CN117300450A - A multi-stage device for thick plate suspension assembly and welding preheating - Google Patents

A multi-stage device for thick plate suspension assembly and welding preheating Download PDF

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Publication number
CN117300450A
CN117300450A CN202311303317.8A CN202311303317A CN117300450A CN 117300450 A CN117300450 A CN 117300450A CN 202311303317 A CN202311303317 A CN 202311303317A CN 117300450 A CN117300450 A CN 117300450A
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CN
China
Prior art keywords
plate
positioning
base
side positioning
thick plate
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Pending
Application number
CN202311303317.8A
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Chinese (zh)
Inventor
张林儒
宫平
张超
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CRRC Changchun Railway Vehicles Co Ltd
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CRRC Changchun Railway Vehicles Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN202311303317.8A priority Critical patent/CN117300450A/en
Publication of CN117300450A publication Critical patent/CN117300450A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a multistage device for assembling and welding preheating a thick plate hanging seat, which is arranged on a clamp base and comprises: the mounting seat board is fixedly connected with the clamp base; a plurality of positioning seats are formed on the mounting seat plate; the positioning seat comprises a first side positioning plate and a second side positioning plate which forms a positioning area with the first side positioning plate, and the thick plate hanging seat is accommodated in the positioning area; the side parts of the first side positioning plate and the second side positioning plate are fixedly connected with a substrate connecting plate, the substrate connecting plate is rotationally connected with a quick propping substrate or an end propping substrate through a rotating shaft, and the quick propping substrate and the end propping substrate are respectively provided with a positioning pin for selectively connecting with the substrate connecting plate; wherein; the positioning bolts are connected with the sides of the positioning areas corresponding to the first side positioning plate, the end part propping base body and the quick propping base body in a threaded manner and are used for being contacted with the thick plate hanging seat.

