CN117300740A - Continuous polishing process for ultrathin knife net - Google Patents
Continuous polishing process for ultrathin knife net Download PDFInfo
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- CN117300740A CN117300740A CN202311216261.2A CN202311216261A CN117300740A CN 117300740 A CN117300740 A CN 117300740A CN 202311216261 A CN202311216261 A CN 202311216261A CN 117300740 A CN117300740 A CN 117300740A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及超薄刀网的连续抛磨工艺,包括如下步骤:S1、金属片材的卷放;S2、金属片材的打磨。本发明一方面通过所形成自动进行放卷、传输、收卷,且在上下迂回所形成相对恒定的张力保持书卷速度大于放卷的速度进行连续传输,有效避免扯断、传动打滑、刀网变形等现象发生;另一方面通过随动的磨轮进行的定量磨削,不仅保证通过打磨区域的刀网厚度一致,而且磨轮的转速和转动方向可以实时变化、以避免磨轮造成金属片材传输干扰,而且能够大幅度降低刀网表面造成拉痕或损伤概率。
The invention relates to a continuous polishing process for ultra-thin knife nets, which includes the following steps: S1, rolling and unwinding of metal sheets; S2, polishing of metal sheets. On the one hand, the invention automatically performs unwinding, transmission and rewinding through the formation, and the relatively constant tension formed in the up and down circuits keeps the scroll speed greater than the unwinding speed for continuous transmission, effectively avoiding tearing, transmission slippage and knife web deformation. and other phenomena occur; on the other hand, quantitative grinding through the following grinding wheel not only ensures that the thickness of the knife mesh passing through the grinding area is consistent, but also the rotation speed and rotation direction of the grinding wheel can be changed in real time to avoid interference in the transmission of metal sheets caused by the grinding wheel. And it can greatly reduce the probability of scratches or damage on the surface of the knife mesh.
Description
技术领域Technical field
本发明属于生活用品加工技术领域,具体涉及一种超薄刀网的连续抛磨工艺。The invention belongs to the technical field of daily necessities processing, and specifically relates to a continuous polishing and grinding process of ultra-thin knife nets.
背景技术Background technique
目前,针对刀网而言,是指刀具的保护网,例如:剃须产品中,通过刀具与皮肤的结合,将毛须导入刀网和刀具所形成的剪切区域完成剃须,因此,刀网的柔软度非常重要,而且尽可能实现超薄化。At present, the knife net refers to the protective net of the knife. For example, in shaving products, through the combination of the knife and the skin, the hair is introduced into the shearing area formed by the knife net and the knife to complete shaving. Therefore, the knife The softness of the mesh is very important, and it should be made as ultra-thin as possible.
然而,随着刀网厚度追求超薄(例如:0.05~1.00毫米),而且表面光整、接触舒适度等要求,因此,在网孔冲压成型后,需要将网孔的背面进行打磨,以免毛刺影响刀网的品质,一般情况下,采用砂轮打磨的较多,但是,由于刀网自身的超薄特性,打磨过程中会存在以下不足:However, with the pursuit of ultra-thin knife mesh thickness (for example: 0.05 ~ 1.00 mm), and requirements such as smooth surface and contact comfort, it is necessary to polish the back of the mesh after the mesh is punched to avoid burrs. Generally speaking, the quality of the knife net is mostly polished with a grinding wheel. However, due to the ultra-thin characteristics of the knife net itself, there will be the following shortcomings in the grinding process:
1)在传输方面,一旦刀网出现偏移或张力不稳定,会造成扯断、传动打滑、刀网变形、漏打磨等现象发生,即,不仅影响了刀网的品质,而且无法进行连续加工;1) In terms of transmission, once the knife net is offset or the tension is unstable, it will cause tearing, transmission slippage, knife net deformation, missing polishing, etc., that is, it will not only affect the quality of the knife net, but also make continuous processing impossible. ;
2)所用砂轮都是主动轮,在磨削加工中,由于磨轮速度是不变的,但是毛刺所形成的磨削量是变化的,即,磨削过程中还会改变刀网传输速度,因此,大幅度增加刀网表面造成拉痕或损伤概率,而且也增加刀网稳定传输的难度。2) All the grinding wheels used are driving wheels. During the grinding process, the grinding wheel speed is constant, but the grinding amount caused by the burrs changes. That is, the knife network transmission speed will also change during the grinding process, so , which greatly increases the probability of scratches or damage on the surface of the knife net, and also increases the difficulty of stable transmission of the knife net.
发明内容Contents of the invention
本发明所要解决的技术问题是克服现有技术的不足,提供一种全新的超薄刀网的连续抛磨工艺。The technical problem to be solved by the present invention is to overcome the deficiencies of the existing technology and provide a brand new continuous polishing process for ultra-thin knife nets.
