CN117300632A - Crankshaft processing equipment and processing technology - Google Patents
Crankshaft processing equipment and processing technology Download PDFInfo
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- CN117300632A CN117300632A CN202311306622.2A CN202311306622A CN117300632A CN 117300632 A CN117300632 A CN 117300632A CN 202311306622 A CN202311306622 A CN 202311306622A CN 117300632 A CN117300632 A CN 117300632A
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- 238000005516 engineering process Methods 0.000 title description 9
- 238000003801 milling Methods 0.000 claims abstract description 43
- 238000003754 machining Methods 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 10
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- 238000007514 turning Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 239000002699 waste material Substances 0.000 description 10
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- 230000009286 beneficial effect Effects 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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Abstract
Description
技术领域Technical field
本发明涉及曲轴加工技术领域,具体为一种曲轴加工设备及其加工工艺。The present invention relates to the technical field of crankshaft processing, specifically a crankshaft processing equipment and its processing technology.
背景技术Background technique
曲轴是发动机中最重要的部件。它承受连杆传来的力,并将其转变为转矩通过曲轴输出并驱动发动机上其他附件工作。曲轴受到旋转质量的离心力、周期变化的气体惯性力和往复惯性力的共同作用,使曲轴承受弯曲扭转载荷的作用。因此要求曲轴有足够的强度和刚度,轴颈表面需耐磨、工作均匀、平衡性好。在许多机器中,曲轴类零件主要用来支承传动零件、传递运动和扭矩。曲轴的加工质量和尺寸精度,直接影响设备或者装置的安全运行。The crankshaft is the most important component of the engine. It takes the force from the connecting rod and converts it into torque, which is output through the crankshaft and drives other accessories on the engine. The crankshaft is affected by the centrifugal force of the rotating mass, the periodically changing gas inertia force and the reciprocating inertia force, causing the crankshaft to be subject to bending and torsional loads. Therefore, the crankshaft is required to have sufficient strength and stiffness, and the journal surface needs to be wear-resistant, work evenly, and have good balance. In many machines, crankshaft parts are mainly used to support transmission parts and transmit motion and torque. The processing quality and dimensional accuracy of the crankshaft directly affect the safe operation of the equipment or device.
现有技术中,如中国专利号为:CN109352384A的“曲轴加工机床”,其包括底座、两个主轴箱、夹具、转塔刀架及刀具,主轴箱包括卡盘、顶尖以及用于驱动卡盘转动的主电机,夹具包括第一定位夹具、第二定位夹具和第三定位夹具,第一定位夹具包括第一动力机构和两个第一夹爪,用于曲轴轴向定位,第二定位夹具包括第二动力机构和两个第二夹爪,用于曲轴角向定位,第三定位夹具有两组,两组第三定位夹具分别设置在曲轴两端轴头处,每组第三定位夹具包括第三动力机构、V形座和压块,用于曲轴中心定位。本发明提供了一种能够完成曲轴铣端面、车削连杆颈、铣削连杆颈等多种加工工序的曲轴加工机床。In the existing technology, for example, the "crankshaft processing machine tool" with the Chinese patent number: CN109352384A includes a base, two spindle boxes, fixtures, turret tool holders and tools. The spindle box includes a chuck, a center and a drive chuck. The rotating main motor, the clamp includes a first positioning clamp, a second positioning clamp and a third positioning clamp. The first positioning clamp includes a first power mechanism and two first clamping jaws for axial positioning of the crankshaft. The second positioning clamp It includes a second power mechanism and two second clamping jaws for angular positioning of the crankshaft. There are two sets of third positioning clamps. The two sets of third positioning clamps are respectively arranged at the shaft heads at both ends of the crankshaft. Each set of third positioning clamps Including the third power mechanism, V-shaped seat and pressure block, used for crankshaft center positioning. The invention provides a crankshaft processing machine tool capable of completing various processing procedures such as crankshaft end face milling, connecting rod neck turning, and connecting rod neck milling.
但现有技术中,现有的曲轴加工过程中需要人工进行去除毛刺的步骤,由于人工去除手动效率较低,且需要大量人工成本,从而导致通过人工去除毛刺容会使得整体的生产效率降低,且生产成本大幅度增加。However, in the existing technology, the existing crankshaft machining process requires manual deburring steps. Since manual removal is inefficient and requires a lot of labor costs, manual deburring will reduce the overall production efficiency. And production costs increased significantly.
所以我们提出了一种曲轴加工设备及其加工工艺,以便于解决上述中提出的问题。Therefore, we propose a crankshaft processing equipment and its processing technology to solve the problems raised above.
