CN117302606A - A discharging device that can improve filling efficiency - Google Patents

A discharging device that can improve filling efficiency Download PDF

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Publication number
CN117302606A
CN117302606A CN202311349885.1A CN202311349885A CN117302606A CN 117302606 A CN117302606 A CN 117302606A CN 202311349885 A CN202311349885 A CN 202311349885A CN 117302606 A CN117302606 A CN 117302606A
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CN
China
Prior art keywords
feeding
bag
arc
main frame
filling efficiency
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Pending
Application number
CN202311349885.1A
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Chinese (zh)
Inventor
方先其
陈曙光
苏舒
周祥
吴宏祥
吴健
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Jiangsu Innovation Packaging Technology Co ltd
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Jiangsu Innovation Packaging Technology Co ltd
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Priority to CN202311349885.1A priority Critical patent/CN117302606A/en
Publication of CN117302606A publication Critical patent/CN117302606A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/18Methods of, or means for, filling the material into the containers or receptacles for filling valve-bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/28Controlling escape of air or dust from containers or receptacles during filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a discharging device capable of improving filling efficiency in the field of packaging machinery, which comprises a main body frame and a feeding pipe, wherein a weighing device is arranged on the main body frame, a packing auger feeding mechanism is arranged in the feeding pipe, a bag pressing device is arranged on the main body frame corresponding to the periphery of the feeding pipe, the bag pressing device comprises two bag pressing cylinders which are symmetrically arranged left and right, a piston rod of each bag pressing cylinder is connected with a guide rod through a universal joint, one inward end of each guide rod is provided with an arc-shaped compression ring, the radian of each arc-shaped compression ring is consistent with that of the feeding pipe, a guide seat with a self-lubricating bearing is arranged between each guide rod and the main body frame, a pin groove is formed in the guide rod along the length direction of each guide rod, a positioning pin is arranged on each guide seat corresponding to each pin groove, an end cover of each bag pressing cylinder is arranged on the main body frame through a connecting component, and an upper bag detecting device is arranged between the corresponding two arc-shaped compression rings on the main body frame. Under the condition of a certain structural space, the inner diameter of the feeding pipe is enlarged, and the filling speed is improved.

Description

一种能够提升灌装效率的出料装置A discharging device that can improve filling efficiency

技术领域Technical field

本发明属于包装机械技术领域,特别涉及一种能够提升灌装效率的出料装置。The invention belongs to the technical field of packaging machinery, and particularly relates to a discharging device that can improve filling efficiency.

背景技术Background technique

阀口袋是一种常用的散装粉料包装袋,其采用专门的填料包装机从阀口袋顶端侧面的袋口进料,按指定重量灌装后密封袋口完成包装工序。灌装流程中,通常采用气囊夹袋器将阀口袋的袋口固定在给料管的管口上,对气囊进行充气,实现袋口与管口的密封,其不足之处在于:当阀口袋的袋口尺寸一定的情况下,袋口与管口之间还需留有气囊的膨胀间隙,导致给料管的管口直径远小于袋口尺寸,严重影响了阀口袋的灌装效率。The valve bag is a commonly used bulk powder packaging bag. It uses a special filling packaging machine to feed the material from the bag mouth at the top and side of the valve bag. After filling according to the specified weight, the bag mouth is sealed to complete the packaging process. During the filling process, an airbag bag clamp is usually used to fix the mouth of the valve bag on the mouth of the feeding pipe, and inflate the air bag to achieve sealing of the bag mouth and the pipe mouth. The disadvantage is that when the valve bag When the size of the bag mouth is certain, there needs to be an expansion gap of the air bag between the bag mouth and the pipe mouth. As a result, the diameter of the mouth of the feeding pipe is much smaller than the size of the bag mouth, which seriously affects the filling efficiency of the valve bag.

发明内容Contents of the invention

本发明的目的是提供一种能够提升灌装效率的出料装置,在阀口袋的袋口尺寸一定的情况下,尽可能的扩大给料管内径,提升灌装速度。The purpose of the present invention is to provide a discharging device that can improve filling efficiency. When the size of the valve bag opening is constant, the inner diameter of the feeding pipe can be expanded as much as possible to increase the filling speed.

