CN117300042A - Forging surface adjustable die forging device and forging method thereof - Google Patents

Forging surface adjustable die forging device and forging method thereof Download PDF

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Publication number
CN117300042A
CN117300042A CN202311480739.2A CN202311480739A CN117300042A CN 117300042 A CN117300042 A CN 117300042A CN 202311480739 A CN202311480739 A CN 202311480739A CN 117300042 A CN117300042 A CN 117300042A
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forging
fixedly connected
rod
die
adjustable
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CN117300042B (en
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徐辉
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Anhui Shiny Horse Intelligent Technology Co ltd
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Anhui Shiny Horse Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators
    • B21J13/12Turning means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/12Drives for forging presses operated by hydraulic or liquid pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

本发明公开了一种锻压面可调式模具锻压装置及其锻压方法,涉及模具锻压领域,包括底座,所述底座的上方固定连接有一号滑条,所述一号滑条的外壁滑动连接有滑块。本发明中,驱动电机运转后,通过圆盘的转动,圆盘上方的挤压块可对移动槽的内壁进行挤压,因两个移动槽开设的方向相互垂直,故两个圆盘的转动可带动安装板和安装座进行两个方向的移动且移动方向相互垂直,因安装板的双向移动,在对模具胚的锻压面进行调试即对模具胚的不同位置进行锻压时,通过安装板的双向移动,可更为便捷地调节模具胚的位置,从而调试对模具胚锻压面的调试,提升了本装置的使用便利性。

The invention discloses a die forging device with an adjustable forging surface and a forging method thereof. It relates to the field of die forging and includes a base. A No. 1 slide bar is fixedly connected to the top of the base. The outer wall of the No. 1 slide bar is slidingly connected to a slide bar. piece. In the present invention, after the driving motor is running, through the rotation of the disk, the extrusion block above the disk can squeeze the inner wall of the moving groove. Since the directions of the two moving grooves are perpendicular to each other, the rotation of the two disks The mounting plate and the mounting base can be driven to move in two directions, and the moving directions are perpendicular to each other. Due to the two-way movement of the mounting plate, when debugging the forging surface of the mold blank, that is, forging different positions of the mold blank, through the mounting plate The two-way movement can more conveniently adjust the position of the mold blank, thereby debugging the forging surface of the mold blank, and improves the convenience of use of this device.

Description

一种锻压面可调式模具锻压装置及其锻压方法A kind of die forging device with adjustable forging surface and its forging method

技术领域Technical field

本发明涉及模具锻压技术领域,具体为一种锻压面可调式模具锻压装置及其锻压方法。The invention relates to the technical field of die forging, specifically a die forging device with an adjustable forging surface and a forging method thereof.

背景技术Background technique

锻压是锻造和冲压的合称,是利用锻压机械的锤头、砧块、冲头或通过模具对坯料施加压力,使之产生塑性变形,从而获得所需形状和尺寸的制件的成形加工方法,在对工件进行锻压的过程中,需要使用到锻压模具和锻压装置。Forging is the collective name for forging and stamping. It is a forming processing method that uses the hammer, anvil, and punch of a forging machine or a mold to exert pressure on the blank to cause plastic deformation to obtain parts of the required shape and size. , in the process of forging workpieces, forging dies and forging devices need to be used.

现有技术中,如中国专利号为:CN219335836U的“一种锻压模具的锻压机”,包括箱体和设置在箱体上的安装座,箱体的顶部固定安装有支架,支架的顶部开设有安装槽,支架内部位于安装槽的内壁固定安装有液压杆,液压杆竖直向下的伸缩端固定安装有冲压头。In the existing technology, for example, the Chinese Patent No.: CN219335836U "A Forging Machine for Forging Dies" includes a box body and a mounting seat arranged on the box body. A bracket is fixedly installed on the top of the box body, and a bracket is fixed on the top of the bracket. A hydraulic rod is fixedly installed on the inner wall of the installation groove inside the bracket, and a punching head is fixedly installed on the vertically downward telescopic end of the hydraulic rod.

但上述专利中,虽然能对模具胚的锻压面进行一定的调试,但安装座移动的方向过于单一,只能进行一个方向的来回移动,若需要对模具胚锻压的位置所处的方向和安装座移动的方向不在同一条直线上时,需要不断地调整模具胚在加工台上的位置,且安装座上的夹紧装置为螺栓驱动,若加工厂中模具的锻压次数较多,需要工人不停的抓弄丝杆来进行工件的上料和拿取,增大了工人的劳动强度,存在不便,在使用时存在局限性。However, in the above-mentioned patent, although the forging surface of the mold blank can be adjusted to a certain extent, the moving direction of the mounting base is too single, and it can only move back and forth in one direction. If it is necessary to adjust the direction and installation of the forging position of the mold blank, When the direction of movement of the base is not in the same straight line, it is necessary to constantly adjust the position of the mold blank on the processing table, and the clamping device on the mounting base is driven by bolts. If the mold is forged a lot in the processing plant, workers will not be required to The screw rod must be stopped to load and pick up workpieces, which increases the labor intensity of workers, is inconvenient, and has limitations during use.