发明内容Contents of the invention
本发明的目的在于提供一种曲轴加工设备及其加工工艺,以解决上述背景技术提出的曲轴加工过程中需要人工进行去除毛刺的步骤,由于人工去除手动效率较低,且需要大量人工成本,从而导致通过人工去除毛刺容会使得整体的生产效率降低,且生产成本大幅度增加的问题。The purpose of the present invention is to provide a crankshaft processing equipment and its processing technology to solve the above-mentioned background technology that requires manual deburring steps in the crankshaft processing process. Since manual removal is inefficient and requires a lot of labor costs, thus This leads to the problem that manual removal of burrs will reduce the overall production efficiency and significantly increase production costs.
为实现上述目的,本发明提供如下技术方案:一种曲轴加工设备,包括加工设备,所述加工设备的侧面安装有毛刺清除组件,所述加工设备的一端内侧设置有清洁组件,所述加工设备的外侧设置有防护组件,所述加工设备的顶部设置有夹持组件,所述加工设备的中部一侧安装有铣刀头,所述铣刀头的侧面分布有多个铣刀块,所述毛刺清除组件的一端安装有机械臂,所述机械臂的一端连接有毛刺清洁器,所述毛刺清洁器的一端设置有毛刺去除钻,将需要加工的曲轴工件通过夹爪进行夹持固定,随后通过气缸的气动推力配合推杆将曲轴工件推动至铣刀头的侧面,即可通过铣刀头的转动带动铣刀块在曲轴工件上进行铣削加工,在控制面板可通过显示屏和控制按钮进行状态显示与高效率控制的工作,翻转机则可带动夹爪进行翻转,以便于实现多面快速加工处理,当加工处理完成之后,移动滑块则会在移动轨道上利用推杆的推拉力滑动至毛刺清除组件的位置,随后即可通过转动机带动机械臂翻转并配合伸缩调节,利用毛刺清洁器驱动毛刺去除钻转动,即可对曲轴工件表面的毛刺进行去除工作,从而方便了在进行曲轴加工铣削的同时可自动化的进行毛刺去除工作,有利于高效率进行曲轴加工,提升了产生效率同时减少了人工成本的支出;In order to achieve the above object, the present invention provides the following technical solution: a crankshaft processing equipment, including processing equipment, a burr removal component is installed on the side of the processing equipment, and a cleaning component is provided inside one end of the processing equipment. A protective component is provided on the outside of the processing equipment, a clamping component is provided on the top of the processing equipment, a milling cutter head is installed on one side of the middle part of the processing equipment, and a plurality of milling cutter blocks are distributed on the side of the milling cutter head. A mechanical arm is installed at one end of the burr removal assembly, and a burr cleaner is connected to one end of the mechanical arm. A burr removal drill is provided at one end of the burr cleaner. The crankshaft workpiece to be processed is clamped and fixed by the clamping jaw, and then Through the pneumatic thrust of the cylinder and the push rod, the crankshaft workpiece is pushed to the side of the milling cutter head. The rotation of the milling cutter head drives the milling cutter block to perform milling on the crankshaft workpiece. This can be done through the display and control buttons on the control panel. For status display and high-efficiency control, the turning machine can drive the clamping jaw to turn over to facilitate multi-faceted rapid processing. After the processing is completed, the moving slider will slide to the moving track using the push and pull force of the push rod. The position of the burr removal component can then be driven by the rotary machine to turn the mechanical arm over and cooperate with the telescopic adjustment. The burr cleaner can be used to drive the burr removal drill to rotate, and the burrs on the surface of the crankshaft workpiece can be removed, thus facilitating crankshaft processing. Burr removal can be automated while milling, which is conducive to efficient crankshaft processing, improves production efficiency and reduces labor costs;
所述清洁组件的顶部安装有吸除风机,所述吸除风机的顶部固定连接有U型管,所述U型管的一端固定连接有吸除罩,所述加工设备的中部侧面活动贯穿有托盘,所述托盘的侧面安装有伸缩杆,所述托盘活动安装在吸除罩的下方,托盘可通过伸缩杆的伸缩作用从而加工控制台一侧开槽处伸出,随后则可移动至毛刺去除钻的下方,进而实现了有效地废屑毛刺收集,当完成去毛刺工作之后,则可通过伸缩杆带动托盘收回,随后配合吸除风机产生的强劲吸力,将毛刺与碎屑均经过吸除罩和U型管吸入并输送至收集箱的内部进行集中存储,从而有利于快速的提升了整体的清洁性,有利于在进行铣削加工与去毛刺的同时对废屑与毛刺进行收集处理,提升了收集的效率,同时有利于提高了收集的效果,避免了传统的收集在夹缝处无法进行有效地吸收,导致清洁效果不佳,造成后期设备出现卡顿运行不稳定的问题。A suction fan is installed on the top of the cleaning component. A U-shaped pipe is fixedly connected to the top of the suction fan. One end of the U-shaped pipe is fixedly connected to a suction cover. The middle side of the processing equipment is movable with A telescopic rod is installed on the side of the pallet, and the pallet is movably installed under the suction cover. The pallet can be stretched out from the slot on one side of the processing console through the telescopic effect of the telescopic rod, and can then be moved to the burr. Remove the bottom of the drill to effectively collect waste and burrs. After the deburring work is completed, the telescopic rod can be used to drive the tray back, and then with the strong suction generated by the suction fan, the burrs and debris will be sucked out. The cover and U-shaped tube are sucked in and transported to the inside of the collection box for centralized storage, which is conducive to quickly improving the overall cleanliness, and is conducive to collecting waste chips and burrs during milling and deburring, improving It improves the collection efficiency and at the same time helps to improve the collection effect and avoids the traditional collection that cannot be effectively absorbed at the cracks, resulting in poor cleaning effect and causing the equipment to freeze and run unstable in the later period.
