Disclosure of Invention
The invention aims to provide an upper processing machine head capable of pressing a plate at a position close to a clamping and conveying device.
Another object of the present invention is to provide a six-sided drilling and milling machining center, in which the upper machining head can be brought close to the clamping and conveying device during machining.
In order to achieve the above purpose, the invention provides an upper processing machine head, which comprises a supporting frame, an upper processing main shaft, a first driver, a first pressing plate and a second pressing plate, wherein the lower end part of the upper processing main shaft is a main shaft end, the upper processing main shaft is arranged on the supporting frame in a manner of being capable of sliding up and down, the first driver is arranged on the supporting frame, the upper processing main shaft is arranged at the output end of the first driver, the first driver drives the upper processing main shaft to move up and down, the second pressing plate is sleeved on the main shaft end, the first pressing plate is arranged to surround the main shaft end and can move up and down, the first pressing plate is provided with a first avoidance position positioned above and a first pressing position positioned below, the second pressing plate is arranged to move up and down, the first pressing plate positioned above the second pressing plate is positioned above the second pressing plate, and the first pressing plate positioned below the second pressing plate is positioned below the first pressing plate.
Preferably, the first platen half surrounds the spindle end, the first platen half in the first depressed position surrounds the second platen in the second depressed position, and the right end of the second platen extends beyond the first platen.
Preferably, the second pressing plate is connected with a dust hood, and is provided with a mounting notch for accommodating the cutter, and the mounting notch is communicated with the dust hood.
Preferably, the mounting notch comprises a circular notch and a square notch, the circular notch is communicated with the square notch, and the circular notch and the square notch are arranged in tandem.
Preferably, the first pressing plate comprises a left pressing structure arranged at the left side of the main shaft end, a right pressing structure arranged at the right side of the main shaft end and a rear pressing structure arranged at the rear side of the main shaft end, the bottom of the left pressing structure is provided with an avoidance groove extending along the left-right direction, the bottom of the right pressing structure is provided with an avoidance groove extending along the left-right direction, and the bottom of the rear pressing structure is provided with an avoidance groove extending along the front-rear direction.
Preferably, the bottoms of the left side pressing structure, the right side pressing structure and the rear side pressing structure are all provided with small pressing plates.
Preferably, the upper processing machine head further comprises a second driver and a third driver, wherein the second driver and the third driver are respectively arranged on the upper processing main shaft, the first pressing plate is arranged at the output end of the second driver, the second driver drives the first pressing plate to move up and down, the second pressing plate is arranged at the output end of the third driver, and the third driver drives the second pressing plate to move up and down.
In order to achieve the other purpose, the invention provides a six-sided drilling and milling machining center which comprises a frame, a machining machine table, a clamping conveying device and the upper machining machine head. The processing machine table is arranged on the frame, a beam which is arranged in the left-right direction is formed above the processing machine table, the upper processing machine head is arranged on the beam in a left-right sliding mode, the clamping conveying device is arranged on the frame, the clamping conveying device is arranged on the left side of the processing machine table and is used for clamping a plate and conveying the clamped plate in the front-back direction, and the first pressing plate at a first pressing position and the second pressing plate at a second pressing position respectively press the plate.
Preferably, the six-sided drilling and milling machining center further comprises a lower machining machine head, the machining machine table comprises a front workbench and a rear workbench, the front workbench and the rear workbench are arranged in a front-back mode, a moving channel is formed between the first workbench and the second workbench, the front workbench and the rear workbench can be adjusted in a front-back translation mode, the lower machining machine head is arranged right below the moving channel and comprises a first lower machining main shaft and a second lower machining main shaft, the first lower machining main shaft and the second lower machining main shaft are arranged side by side left to right, a first jacking device is mounted at the right end of the second lower machining main shaft, a second jacking device is mounted between the first lower machining main shaft and the second lower machining main shaft, and the first jacking device and the second jacking device can be selectively lifted upwards to be flush with the machining platform when the lower machining machine head machines the bottom surface of a plate.
Preferably, the first jacking device comprises a first jacking cylinder and a first supporting block, the first supporting block is arranged at the output end of the first jacking cylinder, the first jacking cylinder drives the first supporting block to move up and down, the rear end of the first supporting block extends backwards to form an auxiliary supporting structure, and the width of the auxiliary supporting structure is smaller than that of the first supporting block.