发明内容Contents of the invention

本发明的目的在于提供一种锻压面可调式模具锻压装置及其锻压方法,以解决上述背景技术提出的冲压头的位置虽然能进行移动,但其移动的方向过于单一,只能进行一个方向的来回移动,若需要对锻压面的位置进行调整时,需要不断地调整工件在加工台上的位置,且安装座上的夹紧装置为丝杆驱动,若加工厂中模具的锻压次数较多,需要工人不停的抓弄丝杆来进行工件的上料和拿取,存在不便,在使用时存在局限性的问题。The object of the present invention is to provide a die forging device with an adjustable forging surface and a forging method thereof to solve the problem that although the position of the stamping head proposed by the above background technology can be moved, its moving direction is too single and can only move in one direction. Move back and forth, if you need to adjust the position of the forging surface, you need to constantly adjust the position of the workpiece on the processing table, and the clamping device on the mounting base is driven by a screw rod. If the mold is forged a lot in the processing plant, Workers need to constantly grasp the screw rod to load and pick up workpieces, which is inconvenient and has limitations during use.

为实现上述目的,本发明提供如下技术方案:一种锻压面可调式模具锻压装置及其锻压方法,包括底座,所述底座的上方固定连接有一号滑条,所述一号滑条的外壁滑动连接有滑块,所述滑块的外侧壁滑动连接有安装板,所述安装板的一侧开设有一号移动槽和二号移动槽,所述底座上方的中部两处均转动连接有转动杆,两个所述转动杆的外壁固定连接有一号齿轮,两个所述转动杆的一端固定连接有圆盘,两个所述圆盘的一侧固定连接有挤压块,一个所述挤压块位于一号移动槽的内部,另一个所述挤压块位于二号移动槽的内部,所述底座上方的中部两处均固定连接有驱动电机,两个所述驱动电机的输出端均固定连接有二号齿轮,所述二号齿轮的直径小于一号齿轮的直径,两个所述二号齿轮的一侧和两个一号齿轮的一侧啮合。In order to achieve the above object, the present invention provides the following technical solution: a die forging device with an adjustable forging surface and a forging method thereof, including a base, a No. 1 slider is fixedly connected to the top of the base, and the outer wall of the No. 1 slider slides A slider is connected to the slider. The outer wall of the slider is slidingly connected to a mounting plate. One side of the mounting plate is provided with a No. 1 moving slot and a No. 2 moving slot. The two middle parts above the base are rotatably connected with rotating rods. , the outer walls of the two rotating rods are fixedly connected to the No. 1 gear, one end of the two rotating rods is fixedly connected to a disc, one side of the two discs is fixedly connected to an extrusion block, and one of the extrusion The block is located inside the No. 1 moving tank, and the other extrusion block is located inside the No. 2 moving tank. Two driving motors are fixedly connected to the middle part above the base, and the output ends of the two driving motors are fixed. A No. 2 gear is connected. The diameter of the No. 2 gear is smaller than the diameter of the No. 1 gear. One side of the two No. 2 gears meshes with one side of the two No. 1 gears.

优选的,所述安装板的上方固定连接有保护罩,所述保护罩的内部固定连接有减速电机,所述减速电机的输出端固定连接有螺杆,所述螺杆的外壁螺纹连接有移动块,所述移动块和保护罩的内部一侧滑动连接。Preferably, a protective cover is fixedly connected above the mounting plate, a reduction motor is fixedly connected inside the protective cover, a screw is fixedly connected to the output end of the reduction motor, and a moving block is threadedly connected to the outer wall of the screw. The moving block is slidingly connected to the inner side of the protective cover.

优选的,所述保护罩内部的一侧转动连接有连接杆,所述连接杆的一端转动连接有支撑杆,所述支撑杆的一端和移动块转动连接,所述支撑杆的另一端转动连接有固定杆。Preferably, one side of the inside of the protective cover is rotatably connected to a connecting rod, one end of the connecting rod is rotatably connected to a support rod, one end of the support rod is rotatably connected to the moving block, and the other end of the support rod is rotatably connected. There is a fixed rod.

优选的,所述固定杆的一侧滑动连接有二号滑条,所述二号滑条一侧的中部开设有限位孔,所述二号滑条的一侧固定连接有夹持块。Preferably, a No. 2 slide bar is slidably connected to one side of the fixed rod, a limited hole is provided in the middle of one side of the No. 2 slide bar, and a clamping block is fixedly connected to one side of the No. 2 slide bar.

优选的,所述固定杆的一侧滑动连接有限位杆,所述限位杆的一端卡接在限位孔的内部。Preferably, one side of the fixed rod is slidably connected to a limiting rod, and one end of the limiting rod is clamped inside the limiting hole.

优选的,所述固定杆的一侧固定连接有安装框,所述限位杆和安装框滑动连接。Preferably, a mounting frame is fixedly connected to one side of the fixed rod, and the limiting rod is slidingly connected to the mounting frame.

优选的,所述安装框的内部安装有弹簧,所述限位杆位于弹簧的内部,所述限位杆的外壁和弹簧的一端固定连接。Preferably, a spring is installed inside the installation frame, the limiting rod is located inside the spring, and the outer wall of the limiting rod is fixedly connected to one end of the spring.