优选的,所述防护组件的顶部连接有连接件,所述连接件的一端螺纹连接有螺纹杆,所述螺纹杆的一端设置有平移电机,平移电机带动螺纹杆转动,随后可使得防护组件在加工时套设在加工设备的外侧,透明防护板可便于直接查看,可提升了操作时的安全性。Preferably, a connector is connected to the top of the protective component, and a threaded rod is threadedly connected to one end of the connector. A translation motor is provided at one end of the threaded rod. The translation motor drives the threaded rod to rotate, and then the protective component can be moved During processing, it is set on the outside of the processing equipment, and the transparent protective plate can be easily viewed directly, which improves the safety during operation.
优选的,所述防护组件的顶部一端活动连接有第一滑轨,所述防护组件的底部活动连接有第二滑轨,所述防护组件的侧面固定安装有透明防护板,通过第一滑轨和第二滑轨的配合可使得滑动时提供了支撑与导向力,从而有利于提升了侧滑时的稳定性。Preferably, the top end of the protective component is movably connected to a first slide rail, the bottom of the protective component is movably connected to a second slide rail, and a transparent protective plate is fixedly installed on the side of the protective component. The cooperation with the second slide rail can provide support and guiding force during sliding, thereby improving the stability during side sliding.
优选的,所述加工设备的一端顶部固定安装有加工控制台,所述加工控制台的正面固定安装有控制面板,所述控制面板的正面固定安装有显示屏,所述控制面板的正面设置有多个控制按钮,所述控制按钮设置在显示屏的下方,在控制面板可通过显示屏和控制按钮进行状态显示与高效率控制的工作。Preferably, a processing console is fixedly installed on the top of one end of the processing equipment, a control panel is fixedly installed on the front of the processing console, a display screen is fixedly installed on the front of the control panel, and a display screen is fixed on the front of the control panel. A plurality of control buttons are arranged below the display screen. The control panel can perform status display and high-efficiency control through the display screen and control buttons.
优选的,所述加工设备的侧面固定安装有侧挡框,所述毛刺清除组件的侧面固定安装在侧挡框的外侧,所述侧挡框的内侧安装有转动机,所述转动机的侧面与机械臂的一端相连接,通过侧挡框可在背面提供了防护以及安装支撑的作用,使得转动机和机械臂等设备稳定的实现了去毛刺的工作。Preferably, a side block frame is fixedly installed on the side of the processing equipment, the side of the burr removal assembly is fixedly installed on the outside of the side block frame, a rotating machine is installed on the inside of the side block frame, and the side of the rotating machine Connected to one end of the robotic arm, the side frame provides protection and installation support on the back, allowing equipment such as rotating machines and robotic arms to stably achieve deburring work.
优选的,所述清洁组件的侧面固定连接有弯管,所述弯管的一端贯穿于加工设备的底部,所述加工设备的底部内侧安装有收集箱,所述弯管的一端底部与收集箱的内侧相连通,通过弯管和收集箱的连接则实现了废屑与毛刺的收集的效果。Preferably, an elbow is fixedly connected to the side of the cleaning component. One end of the elbow runs through the bottom of the processing equipment. A collection box is installed inside the bottom of the processing equipment. The bottom of one end of the elbow is in contact with the collection box. The inside of the pipe is connected, and the collection of waste chips and burrs is achieved through the connection between the elbow and the collection box.
优选的,所述夹持组件的底部安装有移动轨道,所述移动轨道的顶部滑动安装有移动滑块,所述移动滑块的顶部安装有翻转机,移动滑块则会在移动轨道上利用推杆的推拉力滑动至毛刺清除组件的位置,并配合上翻转机可带动夹爪进行翻转,以便于实现多面快速加工处理。Preferably, a moving rail is installed at the bottom of the clamping assembly, a moving slider is slidably installed on the top of the moving rail, a turning machine is installed on the top of the moving slider, and the moving slider will be used on the moving track. The push and pull force of the push rod slides to the position of the burr removal component, and cooperates with the upper turning machine to drive the clamping jaw to turn over to facilitate multi-faceted rapid processing.