Description

Multistage device for assembling and welding preheating thick plate hanging seat
Technical Field
The invention relates to the technical field of auxiliary tools for producing bogie frames, in particular to a multistage device for assembling and welding preheating thick plate hanging seats.
Background
At present, for better adaptation market demand, research bogie's new framework satisfies framework functional demand and innovative new speed grade simultaneously, adopts more thick plate hanging seat on the framework is constituteed, and hanging seat structure space is narrow and small, all has certain degree of difficulty at equipment and welding process like this, and the increase of welding degree of difficulty, needs heating, preheating treatment to have the degree of difficulty equally when equipment, welding simultaneously, has seriously influenced production efficiency.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a multistage device for assembling, welding and preheating thick plate hanging seats, which solves the problem of difficult assembling, welding and preheating of the thick plate hanging seats, so that the assembling, welding and preheating of the framework thick plate hanging seats are carried out in a safe and convenient state, the installation time of operators is saved, and the assembling of a plurality of thick plate hanging seats with narrow intervals can be realized in a narrow space; the repeated installation is convenient and safe, the thermal damage in the preheating process is avoided, and the preheating device can be applied to various working conditions.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention discloses a multistage device for assembling and welding preheating a thick plate hanging seat, which is arranged on a clamp base, and comprises:
the mounting seat board is fixedly connected with the clamp base;
a plurality of positioning seats are formed on the mounting seat plate;
the positioning seat comprises a first side positioning plate and a second side positioning plate which forms a positioning area with the first side positioning plate, and the thick plate hanging seat is accommodated in the positioning area;
the side parts of the first side positioning plate and the second side positioning plate are fixedly connected with a matrix connecting plate, the matrix connecting plate is rotationally connected with a quick propping matrix or an end propping matrix through a rotating shaft, and the quick propping matrix and the end propping matrix are respectively provided with a positioning pin for being selectively connected with the matrix connecting plate;
wherein; the first side locating plate, the end jacking base body and the quick jacking base body are in threaded connection with locating bolts corresponding to the locating area side and used for being in contact with the thick plate hanging seat.
Further, the structure of tip top tight base member is the L template, L template horizontal segment has linked firmly the spliced pole, spliced pole threaded connection has positioning bolt.
Further, a connecting plate is fixedly connected between the first side locating plate and the second side locating plate, and the connecting plate is connected with the locating bolt through a connecting column in a threaded manner.
Further, U-shaped holes are formed in two ends of the mounting seat plate, and the U-shaped holes are fixedly connected with the clamp base in a detachable mode through mounting bolts.
Further, the positioning seat further comprises a third side positioning plate, the third side positioning plate and the first side positioning plate form the positioning area, and the third side positioning plate is in threaded connection with the positioning bolt.
In the technical scheme, the multistage device for assembling and welding preheating of the thick plate hanging seat has the beneficial effects that:
the multistage device for assembling and welding preheating the thick plate hanging seat effectively reduces the difficulty of assembling and welding preheating the thick plate hanging seat, enables the assembling and welding preheating of the framework thick plate hanging seat to be carried out in a safe and convenient state, realizes the assembling of a plurality of thick plate hanging seats with narrow intervals in a narrow space, is convenient and safe to repeatedly install, avoids thermal damage in the preheating process, can be applied to various working conditions and is used, has the advantages of simple manufacture, small installation limit, installation time saving, high repeated precision, realization of rapid installation and use of diversified products, and improvement of production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is an isometric view of a multi-stage apparatus for slab hanger assembly and weld preheating in accordance with the present disclosure;
FIG. 2 is an isometric view of another view of a multi-stage apparatus for slab hanger assembly and weld preheating of the present disclosure;
FIG. 3 is a front view of a multi-stage apparatus for slab hanger assembly and weld preheating in accordance with the present disclosure;
FIG. 4 is a cross-sectional view A-A of a multi-stage apparatus for slab hanger assembly and weld preheating in accordance with the present disclosure;
fig. 5 is a left side view of a multi-stage apparatus for slab hanger assembly and weld preheating in accordance with the present disclosure.
Reference numerals illustrate:
1. rapidly jacking the substrate; 2. a positioning pin; 3. a rotating shaft; 4. mounting a seat board; 5. the end part is tightly propped against the substrate; 6. mounting a seat plate fixing bolt; 7. a base body connecting plate; 8. a first side positioning plate; 9. a second side positioning plate; 10. positioning bolts; 11. a connecting plate; 12. a third side positioning plate; 13. a connecting column;
100. and positioning the area.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
See fig. 1-5;
the invention relates to a multistage device for assembling and welding preheating a thick plate hanging seat, which is arranged on a clamp base, and comprises:
the installation seat board 4 is fixedly connected with the clamp base, specifically, the installation seat board 4 can be installed in a hanging seat positioning area of the fixed clamp, is a base part of the device, and realizes the installation of a plurality of stages of the device by expanding the area of the installation seat board 4;
the mounting seat board 4 is provided with a plurality of positioning seats, one positioning seat is a stage, and one thick plate hanging seat is positioned, wherein the positioning seats comprise a first side positioning plate 8 and a second side positioning plate 9 which forms a positioning area 100 with the first side positioning plate 8, and the thick plate hanging seat is accommodated through the positioning area 100;
the side parts of the first side positioning plate 8 and the second side positioning plate 9 are fixedly connected with a substrate connecting plate 7, the substrate connecting plate 7 is rotationally connected with a rapid jacking substrate 1 or an end jacking substrate 5 through a rotating shaft 3, specifically, the substrate connecting plate 7 of the first side positioning plate 8 is rotationally connected with the end jacking substrate 5 through the rotating shaft 3, and the substrate connecting plate 7 of the second side positioning plate 9 is rotationally connected with the rapid jacking substrate 1 through the rotating shaft 3;
the quick jacking base body 1 and the end jacking base body 5 are respectively provided with a positioning pin 2 for being selectively connected with a base body connecting plate 7, the positioning pins 2 are arranged on the quick jacking base body 1 and the end jacking base body 5 through pin holes, and the quick jacking base body 1 and the end jacking base body 5 can be effectively positioned by being connected with the pin holes of the base body connecting plate 7 in a plugging manner under different states when in use through the positioning pins 2, so that the positions of the quick jacking base body 1 and the end jacking base body 5 on the base body connecting plate 7 can be effectively positioned, and the quick jacking base body 1 and the end jacking base body 5 are prevented from rotating around a rotating shaft 3;
