CN117307198A - Tunnel support 3D printing robot and construction method thereof - Google Patents
Tunnel support 3D printing robot and construction method thereof Download PDFInfo
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- CN117307198A CN117307198A CN202311314073.3A CN202311314073A CN117307198A CN 117307198 A CN117307198 A CN 117307198A CN 202311314073 A CN202311314073 A CN 202311314073A CN 117307198 A CN117307198 A CN 117307198A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/105—Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
本发明公开了一种隧道支护3D打印机器人及其施工方法,机器人包括安装在台车本体上分别与控制系统连接的伸缩摆臂机构、喷射机构和断面扫描仪;伸缩摆臂机构包括液压驱动臂、液压传动杆和液压伸缩臂,液压驱动臂底座固定在台车本体上部,液压驱动臂输出端连接液压传动杆,液压传动杆与台车本体转动连接,且液压传动杆固定连接液压伸缩臂,液压伸缩臂伸缩端固定连接喷射机构;所述喷射机构包括连杆、喷头和电机,所述连杆与液压伸缩臂伸缩端可拆卸固定连接,连杆上安装有断面扫描仪和角度传感器,喷头进料口连接输料管,输料管沿伸缩摆臂机构和台车本体布置,输料管进料口与输料机构送料口可拆卸固定连接,喷头的底座与电机连接并一起安装在连杆上,电机、断面扫描仪和角度传感器分别连接控制系统。
The invention discloses a tunnel support 3D printing robot and its construction method. The robot includes a telescopic swing arm mechanism, a spray mechanism and a cross-sectional scanner installed on the trolley body and respectively connected to a control system; the telescopic swing arm mechanism includes a hydraulic drive arm, hydraulic transmission rod and hydraulic telescopic arm. The base of the hydraulic driving arm is fixed on the upper part of the trolley body. The output end of the hydraulic driving arm is connected to the hydraulic transmission rod. The hydraulic transmission rod is rotationally connected to the trolley body, and the hydraulic transmission rod is fixedly connected to the hydraulic telescopic arm. , the telescopic end of the hydraulic telescopic arm is fixedly connected to the spray mechanism; the spray mechanism includes a connecting rod, a nozzle and a motor, the connecting rod is detachably and fixedly connected to the telescopic end of the hydraulic telescopic arm, and a cross-section scanner and an angle sensor are installed on the connecting rod. The feeding port of the nozzle is connected to the feeding pipe. The feeding pipe is arranged along the telescopic swing arm mechanism and the trolley body. The feeding pipe feeding port and the feeding port of the feeding mechanism are detachably and fixedly connected. The base of the nozzle is connected to the motor and installed together. On the connecting rod, the motor, cross-section scanner and angle sensor are connected to the control system respectively.
Description
技术领域Technical field
本发明属于隧道施工技术领域,具体涉及一种隧道3D打印机器人及其施工方法。The invention belongs to the technical field of tunnel construction, and specifically relates to a tunnel 3D printing robot and a construction method thereof.
背景技术Background technique
随着经济的快速发展以及基础设施建设和资源开发的逐渐深入,隧道建设过程中的安全和结构质量问题也日益凸显。锚喷支护是保障隧道强度的重要方式,而喷浆支护是锚喷支护的关键环节,能够有效的减少隧道倒塌的发生。在初期支护中,喷混凝土是最基本的支护方法,是不可缺少的。With the rapid development of the economy and the gradual deepening of infrastructure construction and resource development, safety and structural quality issues during tunnel construction have become increasingly prominent. Anchor shotcrete support is an important way to ensure the strength of tunnels, and shotcrete support is a key link in anchor shotcrete support, which can effectively reduce the occurrence of tunnel collapse. In the initial support, shotcrete is the most basic support method and is indispensable.
目前,隧道支护主要包括初期支护和二次衬砌。隧道初期支护的混凝土作业主要有干喷法和湿喷法两种作业模式。干喷法是将水泥、砂、石在干燥状态下拌合均匀,用压缩空气送至喷嘴并与压力水混合后进行喷灌的方法。该种作业模式混凝土质量波动大,回弹率高,施工效率低,施工环境比较恶劣,且比较适合小方量工程。湿喷法是将拌好的混凝土通过压浆泵送至喷嘴,再用压缩空气进行喷灌的方法。湿喷混凝土质量稳定,施工效率高,比较适合大方量工程,也是目前较为主要的混凝土初期支护作业模式。但每个施工项目的湿喷混凝土配比不同,喷射质量也不同,最终支护效果除与操作人员水平关系密切外,由于湿喷工法和干喷工法都采用高压空气将物料吹出的方式,物料的回弹量和高压喷料造成的粉尘污染都非常大,严重影响了隧道内施工环境和人员的健康。At present, tunnel support mainly includes primary support and secondary lining. There are two main modes of concrete operation for initial tunnel support: dry spraying and wet spraying. Dry spraying method is a method of mixing cement, sand and stone evenly in a dry state, sending compressed air to the nozzle and mixing with pressurized water for spray irrigation. This type of operation mode has large fluctuations in concrete quality, high rebound rate, low construction efficiency, relatively harsh construction environment, and is more suitable for small-volume projects. The wet spraying method is a method in which the mixed concrete is delivered to the nozzle through a grouting pump, and then compressed air is used for spraying. Wet sprayed concrete has stable quality and high construction efficiency. It is more suitable for large-volume projects and is currently the most important initial concrete support operation mode. However, the proportion of wet shotcrete in each construction project is different, and the quality of spraying is also different. In addition to the final support effect being closely related to the level of the operator, since both the wet spraying method and the dry spraying method use high-pressure air to blow out the material, the material The amount of rebound and dust pollution caused by high-pressure spraying are very large, seriously affecting the construction environment and the health of personnel in the tunnel.