为实现上述目的,本发明采用如下技术方案:一种能够提升灌装效率的出料装置,包括主体框架和给料管,所述主体框架上设置有称重装置,所述给料管内设置有绞龙送料机构,所述主体框架上对应给料管外周设置有压袋装置,所述压袋装置包括两个左右对称设置的压袋气缸,所述压袋气缸的活塞杆通过万向接头与导向杆连接,所述导向杆朝内的一端设置有弧形压环,所述弧形压环的弧度与给料管的弧度一致,所述导向杆与主体框架之间设置有具有自润滑轴承的导向座,所述导向杆沿其长度方向开设有销槽,所述导向座上对应销槽设置有定位销,所述压袋气缸的端盖通过连接组件设置在主体框架上,所述主体框架上对应两个弧形压环之间设置有上袋检测装置。In order to achieve the above object, the present invention adopts the following technical solution: a discharging device that can improve filling efficiency, including a main frame and a feeding tube. The main frame is provided with a weighing device, and the feeding tube is provided with a weighing device. Auger feeding mechanism, the main frame is provided with a bag pressing device corresponding to the periphery of the feeding pipe. The bag pressing device includes two bag pressing cylinders arranged symmetrically. The piston rod of the bag pressing cylinder is connected to the bag pressing cylinder through a universal joint. The guide rod is connected. The inward end of the guide rod is provided with an arc-shaped pressure ring. The curvature of the arc-shaped pressure ring is consistent with the curvature of the feed tube. A self-lubricating bearing is provided between the guide rod and the main frame. The guide seat is provided with a pin groove along its length direction. The guide seat is provided with a positioning pin corresponding to the pin groove. The end cover of the bag pressing cylinder is set on the main frame through a connecting assembly. The main body A bag detection device is provided between the corresponding two arc-shaped pressure rings on the frame.

本发明使用时,先将阀口袋的袋口套装在给料管上,上袋检测装置检测袋口套装到位后,两个压袋气缸同时工作,活塞杆伸出推动导向杆朝给料管移动,从而带动弧形压环将袋口紧锁在给料管上,绞龙转动执行灌装动作,称重装置检测到设定的重量后,绞龙送料机构停止送料,两个压袋气缸的活塞杆同时回缩,带动弧形压环复位后,可将阀口袋取下进行一下工序。与现有技术相比,本发明的有益效果在于:取消了设置在给料管上的气囊结构,通过外置的压袋气缸和弧形压环实现阀口袋的固定及密封,在阀口袋袋口尺寸一定的情况下,通过扩大给料管的内径来提升粉料在给料管内的排料能力;给料管和称重装置均设置在主体框架上,可保证称重的精准度不受绞龙送料机构的影响;使用万向接头可保证导向杆与压袋气缸活塞杆的同轴度,提高装置的可靠性和使用寿命;定位销可避免导向杆在移动过程中自转,确保弧形压环能与给料管外壁贴合,提高夹持密封性。When using the present invention, first set the mouth of the valve bag on the feed pipe. After the bag detection device detects that the bag mouth is in place, the two bag pressing cylinders work at the same time, and the piston rod extends to push the guide rod to move toward the feed pipe. , thus driving the arc-shaped pressing ring to lock the bag mouth tightly on the feeding pipe, and the auger rotates to perform the filling action. After the weighing device detects the set weight, the auger feeding mechanism stops feeding, and the two bag pressing cylinders The piston rod retracts at the same time, driving the arc-shaped pressure ring to reset, and then the valve bag can be removed for the next process. Compared with the prior art, the beneficial effects of the present invention are that: the air bag structure provided on the feeding pipe is eliminated, and the valve bag is fixed and sealed through an external bag pressing cylinder and an arc-shaped pressing ring. When the mouth size is certain, the discharge capacity of powder in the feeding pipe is improved by expanding the inner diameter of the feeding pipe; the feeding pipe and the weighing device are both set on the main frame, which ensures that the accuracy of the weighing is not affected by The influence of the auger feeding mechanism; the use of universal joints can ensure the coaxiality of the guide rod and the piston rod of the bag pressing cylinder, improving the reliability and service life of the device; the positioning pin can prevent the guide rod from rotating during movement and ensure the arc shape The pressure ring can fit with the outer wall of the feed tube to improve the clamping sealing performance.

作为本发明方案的进一步改进,所述上袋检测装置包括气缸支架和检测气缸,所述检测气缸的活塞杆端部设置有测压接头,所述测压接头侧面与气管连通,所述测压接头底部与检测块连通,所述检测块内设竖直的气道,所述给料管对应气道处设置有三通通道。通过测压接头可测量气道的压力变化,从而快速检测阀口袋是否放置到位。As a further improvement of the solution of the present invention, the upper bag detection device includes a cylinder bracket and a detection cylinder. The end of the piston rod of the detection cylinder is provided with a pressure measuring joint. The side of the pressure measuring joint is connected to the trachea. The pressure measuring joint The bottom of the joint is connected to the detection block. A vertical air channel is provided in the detection block, and a three-way channel is provided at the corresponding air channel of the feeding pipe. The pressure change in the airway can be measured through the pressure measuring joint to quickly detect whether the valve bag is in place.

作为本发明方案的进一步改进,所述气缸支架包括矩形底板、水平设置的支撑板和L形压板,所述矩形底板和支撑板之间设置有加强筋,所述检测气缸设置在支撑板上,所述L形压板折角处角度小于90°。气缸支架在为检测气缸提供支撑的同时,可辅助阀口袋的袋口定位。As a further improvement of the solution of the present invention, the cylinder bracket includes a rectangular bottom plate, a horizontal support plate and an L-shaped pressure plate. Reinforcement ribs are provided between the rectangular bottom plate and the support plate. The detection cylinder is arranged on the support plate. The angle at the folded corner of the L-shaped pressing plate is less than 90°. The cylinder bracket not only provides support for the detection cylinder, but also assists in positioning the valve pocket.