优选的,所述限位杆的一端固定连接有保险块,所述保险块的一侧固定连接有固定块,所述固定块的一侧固定连接有拉环。Preferably, one end of the limiting rod is fixedly connected to a safety block, one side of the safety block is fixedly connected to a fixing block, and one side of the fixing block is fixedly connected to a pull ring.

优选的,所述底座的上方固定连接有安装架,所述安装架一侧的下方固定连接有加强筋,所述加强筋的一侧和底座的一侧固定连接,所述安装架的上方固定连接有液压缸,所述液压缸的输出端固定连接有锻压头,所述安装板的上方固定连接有安装座,所述底座的下方固定连接有支撑脚。Preferably, a mounting frame is fixedly connected to the upper side of the base, a reinforcing rib is fixedly connected to the lower side of one side of the mounting frame, one side of the reinforcing rib is fixedly connected to one side of the base, and the upper side of the mounting frame is fixed. A hydraulic cylinder is connected, the output end of the hydraulic cylinder is fixedly connected with a forging head, the upper part of the mounting plate is fixedly connected with a mounting base, and the lower part of the base is fixedly connected with a supporting foot.

一种锻压面可调式模具的锻压方法,包括以下步骤:A forging method for a mold with an adjustable forging surface, including the following steps:

S1、将需要锻压的模具胚放置在安装座的顶端,随后启动减速电机,减速电机驱动螺杆转动,螺杆转动时会带动移动块进行移动,移动块在移动时会带动连接杆和支撑杆以及固定杆进行转动,两个固定杆的一端靠拢,即两个夹持块之间进行靠拢,从而完成对模具胚的夹持。S1. Place the mold blank to be forged on the top of the mounting base, and then start the reduction motor. The reduction motor drives the screw to rotate. When the screw rotates, it will drive the moving block to move. When the moving block moves, it will drive the connecting rod, support rod and fixed rod. The rod rotates, and one end of the two fixed rods is brought together, that is, the two clamping blocks are brought together, thereby completing the clamping of the mold blank.

S2、待模具胚夹持完成后,若需要对模具胚的不同位置进行锻压,启动驱动电机,驱动电机的输出端转动会带动一号齿轮和二号齿轮进行转动,因一号齿轮和二号齿轮的一侧啮合,且转动杆的上方和圆盘固定连接,故驱动电机转动时会带动圆盘进行转动,圆盘转动时会使挤压块对一号移动槽和二号移动槽的内壁进行挤压,因一号移动槽和二号移动槽开设的方向相互垂直,即通过启动两个驱动电机带动两个圆盘转动,即可完成对安装板不同方向的移动,以达成对模具胚的不同位置进行锻压的目的。S2. After the clamping of the mold blank is completed, if you need to forge different positions of the mold blank, start the drive motor. The rotation of the output end of the drive motor will drive the No. 1 gear and the No. 2 gear to rotate. Because the No. 1 gear and No. 2 gear One side of the gear is meshed, and the top of the rotating rod is fixedly connected to the disc. Therefore, when the drive motor rotates, it will drive the disc to rotate. When the disc rotates, the extrusion block will press against the inner walls of the No. 1 moving groove and the No. 2 moving groove. For extrusion, since the directions of the No. 1 moving slot and the No. 2 moving slot are perpendicular to each other, that is, by starting the two drive motors to drive the two discs to rotate, the mounting plate can be moved in different directions to achieve the mold blank. The purpose of forging at different positions.

S3、待模具胚的位置调试完成后,启动液压缸,液压缸的输出端下移,会带动锻压头向下移动并对模具胚进行挤压,从而完成对模具胚的锻压。S3. After the position adjustment of the mold embryo is completed, start the hydraulic cylinder. The output end of the hydraulic cylinder moves downward, which will drive the forging head to move downward and squeeze the mold embryo, thereby completing the forging of the mold embryo.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1、本发明中,驱动电机运转后,通过圆盘的转动,圆盘上方的挤压块可对移动槽的内壁进行挤压,因两个移动槽开设的方向相互垂直,故两个圆盘的转动可带动安装板和安装座进行两个方向的移动且移动方向相互垂直,因安装板的双向移动,在对模具胚的锻压面进行调试即对模具胚的不同位置进行锻压时,通过安装板的双向移动,可更为便捷的调节模具胚的位置,从而调试对模具胚锻压面的调试,提升了本装置的使用便利性。1. In the present invention, after the driving motor is running, through the rotation of the disk, the extrusion block above the disk can squeeze the inner wall of the moving groove. Since the directions of the two moving grooves are perpendicular to each other, the two disks The rotation can drive the mounting plate and the mounting base to move in two directions, and the moving directions are perpendicular to each other. Due to the two-way movement of the mounting plate, when debugging the forging surface of the mold blank, that is, forging different positions of the mold blank, through the installation The two-way movement of the plate can more conveniently adjust the position of the mold blank, thereby debugging the forging surface of the mold blank, which improves the convenience of use of the device.