隧道二次衬砌(以下简称二衬)是隧道工程的永久支护结构,不但承受荷载而且也是隧道外观工程,衬砌结构混凝土应满足密实、表面平整光滑、曲线圆顺,满足设计强度、防水、耐久性的要求。The secondary lining of the tunnel (hereinafter referred to as the secondary lining) is the permanent support structure of the tunnel project. It not only bears the load but also serves as the tunnel appearance project. The concrete of the lining structure should be dense, with a flat and smooth surface, smooth curves, and meet the design strength, waterproofing, and durability. sexual requirements.
目前,二次衬砌混凝土的浇筑一般采用的模注混凝土施工,先通过人工支模,再将混凝土通过管道引至台车模板的浇筑窗口注入衬砌空间,采用的是管道加溜槽的装置运输混凝土,属于无压力浇筑,管道采用三通接头进行分流,在分流管道上或者三通接头主管道上安装阀门控制各个窗口额浇筑顺序,并依靠人工在窗口处配合振捣混凝土,混凝土凝固后拆除模板。不仅人力劳动量大、劳动强度高,浇筑效率低,且容易产生蜂窝麻面、平整度不足、空洞、缝隙和夹层、露筋、强度不足,均质性差、表面裂缝、表面渗水等问题,严重影响二衬的安全、稳定性和美观,同时,模板的成本较高,模板的搬运、安装和拆除对施工工期、安全和质量影响也较大。At present, the pouring of secondary lining concrete generally adopts molded concrete construction. The formwork is first manually set, and then the concrete is led through the pipe to the pouring window of the trolley formwork and injected into the lining space. A device with a pipe and a chute is used to transport the concrete. It is a pressure-free pouring. The pipes are diverted using tee joints. Valves are installed on the diverter pipes or on the main pipes of the tee joints to control the pouring sequence of each window. The concrete is vibrated manually at the window and the formwork is removed after the concrete solidifies. Not only does it require a large amount of labor, high labor intensity, and low pouring efficiency, but it is also prone to serious problems such as honeycomb pitting, insufficient flatness, voids, gaps and interlayers, exposed tendons, insufficient strength, poor homogeneity, surface cracks, and surface water seepage. It affects the safety, stability and appearance of the secondary lining. At the same time, the cost of the formwork is high, and the transportation, installation and removal of the formwork also has a great impact on the construction period, safety and quality.
因此,鉴于隧道支护工序的不可取消性与当前施工工艺导致的质量参差不齐、物料浪费大、作业环境差等现象,亟待实施一种新的技术方案,以解决上述问题。Therefore, in view of the non-cancellability of the tunnel support process and the uneven quality, large material waste, and poor operating environment caused by the current construction technology, it is urgent to implement a new technical solution to solve the above problems.
发明内容Contents of the invention
本发明的目的是,提供一种隧道3D打印机器人及其施工方法,以克服现有技术的不足。The purpose of the present invention is to provide a tunnel 3D printing robot and its construction method to overcome the shortcomings of the existing technology.