为解决上述技术问题,本发明采取的技术方案如下:In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
一种超薄刀网的连续抛磨工艺,超薄型刀网由金属片材冲压成型并成卷状,其特征在于,该工艺包括如下步骤:A continuous polishing process for ultra-thin knife nets. The ultra-thin knife nets are stamped and formed from metal sheets into rolls. It is characterized in that the process includes the following steps:
S1、金属片材的卷放S1. Rolling and unwinding of metal sheets
成卷的金属片材自退卷工位的退卷盘退出,并呈上下迂回的方式依次经过多根传送辊后,缠绕在卷收工位的卷收盘上,其中卷收速度为退卷速度的1.1~1.5倍,退卷盘和所述卷收盘的转动中心对齐并位于上下迂回的顶部和底部之间,金属片材保持相对恒定的张力传输在所述退卷盘和所述卷收盘之间;The rolled metal sheet exits from the unwinding disc of the unwinding station, passes through multiple transfer rollers in an up and down circuitous manner, and is wound on the winding disc of the winding station, where the winding speed is the unwinding speed. 1.1 to 1.5 times, the rotation centers of the unwinding disk and the take-up disk are aligned and located between the top and bottom of the up and down circuit, and the metal sheet maintains a relatively constant tension transmission between the unwinding disk and the take-up disk ;
S2、金属片材的打磨S2. Polishing of metal sheets
在金属片材的传输路径上通过与任一根传送辊上下对位布置一个可自由转动的磨轮,其中所述任一根传送辊能够将金属片材的待打磨面朝外抵触的缠绕,且所述磨轮的轮面与对应的所述传送辊的辊面之间形成打磨区域,金属片材保持待打磨面朝向所述磨轮、缠绕在所述辊面所形成缠绕段长度不变、及与所述磨轮相切的穿过所述打磨区域,以进行磨轮随动且覆盖待打磨面的磨削。A freely rotatable grinding wheel is arranged on the conveying path of the metal sheet by being aligned up and down with any one of the conveying rollers, wherein any one of the conveying rollers can wind the metal sheet with the surface to be polished facing outward, and A grinding area is formed between the wheel surface of the grinding wheel and the corresponding roller surface of the transfer roller. The metal sheet keeps the surface to be polished facing the grinding wheel, and the length of the winding section formed by wrapping around the roller surface remains unchanged, and the length of the winding section is constant. The grinding wheel passes through the grinding area tangentially, so that the grinding wheel follows and covers the surface to be grinded.
根据本发明的一个具体实施和优选方面,金属片材的相对两侧均匀间隔等间距分布有传输穿孔,传送辊的两端部对应形成有与传输穿孔匹配的传输突起,其中在同端部的两个所述传输突起之间所形成的弧长等于对应相邻两个所述传输穿孔之间的距离,在S1的传输中,由传输突起与传输穿孔的配合以限制金属片材在自身宽度方向的移位。通过金属片材自身的特点,利用传送辊所形成穿插匹配的拨动,更平稳的进行超薄型刀网的传输和打磨。According to a specific implementation and preferred aspect of the present invention, transmission perforations are evenly spaced at equal intervals on opposite sides of the metal sheet, and transmission protrusions matching the transmission perforations are formed at both ends of the transmission roller, wherein the transmission protrusions at the same end are The arc length formed between the two transmission protrusions is equal to the distance between the corresponding two adjacent transmission perforations. In the transmission of S1, the cooperation between the transmission protrusions and the transmission perforations limits the width of the metal sheet. Shift in direction. Through the characteristics of the metal sheet itself, the transmission roller is used to form an interspersed and matched movement, so that the ultra-thin knife net can be transported and polished more smoothly.
优选地,各传输突起分别沿着传送辊的径向拱起设置,且能够穿插至对应的传输穿孔,其中各传输突起的外端面呈球面状,避免传输突起造成金属片材的传输损伤。Preferably, each transmission protrusion is arched along the radial direction of the transmission roller and can be inserted into the corresponding transmission perforation. The outer end surface of each transmission protrusion is spherical to avoid transmission damage to the metal sheet caused by the transmission protrusion.
在一些具体实施方式中,传输突起所拱起的高度小于或等于所述金属片材的厚度。便于传输突起穿插和脱出传输穿孔,而且更进一步提高金属片材传输的稳定性,同时避免磨轮对传输穿孔进行打磨时造成传输突起的磨损。In some embodiments, the height of the arch of the transmission protrusion is less than or equal to the thickness of the metal sheet. It is convenient for the transmission protrusions to pass through and out of the transmission perforations, and further improves the stability of the metal sheet transmission, while avoiding the wear of the transmission protrusions when the grinding wheel grinds the transmission perforations.
根据本发明的又一个具体实施和优选方面,在S1中,通过在各所述传送辊的两端设有限位套环,其中位于同一所述传送辊上的限位套环之间的距离等于金属片材的宽度,且多根所述传送辊之间位于同一端部的所述限位套环对齐设置。According to another specific implementation and preferred aspect of the present invention, in S1, limiting collars are provided at both ends of each transmission roller, wherein the distance between the limiting collars located on the same transmission roller is equal to The width of the metal sheet, and the limiting collars located at the same end between the plurality of conveying rollers are aligned and arranged.
限位套环能够沿着对应的所述传送辊长度方向滑动调节设置。The limiting collar can be slidably adjusted along the length direction of the corresponding conveying roller.