作为本发明方案的进一步改进,所述主体框架包括互相对称设置的左面板和右面板,所述左面板和右面板后侧之间设置有后面板,所述左面板和右面板前侧对应上袋检测装置设置有上盖板,所述上盖板底部对应给料管设置有弧形避让部。可美化设备外观的同时确保产品品质并节约维护成本。As a further improvement of the solution of the present invention, the main frame includes a left panel and a right panel arranged symmetrically with each other, a rear panel is arranged between the rear sides of the left panel and the right panel, and the front sides of the left panel and the right panel correspond to The bag detection device is provided with an upper cover plate, and the bottom of the upper cover plate is provided with an arc-shaped avoidance portion corresponding to the feeding pipe. It can beautify the appearance of the equipment while ensuring product quality and saving maintenance costs.

作为本发明方案的进一步改进,所述主体框架对应给料管开设有除尘接口,所述除尘接口外侧设置有除尘管,所述除尘管与真空吸尘机构连接。可清理多余的料粉,防止粉尘外泄污染工作环境。As a further improvement of the solution of the present invention, the main frame is provided with a dust removal interface corresponding to the feeding pipe, and a dust removal pipe is provided outside the dust removal interface, and the dust removal pipe is connected to a vacuum suction mechanism. It can clean up excess powder to prevent dust from leaking and polluting the working environment.

作为本发明方案的进一步改进,绞龙送料机构包括绞龙轴,所述绞龙轴包括从左至右依次设置的传动段、搅合段、减缩段和给料段,所述传动段上设置有传动机构,所述传动机构输入端与绞龙电机连接,所述搅合段设置在阀口料仓内,对应所述减缩段和给料段外套设有内管,所述内管置于给料管内且与给料管同轴设置,所述内管外壁与给料管内壁之间留有间隙。在保证粉料搅拌效率的同时,缩小给料段的直径,进一步扩大内管的排料空间从而提高给料速度。As a further improvement of the solution of the present invention, the auger feeding mechanism includes an auger shaft. The auger shaft includes a transmission section, a mixing section, a reduction section and a feeding section arranged in sequence from left to right. The transmission section is provided with There is a transmission mechanism, the input end of the transmission mechanism is connected to the auger motor, the mixing section is arranged in the valve port silo, and an inner tube is provided outside the reducing section and the feeding section, and the inner tube is placed It is arranged inside the feeding tube and coaxially with the feeding tube, and there is a gap between the outer wall of the inner tube and the inner wall of the feeding tube. While ensuring the mixing efficiency of the powder, the diameter of the feeding section is reduced, and the discharge space of the inner tube is further expanded to increase the feeding speed.

作为本发明方案的进一步改进,所述搅合段、减缩段和给料段外周设置有螺旋叶片,所述螺旋叶片的螺距从左至右逐渐增大。可防止粉料在给料段中堵塞,确保给料通畅。As a further improvement of the solution of the present invention, spiral blades are provided on the periphery of the mixing section, reducing section and feeding section, and the pitch of the spiral blades gradually increases from left to right. It can prevent powder material from clogging in the feeding section and ensure smooth feeding.

作为本发明方案的进一步改进,所述主体框架上对应给料管下方设置有托袋架,所述称重装置包括第一称重传感器和第二称重传感器,所述第一传感器设置在主体框架顶部,所述第二称重传感器所处水平面的高度不高于托袋架所处水平面的高度。两个称重传感器共同承受载荷,故其弹性形变就比仅使用一个称重传感器时少,只需共用一个供桥电源。系统简单经济。As a further improvement of the solution of the present invention, a bag holding frame is provided on the main body frame corresponding to the lower part of the feeding pipe. The weighing device includes a first weighing sensor and a second weighing sensor. The first sensor is arranged on the main body. On the top of the frame, the height of the horizontal plane where the second load cell is located is not higher than the height of the horizontal plane where the bag holding frame is located. The two load cells bear the load together, so their elastic deformation is less than when only one load cell is used, and only one bridge power supply is shared. The system is simple and economical.

作为本发明方案的进一步改进,所述弧形压环内壁上设置有非金属弹性件。可进一步确保阀口袋在灌装时袋口的密封性。As a further improvement of the solution of the present invention, a non-metallic elastic member is provided on the inner wall of the arc-shaped pressure ring. It can further ensure the sealing of the valve bag during filling.

作为本发明方案的进一步改进,所述给料管上对应弧形压环后侧设置有限位挡板。能够对阀口袋的上袋位置进行限定,确保后续热合位置的恒定。As a further improvement of the solution of the present invention, a limiting baffle is provided on the rear side of the arc-shaped pressure ring corresponding to the feeding pipe. The upper bag position of the valve bag can be limited to ensure a constant position for subsequent heat sealing.

附图说明Description of the drawings

图1为本发明优选实施例的主视图。Figure 1 is a front view of a preferred embodiment of the present invention.