本发明采用的技术方案是,一种隧道支护3D打印机器人,包括台车本体,台车本体上安装有分别与控制系统连接的伸缩摆臂机构、喷射机构和断面扫描仪;所述伸缩摆臂机构包括液压驱动臂、液压传动杆和液压伸缩臂,液压驱动臂底座固定在台车本体上部,液压驱动臂输出端连接液压传动杆,液压传动杆与台车本体转动连接,且液压传动杆固定连接液压伸缩臂,液压伸缩臂伸缩端固定连接喷射机构;所述喷射机构包括连杆、喷头和电机,所述连杆与液压伸缩臂伸缩端可拆卸固定连接,连杆上安装有断面扫描仪和角度传感器,喷头进料口连接输料管,输料管沿伸缩摆臂机构和台车本体布置,输料管进料口与输料机构送料口可拆卸固定连接,喷头的底座与电机连接并一起安装在连杆上,电机、断面扫描仪和角度传感器分别连接控制系统。The technical solution adopted by the present invention is a tunnel support 3D printing robot, which includes a trolley body. The trolley body is equipped with a telescopic swing arm mechanism, a spray mechanism and a cross-sectional scanner that are respectively connected to a control system; the telescopic swing arm mechanism is installed on the trolley body. The arm mechanism includes a hydraulic drive arm, a hydraulic transmission rod and a hydraulic telescopic arm. The base of the hydraulic drive arm is fixed on the upper part of the trolley body. The output end of the hydraulic drive arm is connected to the hydraulic transmission rod. The hydraulic transmission rod is rotationally connected to the trolley body, and the hydraulic transmission rod The hydraulic telescopic arm is fixedly connected, and the telescopic end of the hydraulic telescopic arm is fixedly connected to the spray mechanism; the spray mechanism includes a connecting rod, a nozzle and a motor, the connecting rod is detachably and fixedly connected to the telescopic end of the hydraulic telescopic arm, and a cross-section scan is installed on the connecting rod. instrument and angle sensor, the feed inlet of the nozzle is connected to the feed pipe, the feed pipe is arranged along the telescopic swing arm mechanism and the trolley body, the feed inlet of the feed pipe is removably and fixedly connected to the feed port of the feed mechanism, the base of the nozzle is connected to the motor Connected and installed together on the connecting rod, the motor, section scanner and angle sensor are respectively connected to the control system.
优选地,所述液压传动杆两端分别与台车本体前后两端顶部的支架转动连接,液压驱动臂输出端连接液压传动杆中部,液压传动杆两端分别连接液压伸缩臂,液压驱动臂受控制系统的信号控制,带动液压传动杆和液压伸缩臂转动,液压伸缩臂受控制系统的信号控制,使得喷射机构与隧道拱面保持合适的距离。Preferably, the two ends of the hydraulic transmission rod are rotatably connected to the brackets on the top of the front and rear ends of the trolley body, the output end of the hydraulic drive arm is connected to the middle part of the hydraulic transmission rod, the two ends of the hydraulic transmission rod are respectively connected to the hydraulic telescopic arm, and the hydraulic drive arm is The signal control of the control system drives the hydraulic transmission rod and the hydraulic telescopic arm to rotate. The hydraulic telescopic arm is controlled by the signal of the control system, so that the injection mechanism maintains an appropriate distance from the tunnel arch.
优选地,所述连杆两端分别与液压伸缩臂的伸缩端连接,若干个喷头和电机均匀间隔安装在连杆上,每个电机受控制系统单独控制或集群控制。Preferably, both ends of the connecting rod are respectively connected to the telescopic end of the hydraulic telescopic arm, and several nozzles and motors are installed on the connecting rod at even intervals, and each motor is controlled individually or in clusters by the control system.
优选地,它还包括振捣刮平机构,所述捣震刮平机构包括安装架、刮板和捣震锤,所述安装架两端分别通过转轴与液压伸缩臂转动连接,转轴与旋转电机连接,旋转电机连接控制系统,所述刮板平行安装在安装架外侧,刮板顶端通过螺钉可拆卸固定安装有刮片,刮片呈与隧道拱面贴合的弧面,若干个捣震锤通过U形固定架套设在安装架内侧,采用螺钉紧固。Preferably, it also includes a vibrating and scraping mechanism, which includes a mounting frame, a scraper and a vibrating hammer. Both ends of the mounting frame are respectively connected to the hydraulic telescopic arm through a rotating shaft, and the rotating shaft is connected to the rotating motor. connection, the rotating motor is connected to the control system, the scraper is installed in parallel on the outside of the installation frame, the top of the scraper is detachably fixed with a screw and installed with a scraper, the scraper has an arc surface that fits the tunnel arch, and several ramming hammers Set it on the inside of the mounting bracket through a U-shaped fixing bracket and fasten it with screws.
优选地,所述输料管通过连接头与输料机构送料口可拆卸固定连接,输料管还通过连接头可拆卸固定连接高压水管出口和高压气管出口,连接头上设有控制阀,控制阀与控制系统连接。Preferably, the feeding pipe is detachably and fixedly connected to the feeding port of the feeding mechanism through a connecting head. The feeding pipe is also detachably and fixedly connected to the high-pressure water pipe outlet and the high-pressure air pipe outlet through the connecting head. A control valve is provided on the connecting head to control The valve is connected to the control system.
优选地,所述喷头上还设有喷气头,喷气头沿喷头外壁环形安装,喷气头出气口处设置螺旋叶片,喷气头进气口通过软管连接高压气管,软管沿输料管布置,软管与高压气管可拆卸固定连接,且二者的连接处设有气压阀,气压阀连接控制系统。Preferably, the nozzle head is also provided with an air jet head. The air jet head is annularly installed along the outer wall of the nozzle head. A spiral blade is provided at the air outlet of the air jet head. The air inlet of the air jet head is connected to a high-pressure air pipe through a hose. The hose is arranged along the feeding pipe. The hose and the high-pressure air pipe are detachably and fixedly connected, and a pneumatic valve is provided at the connection between the two, and the pneumatic valve is connected to the control system.