2、本发明中,通过夹持件机构的设计,使工人在对模具胚进行夹持时不需要来回转动较多圈数的螺栓,降低工人劳动强度的同时,因两个夹持板的对向移动,可令模具胚始处于安装座的中间位置,减小了夹持时模具胚偏移的可能,提升了本装置的使用稳定性。2. In the present invention, through the design of the clamping mechanism, workers do not need to rotate the bolts back and forth for a large number of turns when clamping the mold blank, which reduces the labor intensity of workers and at the same time, due to the opposition of the two clamping plates By moving in the direction, the mold base is always in the middle position of the mounting seat, which reduces the possibility of the mold base being offset during clamping and improves the stability of the device.

3、本发明中,因夹持块和固定杆中间滑动连接后卡接,通过此设计,在夹持块长时间使用其一侧出现磨损后对其更换时,只需拉动拉环解除限位杆在限位孔内的卡接即可,提升了本装置的使用便利性。3. In the present invention, since the clamping block and the fixed rod are slidingly connected and then snap-fitted, through this design, when one side of the clamping block is worn after being used for a long time, when replacing it, you only need to pull the pull ring to release the limit. The rod can be clamped in the limiting hole, which improves the convenience of use of the device.

附图说明Description of drawings

图1为本发明一种锻压面可调式模具锻压装置的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a die forging device with adjustable forging surface according to the present invention;

图2为本发明一种锻压面可调式模具锻压装置中安装板和移动槽之间的位置关系示意图;Figure 2 is a schematic diagram of the positional relationship between the mounting plate and the moving groove in a die forging device with adjustable forging surface according to the present invention;

图3为本发明一种锻压面可调式模具锻压装置中圆盘和底座之间的位置关系示意图;Figure 3 is a schematic diagram of the positional relationship between the disc and the base in a die forging device with adjustable forging surface according to the present invention;

图4为本发明一种锻压面可调式模具锻压装置中转动杆和一号齿轮以及圆盘之间的位置关系示意图;Figure 4 is a schematic diagram of the positional relationship between the rotating rod, the No. 1 gear and the disc in a die forging device with an adjustable forging surface according to the present invention;

图5为本发明一种锻压面可调式模具锻压装置中一号齿轮和二号齿轮之间的位置关系示意图;Figure 5 is a schematic diagram of the positional relationship between the No. 1 gear and the No. 2 gear in a die forging device with adjustable forging surface according to the present invention;

图6为本发明一种锻压面可调式模具锻压装置中夹持结构示意图;Figure 6 is a schematic diagram of the clamping structure of a die forging device with adjustable forging surface according to the present invention;

图7为本发明一种锻压面可调式模具锻压装置中夹持块和固定杆之间的安装原理示意图;Figure 7 is a schematic diagram of the installation principle between the clamping block and the fixed rod in a die forging device with adjustable forging surface according to the present invention;

图8为图7中A区域的放大结构示意图。FIG. 8 is an enlarged structural diagram of area A in FIG. 7 .

图中:1、底座;11、一号滑条;12、滑块;13、安装板;14、一号移动槽;15、二号移动槽;16、转动杆;17、一号齿轮;18、圆盘;19、挤压块;2、驱动电机;21、二号齿轮;22、保护罩;23、连接杆;24、支撑杆;25、固定杆;26、移动块;27、二号滑条;28、限位孔;29、安装框;291、夹持块;292、螺杆;293、减速电机;3、限位杆;31、弹簧;32、保险块;33、固定块;34、拉环;35、安装架;36、加强筋;37、液压缸;38、锻压头;39、安装座;4、支撑脚。In the picture: 1. Base; 11. Slider No. 1; 12. Slider; 13. Mounting plate; 14. Moving slot No. 1; 15. Moving slot No. 2; 16. Rotating rod; 17. Gear No. 1; 18 , disc; 19. extrusion block; 2. drive motor; 21. No. 2 gear; 22. protective cover; 23. connecting rod; 24. support rod; 25. fixed rod; 26. moving block; 27. No. 2 Slider; 28, limit hole; 29, mounting frame; 291, clamping block; 292, screw; 293, reduction motor; 3, limit rod; 31, spring; 32, safety block; 33, fixed block; 34 , Pull ring; 35. Mounting frame; 36. Reinforcing ribs; 37. Hydraulic cylinder; 38. Forging head; 39. Mounting base; 4. Supporting feet.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