图2为本发明优选实施例的左视图。Figure 2 is a left side view of a preferred embodiment of the present invention.

图3为本发明压袋装置的立体结构示意图。Figure 3 is a schematic three-dimensional structural diagram of the bag pressing device of the present invention.

图4为本发明压袋装置复位时的结构示意图。Figure 4 is a schematic structural diagram of the bag pressing device of the present invention when it is being reset.

图5为本发明上袋检测装置的左视图。Figure 5 is a left side view of the bag detection device of the present invention.

图6为图5中A-A处的剖视图。Figure 6 is a cross-sectional view taken along line A-A in Figure 5 .

图7为本发明绞龙送料机构的主视图。Figure 7 is a front view of the auger feeding mechanism of the present invention.

图8为图7中B-B处的剖视图。Figure 8 is a cross-sectional view taken along line B-B in Figure 7 .

其中,1主体框架,101左面板,102右面板,103后面板,104上盖板,105弧形避让部,2给料管,201三通通道,3法兰,4称重装置,401第一称重传感器,402第二称重传感器,5绞龙送料机构,501绞龙轴,502传动段,503搅合段,504减缩段,505给料段,506螺旋叶片,507内管,508传动机构,509绞龙电机,6压袋装置,601压袋气缸,602万向接头,603导向杆,604弧形压环,605弹性件,606导向座,607销槽,608定位销,609连接组件,7限位挡板,8托袋架,9上袋检测装置,901气缸支架,901a矩形底板,901b支撑板,901c L形压板,901d加强筋,902检测气缸,903测压接头,904检测块,904a气道,10除尘管,11阀口料仓,12阀口袋。Among them, 1 main frame, 101 left panel, 102 right panel, 103 rear panel, 104 upper cover, 105 arc avoidance part, 2 feeding pipe, 201 tee channel, 3 flange, 4 weighing device, 401 One load cell, 402 second load cell, 5 auger feeding mechanism, 501 auger shaft, 502 transmission section, 503 mixing section, 504 reduction section, 505 feeding section, 506 spiral blade, 507 inner tube, 508 Transmission mechanism, 509 auger motor, 6 bag pressing devices, 601 bag pressing cylinder, 602 universal joint, 603 guide rod, 604 arc pressure ring, 605 elastic member, 606 guide seat, 607 pin groove, 608 positioning pin, 609 Connection components, 7 limit baffles, 8 bag holding frames, 9 bag upper detection device, 901 cylinder bracket, 901a rectangular bottom plate, 901b support plate, 901c L-shaped pressure plate, 901d reinforcement ribs, 902 detection cylinder, 903 pressure measuring joint, 904 detection block, 904a air channel, 10 dust removal pipe, 11 valve port silo, 12 valve bag.