优选地,所述台车本体包括台车门架,台车门架底端设有液压支撑脚,液压支撑脚一侧设有液压滑移脚,液压滑移脚下方铺设轨道,液压支撑脚和液压滑移脚分别连接控制系统。Preferably, the trolley body includes a trolley mast, a hydraulic support foot is provided at the bottom of the trolley mast, a hydraulic sliding foot is arranged on one side of the hydraulic supporting foot, a track is laid below the hydraulic sliding foot, and the hydraulic supporting foot and the hydraulic sliding foot are Move the feet to connect to the control system respectively.
一种隧道支护3D打印机器人的施工方法,包括以下步骤:A construction method of tunnel support 3D printing robot, including the following steps:
S1、3D打印机器人从上一个施工面开始往下一个施工面运动,断面扫描仪扫描隧道断面,获取隧道轮廓数据;S1. The 3D printing robot starts to move from the previous construction surface to the next construction surface, and the cross-section scanner scans the tunnel cross-section to obtain tunnel outline data;
S2、控制系统根据隧道轮廓数据生成打印轨迹;S2. The control system generates printing trajectories based on tunnel contour data;
S3、控制系统根据打印轨迹和打印厚度控制伸缩摆臂机构带动喷射机构沿隧道拱面按照预定速度、离拱面的距离旋转运动,同时控制每个喷头按照预设的角度、流量、流速将混凝土喷射到拱面,形成整个施工面纵向断面混凝土定点、定量的一次性搜索全覆盖喷浆支护;重复以上步骤完成初期支护打印;S3. The control system controls the telescopic swing arm mechanism according to the printing trajectory and printing thickness to drive the spraying mechanism to rotate along the tunnel arch at a predetermined speed and distance from the arch. At the same time, it controls each nozzle to spray the concrete according to the preset angle, flow rate, and flow rate. Spray onto the arch surface to form a fixed-point, quantitative, one-time search for full-coverage shotcrete support for the longitudinal section of the entire construction surface; repeat the above steps to complete the initial support printing;
S4、当前施工面内外钢筋网铺设完成后,3D打印机器人准备就位,断面扫描仪扫描隧道断面,获取隧道轮廓数据;S4. After the reinforcement mesh inside and outside the current construction area is laid, the 3D printing robot is ready to be in place, and the cross-section scanner scans the tunnel cross-section to obtain tunnel outline data;
S5、控制系统根据隧道轮廓数据生成打印轨迹;S5. The control system generates printing trajectories based on tunnel contour data;
S6、控制系统根据打印轨迹和打印厚度控制伸缩摆臂机构带动喷射机构沿隧道拱面按照预定速度、离拱面的距离旋转运动,同时每个喷头按照预设的角度、流量、流速将混凝土喷射到拱面,形成整个施工面纵向断面混凝土定点、定量一次性全覆盖喷浆打印;由于二衬厚度较高,采取逐层打印、逐层粘结的方式实现隧道拱面的二次衬砌打印;S6. The control system controls the telescopic swing arm mechanism according to the printing trajectory and printing thickness to drive the spraying mechanism to rotate along the tunnel arch at a predetermined speed and distance from the arch. At the same time, each nozzle sprays concrete according to the preset angle, flow rate, and flow rate. to the arch surface, forming a fixed-point, quantitative one-time full-coverage shotcrete printing of the longitudinal section of the entire construction surface; due to the high thickness of the secondary lining, a layer-by-layer printing and layer-by-layer bonding method is adopted to realize the secondary lining printing of the tunnel arch surface;
S7、重复步骤S4-S6,二次衬砌打印完成后拆除喷射机构,安装刮平振捣机构,控制系统控制刮平振捣机构对混凝土二衬砌面进行振捣压实、抹平;S7. Repeat steps S4-S6. After the secondary lining printing is completed, remove the spraying mechanism, install the scraping and vibrating mechanism, and the control system controls the scraping and vibrating mechanism to vibrate, compact and smooth the second concrete lining surface;
S8、隧道初期支护喷浆或二次衬砌打印完成后,拆除输料机构与输料管的连接,通过连接头分别连接高压水管与高压气管,利用高压水与高压气实现对输料管和喷头的清洗。S8. After the initial support spraying or secondary lining printing of the tunnel is completed, remove the connection between the feeding mechanism and the feeding pipe, connect the high-pressure water pipe and the high-pressure air pipe respectively through the connectors, and use high-pressure water and high-pressure gas to realize the connection between the feeding pipe and the feeding pipe. Cleaning of nozzles.
一种用于隧道支护3D打印机器人的打印材料。A printing material for tunnel support 3D printing robots.
所述打印材料由混凝土材料添加玄武岩纤维材料调和而成,说明对打印材料的要求。The printing material is made of concrete material mixed with basalt fiber material, which explains the requirements for printing materials.