实施例一Embodiment 1

参照图1、图2、图3、图4、和图5所示:一种锻压面可调式模具锻压装置及其锻压方法,包括底座1,底座1的上方固定连接有一号滑条11,一号滑条11的外壁滑动连接有滑块12,滑块12的外侧壁滑动连接有安装板13,安装板13的一侧开设有一号移动槽14和二号移动槽15,底座1上方的中部两处均转动连接有转动杆16,两个转动杆16的外壁固定连接有一号齿轮17,两个转动杆16的一端固定连接有圆盘18,两个圆盘18的一侧固定连接有挤压块19,一个挤压块19位于一号移动槽14的内部,另一个挤压块19位于二号移动槽15的内部,底座1上方的中部两处均固定连接有驱动电机2,两个驱动电机2的输出端均固定连接有二号齿轮21,二号齿轮21的直径小于一号齿轮17的直径,两个二号齿轮21的一侧和两个一号齿轮17的一侧啮合。Referring to Figures 1, 2, 3, 4, and 5, a die forging device with an adjustable forging surface and a forging method thereof include a base 1, and a No. 1 slider 11 is fixedly connected to the top of the base 1. The outer wall of the slide bar 11 is slidingly connected to the slider 12, and the outer wall of the slider 12 is slidingly connected to the mounting plate 13. One side of the mounting plate 13 is provided with a No. 1 moving slot 14 and a No. 2 moving slot 15. The middle part above the base 1 Both places are rotatably connected with rotating rods 16. The outer walls of the two rotating rods 16 are fixedly connected with the No. 1 gear 17. One end of the two rotating rods 16 is fixedly connected with a disc 18, and one side of the two discs 18 is fixedly connected with an extrusion gear. Pressing blocks 19, one extruding block 19 is located inside the No. 1 moving slot 14, and the other extruding block 19 is located inside the No. 2 moving slot 15. The two middle parts above the base 1 are fixedly connected with the driving motor 2, two The output end of the drive motor 2 is fixedly connected with the No. 2 gear 21. The diameter of the No. 2 gear 21 is smaller than the diameter of the No. 1 gear 17. One side of the two No. 2 gears 21 meshes with one side of the two No. 1 gears 17.

本实施例中,若需要对模具胚的不同位置进行锻压,启动驱动电机2,驱动电机2的输出端转动会带动一号齿轮17和二号齿轮21进行转动,因一号齿轮17和二号齿轮21的一侧啮合,且转动杆16的上方和圆盘18固定连接,故驱动电机2转动时会带动圆盘18进行转动,圆盘18转动时会使挤压块19对一号移动槽14和二号移动槽15的内壁进行挤压,因一号移动槽14和二号移动槽15开设的方向相互垂直,驱动电机2运转后,通过圆盘18的转动,圆盘18上方的挤压块19可对一号移动槽14和二号移动槽15的内壁进行挤压,因两个移动槽开设的方向相互垂直,故两个圆盘18的转动可带动安装板13和安装座39进行两个方向的移动且移动方向相互垂直,因安装板13为双向移动,在对模具胚的锻压面进行调试即对模具胚的不同位置进行锻压时,通过安装板13的双向移动,可更为便捷的调节模具胚的位置,从而更方便的对模具胚锻压面的调试,提升了本装置的使用便利性。In this embodiment, if it is necessary to forge different positions of the mold blank, start the driving motor 2, and the rotation of the output end of the driving motor 2 will drive the No. 1 gear 17 and the No. 2 gear 21 to rotate. Because the No. 1 gear 17 and the No. 2 gear One side of the gear 21 is meshed, and the top of the rotating rod 16 is fixedly connected to the disc 18. Therefore, when the drive motor 2 rotates, it will drive the disc 18 to rotate. When the disc 18 rotates, the extrusion block 19 will move against the No. 1 moving groove. 14 and the inner walls of the No. 2 moving slot 15 are squeezed. Since the directions of the No. 1 moving slot 14 and the No. 2 moving slot 15 are perpendicular to each other, after the driving motor 2 is running, through the rotation of the disc 18, the extrusion above the disc 18 The pressing block 19 can squeeze the inner walls of the No. 1 moving groove 14 and the No. 2 moving groove 15. Since the directions of the two moving grooves are perpendicular to each other, the rotation of the two discs 18 can drive the mounting plate 13 and the mounting base 39 Move in two directions and the moving directions are perpendicular to each other. Since the mounting plate 13 moves in two directions, when debugging the forging surface of the mold blank, that is, forging different positions of the mold blank, the two-way movement of the mounting plate 13 can be changed. In order to conveniently adjust the position of the mold blank, it is more convenient to debug the forging surface of the mold blank, which improves the convenience of use of this device.

实施例二Embodiment 2

图1和图6所示,安装板13的上方固定连接有保护罩22,保护罩22的内部固定连接有减速电机293,减速电机293的输出端固定连接有螺杆292,螺杆292的外壁螺纹连接有移动块26,移动块26和保护罩22的内部一侧滑动连接,保护罩22内部的一侧转动连接有连接杆23,连接杆23的一端转动连接有支撑杆24,支撑杆24的一端和移动块26转动连接,支撑杆24的另一端转动连接有固定杆25,固定杆25的一侧滑动连接有二号滑条27,二号滑条27一侧的中部开设有限位孔28,二号滑条27的一侧固定连接有夹持块291。As shown in Figures 1 and 6, a protective cover 22 is fixedly connected to the top of the mounting plate 13, a reduction motor 293 is fixedly connected to the inside of the protective cover 22, a screw 292 is fixedly connected to the output end of the reduction motor 293, and the outer wall of the screw 292 is threaded. There is a moving block 26. The moving block 26 is slidingly connected to the inner side of the protective cover 22. The inner side of the protective cover 22 is rotatably connected to a connecting rod 23. One end of the connecting rod 23 is rotatably connected to a support rod 24. One end of the support rod 24 It is rotatably connected with the moving block 26. The other end of the support rod 24 is rotatably connected with a fixed rod 25. One side of the fixed rod 25 is slidably connected with the No. 2 slide bar 27. A limited hole 28 is provided in the middle of one side of the No. 2 slide bar 27. A clamping block 291 is fixedly connected to one side of the No. 2 slide bar 27 .