具体实施方式Detailed ways

如图1-6所示,为一种能够提升灌装效率的出料装置,包括主体框架1和给料管2,给料管2朝内的一端通过法兰3安装在主体框架1上,主体框架1上设置有称重装置4,给料管2内设置有绞龙送料机构5,主体框架1上对应给料管2外周设置有压袋装置6,压袋装置6包括两个左右对称设置的压袋气缸601,压袋气缸601的活塞杆通过万向接头602与导向杆603连接,导向杆603朝内的一端设置有弧形压环604,弧形压环604的弧度与给料管2的弧度一致;为增强密封效果,在弧形压环604内壁上设置非金属弹性件605,还能避免阀口袋12因挤压造成的破损,提高产品品质;给料管2上对应弧形压环604后侧设置有限位挡板7,能够对阀口袋12的上袋位置进行限定,确保后续热合位置的恒定;导向杆603与主体框架1之间设置有具有自润滑轴承的导向座606,导向杆603沿其长度方向开设有销槽607,导向座606上对应销槽607设置有定位销608,压袋气缸601的端盖通过连接组件609设置在主体框架1外侧;主体框架1上对应给料管2下方设置有托袋架8;称重装置4包括第一称重传感器401和第二称重传感器402,第一称重传感器401设置在主体框架1顶部,第二称重传感器402所处水平面的高度不高于托袋架8所处水平面的高度;主体框架1上对应两个弧形压环604之间设置有上袋检测装置9;上袋检测装置9包括气缸支架901和检测气缸902,检测气缸902的活塞杆端部设置有测压接头903,测压接头903侧面与气管连通,测压接头903底部与检测块904连通,检测块904与弧形压环604前后错位设置;检测块904内设竖直的气道904a,给料管2对应气道904a处设置有三通通道201;优选的,气缸支架901包括矩形底板901a、水平设置的支撑板901b和L形压板,矩形底板901a和支撑板901b之间设置有加强筋901d,检测气缸902设置在支撑板901b上,所述L形压板折角处角度小于90°,优选的,将折角处设计成弧形倒角,可防止L形压板刮伤阀口袋12,保证其外观规整。As shown in Figure 1-6, it is a discharging device that can improve filling efficiency, including a main frame 1 and a feeding pipe 2. The inward end of the feeding pipe 2 is installed on the main frame 1 through a flange 3. The main frame 1 is provided with a weighing device 4, and the feeding pipe 2 is provided with an auger feeding mechanism 5. The main frame 1 is provided with a bag pressing device 6 corresponding to the periphery of the feeding pipe 2. The bag pressing device 6 includes two left and right symmetrical A bag pressing cylinder 601 is provided. The piston rod of the bag pressing cylinder 601 is connected to the guide rod 603 through a universal joint 602. The inward end of the guide rod 603 is provided with an arc-shaped pressing ring 604. The curvature of the arc-shaped pressing ring 604 is consistent with the feeding material. The curvature of the tubes 2 is consistent; in order to enhance the sealing effect, a non-metallic elastic piece 605 is provided on the inner wall of the arc-shaped pressure ring 604, which can also avoid damage to the valve bag 12 due to extrusion and improve product quality; the corresponding arc on the feeding tube 2 A limiting baffle 7 is provided on the rear side of the pressure ring 604, which can limit the upper bag position of the valve bag 12 and ensure a constant subsequent heat sealing position; a guide seat with a self-lubricating bearing is provided between the guide rod 603 and the main frame 1 606, the guide rod 603 is provided with a pin groove 607 along its length direction, and the guide seat 606 is provided with a positioning pin 608 corresponding to the pin groove 607. The end cover of the bag pressing cylinder 601 is set on the outside of the main frame 1 through the connecting assembly 609; the main frame 1 There is a bag holding frame 8 corresponding to the bottom of the feeding pipe 2; the weighing device 4 includes a first weighing sensor 401 and a second weighing sensor 402. The first weighing sensor 401 is arranged on the top of the main frame 1, and the second weighing The height of the horizontal plane where the sensor 402 is located is not higher than the height of the horizontal plane where the bag holding frame 8 is located; an upper bag detection device 9 is provided between the two corresponding arc-shaped pressure rings 604 on the main frame 1; the upper bag detection device 9 includes a cylinder bracket 901 and detection cylinder 902. The end of the piston rod of the detection cylinder 902 is provided with a pressure measuring joint 903. The side of the pressure measuring joint 903 is connected to the trachea. The bottom of the pressure measuring joint 903 is connected to the detection block 904. The detection block 904 is connected to the arc pressure ring 604. The front and rear offset settings are set; the detection block 904 is provided with a vertical air channel 904a, and the feed pipe 2 is provided with a three-way channel 201 corresponding to the air channel 904a; preferably, the cylinder bracket 901 includes a rectangular bottom plate 901a, horizontal support plates 901b and L The L-shaped pressing plate has a reinforcing rib 901d between the rectangular bottom plate 901a and the supporting plate 901b. The detection cylinder 902 is arranged on the supporting plate 901b. The angle at the corner of the L-shaped pressing plate is less than 90°. Preferably, the corner is designed to be arc-shaped. The chamfering can prevent the L-shaped pressure plate from scratching the valve pocket 12 and ensure its regular appearance.

主体框架1包括互相对称设置的左面板101和右面板102,左面板101和右面板102后侧之间设置有后面板103,左面板101和右面板102前侧对应上袋检测装置9设置有上盖板104,上盖板104底部对应给料管2设置有弧形避让部105;左面板101或右面板102对应给料管2开设有除尘接口,除尘接口外侧设置有除尘管10,除尘管10与真空吸尘机构连接;真空吸尘机构的电动抽风机在通电后高速运转,使除尘管10内部的气压大大低于外界的气压,在这个气压差的作用下,给料管2周围多余的料粉随着气流进入吸尘机构的桶体内,确保生产环境干净和工作人员人身健康。The main frame 1 includes a left panel 101 and a right panel 102 that are symmetrically arranged with each other. A rear panel 103 is provided between the rear sides of the left panel 101 and the right panel 102. The upper bag detection device 9 is provided on the front side of the left panel 101 and the right panel 102. The upper cover 104 has an arc-shaped escape portion 105 at the bottom corresponding to the feed pipe 2; the left panel 101 or the right panel 102 is provided with a dust removal interface corresponding to the feed pipe 2, and a dust removal pipe 10 is provided outside the dust removal interface. The pipe 10 is connected to the vacuum cleaner mechanism; the electric exhaust fan of the vacuum cleaner mechanism runs at high speed after being powered on, so that the air pressure inside the dust removal pipe 10 is much lower than the outside air pressure. Under the action of this air pressure difference, the surroundings of the feeding pipe 2 The excess powder will enter the barrel of the dust collection mechanism along with the airflow to ensure a clean production environment and the health of workers.