优选的,所述翻转机的一端设置有夹爪,所述移动滑块的侧面连接有推杆,所述推杆的一端连接有气缸,所述气缸安装在移动轨道的一端,通过推杆与气缸的连接,可实现夹爪在加工设备上进行快速的平移工作,有利于提升了移动的效率。Preferably, one end of the turning machine is provided with a clamping claw, a push rod is connected to the side of the moving slider, and a cylinder is connected to one end of the push rod. The cylinder is installed at one end of the moving track, and is connected with the push rod through the push rod. The connection of the cylinder allows the clamping jaw to perform rapid translation work on the processing equipment, which is beneficial to improving the efficiency of movement.
一种曲轴加工设备的加工工艺,包括以下步骤:A processing technology for crankshaft processing equipment, including the following steps:
S1、首先,将需要加工的曲轴工件通过夹爪进行夹持固定,随后通过气缸的气动推力配合推杆将曲轴工件推动至铣刀头的侧面,即可通过铣刀头的转动带动铣刀块在曲轴工件上进行铣削加工。S1. First, the crankshaft workpiece to be processed is clamped and fixed by the clamping jaws. Then, the pneumatic thrust of the cylinder and the push rod are used to push the crankshaft workpiece to the side of the milling cutter head. The milling cutter block can be driven by the rotation of the milling cutter head. Milling operations are performed on the crankshaft workpiece.
S2、在控制面板可通过显示屏和控制按钮进行状态显示与高效率控制的工作。S2. On the control panel, status display and high-efficiency control can be performed through the display screen and control buttons.
S3、在加工的过程中,翻转机则可带动夹爪进行翻转,以便于实现多面快速加工处理,当加工处理完成之后,移动滑块则会在移动轨道上利用推杆的推拉力滑动至毛刺清除组件的位置。S3. During the processing, the turning machine can drive the clamping jaw to turn over to facilitate multi-faceted rapid processing. After the processing is completed, the moving slider will slide to the burr on the moving track using the push and pull force of the push rod. Clear the component's location.
S4、随后即可通过转动机带动机械臂翻转并配合伸缩调节,利用毛刺清洁器驱动毛刺去除钻转动,即可对曲轴工件表面的毛刺进行去除工作。S4. Then the rotary machine can be used to drive the mechanical arm to turn over and cooperate with the telescopic adjustment. The burr cleaner can be used to drive the burr removal drill to rotate, so that the burrs on the surface of the crankshaft workpiece can be removed.
S5、在进行毛刺去除工作的同时,托盘可通过伸缩杆的伸缩作用从而加工控制台一侧开槽处伸出,随后则可移动至毛刺去除钻的下方,进而实现了有效地废屑毛刺收集。S5. While the burr removal work is being carried out, the pallet can be extended from the slot on the side of the processing console through the telescopic effect of the telescopic rod, and then moved to the bottom of the burr removal drill, thereby effectively collecting waste chips and burrs. .
S6、当完成去毛刺工作之后,则可通过伸缩杆带动托盘收回,随后配合吸除风机产生的强劲吸力,将毛刺与碎屑均经过吸除罩和U型管吸入并输送至收集箱的内部进行集中存储。S6. After the deburring work is completed, the telescopic rod can be used to drive the pallet back. Then, with the strong suction generated by the suction fan, the burrs and debris will be sucked in through the suction cover and U-shaped tube and transported to the inside of the collection box. Perform centralized storage.
S7、在进行加工的同时,平移电机带动螺纹杆转动,随后可使得防护组件在加工时套设在加工设备的外侧,透明防护板可便于直接查看,可提升了操作时的安全性。S7. While processing, the translation motor drives the threaded rod to rotate, and then the protective component can be set on the outside of the processing equipment during processing. The transparent protective plate can be easily viewed directly, which improves the safety during operation.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、通过加工设备和毛刺清除组件的设置,将需要加工的曲轴工件通过夹爪进行夹持固定,随后通过气缸的气动推力配合推杆将曲轴工件推动至铣刀头的侧面,即可通过铣刀头的转动带动铣刀块在曲轴工件上进行铣削加工,在控制面板可通过显示屏和控制按钮进行状态显示与高效率控制的工作,翻转机则可带动夹爪进行翻转,以便于实现多面快速加工处理,当加工处理完成之后,移动滑块则会在移动轨道上利用推杆的推拉力滑动至毛刺清除组件的位置,随后即可通过转动机带动机械臂翻转并配合伸缩调节,利用毛刺清洁器驱动毛刺去除钻转动,即可对曲轴工件表面的毛刺进行去除工作,从而方便了在进行曲轴加工铣削的同时可自动化的进行毛刺去除工作,有利于高效率进行曲轴加工,提升了产生效率同时减少了人工成本的支出;1. Through the setting of processing equipment and burr removal components, the crankshaft workpiece to be processed is clamped and fixed by the clamping jaws, and then the pneumatic thrust of the cylinder and the push rod are used to push the crankshaft workpiece to the side of the milling cutter head, and then the workpiece can be milled The rotation of the cutter head drives the milling cutter block to perform milling processing on the crankshaft workpiece. On the control panel, the display screen and control buttons can be used for status display and high-efficiency control. The turning machine can drive the clamping jaw to turn over to facilitate multi-faceted processing. Fast processing. When the processing is completed, the moving slider will slide to the position of the burr removal component using the push and pull force of the push rod on the moving track. Then the rotary machine can drive the mechanical arm to turn over and cooperate with the telescopic adjustment to utilize the burrs. The cleaner drives the burr removal drill to rotate to remove burrs on the surface of the crankshaft workpiece, which facilitates automatic burr removal while crankshaft machining and milling, which is conducive to high-efficiency crankshaft machining and improves production efficiency. At the same time, labor cost expenses are reduced;