相较现有技术,本发明的有益效果是:Compared with the existing technology, the beneficial effects of the present invention are:
1)本发明利用3D打印机器人采用相应的打印材料,对隧道初期支护和二次衬砌进行3D打印,解决了目前湿喷和干喷支护模式以及人力施工引起的质量问题,尤其是规避的湿喷带来的脱空风险,保证隧道支护结构的整体性及围岩与初支之间紧密接触的受力状态,提高对围岩的约束力;其次,减少了模板使用以及支模和拆模的时间,降低模板成本,也不存在拆模过程中对混凝土的破坏和污染,特别是一些异型构件支模和拆模的费时费力以及质量的控制得以改善;另外,全自动3D机器人打印,大大降低工人劳动强度,提高施工效率,缩短工期,易养护,且标准化喷射混凝土,解决目前由于施工技术水平以及模板原因,引起的二衬模筑混凝土容易产生蜂窝麻面、平整度不足、空洞、缝隙和夹层、露筋、强度不足,均质性差、表面裂缝、表面渗水等问题,大大提高喷混凝土的支护效果和工程质量的控制。1) This invention uses 3D printing robots to use corresponding printing materials to 3D print the initial support and secondary lining of the tunnel, solving the quality problems caused by the current wet spray and dry spray support modes and manual construction, especially the avoidance of The risk of voiding caused by wet spraying ensures the integrity of the tunnel support structure and the stress state of close contact between the surrounding rock and the primary support, and improves the binding force on the surrounding rock; secondly, it reduces the use of formwork and support formwork and The time required to remove the formwork is reduced, the formwork cost is reduced, and there is no damage and pollution to the concrete during the formwork removal process. In particular, the time-consuming and labor-intensive formwork setting and removal of some special-shaped components and the quality control are improved; in addition, fully automatic 3D robot printing , greatly reduces the labor intensity of workers, improves construction efficiency, shortens the construction period, is easy to maintain, and standardizes shotcrete, solving the current problem of secondary lining formwork concrete that is prone to honeycomb pitting, insufficient flatness, and voids due to construction technology level and formwork reasons. , gaps and interlayers, exposed reinforcement, insufficient strength, poor homogeneity, surface cracks, surface water seepage and other problems, greatly improving the support effect of shotcrete and the control of project quality.
2)为提高喷射效率,喷射系统执行末端设置一排喷头覆盖整个拱墙纵向施工面同时喷射施工,喷射机构采取集群和分散二种控制模式,每个喷头既能独立控制喷射姿态、喷射流量和速度,又能集中控制,从而实现隧道拱面大面积喷射快速施工,又能实现特定异形构建的精准打印;2) In order to improve the injection efficiency, a row of nozzles is installed at the execution end of the injection system to cover the entire longitudinal construction surface of the arch wall and spray construction simultaneously. The injection mechanism adopts two control modes: clustering and decentralization. Each nozzle can independently control the injection attitude, injection flow rate and The speed can be controlled centrally, thereby achieving rapid spray construction of large areas of tunnel arches, and precise printing of specific special-shaped constructions;
3)针对二衬的施工要求,为保证二衬内密外平,本发明在3D打印机器人上集成刮平振捣机构,捣震锤接收控制器的振捣信号对二次衬砌喷浆后混凝土进行振捣,刮板接收刮平信号通过刮片沿拱面上下移动对混凝土刮平,以形成密实、光滑的二次衬砌面。该装置配合混凝土喷射机构使用,自动化施工,不仅节约人力,且对喷浆后的混凝土及时完善,提供施工效率和二衬施工质量;3) In view of the construction requirements of the secondary lining, in order to ensure that the inside of the secondary lining is dense and the outside is flat, the present invention integrates a scraping and vibrating mechanism on the 3D printing robot, and the tamping hammer receives the vibration signal from the controller to carry out the spraying on the concrete of the secondary lining. Vibration, the scraper receives the scraping signal and the scraper moves up and down along the arch surface to scrape the concrete to form a dense and smooth secondary lining surface. This device is used in conjunction with the concrete spraying mechanism for automated construction, which not only saves manpower, but also improves the concrete after spraying in a timely manner, improving construction efficiency and secondary lining construction quality;
4)本发明向输料管通入高压水和高压气及时对输料管和喷头清洗,避免混凝土凝结导致管路堵塞,同时,在喷头处安装喷气头,且喷气头出气口处设置螺旋叶片,向喷头出口处喷射螺旋高压空气,将清洗时吹出后附着在喷头出口处的混凝土材料清理掉,防止影响下一次喷射的出料效果。4) The present invention introduces high-pressure water and high-pressure air into the feeding pipe to clean the feeding pipe and nozzle in time to avoid pipeline blockage caused by concrete condensation. At the same time, a jet head is installed at the nozzle, and a spiral blade is provided at the outlet of the jet head. , spray spiral high-pressure air to the outlet of the nozzle to clean out the concrete material attached to the outlet of the nozzle after being blown out during cleaning to prevent it from affecting the discharge effect of the next spray.