根据本发明的又一个具体实施和优选方面,在S1中,所述传送辊有三根,且在所述传送辊的轴线正投影中,三根所述传送辊的中心连线构成等腰三角形,所述的磨轮位于等腰三角形顶点所对应的所述传送辊的正上方。According to another specific implementation and preferred aspect of the present invention, in S1, there are three transmission rollers, and in the orthographic projection of the axis of the transmission roller, the center line of the three transmission rollers forms an isosceles triangle, so The grinding wheel is located directly above the transmission roller corresponding to the vertex of the isosceles triangle.
优选地,两个转动中心的连线与所述等腰三角形的顶点至底边的垂线之间相互垂直。Preferably, the line connecting the two rotation centers and the perpendicular line from the apex to the base of the isosceles triangle are perpendicular to each other.
在一些具体实施方式中,缠绕在各传送辊上的金属片材所形成缠绕段的弧长为对应所述传送辊周长的1/5~1/2。In some specific embodiments, the arc length of the winding section formed by the metal sheet wrapped around each transfer roller is 1/5 to 1/2 of the circumference of the transfer roller.
此外,金属片材的厚度为0.01~0.1毫米;和/或,待打磨面在所述金属片材长度方向均匀间隔分布,且在S2的磨削中,所述的卷收速度和所述退卷速度保持不变。In addition, the thickness of the metal sheet is 0.01 to 0.1 mm; and/or the surfaces to be polished are evenly spaced in the length direction of the metal sheet, and in the grinding of S2, the winding speed and the retracting speed are The roll speed remains unchanged.
由于以上技术方案的实施,本发明与现有技术相比具有如下优点:Due to the implementation of the above technical solutions, the present invention has the following advantages compared with the prior art:
现有的超薄型刀网抛磨过程中,在传输方面,易造成扯断、传动打滑、刀网变形、漏打磨等现象发生;在打磨过程中,磨轮速度不变,且磨削过程中还会改变刀网传输速度,因此,不仅大幅度增加刀网表面造成拉痕或损伤概率,而且也增加刀网稳定传输的难度等不足,而本发明对超薄型刀网抛磨工艺进行整体设计巧妙地解决了现有刀网抛磨中各种不足。采用该刀网抛磨工艺后,通过金属片材上下迂回式缠绕并排多根传送辊,且退卷盘和卷收盘的转动中心对齐并位于上下迂回的顶部和底部之间,金属片材保持相对恒定的张力传输在退卷盘和卷收盘之间,同时,金属片材保持待打磨面朝向磨轮、缠绕在辊面所形成缠绕段长度不变、及与磨轮相切的穿过所述打磨区域,以进行磨轮随动且覆盖待打磨面的磨削,因此,与现有技术相比,本发明一方面通过所形成自动进行放卷、传输、收卷,且在上下迂回所形成相对恒定的张力保持书卷速度大于放卷的速度进行连续传输,有效避免扯断、传动打滑、刀网变形等现象发生;另一方面通过随动的磨轮进行的定量磨削,不仅保证通过打磨区域的刀网厚度一致,而且磨轮的转速和转动方向可以实时变化、以避免磨轮造成金属片材传输干扰,而且能够大幅度降低刀网表面造成拉痕或损伤概率。During the polishing and grinding process of the existing ultra-thin knife mesh, in terms of transmission, it is easy to cause tearing, transmission slippage, deformation of the knife mesh, missing grinding and other phenomena; during the polishing process, the speed of the grinding wheel remains unchanged, and during the grinding process It will also change the transmission speed of the knife net. Therefore, it not only greatly increases the probability of scratches or damage on the surface of the knife net, but also increases the difficulty of stable transmission of the knife net. However, the present invention comprehensively improves the ultra-thin knife net polishing process. The design cleverly solves various deficiencies in the existing knife net polishing. After using this knife net polishing process, the metal sheet is wound up and down in a circuitous manner around multiple transmission rollers, and the rotation centers of the unwinding disk and the take-up disk are aligned and located between the top and bottom of the circuitous up and down, and the metal sheets remain relatively Constant tension is transmitted between the unwinding disc and the take-up disc. At the same time, the metal sheet keeps the surface to be polished facing the grinding wheel, the length of the winding section formed by wrapping around the roller surface remains unchanged, and the metal sheet passes through the grinding area tangent to the grinding wheel. , in order to carry out grinding in which the grinding wheel follows and covers the surface to be polished. Therefore, compared with the prior art, the present invention automatically performs unwinding, transmission, and winding through the formation, and forms a relatively constant up and down circuit. The tension keeps the scroll speed greater than the unwinding speed for continuous transmission, effectively avoiding tearing, transmission slippage, knife web deformation, etc.; on the other hand, quantitative grinding through the following grinding wheel not only ensures that the knife web passes through the grinding area The thickness is consistent, and the speed and direction of rotation of the grinding wheel can be changed in real time to avoid interference in the transmission of metal sheets caused by the grinding wheel, and can greatly reduce the probability of scratches or damage on the surface of the knife mesh.