2、通过清洁组件的设置,托盘可通过伸缩杆的伸缩作用从而加工控制台一侧开槽处伸出,随后则可移动至毛刺去除钻的下方,进而实现了有效地废屑毛刺收集,当完成去毛刺工作之后,则可通过伸缩杆带动托盘收回,随后配合吸除风机产生的强劲吸力,将毛刺与碎屑均经过吸除罩和U型管吸入并输送至收集箱的内部进行集中存储,从而有利于快速的提升了整体的清洁性,有利于在进行铣削加工与去毛刺的同时对废屑与毛刺进行收集处理,提升了收集的效率,同时有利于提高了收集的效果,避免了传统的收集在夹缝处无法进行有效地吸收,导致清洁效果不佳,造成后期设备出现卡顿运行不稳定的问题。2. Through the setting of the cleaning component, the pallet can be extended from the slot on the side of the processing console through the telescopic effect of the telescopic rod, and then moved to the bottom of the burr removal drill, thereby effectively collecting waste chips and burrs. After the deburring work is completed, the telescopic rod can be used to drive the pallet back, and then with the strong suction generated by the suction fan, the burrs and debris will be sucked through the suction hood and U-shaped tube and transported to the inside of the collection box for centralized storage. , which is conducive to quickly improving the overall cleanliness, conducive to collecting waste chips and burrs during milling and deburring, improving the collection efficiency, and at the same time conducive to improving the collection effect, avoiding The traditional collection cannot be effectively absorbed at the cracks, resulting in poor cleaning effect and causing the equipment to suffer from stuck operation and unstable operation in the later period.
附图说明Description of drawings
图1为本发明一种曲轴加工设备的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a crankshaft processing equipment according to the present invention;
图2为本发明一种曲轴加工设备的另一角度结构示意图;Figure 2 is a schematic structural diagram of a crankshaft processing equipment of the present invention from another angle;
图3为本发明一种曲轴加工设备的部分结构示意图;Figure 3 is a partial structural schematic diagram of a crankshaft processing equipment according to the present invention;
图4为本发明一种曲轴加工设备的部分内部结构立体图;Figure 4 is a perspective view of part of the internal structure of a crankshaft processing equipment according to the present invention;
图5为本发明一种曲轴加工设备的清理组件结构示意图;Figure 5 is a schematic structural diagram of a cleaning component of a crankshaft processing equipment according to the present invention;
图6为本发明一种曲轴加工设备的防护组件结构示意图。Figure 6 is a schematic structural diagram of a protective component of a crankshaft processing equipment of the present invention.
图中:In the picture:
1、加工设备;101、加工控制台;102、控制面板;103、显示屏;104、控制按钮;105、铣刀头;106、铣刀块;107、侧挡框;2、毛刺清除组件;201、转动机;202、机械臂;203、毛刺清洁器;204、毛刺去除钻;3、清洁组件;301、吸除风机;302、U型管;303、吸除罩;304、托盘;305、伸缩杆;306、弯管;307、收集箱;4、防护组件;401、透明防护板;402、连接件;403、螺纹杆;404、平移电机;405、第一滑轨;406、第二滑轨;5、夹持组件;501、移动轨道;502、移动滑块;503、翻转机;504、夹爪;505、推杆;506、气缸。1. Processing equipment; 101. Processing console; 102. Control panel; 103. Display screen; 104. Control button; 105. Milling cutter head; 106. Milling cutter block; 107. Side frame; 2. Burr removal component; 201. Rotary machine; 202. Robotic arm; 203. Burr cleaner; 204. Burr removal drill; 3. Cleaning components; 301. Suction fan; 302. U-shaped pipe; 303. Suction cover; 304. Tray; 305 , telescopic rod; 306, elbow; 307, collection box; 4, protective components; 401, transparent protective plate; 402, connecting piece; 403, threaded rod; 404, translation motor; 405, first slide rail; 406, No. Two slide rails; 5. Clamping component; 501. Moving rail; 502. Moving slider; 503. Turning machine; 504. Clamp; 505. Push rod; 506. Cylinder.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