附图说明Description of drawings
图1为本发明结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为本发明喷射机构结构示意图;Figure 2 is a schematic structural diagram of the injection mechanism of the present invention;
图3为本发明振捣刮平机构的结构示意图;Figure 3 is a schematic structural diagram of the vibrating and scraping mechanism of the present invention;
图4为本发明喷气头的结构示意图;Figure 4 is a schematic structural diagram of the jet head of the present invention;
图中标注:1、台车本体,101、台车门架,102、液压支撑脚,103、液压滑移脚;2、伸缩摆臂机构,201、液压驱动臂,202、液压传动杆,203、液压伸缩臂;3、断面扫描仪;4、喷射机构,401、连杆,402、喷头,403、电机,5、刮平振捣机构,501、安装架,502、刮板,5021、刮片,503、振捣锤,6、输料管,7、喷气头。Marked in the figure: 1. Trolley body, 101. Trolley mast, 102. Hydraulic support feet, 103. Hydraulic sliding feet; 2. Telescopic swing arm mechanism, 201. Hydraulic drive arm, 202. Hydraulic transmission rod, 203. Hydraulic telescopic arm; 3. Cross-section scanner; 4. Injection mechanism, 401, connecting rod, 402, nozzle, 403, motor, 5. Shaving and vibrating mechanism, 501, mounting frame, 502, scraper, 5021, scraper , 503. Vibrating hammer, 6. Feed pipe, 7. Jet head.
具体实施方式Detailed ways
以下将结合说明书附图对本发明进一步解释说明,以便于本领域专业技术人员更好地理解。The present invention will be further explained below in conjunction with the description and drawings to facilitate better understanding by those skilled in the art.
实施例1Example 1
如图1-4所示,一种隧道支护3D打印机器人,包括台车本体1,台车本体1上安装有分别与控制系统连接的伸缩摆臂机构2、断面扫描仪3、喷射机构4和振捣刮平机构5。As shown in Figure 1-4, a tunnel support 3D printing robot includes a trolley body 1. The trolley body 1 is equipped with a telescopic swing arm mechanism 2, a cross-section scanner 3, and a spray mechanism 4 that are respectively connected to the control system. and vibrating and scraping mechanism 5.
所述台车本体1包括台车门架101,台车门架101底端设有液压支撑脚102,液压支撑脚102一侧设有液压滑移脚103,液压滑移脚103下方铺设轨道,液压支撑脚102和液压滑移脚103分别连接控制系统。通过控制系统的信号控制台车本体1移动。The trolley body 1 includes a trolley mast 101. The bottom end of the trolley mast 101 is provided with a hydraulic support foot 102. One side of the hydraulic support foot 102 is provided with a hydraulic sliding foot 103. A track is laid below the hydraulic sliding foot 103 to provide hydraulic support. The foot 102 and the hydraulic sliding foot 103 are respectively connected to the control system. The vehicle body 1 is controlled to move through the signal of the control system.
所述伸缩摆臂机构2包括液压驱动臂201、液压传动杆202和液压伸缩臂203,液压驱动臂201底座固定在台车本体1上部,液压驱动臂202输出端连接液压传动杆202,液压传动杆202与台车本体1转动连接,且液压传动杆202固定连接液压伸缩臂203,液压伸缩臂203伸缩端固定连接喷射机构4。具体地,所述液压传动杆202两端分别与台车本体1前后两端顶部的支架转动连接,液压驱动臂201输出端连接液压传动杆202中部,液压传动杆202两端分别连接液压伸缩臂203,液压驱动臂201受控制系统的信号控制,带动液压传动杆202和液压伸缩臂203转动,液压伸缩臂203受控制系统的信号控制,使得喷射机构4与隧道拱面保持合适的距离。The telescopic swing arm mechanism 2 includes a hydraulic drive arm 201, a hydraulic transmission rod 202 and a hydraulic telescopic arm 203. The base of the hydraulic drive arm 201 is fixed on the upper part of the trolley body 1. The output end of the hydraulic drive arm 202 is connected to the hydraulic transmission rod 202. The rod 202 is rotatably connected to the trolley body 1, and the hydraulic transmission rod 202 is fixedly connected to the hydraulic telescopic arm 203, and the telescopic end of the hydraulic telescopic arm 203 is fixedly connected to the injection mechanism 4. Specifically, the two ends of the hydraulic transmission rod 202 are rotationally connected to the brackets on the top of the front and rear ends of the trolley body 1 respectively. The output end of the hydraulic drive arm 201 is connected to the middle part of the hydraulic transmission rod 202. The two ends of the hydraulic transmission rod 202 are respectively connected to the hydraulic telescopic arm. 203. The hydraulic drive arm 201 is controlled by the signal from the control system to drive the hydraulic transmission rod 202 and the hydraulic telescopic arm 203 to rotate. The hydraulic telescopic arm 203 is controlled by the signal from the control system to keep the injection mechanism 4 at an appropriate distance from the tunnel arch.