附图说明Description of drawings
图1为实施例1中超薄刀网的连续抛磨工艺所采用抛磨结构的示意图;Figure 1 is a schematic diagram of the polishing structure used in the continuous polishing process of ultra-thin knife mesh in Example 1;
图2为图1的主视示意图;Figure 2 is a schematic front view of Figure 1;
图3为图1的局部结构示意图;Figure 3 is a partial structural diagram of Figure 1;
图4为图3的俯视示意图;Figure 4 is a schematic top view of Figure 3;
图5为图4中A-A向剖视示意图;Figure 5 is a schematic cross-sectional view along the A-A direction in Figure 4;
图6为实施例2中超薄刀网的连续抛磨工艺所采用抛磨结构的示意图;Figure 6 is a schematic diagram of the polishing structure used in the continuous polishing process of ultra-thin knife mesh in Example 2;
图7为图1的主视示意图;Figure 7 is a schematic front view of Figure 1;
图8为图1的局部结构示意图;Figure 8 is a partial structural diagram of Figure 1;
图9为图8的俯视示意图;Figure 9 is a schematic top view of Figure 8;
图10为图9中B-B向剖视示意图;Figure 10 is a schematic cross-sectional view along B-B in Figure 9;
其中:A、放卷单元;A1、D1,电机;A2、D2,卷轴;A3、退卷盘;Among them: A, unwinding unit; A1, D1, motor; A2, D2, reel; A3, unwinding disc;
B、传送单元;B1、传送辊;B10、传输突起;B11、限位套环;B12、U型架座;B. Transmission unit; B1, transmission roller; B10, transmission protrusion; B11, limit collar; B12, U-shaped frame;
C、磨削单元;c1、磨轮;C. Grinding unit; c1, grinding wheel;
D、收卷单元;D3、卷收盘;D. Rewinding unit; D3. Rewinding disc;
J、金属片材;j、传送辅助孔。J. Metal sheet; j. Transfer auxiliary hole.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图与具体实施方式对本发明做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right" The directions or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" etc. are based on those shown in the accompanying drawings. The orientation or positional relationship shown is only to facilitate the description of the present invention and simplify the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of the present invention. limit.
此外,术语“第一”“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, features defined by "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly stipulated and limited, the terms "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or a detachable connection. Integration; it can be directly connected or indirectly connected through an intermediary. It can be the internal connection between two elements or the interaction between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the invention, unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may be a direct contact between the first and second features, or an indirect contact between the first and second features through an intermediate medium. . Moreover, the terms "above", "above" and "above" the first feature is "above" the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "under" the first feature is the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”“水平的”“上”“下”“左”“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "mounted" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms “vertical”, “horizontal”, “upper”, “lower”, “left”, “right” and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
实施例1Example 1
如图1至图5所示,本实施例所提供的超薄型刀网由金属片材冲压成型并成卷状,且形成网孔在金属片材长度方向等间距分别,其中金属片材的表面分为正面和背面,网孔自正面向背面冲压,因此,金属片材的背面形成毛边或毛刺,本实施采用抛磨装置和特定的工艺对厚度约为0.01~0.1毫米的金属片材进行放卷过程中网孔抛磨。As shown in Figures 1 to 5, the ultra-thin knife net provided in this embodiment is stamped and rolled from a metal sheet, and meshes are formed at equal intervals in the length direction of the metal sheet, wherein the The surface is divided into front and back, and the mesh is punched from the front to the back. Therefore, burrs or burrs are formed on the back of the metal sheet. In this implementation, a polishing device and a specific process are used to polish the metal sheet with a thickness of approximately 0.01 to 0.1 mm. The mesh is polished during the unwinding process.
在一些具体实施方式中,所采用的抛磨装置包括放卷单元A、传送单元B、磨削单元C、收卷单元D。In some specific embodiments, the polishing and grinding device used includes an unwinding unit A, a conveying unit B, a grinding unit C, and a winding unit D.
在一些具体实施方式中,放卷单元A和收卷单元D为本领域常规的结构,且主要包括电机A1、D1;卷轴A2、D2;退卷盘A3、卷收盘D3,其中成卷的金属片材J分别通过退卷盘A3和卷收盘D3安装于卷轴A2、D2上,且在电机A1、D1驱动卷轴A2、D2的转动中进行放卷和收卷。虽然,结构相对常规,但是本申请中,卷轴的布局和转速有特殊要求的,具体如下。In some specific embodiments, the unwinding unit A and the rewinding unit D are conventional structures in the art, and mainly include motors A1 and D1; reels A2 and D2; unwinding discs A3 and rewinding discs D3, in which the rolled metal The sheet J is installed on the reels A2 and D2 through the unwinding disk A3 and the winding disk D3 respectively, and is unwinded and rewinded when the motors A1 and D1 drive the rotation of the reels A2 and D2. Although the structure is relatively conventional, in this application, the layout and rotation speed of the reel have special requirements, as follows.
本例中,卷轴A2、D2的布局和传送单元B相关,其中传送单元B包括位于放卷单元A和收卷单元D之间依次分布的三根传送辊B1,两个卷轴A2、D2、三根传送辊B1在上下方向迂回分布,且各传送辊B1的两端部分别设置限位套环B11,其中位于同端部的限位套环B11对齐分布,且位于同一传送辊B1上的两个限位套环B11之间的距离等于金属片材J的宽度。In this example, the layout of reels A2 and D2 is related to the conveyor unit B, where the conveyor unit B includes three conveyor rollers B1 located in sequence between the unwinding unit A and the winding unit D. The two reels A2, D2, and the three conveyor rollers Roller B1 is distributed in a circuitous manner in the up and down direction, and limit collars B11 are provided at both ends of each conveyor roller B1. The limit collars B11 located at the same end are aligned and distributed, and the two limit collars B11 located on the same conveyor roller B1 The distance between the bit collars B11 is equal to the width of the metal sheet J.