Compared with the prior art, the six-sided drilling and milling machining center disclosed by the invention has the advantages that when the six-sided drilling and milling machining center is used for machining, the first pressing plate moves to the first pressing position, the second pressing plate moves to the second pressing position, the first pressing plate and the second pressing plate are enabled to jointly press the plate downwards, and the plate is fully positioned. The first pressing plate at the first avoiding position is located above the second pressing plate at the second pressing position, at this time, when the second pressing plate presses the plate, the first pressing plate is located above the second pressing plate and is equivalent to rising upwards, the first pressing plate is also located above the clamping and conveying device, and the first pressing plate cannot interfere with the clamping and conveying device, so that the upper machining spindle can move to a position closer to the clamping and conveying device, and the machining range of the upper machining spindle is effectively enlarged.
Detailed Description
In order to describe the technical content and constructional features of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
As shown in fig. 1 and 2, the present invention discloses a six-sided drilling and milling center 100 for machining each side of a plate, the machined plate is generally square, but not limited thereto, the square plate includes 6 sides, and the six-sided drilling and milling center 100 drills, mills grooves, etc. on the 6 sides of the plate.
The six-sided drilling and milling machining center 100 of the present invention includes a frame 10, a machining table 20, a clamping and conveying device 30, an upper machining head 40, and a lower machining head 50. The processing table 20 is mounted to the frame 10, and the frame 10 is formed with a cross member 11 arranged in the left-right direction above the processing table 20. The upper machining head 40 is mounted to the cross member 11 so as to slide left and right. The clamping and conveying device 30 is mounted to the frame 10, and the clamping and conveying device 30 is used for clamping the plate material and conveying the clamped plate material along the front-rear direction. The lower processing head 50 is mounted below the processing tool 20. The upper processing head 40 is used for processing the other side surfaces of the plate except the bottom surface, and the lower processing head 50 is used for processing the bottom surface of the plate. During processing, the clamping and conveying device 30 clamps and then conveys the plate backwards, and conveys the plate to the lower part of the upper processing machine head 40, and the upper processing machine head 40 and the lower processing machine head 50 process each side surface of the plate. The clamping and conveying device 30 clamps the left side of the plate and positions the plate.
As shown in fig. 2, the direction indicated by the arrow Y is the front-to-back direction, the direction indicated by the arrow X is the left-to-right direction, and the direction indicated by the arrow Z is the bottom-to-top direction.
As shown in fig. 3 to 9, the upper machining head 40 of the present invention includes a support frame 41, an upper machining spindle 42, a first driver 43, a first platen 44, and a second platen 45. The lower end of the upper machining spindle 42 is a spindle end 421. The upper processing spindle 42 is mounted to the support frame 41 so as to be vertically slidable. The first driver 43 is mounted on the support 41, the upper machining spindle 42 is mounted on an output end of the first driver 43, and the first driver 43 drives the upper machining spindle 42 to move up and down. The second pressing plate 45 is sleeved on the spindle end 421, and the first pressing plate 44 is disposed around the spindle end 421. The first platen 44 is disposed to be movable up and down, the first platen 44 having a first retracted position above and a first depressed position below. The second platen 45 is disposed so as to be movable up and down, and the second platen 45 has a second avoidance position located above and a second depression position located below. The first platen 44 in the first depressed position and the second platen 45 in the second depressed position are flush, and the first platen 44 encloses the second platen 45.