下面结合图7和图8对绞龙送料机构5进行详细描述,绞龙送料机构5包括绞龙轴501,绞龙轴501包括从左至右依次设置的传动段502、搅合段503、减缩段504和给料段505,传动段502上设置有传动机构508,传动机构508输入端与绞龙电机509连接;常见的传动机构508有凸轮机构、蜗轮蜗杆传动机构508、带传动机构508、链传动机构508和齿轮传动机构508,于本实施例中,选用运动平稳无噪声的带传动机构508,其具有结构简单、传动距离远、安装简单和维护方便等优点;搅合段503设置在阀口料仓11内,对应减缩段504和给料段505外套设有内管507,内管507置于给料管2内且与给料管2同轴设置,内管507外壁与给料管2内壁之间留有间隙;搅合段503、减缩段504和给料段505外周设置有螺旋叶片506,螺旋叶片506的螺距从左至右逐渐增大。The auger feeding mechanism 5 will be described in detail below with reference to Figures 7 and 8. The auger feeding mechanism 5 includes an auger shaft 501. The auger shaft 501 includes a transmission section 502, a mixing section 503, and a reduction section arranged in sequence from left to right. Section 504 and feeding section 505, the transmission section 502 is provided with a transmission mechanism 508, and the input end of the transmission mechanism 508 is connected to the auger motor 509; common transmission mechanisms 508 include a cam mechanism, a worm gear transmission mechanism 508, a belt transmission mechanism 508, For the chain transmission mechanism 508 and the gear transmission mechanism 508, in this embodiment, the belt transmission mechanism 508 with smooth and noiseless movement is selected, which has the advantages of simple structure, long transmission distance, simple installation and convenient maintenance; the mixing section 503 is arranged at In the valve silo 11, an inner tube 507 is provided outside the reducing section 504 and the feeding section 505. The inner tube 507 is placed in the feeding pipe 2 and is coaxially arranged with the feeding pipe 2. The outer wall of the inner pipe 507 is in contact with the feeding pipe. There is a gap between the inner walls of the tube 2; spiral blades 506 are provided on the periphery of the mixing section 503, the reducing section 504 and the feeding section 505, and the pitch of the spiral blade 506 gradually increases from left to right.

本发明在使用时,将阀口袋12的袋口套装在给料管2后,两个压袋气缸601同时工作,压袋气缸601活塞杆伸出推动导向杆603朝给料管2移动,从而带动弧形压环604将袋口紧锁在给料管2上,与此同时,检测气缸902工作带动检测接头下行直至与阀口袋12或给料管2上;当袋口未套装到位时,气管内气流经气道904a和三通通道201与大气连通,当袋口装到位时覆盖三通通道201,测压接头903内气压会瞬时升高到设定值时,控制系统发出灌装指令,绞龙电机509工作,通过带传动机构508带动绞龙轴501旋转,搅合段503可提高粉料密实度,螺旋叶片506可确保出料均匀;执行灌装动作时,绞龙电机509先高速旋转,绞龙送料机构5执行粗给料动作,在对阀口袋12进行粗给料灌装的同时,称重传感器402对阀口袋12进行称重;在阀口袋12达到设定的粗给重量之后,绞龙电机509降速旋转,绞龙送料机构5再执行精给料动作,直至传感器感应到阀口袋12达到设定的精给重量,完成一套完整的灌装动作;称重装置4检测到设定的重量后,绞龙送料机构5停止送料,两个压袋气缸601的活塞杆同时回缩,带动弧形压环604复位,真空吸尘机构可避免弧形压环604打开瞬间粉料飞溢的现象,将阀口袋12取下后即可进行一下工序。本发明的优点在于:本装置具有结构紧凑、占地空间小和粉尘溢出少的优点;在空间结构一定的限定下,本装置通过增大给料管2通径,提高了粉料灌装阀口袋12的效率。When the present invention is in use, after the bag mouth of the valve bag 12 is placed on the feeding pipe 2, the two bag pressing cylinders 601 work simultaneously, and the piston rod of the bag pressing cylinder 601 extends to push the guide rod 603 to move toward the feeding pipe 2, thereby The arc-shaped pressure ring 604 is driven to lock the bag mouth tightly on the feed pipe 2. At the same time, the detection cylinder 902 works to drive the detection joint downward until it connects with the valve bag 12 or the feed pipe 2; when the bag mouth is not set in place, The air flow in the trachea is connected to the atmosphere through the airway 904a and the three-way channel 201. When the bag mouth is installed in place, it covers the three-way channel 201. When the air pressure in the pressure measuring joint 903 rises to the set value instantaneously, the control system issues a filling command. , the auger motor 509 works, driving the auger shaft 501 to rotate through the belt transmission mechanism 508, the mixing section 503 can improve the density of the powder, and the spiral blade 506 can ensure uniform discharging; when performing the filling action, the auger motor 509 first Rotating at high speed, the auger feeding mechanism 5 performs a coarse feeding action. While filling the valve bag 12 with coarse feeding, the load sensor 402 weighs the valve bag 12; when the valve bag 12 reaches the set coarse feeding After the weight is reached, the auger motor 509 slows down and rotates, and the auger feeding mechanism 5 then performs the fine feeding action until the sensor senses that the valve bag 12 reaches the set fine feeding weight, completing a complete set of filling actions; weighing device 4. After detecting the set weight, the auger feeding mechanism 5 stops feeding, and the piston rods of the two bag pressing cylinders 601 retract at the same time, driving the arc pressing ring 604 to reset. The vacuum cleaning mechanism can prevent the arc pressing ring 604 from opening. In case of instantaneous powder overflow, the following process can be carried out after removing the valve bag 12. The advantages of the present invention are: the device has the advantages of compact structure, small floor space and less dust spillage; under certain limitations of the space structure, the device improves the powder filling valve by increasing the diameter of the feeding pipe 2 Pocket 12 efficiency.