在一些具体实施方式中,各限位套环B11分别沿着对应的传送辊B1长度方向滑动调节设置。满足不同宽度金属片材传输时的传输限制。在传送辊B1的轴线正投影中,三根传送辊B1(都是从动辊)的中心连线构成等腰三角形。放卷单元A和收卷单元D的转动中心对齐,且两个转动中心的连线位于等腰三角形的底边和顶点之间。两个转动中心的连线与等腰三角形的顶点至底边的垂线之间相互垂直。放卷单元A和所述收卷单元D两者的转动中心分别位于等腰三角形的左右两侧,所述放卷单元A的转动中心和所述等腰三角形底边左端点之间的距离、及所述收卷单元D的转动中心和所述等腰三角形底边右端点之间的距离相等。三根传送辊B1分别通过三个U型架座B12进行安装,且三根传送辊B1平行设置。然后,考虑上下方向的调节,可以进行各U型架座B12升降调节(图中未显示)。In some specific implementations, each limiting collar B11 is slidably adjusted along the length direction of the corresponding transmission roller B1. Meet the transmission limitations when transporting metal sheets of different widths. In the orthographic projection of the axis of the transmission roller B1, the center lines of the three transmission rollers B1 (all driven rollers) form an isosceles triangle. The rotation centers of the unwinding unit A and the winding unit D are aligned, and the line connecting the two rotation centers is located between the base and the vertex of the isosceles triangle. The line connecting the two centers of rotation and the perpendicular line from the vertex to the base of the isosceles triangle are perpendicular to each other. The rotation centers of the unwinding unit A and the rewinding unit D are respectively located on the left and right sides of the isosceles triangle. The distance between the rotational center of the unwinding unit A and the left end point of the bottom of the isosceles triangle, And the distance between the rotation center of the winding unit D and the right end point of the base of the isosceles triangle is equal. The three transmission rollers B1 are respectively installed through three U-shaped brackets B12, and the three transmission rollers B1 are arranged in parallel. Then, considering the adjustment in the up and down directions, each U-shaped bracket B12 can be raised and lowered (not shown in the figure).
自放卷单元A所放出的金属片材J呈上下迂回式缠绕在多根传送辊B1上,且所形成缠绕段所形成的弧长为对应传送辊的周长1/5~1/2,所形成的贴合长短,更有利于金属片材的张紧和传输,一般情况下1/5~1/3之间比较合适,至于传送辊1的外径大小可以根据实际需要进行选择,经过缠绕后的金属片材J被收卷单元D进行卷收,其中收卷速度约为放卷速度的1.2倍左右,因此,在相对恒张力下进行卷放。The metal sheet J unloaded by the self-unwinding unit A is wound on multiple conveying rollers B1 in an up and down circuitous manner, and the arc length of the formed winding section is 1/5 to 1/2 of the circumference of the corresponding conveying roller. The resulting bonding length is more conducive to the tensioning and transmission of metal sheets. Generally, 1/5 to 1/3 is more suitable. As for the outer diameter of the transmission roller 1, it can be selected according to actual needs. The wound metal sheet J is rolled up by the winding unit D, and the winding speed is about 1.2 times the unwinding speed. Therefore, the winding and unwinding are performed under relatively constant tension.
磨削单元C包括绕自身轴线自由转动的磨轮c1,其中磨轮c1位于等腰三角形顶点所在的传送辊B1正上方,且磨轮c1与该传送辊B1上下对位安装,磨轮c1的轮面和对应传送辊B1的辊面之间形成间隙与金属片材J厚度匹配,且自上而下的正投影中磨轮c1的轮面覆盖金属片材J上网孔待打磨区。Grinding unit C includes a grinding wheel c1 that rotates freely around its own axis. The grinding wheel c1 is located directly above the transmission roller B1 where the apex of the isosceles triangle is located. The grinding wheel c1 is installed in vertical alignment with the transmission roller B1. The wheel surface of the grinding wheel c1 corresponds to A gap is formed between the roller surfaces of the transfer roller B1 to match the thickness of the metal sheet J, and in the top-down orthographic projection, the wheel surface of the grinding wheel c1 covers the area to be polished of the mesh holes of the metal sheet J.