本实施例中,将需要锻压的模具胚放置在安装座39的顶端,随后启动减速电机293,减速电机293驱动螺杆292转动,螺杆292转动时会带动移动块26进行移动,移动块26在移动时会带动连接杆23和支撑杆24以及固定杆25进行转动,两个固定杆25的一端靠拢,即两个夹持块291之间进行靠拢,从而完成对模具胚的夹持,通过两个夹持块291之间的对向移动,相比于传统的螺栓夹持,可更快速地对模具胚进行夹持。In this embodiment, the mold blank to be forged is placed on the top of the mounting base 39, and then the reduction motor 293 is started. The reduction motor 293 drives the screw 292 to rotate. When the screw 292 rotates, it will drive the moving block 26 to move, and the moving block 26 is moving. When the connecting rod 23, the support rod 24 and the fixed rod 25 are rotated, one end of the two fixed rods 25 is brought closer, that is, the two clamping blocks 291 are brought closer together, thereby completing the clamping of the mold blank. The opposite movement between the clamping blocks 291 allows the mold blank to be clamped more quickly than traditional bolt clamping.

实施例三Embodiment 3

根据图1、图5、图6、图7和图8所示,固定杆25的一侧滑动连接有限位杆3,限位杆3的一端卡接在限位孔28的内部,固定杆25的一侧固定连接有安装框29,限位杆3和安装框29滑动连接,安装框29的内部安装有弹簧31,限位杆3位于弹簧31的内部,限位杆3的外壁和弹簧31的一端固定连接,限位杆3的一端固定连接有保险块32,保险块32的一侧固定连接有固定块33,固定块33的一侧固定连接有拉环34,底座1的上方固定连接有安装架35,安装架35一侧的下方固定连接有加强筋36,加强筋36的一侧和底座1的一侧固定连接,安装架35的上方固定连接有液压缸37,液压缸37的输出端固定连接有锻压头38,安装板13的上方固定连接有安装座39,底座1的下方固定连接有支撑脚4。As shown in Figures 1, 5, 6, 7 and 8, one side of the fixed rod 25 is slidingly connected to the limiting rod 3, and one end of the limiting rod 3 is clamped inside the limiting hole 28. The fixed rod 25 A mounting frame 29 is fixedly connected to one side of the mounting frame 29. The limiting rod 3 is slidingly connected to the mounting frame 29. A spring 31 is installed inside the mounting frame 29. The limiting rod 3 is located inside the spring 31. The outer wall of the limiting rod 3 and the spring 31 One end of the limit rod 3 is fixedly connected to a safety block 32, one side of the safety block 32 is fixedly connected to a fixing block 33, one side of the fixing block 33 is fixedly connected to a pull ring 34, and the top of the base 1 is fixedly connected There is a mounting frame 35. A reinforcing rib 36 is fixedly connected to the lower side of one side of the mounting frame 35. One side of the reinforcing rib 36 is fixedly connected to one side of the base 1. A hydraulic cylinder 37 is fixedly connected to the upper side of the mounting frame 35. The hydraulic cylinder 37 A forging head 38 is fixedly connected to the output end, a mounting base 39 is fixedly connected to the upper part of the mounting plate 13 , and a supporting foot 4 is fixedly connected to the lower part of the base 1 .

本实施例中,若夹持块291长时间使用后,其一侧出现磨损,需要对其更换时,拉动拉环34,拉环34受到拉动后限位杆3会对弹簧31的一端进行挤压,此时弹簧31会发生弹性形变收缩,限位杆3也会在安装框29的内部滑动,待限位杆3的一端完全从限位孔28的内部脱离后,即可接触二号滑条27在固定杆25内的限位,随后再将夹持块291从固定杆25的内部拉出即可。In this embodiment, if one side of the clamping block 291 is worn after long-term use and needs to be replaced, pull the pull ring 34. After the pull ring 34 is pulled, the limit rod 3 will squeeze one end of the spring 31. At this time, the spring 31 will elastically deform and contract, and the limit rod 3 will also slide inside the installation frame 29. After one end of the limit rod 3 is completely detached from the inside of the limit hole 28, it can contact the No. 2 slider. The bar 27 is limited in the fixed rod 25, and then the clamping block 291 is pulled out from the inside of the fixed rod 25.

实施例四Embodiment 4

一种锻压面可调式模具的锻压方法,包括如下步骤:A forging method for a mold with an adjustable forging surface, including the following steps:

步骤一、将需要锻压的模具胚放置在安装座39的顶端,随后启动减速电机293,减速电机293驱动螺杆292转动,螺杆292转动时会带动移动块26进行移动,移动块26在移动时会带动连接杆23和支撑杆24以及固定杆25进行转动,两个固定杆25的一端靠拢,即两个夹持块291之间进行靠拢,从而完成对模具胚的夹持。Step 1. Place the mold blank to be forged on the top of the mounting base 39, and then start the reduction motor 293. The reduction motor 293 drives the screw 292 to rotate. When the screw 292 rotates, it will drive the moving block 26 to move. When the moving block 26 moves, The connecting rod 23, the supporting rod 24 and the fixed rod 25 are driven to rotate, and one ends of the two fixed rods 25 are brought together, that is, the two clamping blocks 291 are brought together, thereby completing the clamping of the mold blank.