本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some of the technical features without any creative work based on the disclosed technical content. Modifications, these substitutions and modifications are within the protection scope of the present invention.

Claims (10)

1.一种能够提升灌装效率的出料装置,包括主体框架和给料管,所述主体框架上设置有称重装置,所述给料管内设置有绞龙送料机构,其特征在于,所述主体框架上对应给料管外周设置有压袋装置,所述压袋装置包括两个左右对称设置的压袋气缸,所述压袋气缸的活塞杆通过万向接头与导向杆连接,所述导向杆朝内的一端设置有弧形压环,所述弧形压环的弧度与给料管的弧度一致,所述导向杆与主体框架之间设置有具有自润滑轴承的导向座,所述导向杆沿其长度方向开设有销槽,所述导向座上对应销槽设置有定位销,所述压袋气缸的端盖通过连接组件设置在主体框架上,所述主体框架上对应两个弧形压环之间设置有上袋检测装置。1. A discharging device that can improve filling efficiency, including a main frame and a feeding tube. The main frame is provided with a weighing device, and the feeding tube is provided with an auger feeding mechanism. The characteristic is that the A bag pressing device is provided on the main frame corresponding to the periphery of the feeding pipe. The bag pressing device includes two bag pressing cylinders arranged symmetrically. The piston rod of the bag pressing cylinder is connected to the guide rod through a universal joint. The inward end of the guide rod is provided with an arc-shaped pressure ring. The curvature of the arc-shaped pressure ring is consistent with the curvature of the feed pipe. A guide seat with a self-lubricating bearing is provided between the guide rod and the main frame. The guide rod is provided with a pin groove along its length direction, and the guide seat is provided with a positioning pin corresponding to the pin groove. The end cover of the bag pressing cylinder is set on the main frame through a connecting assembly, and the main frame corresponds to two arcs. A bag detection device is provided between the forming pressure rings. 2.根据权利要求1所述的一种能够提升灌装效率的出料装置,其特征在于,所述上袋检测装置包括气缸支架和检测气缸,所述检测气缸的活塞杆端部设置有测压接头,所述测压接头侧面与气管连通,所述测压接头底部与检测块连通,所述检测块内设竖直的气道,所述给料管对应检测块的气道处设置有三通通道。2. A discharging device capable of improving filling efficiency according to claim 1, characterized in that the bag detection device includes a cylinder bracket and a detection cylinder, and a detection cylinder is provided at the end of the piston rod of the detection cylinder. Pressure joint, the side of the pressure measuring joint is connected to the air pipe, the bottom of the pressure measuring joint is connected to the detection block, the detection block is equipped with a vertical air channel, and the feeding pipe is provided with three air channels corresponding to the detection block. Passage. 3.根据权利要求2所述的一种能够提升灌装效率的出料装置,其特征在于,所述气缸支架包括矩形底板、水平设置的支撑板和L形压板,所述矩形底板和支撑板之间设置有加强筋,所述检测气缸设置在支撑板上,所述L形压板折角处角度小于90°。3. A discharging device capable of improving filling efficiency according to claim 2, characterized in that the cylinder bracket includes a rectangular bottom plate, a horizontal support plate and an L-shaped pressure plate, the rectangular bottom plate and the support plate Reinforcing ribs are arranged between them, the detection cylinder is arranged on the support plate, and the angle at the corner of the L-shaped pressure plate is less than 90°. 4.根据权利要求1所述的一种能够提升灌装效率的出料装置,其特征在于,所述主体框架包括互相对称设置的左面板和右面板,所述左面板和右面板后侧之间设置有后面板,所述左面板和右面板前侧对应上袋检测装置设置有上盖板,所述上盖板底部对应给料管设置有弧形避让部。4. A discharging device capable of improving filling efficiency according to claim 1, characterized in that the main frame includes a left panel and a right panel arranged symmetrically with each other, and the rear side of the left panel and the right panel is A rear panel is provided between the left and right panels, an upper cover plate is provided on the front side of the left panel and the right panel corresponding to the upper bag detection device, and an arc-shaped avoidance portion is provided at the bottom of the upper cover plate corresponding to the feeding pipe. 5.根据权利要求1所述的一种能够提升灌装效率的出料装置,其特征在于,所述主体框架对应给料管开设有除尘接口,所述除尘接口外侧设置有除尘管,所述除尘管与真空吸尘机构连接。5. A discharging device capable of improving filling efficiency according to claim 1, characterized in that the main frame is provided with a dust removal interface corresponding to the feeding pipe, and a dust removal pipe is provided outside the dust removal interface. The dust removal pipe is connected to the vacuum cleaner mechanism. 