所述喷射机构4包括连杆401、喷头402和电机403,所述连杆401两端分别与液压伸缩臂203伸缩端可拆卸固定连接,连杆401上安装有断面扫描仪3和角度传感器,喷头402进料口连接输料管6,输料管6沿伸缩摆臂机构2和台车本体1布置,输料管6进料口与输料机构送料口可拆卸固定连接,喷头402的底座与电机403连接并一起安装在连杆401上,若干个喷头402和电机403均匀间隔安装在连杆401上,每个电机403受控制系统单独控制或集群控制,电机403、断面扫描仪3和角度传感器分别连接控制系统。The spray mechanism 4 includes a connecting rod 401, a nozzle 402 and a motor 403. Both ends of the connecting rod 401 are detachably and fixedly connected to the telescopic end of the hydraulic telescopic arm 203. A cross-section scanner 3 and an angle sensor are installed on the connecting rod 401. The feed port of the nozzle 402 is connected to the feed pipe 6. The feed pipe 6 is arranged along the telescopic swing arm mechanism 2 and the trolley body 1. The feed port of the feed pipe 6 is removably and fixedly connected to the feed port of the feed mechanism. The base of the nozzle 402 It is connected with the motor 403 and installed together on the connecting rod 401. Several nozzles 402 and motors 403 are installed on the connecting rod 401 at even intervals. Each motor 403 is controlled individually or in a cluster by the control system. The motor 403, the cross-section scanner 3 and The angle sensors are respectively connected to the control system.
其中,输料机构为现有技术,可采用带有输送功能的混凝土搅拌车,在此不做一一赘述。Among them, the conveying mechanism is an existing technology, and a concrete mixer truck with a conveying function can be used, which will not be described in detail here.
所述捣震刮平机构5包括安装架501、刮板502和捣震锤503,所述安装架501两端分别通过转轴与液压伸缩臂203转动连接,转轴与旋转电机连接,旋转电机连接控制系统,所述刮板502平行安装在安装架501外侧,刮板502顶端通过螺钉可拆卸固定安装有刮片5021,刮片5021呈与隧道拱面贴合的弧面,若干个捣震锤503通过U形固定架504套设在安装架501内侧,采用螺钉紧固。The tamping and scraping mechanism 5 includes a mounting frame 501, a scraper 502 and a tamping hammer 503. Both ends of the mounting frame 501 are rotationally connected to the hydraulic telescopic arm 203 through a rotating shaft. The rotating shaft is connected to a rotating motor, and the rotating motor is connected to the control unit. System, the scraper 502 is installed in parallel on the outside of the installation frame 501. The top of the scraper 502 is removably fixed with a scraper 5021 through screws. The scraper 5021 is an arc surface that fits the tunnel arch. Several ramming hammers 503 The U-shaped fixing bracket 504 is sleeved on the inside of the mounting bracket 501 and fastened with screws.
所述输料管通过连接头与输料机构送料口可拆卸固定连接,另外,输料管6还通过连接头的可拆卸固定连接高压水管出口和高压气管9出口,连接头上设有控制阀,控制阀与控制系统连接,通过控制阀控制管道之间的流通与物料的流速。通过高压水管向输料管通入高压水,通过高压气管向输料管通入高压空气,实现对输料管6和喷头402的清洗。The feeding pipe is detachably and fixedly connected to the feeding port of the feeding mechanism through a connector. In addition, the feeding pipe 6 is also detachably and fixedly connected to the outlet of the high-pressure water pipe and the outlet of the high-pressure air pipe 9 through the connector. A control valve is provided on the connector. , the control valve is connected to the control system, and the circulation between the pipelines and the flow rate of the material are controlled through the control valve. High-pressure water is introduced into the feeding pipe through a high-pressure water pipe, and high-pressure air is fed into the feeding pipe through a high-pressure air pipe to clean the feeding pipe 6 and the nozzle 402 .
所述喷头402上还设有喷气头7,喷气头7沿喷头402外壁环形安装,喷气头7出气口楚设有螺旋叶片701,喷气头7进气口通过软管连接高压气管9,软管沿输料管6布置,软管与高压气管9可拆卸固定连接,且二者的连接处设有气压阀,气压阀连接控制系统。The nozzle 402 is also provided with a jet head 7. The jet head 7 is annularly installed along the outer wall of the nozzle 402. The air outlet of the jet head 7 is provided with a spiral blade 701. The air inlet of the jet head 7 is connected to the high-pressure air pipe 9 through a hose. The hose Arranged along the feeding pipe 6, the hose and the high-pressure air pipe 9 are detachably and fixedly connected, and a pneumatic valve is provided at the connection between the two, and the pneumatic valve is connected to the control system.
其中,振捣刮平机构5独立设置,在喷射机构4完成喷射后,可将喷射机构4拆除,重新安装刮平振捣机构5,并保证控制系统对刮平振捣机构5的控制。Among them, the vibrating and scraping mechanism 5 is set up independently. After the spraying mechanism 4 completes the injection, the spraying mechanism 4 can be dismantled, the scraping and vibrating mechanism 5 can be reinstalled, and the control system of the scraping and vibrating mechanism 5 can be ensured.