请参阅图1-6,本发明提供一种技术方案:一种曲轴加工设备,包括加工设备1,加工设备1的侧面安装有毛刺清除组件2,加工设备1的一端内侧设置有清洁组件3,加工设备1的外侧设置有防护组件4,加工设备1的顶部设置有夹持组件5,加工设备1的中部一侧安装有铣刀头105,铣刀头105的侧面分布有多个铣刀块106,毛刺清除组件2的一端安装有机械臂202,机械臂202的一端连接有毛刺清洁器203,毛刺清洁器203的一端设置有毛刺去除钻204,将需要加工的曲轴工件通过夹爪504进行夹持固定,随后通过气缸506的气动推力配合推杆505将曲轴工件推动至铣刀头105的侧面,即可通过铣刀头105的转动带动铣刀块106在曲轴工件上进行铣削加工,在控制面板102可通过显示屏103和控制按钮104进行状态显示与高效率控制的工作,翻转机503则可带动夹爪504进行翻转,以便于实现多面快速加工处理,当加工处理完成之后,移动滑块502则会在移动轨道501上利用推杆505的推拉力滑动至毛刺清除组件2的位置,随后即可通过转动机201带动机械臂202翻转并配合伸缩调节,利用毛刺清洁器203驱动毛刺去除钻204转动,即可对曲轴工件表面的毛刺进行去除工作,从而方便了在进行曲轴加工铣削的同时可自动化的进行毛刺去除工作,有利于高效率进行曲轴加工,提升了产生效率同时减少了人工成本的支出;Referring to Figures 1-6, the present invention provides a technical solution: a crankshaft processing equipment, including a processing equipment 1. A burr removal component 2 is installed on the side of the processing equipment 1, and a cleaning component 3 is provided inside one end of the processing equipment 1. A protective component 4 is provided on the outside of the processing equipment 1, a clamping component 5 is provided on the top of the processing equipment 1, a milling cutter head 105 is installed on one side of the middle of the processing equipment 1, and a plurality of milling cutter blocks are distributed on the side of the milling cutter head 105. 106. A mechanical arm 202 is installed at one end of the burr removal assembly 2. A burr cleaner 203 is connected to one end of the mechanical arm 202. A burr removal drill 204 is provided at one end of the burr cleaner 203. The crankshaft workpiece to be processed is processed through the clamping jaw 504. Clamping and fixing, then the pneumatic thrust of the cylinder 506 cooperates with the push rod 505 to push the crankshaft workpiece to the side of the milling cutter head 105. The rotation of the milling cutter head 105 can drive the milling cutter block 106 to perform milling on the crankshaft workpiece. The control panel 102 can perform status display and high-efficiency control through the display screen 103 and control buttons 104. The turning machine 503 can drive the clamping jaw 504 to turn over to facilitate multi-faceted rapid processing. After the processing is completed, the moving slide The block 502 will slide to the position of the burr removal assembly 2 using the push and pull force of the push rod 505 on the moving track 501. Then the rotating machine 201 can drive the mechanical arm 202 to turn over and cooperate with the telescopic adjustment, and the burr cleaner 203 can be used to drive the burr removal. When the drill 204 rotates, the burrs on the surface of the crankshaft workpiece can be removed, which facilitates the automatic burr removal during crankshaft machining and milling, which is conducive to high-efficiency crankshaft machining, improves production efficiency and reduces manual labor. expenditure of costs;
清洁组件3的顶部安装有吸除风机301,吸除风机301的顶部固定连接有U型管302,U型管302的一端固定连接有吸除罩303,加工设备1的中部侧面活动贯穿有托盘304,托盘304的侧面安装有伸缩杆305,托盘304活动安装在吸除罩303的下方,托盘304可通过伸缩杆305的伸缩作用从而加工控制台101一侧开槽处伸出,随后则可移动至毛刺去除钻204的下方,进而实现了有效地废屑毛刺收集,当完成去毛刺工作之后,则可通过伸缩杆305带动托盘304收回,随后配合吸除风机301产生的强劲吸力,将毛刺与碎屑均经过吸除罩303和U型管302吸入并输送至收集箱307的内部进行集中存储,从而有利于快速的提升了整体的清洁性,有利于在进行铣削加工与去毛刺的同时对废屑与毛刺进行收集处理,提升了收集的效率,同时有利于提高了收集的效果,避免了传统的收集在夹缝处无法进行有效地吸收,导致清洁效果不佳,造成后期设备出现卡顿运行不稳定的问题。A suction fan 301 is installed on the top of the cleaning component 3. A U-shaped pipe 302 is fixedly connected to the top of the suction fan 301. One end of the U-shaped pipe 302 is fixedly connected to a suction cover 303. There is a pallet movable through the middle side of the processing equipment 1. 304. A telescopic rod 305 is installed on the side of the tray 304. The tray 304 is movably installed under the suction cover 303. The tray 304 can be extended from the slot on one side of the processing console 101 through the telescopic function of the telescopic rod 305, and then can be Move to the bottom of the burr removal drill 204 to effectively collect waste burrs. After the deburring work is completed, the telescopic rod 305 can be used to drive the tray 304 to retract, and then cooperate with the strong suction generated by the suction fan 301 to remove the burrs. and debris are sucked in through the suction cover 303 and the U-shaped tube 302 and transported to the inside of the collection box 307 for centralized storage, which is conducive to quickly improving the overall cleanliness and is conducive to milling and deburring at the same time. Collecting and processing waste chips and burrs improves the collection efficiency and at the same time helps to improve the collection effect and avoids the traditional collection that cannot be effectively absorbed at the cracks, resulting in poor cleaning effect and causing lag in the later equipment. Unstable operation problem.