综上,本实施例的实施步骤如下:In summary, the implementation steps of this embodiment are as follows:
S1、金属片材的卷放S1. Rolling and unwinding of metal sheets
成卷的金属片材J自退卷工位的退卷盘A3退出,并呈上下迂回的方式依次经过多根传送辊B1后,缠绕在卷收工位的卷收盘D3上,其中卷收速度为退卷速度的1.1~1.5倍,退卷盘A3和卷收盘D3的转动中心对齐并位于上下迂回的顶部和底部之间,金属片材J保持相对恒定的张力传输在退卷盘A3和卷收盘D3之间;The rolled metal sheet J exits from the unwinding disc A3 of the unwinding station, passes through multiple conveyor rollers B1 in an up and down circuitous manner, and is wound around the winding disc D3 of the winding station, where the winding speed is 1.1 to 1.5 times the unwinding speed. The rotation centers of the unwinding disc A3 and the take-up disc D3 are aligned and located between the top and bottom of the up and down circuit. The metal sheet J maintains a relatively constant tension transmission between the unwinding disc A3 and the take-up disc. between D3;
S2、金属片材的打磨S2. Polishing of metal sheets
在金属片材J的传输路径上通过与等腰三角形顶部所对应的传送辊B1能够将金属片材J的背面朝外抵触的缠绕,磨轮c1可自由转动位于传送辊B1的正上方,且磨轮c1的轮面与对应的传送辊B1的辊面之间形成打磨区域,金属片材J保持背面朝向磨轮c1、缠绕在传送辊B1的辊面上且形成缠绕段长度不变、及与磨轮c1相切的穿过打磨区域,以进行磨轮c1随动且完成背面的磨削。On the conveying path of the metal sheet J, the back side of the metal sheet J can be wound against the outside through the conveying roller B1 corresponding to the top of the isosceles triangle. The grinding wheel c1 can rotate freely and is located directly above the conveying roller B1, and the grinding wheel A grinding area is formed between the wheel surface of c1 and the corresponding roller surface of the transfer roller B1. The metal sheet J keeps the back side facing the grinding wheel c1, is wrapped around the roller surface of the transfer roller B1, and forms a winding section with a constant length, and is in contact with the grinding wheel c1. It passes through the grinding area tangentially to follow the grinding wheel c1 and complete the grinding of the back.
由上可知,采用该刀网抛磨工艺后,通过金属片材上下迂回式缠绕并排多根传送辊,且退卷盘和卷收盘的转动中心对齐并位于上下迂回的顶部和底部之间,金属片材保持相对恒定的张力传输在退卷盘和卷收盘之间,同时,金属片材保持待打磨面朝向磨轮、缠绕在辊面所形成缠绕段长度不变、及与磨轮相切的穿过所述打磨区域,以进行磨轮随动且覆盖待打磨面的磨削,因此,与现有技术相比,本发明一方面通过所形成自动进行放卷、传输、收卷,且在上下迂回所形成相对恒定的张力保持书卷速度大于放卷的速度进行连续传输,有效避免扯断、传动打滑、刀网变形等现象发生;另一方面通过随动的磨轮进行的定量磨削,不仅保证通过打磨区域的刀网厚度一致,而且磨轮的转速和转动方向可以实时变化、以避免磨轮造成金属片材传输干扰,而且能够大幅度降低刀网表面造成拉痕或损伤概率;第三方面通过放卷单元和收卷单元的转动中心对齐,且两个转动中心的连线位于等腰三角形的底边和顶点之间,由此布局,能够实现金属片材张力相对恒定传输;第四方面在设定的速度差下,更有利于金属片材的平稳传输,同时不会改变缠绕段长度,以达到稳定输出金属片材之目的;第五方面通过限位套环的限制,进一步避免传输跑偏,而且能够满足不同宽度金属片材的传输;第六方面通过打磨轮位于等腰三角形顶点所在的传送辊正上方,不仅布局方便,而且正切磨削效果,在随动中减少拉痕。It can be seen from the above that after using the knife net polishing process, the metal sheet is wound up and down in a circuitous manner and multiple transmission rollers are arranged side by side, and the rotation centers of the unwinding disk and the take-up disk are aligned and located between the top and bottom of the circuitous up and down, the metal sheet The sheet maintains a relatively constant tension and is transmitted between the unwinding disc and the take-up disc. At the same time, the metal sheet keeps the surface to be polished facing the grinding wheel, the length of the winding section formed by wrapping around the roller surface remains unchanged, and the metal sheet passes tangent to the grinding wheel. The grinding area is used for grinding where the grinding wheel follows and covers the surface to be polished. Therefore, compared with the prior art, the present invention can automatically unwind, transport, and rewind through the formation of the grinding area. A relatively constant tension is formed to keep the scroll speed greater than the unwinding speed for continuous transmission, effectively avoiding tearing, transmission slippage, knife web deformation and other phenomena; on the other hand, the quantitative grinding through the following grinding wheel not only ensures that through grinding The thickness of the knife net in the area is consistent, and the speed and direction of rotation of the grinding wheel can be changed in real time to avoid interference in the transmission of metal sheets caused by the grinding wheel, and can greatly reduce the probability of scratches or damage to the surface of the knife net; the third aspect is through the unwinding unit It is aligned with the rotation center of the winding unit, and the line connecting the two rotation centers is located between the base and the vertex of the isosceles triangle. This layout can achieve relatively constant transmission of metal sheet tension; the fourth aspect is to set the Under the speed difference, it is more conducive to the smooth transmission of metal sheets without changing the length of the winding section, so as to achieve the purpose of stably outputting metal sheets; the fifth aspect is to further avoid transmission deviation through the restriction of the limit collar, and It can meet the transmission of metal sheets of different widths; the sixth aspect is that the grinding wheel is located directly above the transmission roller where the apex of the isosceles triangle is, which is not only convenient in layout, but also has a tangential grinding effect to reduce pull marks during the follow-up.