wherein; the first side locating plate 8, the end jacking base body 5 and the quick jacking base body 1 are in threaded connection with locating bolts 10 corresponding to the locating areas 100, and are used for being in contact with the thick plate hanging seat, accurate locating of the thick plate hanging seat can be achieved through adjusting the locating bolts 10, and the function of locating standard is achieved.
Specifically, referring to fig. 3 and 4, a positioning bolt 10 is installed at the side of the first side positioning plate 8, the positioning bolt 10 can be in contact with the side surface of the thick plate hanging seat, so that the side positioning of the thick plate hanging seat is realized, the vertical and side positioning sizes of the hanging seat are ensured, and hanging seats with different sizes can be fixed by adjusting the positioning bolt 10;
referring to fig. 3, a positioning bolt 10 is installed on an L-shaped horizontal section of the end propping base body 5, the positioning size of the end of the thick plate hanging seat is determined by enabling the positioning bolt 10 to be in contact with the surface of the end of the thick plate hanging seat, at the moment, the end propping base body 5 is connected with a pin hole of a base body connecting plate 7 through a positioning pin 2, and the end propping base body 5 is in a clamping state;
referring to fig. 3, the quick tightening base 1 is a long strip plate, the side part of the tail end of the quick tightening base 1 is in threaded connection with a positioning bolt 10, the positioning bolt 10 is arranged opposite to the positioning bolt 10 on the first side positioning plate 8, and can be used for quickly tightening the side surface of a thick plate hanging seat, so that side surface tightening is realized, the positioning bolt 10 installed by the quick tightening base 1 can be flexibly adjusted according to the thickness and size requirements of different thick plate hanging seats, and the adaptability is higher.
The quick-tightening base body 1 can be used in two positions through the positioning pin 2, namely, a state of clamping a thick plate hanging seat (shown in fig. 3) and a loose state, when the quick-tightening base body 1 is in the loose state, the positioning pin 2 is far away from a pin hole of the second side positioning plate 9, and the quick-tightening base body 1 can rotate around the rotating shaft 3, so that the thick plate hanging seat does not need to be clamped;
see fig. 3:
preferably, the end part of the L-shaped plate tightly props against the base body 5, the horizontal section of the L-shaped plate is fixedly connected with a connecting column, the connecting column is in threaded connection with a positioning bolt 10, and the vertical section of the L-shaped plate is connected with the base body connecting plate 7 through a positioning pin 2 and a rotating shaft 3;
see fig. 3:
preferably, a connecting plate 11 is fixedly connected between the first side locating plate 8 and the second side locating plate 9, and the connecting plate 11 is connected with a locating bolt 10 through a connecting column thread.
In the structure, a connecting plate 11 is arranged between a first side locating plate 8 and a second side locating plate 9, the connecting plate 11 is connected with a locating bolt 10 through a connecting column in a threaded manner and is used for being in contact with the end part of a thick plate hanging seat, and the locating bolt 10 is arranged opposite to the locating bolt 10 of a base body 5 with the end part propped against the end part and can clamp the thick plate hanging seat from the two ends of the thick plate hanging seat;
see fig. 3:
preferably, both ends of the mounting seat board 4 are provided with U-shaped holes, and the U-shaped holes are detachably and fixedly connected with the clamp base through mounting bolts 6, so that the multistage device is convenient to use and convenient to replace quickly;
in another preferred embodiment, the positioning seat further comprises a third side positioning plate 12, the third side positioning plate 12 and the first side positioning plate 8 form a positioning area 100, and the third side positioning plate 12 is in threaded connection with the positioning bolt 10.
Specifically, the multi-stage device in this embodiment is a two-stage device, in which, the first side locating plate 8 and the second side locating plate 9 of the first-stage locating seat on the mounting seat plate 4 form a locating area 100, the first side locating plate 8 and the third side locating plate 12 of the two-stage locating seat form a locating area 100, the third side locating plate 12 is connected with a locating bolt 10 in a threaded manner, and the locating bolt 10 on the first side locating plate 8 clamp the thick plate hanging seat, and the multi-stage device may be composed of a plurality of first-stage locating seats or may be composed of a form of a mixture of the first-stage locating seat and the second-stage locating seat, and this embodiment only takes a form of a mixture of the first-stage locating seat and the second-stage locating seat as an example;
in the technical scheme, the multistage device for assembling and welding preheating of the thick plate hanging seat provided by the invention comprises the following use method:
1) Fixing the multi-stage device to a clamp base;
2) According to the size of the thick plate hanging seat, the vertical and side positioning sizes of the hanging seat are ensured by adjusting the positioning bolts 10 connected with the first side positioning plate 8.
3) The positioning size of the end part of the thick plate hanging seat is determined by adjusting the positioning bolt 10 on the end part propping base body 5, and the end part propping base body 5 is placed in a clamping state during adjustment, namely the end part propping base body 5 is connected with the pin hole of the base body connecting plate 7 through the positioning pin 2.
4) The positioning size of the other side of the hanging seat is determined by adjusting the positioning bolt 10 on the quick jacking base body 1, and the quick jacking base body 1 is placed in a clamping state during adjustment, namely, the quick jacking base body 1 is connected with a pin hole of the base body connecting plate 7 through the positioning pin 2.
The multi-stage positioning seats of the multi-stage device are all adjusted in the mode;
when the lifting base is used, firstly, the quick jacking base body 1 and the end jacking base body 5 are adjusted to be in a loose state, and the lifting base is placed; the clamping and fixing of the hanging seat are completed by adjusting the end part propping base body 5 and the quick propping base body 1 to a clamping state, so that the assembling of the hanging seat is completed, and the hanging seat can be completed in the clamping state of the device if welding and preheating are needed.
The multistage device for assembling and welding preheating the thick plate hanging seat has the beneficial effects that the difficulty in assembling and welding preheating the thick plate hanging seat is effectively reduced, the frame thick plate hanging seat is assembled and welded in a safe and convenient state, the assembling of a plurality of thick plate hanging seats with narrow intervals is realized in a narrow space, the repeated installation is convenient and safe, the thermal damage in the preheating process is avoided, the multistage device can be applied to various working conditions, the multistage device is simple to manufacture, the installation limit is small, the installation time is saved, the repeated precision is high, the rapid installation and use of diversified products are realized, and the production efficiency is improved.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.