步骤二、待模具胚夹持完成后,若需要对模具胚的不同位置进行锻压,启动驱动电机2,驱动电机2的输出端转动会带动一号齿轮17和二号齿轮21进行转动,因一号齿轮17和二号齿轮21的一侧啮合,且转动杆16的上方和圆盘18固定连接,故驱动电机2转动时会带动圆盘18进行转动,圆盘18转动时会使挤压块19对一号移动槽14和二号移动槽15的内壁进行挤压,因一号移动槽14和二号移动槽15开设的方向相互垂直,即通过启动两个驱动电机2带动两个圆盘18转动,即可完成对安装板13不同方向的移动,以达成对模具胚的不同位置进行锻压的目的。Step 2: After the clamping of the mold blank is completed, if it is necessary to forge different positions of the mold blank, start the drive motor 2. The rotation of the output end of the drive motor 2 will drive the No. 1 gear 17 and the No. 2 gear 21 to rotate. The No. 1 gear 17 meshes with one side of the No. 2 gear 21, and the top of the rotating rod 16 is fixedly connected to the disc 18. Therefore, when the drive motor 2 rotates, it will drive the disc 18 to rotate, and when the disc 18 rotates, the extrusion block will 19. Squeeze the inner walls of the No. 1 moving slot 14 and the No. 2 moving slot 15. Since the directions of the No. 1 moving slot 14 and the No. 2 moving slot 15 are perpendicular to each other, that is, by starting the two driving motors 2, the two discs are driven. 18 is rotated to complete the movement of the mounting plate 13 in different directions to achieve the purpose of forging different positions of the mold blank.

步骤三、待模具胚的位置调试完成后,启动液压缸37,液压缸37的输出端下移,会带动锻压头38向下移动并对模具胚进行挤压,从而完成对模具胚的锻压。Step 3: After the position adjustment of the mold embryo is completed, start the hydraulic cylinder 37, and the output end of the hydraulic cylinder 37 moves downward, which will drive the forging head 38 to move downward and squeeze the mold embryo, thereby completing the forging of the mold embryo.

本装置的使用方法及工作原理:使用者在使用前,先检查本装置是否有损坏,确认本装置无损坏后,将需要锻压的模具胚放置在安装座39的顶端,随后启动减速电机293,减速电机293驱动螺杆292转动,螺杆292转动时会带动移动块26进行移动,移动块26在移动时会带动连接杆23和支撑杆24以及固定杆25进行转动,两个固定杆25的一端靠拢,即两个夹持块291之间进行靠拢,从而完成对模具胚的夹持,待模具胚夹持完成后,若需要对模具胚的不同位置进行锻压,启动驱动电机2,驱动电机2的输出端转动会带动一号齿轮17和二号齿轮21进行转动,因一号齿轮17和二号齿轮21的一侧啮合,且转动杆16的上方和圆盘18固定连接,故驱动电机2转动时会带动圆盘18进行转动,圆盘18转动时会使挤压块19对一号移动槽14和二号移动槽15的内壁进行挤压,因一号移动槽14和二号移动槽15开设的方向相互垂直,即通过启动两个驱动电机2带动两个圆盘18转动,即可完成对安装板13不同方向的移动,以达成对模具胚的不同位置进行锻压的目的,待模具胚的位置调试完成后,启动液压缸37,液压缸37的输出端下移,会带动锻压头38向下移动并对模具胚进行挤压,从而完成对模具胚的锻压。The usage method and working principle of this device: Before use, the user should first check whether the device is damaged. After confirming that the device is not damaged, place the mold blank to be forged on the top of the mounting base 39, and then start the reduction motor 293. The reduction motor 293 drives the screw rod 292 to rotate. When the screw rod 292 rotates, it will drive the moving block 26 to move. When the moving block 26 moves, it will drive the connecting rod 23, the support rod 24 and the fixed rod 25 to rotate. One ends of the two fixed rods 25 are close to each other. , that is, the two clamping blocks 291 are brought together to complete the clamping of the mold blank. After the clamping of the mold blank is completed, if it is necessary to forge different positions of the mold blank, start the driving motor 2, and the driving motor 2 The rotation of the output end will drive the No. 1 gear 17 and the No. 2 gear 21 to rotate. Since one side of the No. 1 gear 17 and the No. 2 gear 21 mesh, and the top of the rotating rod 16 is fixedly connected to the disk 18, the driving motor 2 rotates. When the disc 18 rotates, the extrusion block 19 will squeeze the inner walls of the No. 1 moving groove 14 and the No. 2 moving groove 15. Because the No. 1 moving groove 14 and the No. 2 moving groove 15 The opening directions are perpendicular to each other, that is, by starting the two drive motors 2 to drive the two discs 18 to rotate, the mounting plate 13 can be moved in different directions to achieve the purpose of forging different positions of the mold embryo. After the position debugging is completed, the hydraulic cylinder 37 is started, and the output end of the hydraulic cylinder 37 moves downward, which will drive the forging head 38 to move downward and squeeze the mold blank, thereby completing the forging of the mold blank.

尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a mould forging and pressing device with adjustable forging and pressing face, includes base (1), its characterized in that: the utility model discloses a gear wheel (17) is connected with in the middle part two places of base (1) top fixedly connected with dwang (16), two the one end fixedly connected with disc (18) of dwang (16), two one side fixedly connected with extrusion piece (19) of disc (18), one extrusion piece (19) are located the inside of first removal groove (14), and another extrusion piece (19) are located the inside of second removal groove (15), two places in the middle part of base (1) top all fixedly connected with driving motor (2), two the output gear wheel (21) of driving motor (2) are all fixedly connected with gear wheel (17), two one side diameter of gear wheel (21) is less than two one side diameter of gear wheel (21) and two gears (17).
2. A die forging apparatus with adjustable forging surface as recited in claim 1, wherein: the top fixedly connected with safety cover (22) of mounting panel (13), the inside fixedly connected with gear motor (293) of safety cover (22), the output fixedly connected with screw rod (292) of gear motor (293), the outer wall threaded connection of screw rod (292) has movable block (26), inside one side sliding connection of movable block (26) and safety cover (22).
3. A die forging apparatus with adjustable forging surface as recited in claim 2, wherein: one side of safety cover (22) inside rotates and is connected with connecting rod (23), the one end of connecting rod (23) rotates and is connected with bracing piece (24), the one end and the movable block (26) of bracing piece (24) rotate and are connected, the other end of bracing piece (24) rotates and is connected with dead lever (25).
4. A die forging apparatus with adjustable forging surface as recited in claim 3, wherein: one side sliding connection of dead lever (25) has No. two draw runner (27), limiting hole (28) have been seted up at the middle part of No. two draw runner (27) one side, one side fixedly connected with grip block (291) of No. two draw runner (27).
5. The die forging apparatus with adjustable forging surface as recited in claim 4, wherein: one side of the fixed rod (25) is connected with a limiting rod (3) in a sliding mode, and one end of the limiting rod (3) is clamped in the limiting hole (28).
6. The die forging apparatus with adjustable forging surface as recited in claim 5, wherein: one side of the fixed rod (25) is fixedly connected with a mounting frame (29), and the limiting rod (3) is in sliding connection with the mounting frame (29).
7. The die forging apparatus with adjustable forging surface as recited in claim 6, wherein: the spring (31) is arranged in the mounting frame (29), the limiting rod (3) is positioned in the spring (31), and the outer wall of the limiting rod (3) is fixedly connected with one end of the spring (31).
8. The die forging apparatus with adjustable forging surface as recited in claim 7, wherein: one end fixedly connected with safety block (32) of gag lever post (3), one side fixedly connected with fixed block (33) of safety block (32), one side fixedly connected with pull ring (34) of fixed block (33).
9. The die forging apparatus with adjustable forging surface as recited in claim 8, wherein: the novel hydraulic forging press is characterized in that the mounting frame (35) is fixedly connected to the upper portion of the base (1), the reinforcing rib (36) is fixedly connected to the lower portion of one side of the mounting frame (35), one side of the reinforcing rib (36) and one side of the base (1) are fixedly connected, the hydraulic cylinder (37) is fixedly connected to the upper portion of the mounting frame (35), the forging press head (38) is fixedly connected to the output end of the hydraulic cylinder (37), the mounting seat (39) is fixedly connected to the upper portion of the mounting plate (13), and the supporting leg (4) is fixedly connected to the lower portion of the base (1).
10. A forging method of a forging face adjustable die using the forging face adjustable die forging device according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1, placing a die blank to be forged on the top end of a mounting seat (39), then starting a speed reducing motor (293), driving a screw rod (292) to rotate by the speed reducing motor (293), driving a moving block (26) to move when the screw rod (292) rotates, and driving a connecting rod (23), a supporting rod (24) and a fixing rod (25) to rotate when the moving block (26) moves, wherein one ends of the two fixing rods (25) are closed, namely, two clamping blocks (291) are closed, so that clamping of the die blank is completed;
s2, after the clamping of the die blank is completed, if forging and pressing are required to be carried out on different positions of the die blank, the driving motor (2) is started, the output end of the driving motor (2) rotates to drive the first gear (17) and the second gear (21) to rotate, and as one side of the first gear (17) is meshed with one side of the second gear (21) and the upper part of the rotating rod (16) is fixedly connected with the disc (18), the disc (18) is driven to rotate when the driving motor (2) rotates, the extrusion block (19) extrudes the inner walls of the first moving groove (14) and the second moving groove (15) when the disc (18) rotates, and the directions of the first moving groove (14) and the second moving groove (15) are perpendicular to each other, namely, the two discs (18) are driven to rotate by starting the two driving motors (2), and the movement of the mounting plate (13) in different directions can be completed, so that the purpose of forging and pressing the die blank at different positions can be achieved;
s3, after the position adjustment of the die blank is finished, starting a hydraulic cylinder (37), and enabling the output end of the hydraulic cylinder (37) to move downwards to drive a forging head (38) to move downwards and squeeze the die blank, so that the die blank is forged.
CN202311480739.2A 2023-11-08 2023-11-08 A forging device with a die having an adjustable forging surface and a forging method thereof Active CN117300042B (en)

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