实施例2Example 2
如图6至图10所示,本实施例所涉及的抛磨装置与实施例1相同,且包括放卷单元A、传送单元B、磨削单元C、收卷单元D。As shown in FIGS. 6 to 10 , the polishing device involved in this embodiment is the same as Embodiment 1, and includes an unwinding unit A, a transmission unit B, a grinding unit C, and a winding unit D.
不同之处在于:本申请中的金属片材J的相对两侧均匀间隔等间距分布的传送辅助孔j,同时,各传送辊B1的两端部分别形成绕自身周向分布的多个传输突起B10,同时在各传送辊B1的两端部分别设置限位套环B11,其中位于同端部的相邻两个传输突起B10,之间形成的弧长等于并排相邻两个传送辅助孔j之间的距离,限位套环B11之间的距离等于金属片材J的宽度,且各限位套环B11分别沿着对应的传送辊B1长度方向滑动调节设置。The difference is that the opposite sides of the metal sheet J in this application have uniformly spaced transmission auxiliary holes j distributed at equal intervals. At the same time, the two ends of each transmission roller B1 form a plurality of transmission protrusions distributed around its circumference. B10, at the same time, limit collars B11 are respectively provided at both ends of each transmission roller B1, in which the arc length formed between two adjacent transmission protrusions B10 located at the same end is equal to the two adjacent transmission auxiliary holes j side by side. The distance between them and the distance between the limiting collars B11 is equal to the width of the metal sheet J, and each limiting collar B11 is slidably adjusted along the length direction of the corresponding conveying roller B1.
在一些具体实施方式中,各传输突起B10分别沿着传送辊B1的径向拱起设置,且能够穿插至对应的传送辅助孔j,其中各传输突起B10的外端面呈球面状,避免传输突起造成金属片材的传输损伤;传输突起B10拱起的高度等于金属片材J的厚度,便于传输突起穿插和脱出传输穿孔,而且更进一步提高金属片材的传输。限位套环B11呈环状,且通过多个锁定螺栓抵触的方式相对固定在传送辊B1上,且限位套环B11和传送辊B1保持同心。In some specific embodiments, each transmission protrusion B10 is arched along the radial direction of the transmission roller B1 and can be inserted into the corresponding transmission auxiliary hole j, wherein the outer end surface of each transmission protrusion B10 is spherical to avoid transmission protrusions Causes transmission damage to the metal sheet; the arched height of the transmission protrusion B10 is equal to the thickness of the metal sheet J, which facilitates the insertion and removal of the transmission protrusion from the transmission hole, and further improves the transmission of the metal sheet. The limiting collar B11 is annular, and is relatively fixed on the transmission roller B1 through the collision of multiple locking bolts, and the limiting collar B11 and the transmission roller B1 remain concentric.
综上,本实施例的实施过程如下:In summary, the implementation process of this embodiment is as follows:
S1、金属片材的卷放S1. Rolling and unwinding of metal sheets
成卷的金属片材J自退卷工位的退卷盘A3退出,金属片材J呈上下迂回式缠绕在三根传送辊B1上,且所形成缠绕段相对两侧对应的传送辅助孔j与对应端部的传输突起B10匹配,同时金属片材J自宽度方向两侧抵触在限位套环B11之间,然后,传送辊B1将金属片材J传输并缠绕在卷收工位的卷收盘D3上,其中卷收速度为退卷速度的1.1~1.5倍,退卷盘A3和卷收盘D3的转动中心对齐并位于上下迂回的顶部和底部之间,金属片材J保持相对恒定的张力传输在退卷盘A3和卷收盘D3之间;The rolled metal sheet J exits from the unwinding disc A3 of the unwinding station. The metal sheet J is wound on the three conveying rollers B1 in an up and down circuitous manner, and the corresponding conveying auxiliary holes j on the opposite sides of the formed winding section are The transmission protrusions B10 at the corresponding ends match, and at the same time, the metal sheet J is resisted between the limiting collars B11 from both sides in the width direction. Then, the transmission roller B1 transports the metal sheet J and winds it around the winding disc D3 of the winding station. on, where the winding speed is 1.1 to 1.5 times the unwinding speed, the rotation centers of the unwinding disc A3 and the rewinding disc D3 are aligned and located between the top and bottom of the up and down circuit, and the metal sheet J maintains a relatively constant tension transmission in Between the unwinding disc A3 and the winding disc D3;
S2、金属片材的打磨S2. Polishing of metal sheets
在金属片材J的传输路径上通过与等腰三角形顶部所对应的传送辊B1能够将金属片材J的背面朝外抵触的缠绕,磨轮c1可自由转动位于传送辊B1的正上方,且磨轮c1的轮面与对应的传送辊B1的辊面之间形成打磨区域,金属片材J保持背面朝向磨轮c1、缠绕在传送辊B1的辊面上且形成缠绕段长度不变、及与磨轮c1相切的穿过打磨区域,以进行磨轮c1随动且完成背面的磨削。On the conveying path of the metal sheet J, the back side of the metal sheet J can be wound against the outside through the conveying roller B1 corresponding to the top of the isosceles triangle. The grinding wheel c1 can rotate freely and is located directly above the conveying roller B1, and the grinding wheel A grinding area is formed between the wheel surface of c1 and the corresponding roller surface of the transfer roller B1. The metal sheet J keeps the back side facing the grinding wheel c1, is wrapped around the roller surface of the transfer roller B1, and forms a winding section with a constant length, and is in contact with the grinding wheel c1. It passes through the grinding area tangentially to follow the grinding wheel c1 and complete the grinding of the back.
