 6 includes an upper fixing plate 61 and a lower insulating plate 62 disposed in parallel with each other at a distance, the moving plate 81 is located between the upper fixing plate 61 and the lower insulating plate 62, and a plurality of through holes 62a are formed in the lower insulating plate 62 and slidably engage with the connection guide posts 83. The upper fixing plate 61 and the lower insulating plate 62 are connected and fixed by connecting posts 63 at four corners. The driving end of the second driving device 7 passes through the upper fixing plate 61 and is fixedly connected with the moving plate 81, so as to drive the moving plate 81 to move up and down between the upper fixing plate 61 and the lower insulating plate 62.
In another embodiment, a detection method of the electrical component detection device described in the present embodiment is disclosed, including the steps of:
s1, transferring a workpiece 1 to be measured to a preset position of a workbench 2;
S2, the control unit controls the first driving device 5 to enable the buckling cover 3 and the workpiece 1 to be combined to form a sealing cavity;
s3, the pressurizing air channel pressurizes the sealed cavity in a stepwise manner and maintains pressure;
s4, with the staged pressurization of the pressurization gas circuit, the insulation detection mechanism works, the detection end is switched among a plurality of detection positions, and in the pressure maintaining stage of the pressurization gas circuit, the detection end performs insulation voltage withstand test, and the insulation voltage withstand test results at different detection positions are summarized;
S5, after the pressurization gas circuit is depressurized, opening the buckling cover 3.
Specifically, in step S4, when a defect is detected on the insulating layer 11 of the work 1 in the insulation withstand voltage test, the control unit automatically records the position coordinates of the electrode unit 82 on the detection board 8.
Further, in another embodiment, the electrical component detecting device operates as follows:
First, the workpiece 1 to be measured is transferred to a predetermined position of the table 2, and the first driving device 5 drives the buckle cover 3 to move downward. The edge of the opening at the lower end of the buckling cover 3 is abutted against a sealing ring on the workpiece 1 to form a seal, and the buckling cover 3 and the workpiece 1 are combined to form a seal cavity. Then, the sealing cavity is inflated and pressurized through a pressurizing air passage, and the pressurizing air passage pressurizes the sealing cavity in the first stage: pressurizing the air pressure in the cavity of the sealing cavity from atmospheric pressure to 2.8KPa, maintaining the pressure for 60 seconds, applying 1000V to the electrode unit 82 for insulation test in the process of maintaining the pressure, wherein the insulation value of the insulation layer 11 of the workpiece 1 to be tested is more than or equal to 100MΩ, applying 4400V to the electrode unit 82 for withstand voltage test, and leakage current: the voltage is less than or equal to 1mA, no breakdown and no arc phenomenon exist, and the first insulation voltage resistance detection is completed. Then the second stage pressurization is carried out through a pressurization gas circuit: the pressure in the sealed cavity is pressurized from 2.8KPa to 3.5KPa, and the pressure is maintained for 60 seconds. In the process of pressurizing in the second stage, the second driving device 7 drives the moving plate 81 to move down to another detection position, so that the detection gap between the electrode unit 82 and the insulating layer 11 is reduced, and then the above insulation voltage detection process is repeated, thereby completing the second insulation voltage detection. … … after carrying out multiple insulation voltage withstanding tests, collecting the results of insulation voltage withstanding tests at different detection positions, and finally opening the buckle cover 3 after the pressurizing gas circuit is depressurized.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature "above" and "over" a second feature may be a first feature directly above or obliquely above the second feature, or simply indicate that the first feature is higher in level than the second feature. The first feature being "under," "under" and "beneath" the second feature may be the first feature being directly under or obliquely under the second feature, or simply indicating that the first feature is less level than the second feature.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.

Claims (5)

1. An electrical component inspection apparatus, comprising:
a work table;
A control unit;
the buckling cover is arranged on the upper part of the workbench and used for being combined with a workpiece on the workbench to form a sealing cavity, and an air inlet hole and an air outlet hole on the buckling cover are externally connected with a pressurizing air channel;
the driving end of the first driving device is connected with the buckling cover and is used for driving the buckling cover to move towards a direction approaching or far away from the workpiece;
The insulation detection mechanism is movably arranged in the buckle cover, the detection end of the insulation detection mechanism is provided with a plurality of detection positions relative to the buckle cover, and the detection ends on different detection positions are used for conducting insulation pressure resistance detection under different air pressure environments;
the pressurizing air circuit is used for pressurizing the sealing cavity in a staged manner;
the insulation detection mechanism comprises a fixing frame and a detection plate serving as a detection end, the fixing frame is fixedly arranged in the buckle cover, and the detection plate can reciprocate relative to the fixing frame along the direction approaching to or separating from the workpiece;
The detection plate comprises a plurality of movable plates and a plurality of electrode units connected with the movable plates through connecting guide posts, the electrode units are arranged in a matrix, and gaps exist between two adjacent electrode units;
The fixing frame comprises an upper fixing plate and a lower insulating plate which are arranged in parallel at intervals, the moving plate is positioned between the upper fixing plate and the lower insulating plate, and the lower insulating plate is provided with a plurality of through holes which are in sliding fit with the connecting guide posts;
The control unit includes a storage circuit configured to record coordinate values of the electrode unit when the electrode unit generates an arc, and/or
The control unit comprises a plurality of switch circuits, and each switch circuit is used for controlling the on-off state of one electrode unit.
2. An electrical component inspection apparatus according to claim 1, wherein: the insulation detection mechanism further comprises a second driving device arranged on the fixing frame and used for driving the detection plate to reciprocate.
3. An electrical component inspection apparatus according to claim 1, wherein: the detection area formed by the electrode units is not smaller than the area to be detected of the workpiece.
4. A method of inspecting an electrical component inspection apparatus according to any one of claims 1 to 3, comprising the steps of:
s1, transferring a workpiece to be tested to a preset position of a workbench;
S2, the control unit controls the first driving device to enable the buckling cover and the workpiece to be combined to form a sealing cavity;
s3, the pressurizing air channel pressurizes the sealed cavity in a stepwise manner and maintains pressure;
s4, with the staged pressurization of the pressurization gas circuit, the insulation detection mechanism works, the detection end is switched among a plurality of detection positions, and in the pressure maintaining stage of the pressurization gas circuit, the detection end performs insulation voltage withstand test, and the insulation voltage withstand test results at different detection positions are summarized;
s5, after the pressurization gas circuit is depressurized, opening the buckling cover.
5. The method according to claim 4, wherein: in step S4, when a defect is detected on the insulating layer of the work piece in the insulation voltage test, the control unit automatically records the position coordinates of the electrode unit on the detection board.
CN202311156001.0A 2023-09-08 2023-09-08 Electrical component detection device and method Active CN117310401B (en)

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