如图6所示,防护组件4的顶部连接有连接件402,连接件402的一端螺纹连接有螺纹杆403,螺纹杆403的一端设置有平移电机404,平移电机404带动螺纹杆403转动,随后可使得防护组件4在加工时套设在加工设备1的外侧,透明防护板401可便于直接查看,可提升了操作时的安全性。As shown in Figure 6, the top of the protection component 4 is connected to a connector 402. One end of the connector 402 is threadedly connected to a threaded rod 403. One end of the threaded rod 403 is provided with a translation motor 404. The translation motor 404 drives the threaded rod 403 to rotate. The protective component 4 can be placed on the outside of the processing equipment 1 during processing, and the transparent protective plate 401 can be easily viewed directly, which can improve the safety during operation.
如图6所示,防护组件4的顶部一端活动连接有第一滑轨405,防护组件4的底部活动连接有第二滑轨406,防护组件4的侧面固定安装有透明防护板401,通过第一滑轨405和第二滑轨406的配合可使得滑动时提供了支撑与导向力,从而有利于提升了侧滑时的稳定性。As shown in Figure 6, a first slide rail 405 is movably connected to the top end of the protective component 4, a second slide rail 406 is movably connected to the bottom of the protective component 4, and a transparent protective plate 401 is fixedly installed on the side of the protective component 4. Through the third The cooperation between the first slide rail 405 and the second slide rail 406 can provide support and guiding force during sliding, thereby improving the stability during side sliding.
如图3所示,加工设备1的一端顶部固定安装有加工控制台101,加工控制台101的正面固定安装有控制面板102,控制面板102的正面固定安装有显示屏103,控制面板102的正面设置有多个控制按钮104,控制按钮104设置在显示屏103的下方,在控制面板102可通过显示屏103和控制按钮104进行状态显示与高效率控制的工作。As shown in Figure 3, a processing console 101 is fixedly installed on the top of one end of the processing equipment 1. A control panel 102 is fixedly installed on the front of the processing console 101. A display screen 103 is fixedly installed on the front of the control panel 102. The front of the control panel 102 A plurality of control buttons 104 are provided, and the control buttons 104 are arranged below the display screen 103. The control panel 102 can perform status display and high-efficiency control through the display screen 103 and the control buttons 104.
如图3所示,加工设备1的侧面固定安装有侧挡框107,毛刺清除组件2的侧面固定安装在侧挡框107的外侧,侧挡框107的内侧安装有转动机201,转动机201的侧面与机械臂202的一端相连接,通过侧挡框107可在背面提供了防护以及安装支撑的作用,使得转动机201和机械臂202等设备稳定的实现了去毛刺的工作。As shown in Figure 3, a side block frame 107 is fixedly installed on the side of the processing equipment 1. The side of the burr removal assembly 2 is fixedly installed on the outside of the side block frame 107. A rotary machine 201 is installed on the inside of the side block frame 107. The rotary machine 201 The side of the machine is connected to one end of the robotic arm 202, and the side frame 107 can provide protection and installation support on the back side, so that equipment such as the rotating machine 201 and the robotic arm 202 can stably perform deburring work.
如图4所示,清洁组件3的侧面固定连接有弯管306,弯管306的一端贯穿于加工设备1的底部,加工设备1的底部内侧安装有收集箱307,弯管306的一端底部与收集箱307的内侧相连通,通过弯管306和收集箱307的连接则实现了废屑与毛刺的收集的效果。As shown in Figure 4, an elbow 306 is fixedly connected to the side of the cleaning assembly 3. One end of the elbow 306 runs through the bottom of the processing equipment 1. A collection box 307 is installed inside the bottom of the processing equipment 1. The bottom of one end of the elbow 306 is connected to the bottom of the processing equipment 1. The inside of the collection box 307 is connected, and the connection between the elbow 306 and the collection box 307 achieves the effect of collecting waste chips and burrs.