由上可知,采用该刀网抛磨工艺后,通过金属片材上下迂回式缠绕并排多根传送辊,且退卷盘和卷收盘的转动中心对齐并位于上下迂回的顶部和底部之间,金属片材保持相对恒定的张力传输在退卷盘和卷收盘之间,同时,金属片材保持待打磨面朝向磨轮、缠绕在辊面所形成缠绕段长度不变、及与磨轮相切的穿过所述打磨区域,以进行磨轮随动且覆盖待打磨面的磨削,因此,与现有技术相比,本发明一方面通过所形成自动进行放卷、传输、收卷,且在上下迂回所形成相对恒定的张力保持书卷速度大于放卷的速度进行连续传输,有效避免扯断、传动打滑、刀网变形等现象发生;另一方面通过随动的磨轮进行的定量磨削,不仅保证通过打磨区域的刀网厚度一致,而且磨轮的转速和转动方向可以实时变化、以避免磨轮造成金属片材传输干扰,而且能够大幅度降低刀网表面造成拉痕或损伤概率;第三方面通过放卷单元和收卷单元的转动中心对齐,且两个转动中心的连线位于等腰三角形的底边和顶点之间,由此布局,能够实现金属片材张力相对恒定传输;第四方面在设定的速度差下,更有利于金属片材的平稳传输,同时不会改变缠绕段长度,以达到稳定输出金属片材之目的;第五方面通过传输突起和传输穿孔的插装配合,也便于传输突起穿插和脱出传输穿孔,而且进一步限制金属片材的偏移,同时随传送辊的转动平稳拨动金属片材向前传输,而且不会改变缠绕段长度,以达到稳定输出金属片材之目的;第六方面通过限位套环的限制,进一步避免传输跑偏,而且能够满足不同宽度金属片材的传输;第七方面通过打磨轮位于等腰三角形顶点所在的传送辊正上方,不仅布局方便,而且正切磨削效果,在随动中减少拉痕。It can be seen from the above that after using the knife net polishing process, the metal sheet is wound up and down in a circuitous manner and multiple transmission rollers are arranged side by side, and the rotation centers of the unwinding disk and the take-up disk are aligned and located between the top and bottom of the circuitous up and down, the metal sheet The sheet maintains a relatively constant tension and is transmitted between the unwinding disc and the take-up disc. At the same time, the metal sheet keeps the surface to be polished facing the grinding wheel, the length of the winding section formed by wrapping around the roller surface remains unchanged, and the metal sheet passes tangent to the grinding wheel. The grinding area is used for grinding where the grinding wheel follows and covers the surface to be polished. Therefore, compared with the prior art, the present invention can automatically unwind, transport, and rewind through the formation of the grinding area. A relatively constant tension is formed to keep the scroll speed greater than the unwinding speed for continuous transmission, effectively avoiding tearing, transmission slippage, knife web deformation and other phenomena; on the other hand, the quantitative grinding through the following grinding wheel not only ensures that through grinding The thickness of the knife net in the area is consistent, and the speed and direction of rotation of the grinding wheel can be changed in real time to avoid interference in the transmission of metal sheets caused by the grinding wheel, and can greatly reduce the probability of scratches or damage to the surface of the knife net; the third aspect is through the unwinding unit It is aligned with the rotation center of the winding unit, and the line connecting the two rotation centers is located between the base and the vertex of the isosceles triangle. This layout can achieve relatively constant transmission of metal sheet tension; the fourth aspect is to set the Under the speed difference, it is more conducive to the smooth transmission of metal sheets without changing the length of the winding section, so as to achieve the purpose of stably outputting metal sheets. The fifth aspect is that the insertion and matching of the transmission protrusions and transmission perforations also facilitates the transmission of the protrusions. The insertion and extraction of transmission holes further limits the deflection of the metal sheet. At the same time, the metal sheet is smoothly moved forward with the rotation of the transmission roller without changing the length of the winding section, so as to achieve the purpose of stably outputting the metal sheet; The sixth aspect is to further avoid transmission deviation through the restriction of the limit collar, and can meet the transmission of metal sheets of different widths; the seventh aspect is that the grinding wheel is located directly above the transmission roller where the apex of the isosceles triangle is, which is not only convenient in layout, but also Moreover, the tangential grinding effect reduces draw marks during follow-up.
以上对本发明做了详尽的描述,其目的在于让熟悉此领域技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明的精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above detailed description of the present invention is intended to enable those familiar with the art to understand the content of the present invention and implement it. This does not limit the scope of protection of the present invention. Any work made based on the spirit of the present invention, etc. Effective changes or modifications shall be included in the protection scope of the present invention.
Claims (10)
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