Claims (5)

1.一种用于厚板吊座组装和焊接预热的多级装置,其安装于夹具基座上,其特征在于,该所述多级装置包括:1. A multi-stage device for thick plate suspension assembly and welding preheating, which is installed on the fixture base, characterized in that the multi-stage device includes: 与所述夹具基座固连的安装座板(4);A mounting base plate (4) fixedly connected to the fixture base; 所述安装座板(4)上形成有多个定位座;A plurality of positioning seats are formed on the mounting seat plate (4); 所述定位座包括第一侧定位板(8)和与所述第一侧定位板(8)形成定位区域(100)的第二侧定位板(9),通过所述定位区域(100)容纳厚板吊座;The positioning base includes a first side positioning plate (8) and a second side positioning plate (9) forming a positioning area (100) with the first side positioning plate (8), and is accommodated by the positioning area (100). Thick plate hanging base; 所述第一侧定位板(8)和所述第二侧定位板(9)侧部均固连有基体连接板(7),所述基体连接板(7)通过转动轴(3)旋转连接有快速顶紧基体(1)或端部顶紧基体(5),且快速顶紧基体(1)和端部顶紧基体(5)均装设有定位销(2),用于选择性地与所述基体连接板(7)连接;The side parts of the first side positioning plate (8) and the second side positioning plate (9) are both fixedly connected with a base connecting plate (7), and the base connecting plate (7) is rotatably connected through a rotating shaft (3) There is a quick-holding base (1) or an end-holding base (5), and both the quick-holding base (1) and the end-holding base (5) are equipped with positioning pins (2) for selective Connect to the base connecting plate (7); 其中;所述第一侧定位板(8)、所述端部顶紧基体(5)和所述快速顶紧基体(1)对应所述定位区域(100)侧均螺纹连接有定位螺栓(10),用于与所述厚板吊座接触。Among them, the first side positioning plate (8), the end tightening base (5) and the quick tightening base (1) are all threadedly connected with positioning bolts (10) corresponding to the positioning area (100). ), used to make contact with the thick plate suspension seat. 2.根据权利要求1所述的一种用于厚板吊座组装和焊接预热的多级装置,其特征在于;2. A multi-stage device for thick plate suspension assembly and welding preheating according to claim 1, characterized in that; 所述端部顶紧基体(5)的构造为L型板,所述L型板水平段固连有连接柱,所述连接柱螺纹连接有所述定位螺栓(10)。The end portion of the base body (5) is configured as an L-shaped plate. The horizontal section of the L-shaped plate is fixedly connected with a connecting column, and the connecting column is threadedly connected with the positioning bolt (10). 3.根据权利要求1所述的一种用于厚板吊座组装和焊接预热的多级装置,其特征在于;3. A multi-stage device for thick plate suspension assembly and welding preheating according to claim 1, characterized in that; 所述第一侧定位板(8)和所述第二侧定位板(9)之间固连有连接板(11),所述连接板(11)通过连接柱螺纹连接有所述定位螺栓(10)。A connecting plate (11) is fixedly connected between the first side positioning plate (8) and the second side positioning plate (9), and the connecting plate (11) is threadedly connected to the positioning bolt ( 10). 4.根据权利要求1所述的一种用于厚板吊座组装和焊接预热的多级装置,其特征在于;4. A multi-stage device for thick plate suspension assembly and welding preheating according to claim 1, characterized in that; 所述安装座板(4)两端均开设有U型孔,所述U型孔通过安装螺栓(6)与所述夹具基座能够拆卸地固定连接。U-shaped holes are provided at both ends of the mounting seat plate (4), and the U-shaped holes are detachably fixedly connected to the clamp base through mounting bolts (6). 5.根据权利要求1-4任一项所述的一种用于厚板吊座组装和焊接预热的多级装置,其特征在于;5. A multi-stage device for thick plate suspension assembly and welding preheating according to any one of claims 1 to 4, characterized in that; 所述定位座还包括第三侧定位板(12),所述第三侧定位板(12)与所述第一侧定位板(8)形成所述定位区域(100),所述第三侧定位板(12)螺纹连接有所述定位螺栓(10)。The positioning base also includes a third side positioning plate (12). The third side positioning plate (12) and the first side positioning plate (8) form the positioning area (100). The third side positioning plate (12) forms the positioning area (100). The positioning plate (12) is threadedly connected with the positioning bolt (10).
CN202311303317.8A 2023-10-10 2023-10-10 A multi-stage device for thick plate suspension assembly and welding preheating Pending CN117300450A (en)