实施例2Example 2
一种隧道支护3D打印机器人的施工方法,包括以下步骤:A construction method of tunnel support 3D printing robot, including the following steps:
S1、3D打印机器人从上一个施工面开始往下一个施工面运动,断面扫描仪扫描隧道断面,获取隧道轮廓数据;S1. The 3D printing robot starts to move from the previous construction surface to the next construction surface, and the cross-section scanner scans the tunnel cross-section to obtain tunnel outline data;
S2、控制系统根据隧道轮廓数据生成打印轨迹;S2. The control system generates printing trajectories based on tunnel contour data;
S3、控制系统根据打印轨迹和打印厚度控制伸缩摆臂机构带动喷射机构沿隧道拱面按照预定速度、离拱面的距离旋转运动,同时控制每个喷头按照预设的角度、流量、流速将混凝土喷射到拱面,形成整个施工面纵向断面混凝土定点、定量的一次性搜索全覆盖喷浆支护;重复以上步骤完成初期支护打印;S3. The control system controls the telescopic swing arm mechanism according to the printing trajectory and printing thickness to drive the spraying mechanism to rotate along the tunnel arch at a predetermined speed and distance from the arch. At the same time, it controls each nozzle to spray the concrete according to the preset angle, flow rate, and flow rate. Spray onto the arch surface to form a fixed-point, quantitative, one-time search for full-coverage shotcrete support for the longitudinal section of the entire construction surface; repeat the above steps to complete the initial support printing;
S4、当前施工面内外钢筋网铺设完成后,3D打印机器人准备就位,断面扫描仪扫描隧道断面,获取隧道轮廓数据;S4. After the reinforcement mesh inside and outside the current construction area is laid, the 3D printing robot is ready to be in place, and the cross-section scanner scans the tunnel cross-section to obtain tunnel outline data;
S5、控制系统根据隧道轮廓数据生成打印轨迹;S5. The control system generates printing trajectories based on tunnel contour data;
S6、控制系统根据打印轨迹和打印厚度控制伸缩摆臂机构带动喷射机构沿隧道拱面按照预定速度、离拱面的距离旋转运动,同时每个喷头按照预设的角度、流量、流速将混凝土喷射到拱面,形成整个施工面纵向断面混凝土定点、定量一次性全覆盖喷浆打印;由于二衬厚度较高,采取逐层打印、逐层粘结的方式实现隧道拱面的二次衬砌打印;S6. The control system controls the telescopic swing arm mechanism according to the printing trajectory and printing thickness to drive the spraying mechanism to rotate along the tunnel arch at a predetermined speed and distance from the arch. At the same time, each nozzle sprays concrete according to the preset angle, flow rate, and flow rate. To the arch surface, the longitudinal section of the entire construction surface is formed by fixed-point, quantitative, one-time full-coverage shotcrete printing; due to the high thickness of the secondary lining, a layer-by-layer printing and layer-by-layer bonding method is adopted to realize the secondary lining printing of the tunnel arch surface;
S7、重复步骤S4-S6,二次衬砌打印完成后拆除喷射机构,安装刮平振捣机构,控制系统控制刮平振捣机构对混凝土二衬砌面进行振捣压实、抹平;S7. Repeat steps S4-S6. After the secondary lining printing is completed, remove the spraying mechanism, install the scraping and vibrating mechanism, and the control system controls the scraping and vibrating mechanism to vibrate, compact and smooth the second concrete lining surface;
S8、隧道初期支护喷浆或二次衬砌打印完成后,拆除输料机构与输料管的连接,通过连接头分别连接高压水管与高压气管,利用高压水与高压气实现对输料管和喷头的清洗。S8. After the initial support spraying or secondary lining printing of the tunnel is completed, remove the connection between the feeding mechanism and the feeding pipe, connect the high-pressure water pipe and the high-pressure air pipe respectively through the connectors, and use high-pressure water and high-pressure gas to realize the connection between the feeding pipe and the feeding pipe. Cleaning of nozzles.
一种用于隧道支护3D打印机器人的打印材料,所述打印材料由混凝土材料添加玄武岩纤维材料调和而成。A printing material used for tunnel support 3D printing robots. The printing material is made of concrete material and basalt fiber material added.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be noted that those of ordinary skill in the art can also make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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| CN117953761A (en) * | 2024-01-04 | 2024-04-30 | 河北工业大学 | Equivalent anchored rock mass similar material and corresponding tunnel model and manufacturing method |
| CN120291896A (en) * | 2025-06-12 | 2025-07-11 | 浙江大学 | A rapid backfill device for excavated tunnel base used for TBM |
| CN120291897A (en) * | 2025-06-12 | 2025-07-11 | 同济大学 | An electromagnetic adsorption type 3D concrete printing device |
| CN120291897B (en) * | 2025-06-12 | 2025-08-08 | 同济大学 | An electromagnetic adsorption 3D concrete printing device |
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