如图3所示,夹持组件5的底部安装有移动轨道501,移动轨道501的顶部滑动安装有移动滑块502,移动滑块502的顶部安装有翻转机503,移动滑块502则会在移动轨道501上利用推杆505的推拉力滑动至毛刺清除组件2的位置,并配合上翻转机503可带动夹爪504进行翻转,以便于实现多面快速加工处理。As shown in Figure 3, a moving track 501 is installed at the bottom of the clamping assembly 5, a moving slider 502 is installed slidingly on the top of the moving track 501, a flipper 503 is installed on the top of the moving slider 502, and the moving slider 502 will The moving rail 501 uses the push and pull force of the push rod 505 to slide to the position of the burr removal assembly 2, and cooperates with the upper turning machine 503 to drive the clamping jaw 504 to turn over, so as to achieve multi-faceted rapid processing.
如图3所示,翻转机503的一端设置有夹爪504,移动滑块502的侧面连接有推杆505,推杆505的一端连接有气缸506,气缸506安装在移动轨道501的一端,通过推杆505与气缸506的连接,可实现夹爪504在加工设备1上进行快速的平移工作,有利于提升了移动的效率。As shown in Figure 3, one end of the turning machine 503 is provided with a clamp 504, and the side of the moving slider 502 is connected to a push rod 505. One end of the push rod 505 is connected to a cylinder 506. The cylinder 506 is installed at one end of the moving track 501. The connection between the push rod 505 and the cylinder 506 enables the clamping jaw 504 to perform rapid translation work on the processing equipment 1, which is beneficial to improving the efficiency of movement.
一种曲轴加工设备的加工工艺,包括以下步骤:A processing technology for crankshaft processing equipment, including the following steps:
S1、首先,将需要加工的曲轴工件通过夹爪504进行夹持固定,随后通过气缸506的气动推力配合推杆505将曲轴工件推动至铣刀头105的侧面,即可通过铣刀头105的转动带动铣刀块106在曲轴工件上进行铣削加工。S1. First, the crankshaft workpiece to be processed is clamped and fixed by the clamping jaws 504, and then the pneumatic thrust of the cylinder 506 and the push rod 505 are used to push the crankshaft workpiece to the side of the milling cutter head 105. The rotation drives the milling cutter block 106 to perform milling processing on the crankshaft workpiece.
S2、在控制面板102可通过显示屏103和控制按钮104进行状态显示与高效率控制的工作。S2. On the control panel 102, status display and high-efficiency control can be performed through the display screen 103 and the control buttons 104.
S3、在加工的过程中,翻转机503则可带动夹爪504进行翻转,以便于实现多面快速加工处理,当加工处理完成之后,移动滑块502则会在移动轨道501上利用推杆505的推拉力滑动至毛刺清除组件2的位置。S3. During the processing, the turning machine 503 can drive the clamping jaw 504 to turn over to facilitate multi-faceted rapid processing. When the processing is completed, the moving slider 502 will use the push rod 505 on the moving track 501. Push and pull force slides to the position of burr removal component 2.
S4、随后即可通过转动机201带动机械臂202翻转并配合伸缩调节,利用毛刺清洁器203驱动毛刺去除钻204转动,即可对曲轴工件表面的毛刺进行去除工作。S4. Then, the rotary machine 201 can be used to drive the mechanical arm 202 to turn over and cooperate with the telescopic adjustment, and the burr cleaner 203 can be used to drive the burr removal drill 204 to rotate, so that the burrs on the surface of the crankshaft workpiece can be removed.
S5、在进行毛刺去除工作的同时,托盘304可通过伸缩杆305的伸缩作用从而加工控制台101一侧开槽处伸出,随后则可移动至毛刺去除钻204的下方,进而实现了有效地废屑毛刺收集。S5. While the burr removal work is being carried out, the pallet 304 can be extended from the slot on one side of the processing console 101 through the telescopic effect of the telescopic rod 305, and then can be moved to the bottom of the burr removal drill 204, thereby effectively achieving Waste burr collection.
S6、当完成去毛刺工作之后,则可通过伸缩杆305带动托盘304收回,随后配合吸除风机301产生的强劲吸力,将毛刺与碎屑均经过吸除罩303和U型管302吸入并输送至收集箱307的内部进行集中存储。S6. After the deburring work is completed, the telescopic rod 305 can be used to drive the tray 304 to retract, and then with the strong suction generated by the suction fan 301, the burrs and debris will be sucked in and transported through the suction cover 303 and the U-shaped pipe 302. to the inside of the collection box 307 for centralized storage.
S7、在进行加工的同时,平移电机404带动螺纹杆403转动,随后可使得防护组件4在加工时套设在加工设备1的外侧,透明防护板401可便于直接查看,可提升了操作时的安全性。S7. While processing, the translation motor 404 drives the threaded rod 403 to rotate, and then the protective component 4 can be set on the outside of the processing equipment 1 during processing. The transparent protective plate 401 can be easily viewed directly, which can improve the safety during operation. safety.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311306622.2A CN117300632A (en) | 2023-10-10 | 2023-10-10 | Crankshaft processing equipment and processing technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118905707A (en) * | 2024-08-30 | 2024-11-08 | 安徽扬山联合精密技术有限公司 | Automatic production line for compressor crankshafts |
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