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Application Number Priority Date Filing Date Title
CN202311303317.8A CN117300450A (en) 2023-10-10 2023-10-10 A multi-stage device for thick plate suspension assembly and welding preheating

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Application Number Priority Date Filing Date Title
CN202311303317.8A CN117300450A (en) 2023-10-10 2023-10-10 A multi-stage device for thick plate suspension assembly and welding preheating

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203579089U (en) * 2013-11-27 2014-05-07 唐山轨道客车有限责任公司 Welding fixture for bogie cross beam of railway vehicle
CN106736179A (en) * 2017-01-06 2017-05-31 中车青岛四方机车车辆股份有限公司 A kind of framework flexibility group mounted welder
CN207155152U (en) * 2017-09-22 2018-03-30 中车长春轨道客车股份有限公司 Standard EMUs assembled base welds reconditioning built-up jig
CN210878350U (en) * 2019-11-29 2020-06-30 青岛佳通轨道设备有限公司 Box hanging seat welding tool
CN210997657U (en) * 2019-07-19 2020-07-14 湖南健兴智能科技有限公司 Valve casing oil pressure anchor clamps
CN214641353U (en) * 2021-01-28 2021-11-09 芜湖天弋能源科技有限公司 Lithium battery welding clamp
CN215393472U (en) * 2021-07-15 2022-01-04 白晶 Railway passenger car bogie antenna hanging seat assembling tool
CN113909730A (en) * 2021-11-12 2022-01-11 中车长春轨道客车股份有限公司 Assembly welding process method of groined type framework
CN217394364U (en) * 2022-04-22 2022-09-09 锦州捷通铁路机械股份有限公司 A kind of rail passenger car hanger processing and positioning device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203579089U (en) * 2013-11-27 2014-05-07 唐山轨道客车有限责任公司 Welding fixture for bogie cross beam of railway vehicle
CN106736179A (en) * 2017-01-06 2017-05-31 中车青岛四方机车车辆股份有限公司 A kind of framework flexibility group mounted welder
CN207155152U (en) * 2017-09-22 2018-03-30 中车长春轨道客车股份有限公司 Standard EMUs assembled base welds reconditioning built-up jig
CN210997657U (en) * 2019-07-19 2020-07-14 湖南健兴智能科技有限公司 Valve casing oil pressure anchor clamps
CN210878350U (en) * 2019-11-29 2020-06-30 青岛佳通轨道设备有限公司 Box hanging seat welding tool
CN214641353U (en) * 2021-01-28 2021-11-09 芜湖天弋能源科技有限公司 Lithium battery welding clamp
CN215393472U (en) * 2021-07-15 2022-01-04 白晶 Railway passenger car bogie antenna hanging seat assembling tool
CN113909730A (en) * 2021-11-12 2022-01-11 中车长春轨道客车股份有限公司 Assembly welding process method of groined type framework
CN217394364U (en) * 2022-04-22 2022-09-09 锦州捷通铁路机械股份有限公司 A kind of rail passenger car hanger processing and positioning device

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