6.根据权利要求1所述的一种能够提升灌装效率的出料装置,其特征在于,所述绞龙送料机构包括绞龙轴,所述绞龙轴包括从左至右依次设置的传动段、搅合段、减缩段和给料段,所述传动段上设置有传动机构,所述传动机构输入端与绞龙电机连接,所述搅合段设置在阀口料仓内,对应所述减缩段和给料段外套设有内管,所述内管置于给料管内且与给料管同轴设置,所述内管外壁与给料管内壁之间留有间隙。6. A discharging device capable of improving filling efficiency according to claim 1, characterized in that the auger feeding mechanism includes an auger shaft, and the auger shaft includes transmissions arranged sequentially from left to right. section, mixing section, reducing section and feeding section. The transmission section is provided with a transmission mechanism. The input end of the transmission mechanism is connected to the auger motor. The mixing section is arranged in the valve port silo, corresponding to all the The reducing section and the feeding section are covered with an inner tube. The inner tube is placed in the feeding tube and is coaxially arranged with the feeding tube. There is a gap between the outer wall of the inner tube and the inner wall of the feeding tube. 7.根据权利要求6所述的一种能够提升灌装效率的出料装置,其特征在于,所述搅合段、减缩段和给料段外周设置有螺旋叶片,所述螺旋叶片的螺距从左至右逐渐增大。7. A discharging device capable of improving filling efficiency according to claim 6, characterized in that spiral blades are provided on the periphery of the mixing section, reducing section and feeding section, and the pitch of the spiral blades is from It gradually increases from left to right. 8.根据权利要求1所述的一种能够提升灌装效率的出料装置,其特征在于,所述主体框架上对应给料管下方设置有托袋架,所述称重装置包括第一称重传感器和第二称重传感器,所述第一传感器设置在主体框架顶部,所述第二称重传感器所处水平面的高度不高于托袋架所处水平面的高度。8. A discharging device capable of improving filling efficiency according to claim 1, characterized in that a bag holding frame is provided on the main frame corresponding to the lower part of the feeding pipe, and the weighing device includes a first weighing device. Load sensor and second load sensor, the first sensor is arranged on the top of the main body frame, and the height of the horizontal plane where the second load sensor is located is not higher than the height of the horizontal plane where the bag holding frame is located. 9.根据权利要求1-8任一项所述的一种能够提升灌装效率的出料装置,其特征在于,所述弧形压环内壁上设置有非金属弹性件。9. A discharging device capable of improving filling efficiency according to any one of claims 1 to 8, characterized in that a non-metallic elastic piece is provided on the inner wall of the arc-shaped pressure ring. 10.根据权利要求1-8任一项所述的一种能够提升灌装效率的出料装置,其特征在于,所述给料管上对应弧形压环后侧设置有限位挡板。10. A discharging device capable of improving filling efficiency according to any one of claims 1 to 8, characterized in that a limiting baffle is provided on the rear side of the arc-shaped pressure ring corresponding to the feeding tube.
CN202311349885.1A 2023-10-18 2023-10-18 A discharging device that can improve filling efficiency Pending CN117302606A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204138512U (en) * 2014-07-11 2015-02-04 浙江三联环保机械设备有限公司 Mud feeding machine
CN105599934A (en) * 2016-03-16 2016-05-25 江苏创新包装科技有限公司 Air-returning-type efficient and high-accuracy straight-opening-filling powder packaging machine
CN206969093U (en) * 2017-06-30 2018-02-06 广东兴腾科生物科技有限公司 clamping device and feed production equipment
CN211766403U (en) * 2020-02-17 2020-10-27 大石桥市虎庄机械制造有限公司 Vertical shaft type valve port bag powder quantitative automatic packaging machine
CN212556868U (en) * 2020-06-09 2021-02-19 孟来虎 Fungus powder bottle filling machine
CN216070592U (en) * 2021-10-22 2022-03-18 常州艾布纳机械有限公司 Bag pressing device for valve bag

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204138512U (en) * 2014-07-11 2015-02-04 浙江三联环保机械设备有限公司 Mud feeding machine
CN105599934A (en) * 2016-03-16 2016-05-25 江苏创新包装科技有限公司 Air-returning-type efficient and high-accuracy straight-opening-filling powder packaging machine
CN206969093U (en) * 2017-06-30 2018-02-06 广东兴腾科生物科技有限公司 clamping device and feed production equipment
CN211766403U (en) * 2020-02-17 2020-10-27 大石桥市虎庄机械制造有限公司 Vertical shaft type valve port bag powder quantitative automatic packaging machine
CN212556868U (en) * 2020-06-09 2021-02-19 孟来虎 Fungus powder bottle filling machine
CN216070592U (en) * 2021-10-22 2022-03-18 常州艾布纳机械有限公司 Bag pressing device for valve bag

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