During processing, the first pressing plate 44 is moved to the first pressing position, the second pressing plate 45 is moved to the second pressing position, and at this time, the first pressing plate 44 and the second pressing plate 45 are pressed downwards together to press the plate material, and at this time, the plate material is sufficiently positioned. As shown in fig. 13 and 14, the first pressing plate 44 in the first avoiding position is located above the second pressing plate 45 in the second pressing position, when the second pressing plate 45 presses the plate, the first pressing plate 44 is located above the second pressing plate 45, the first pressing plate 44 is lifted upwards, the first pressing plate 44 is also located above the clamping and conveying device 30, and the first pressing plate 44 does not interfere with the clamping and conveying device 30, so that the upper machining spindle 42 can move to a position closer to the clamping and conveying device 30, and the machining range of the upper machining spindle 42 is effectively increased. As shown in fig. 16, which is a simple structure schematic diagram of a six-sided drilling and milling machining center in the prior art, when a machining part is required to be relatively close to the clamping and conveying device 03, the pressing plate device 02 is a whole and can only lift up and down integrally, and collides with the clamping and conveying device 03 when the pressing plate descends, movement interference occurs, and the interference part is shown as an arrow a part in fig. 16, which causes that the machining spindle 01 cannot normally perform slotting/drilling, if the pressing plate is not pressed, the positioning of the plate is insufficient, and the machining quality is difficult to ensure, so that the machining is difficult to select. Therefore, the upper machining head 40 has good machining flexibility, effectively increases the machining range of the upper machining main shaft 42, and is more flexible to use.
As shown in fig. 15, it is of course possible to compress the sheet material using only the first platen 44 according to actual needs, and the first platen 44 in the first depressed position is located above the second platen 45 in the second retracted position.
It should be noted that the upper processing spindle 42 may be of an existing structure, and a cutter is installed at the output end of the upper processing spindle 42, where the cutter is an angle head or a single head, and the angle head is used for processing a side surface of a plate, and the single head is used for processing a top surface of the plate.
As shown in fig. 3 to 9, it is preferable that the first platen 44 semi-encloses the spindle end 421, and the first platen 44 in the first pressing position semi-encloses the second platen 45 in the second pressing position, and the right end of the second platen 45 exceeds the first platen 44, in such a manner that arrangement of the first platen 44 and the second platen 45 is facilitated. Further, the second pressing plate 45 is connected to a dust hood 46, the second pressing plate 45 is provided with a mounting notch 451 for accommodating a cutter, and the mounting notch 451 is communicated with the dust hood 46. When the single head is mounted on the spindle end 421, the single head is positioned in the mounting notch 451, when the second pressing plate 45 is in the second pressing position to press the plate, negative pressure is generated in the dust hood 46, and the scraps generated during the single head processing flow to the dust hood 46 through the mounting notch 451 to extract the scraps generated during the processing. For the angle head, since the angle head is used as a side surface for processing the plate material, the second pressing plate 45 does not press the plate material when the angle head is processed, and dust cannot naturally flow to the suction hood 46 through the mounting gap 451, and the dust is collected by another collecting device.
Preferably, the mounting notch 451 includes a circular notch 4511 and a square notch 4512, the circular notch 4511 and the square notch 4512 being in communication, the circular notch 4511 and the square notch 4512 being in tandem. The circular notch 4511 is used to receive the bit portions of the single and angle heads, while the square notch 4512 is used to receive the blade portion of the angle head.
As shown in fig. 7 to 9, the first platen 44 includes a left pressing structure 441 provided on the left side of the spindle end 421, a right pressing structure 442 provided on the right side of the spindle end 421, and a rear pressing structure 443 provided on the rear side of the spindle end 421. In contrast, the pressing area of the first pressing plate 44 is about half that of the pressing plate device of the prior art, but since the second pressing plate 45 can also be a pressing plate, the pressing area of the first pressing plate 44 and the second pressing plate 45 is nearly equal to that of the pressing plate device of the prior art, and may be even larger.
For the blade of dodging the angle head, dodging the groove 444 that extends along left and right direction has been seted up to the bottom of left side pushing down structure 441, and dodging the groove 444 that extends along left and right direction has been seted up to the bottom of right side pushing down structure 442, and dodging the groove 444 that extends along the fore-and-aft direction has been seted up to the bottom of rear side pushing down structure 443, and the blade of angle head stretches into dodging the groove 444, plays and dodges the effect. To better compress the sheet. The bottoms of the left side pressing structure 441, the right side pressing structure 442, and the rear side pressing structure 443 are each mounted with a small pressing plate 445.
As shown in fig. 3 to 8, the upper machining head 40 of the present invention further includes a second driver 47 and a third driver 48. A second actuator 47 and a third actuator 48 are each mounted to the upper tooling mandrel 42, and a first platen 44 is mounted to an output of the second actuator 47, the second actuator 47 driving the first platen 44 up and down to switch the first platen 44 between a first depressed position and a first retracted position. The second platen 45 is mounted at an output end of the third driver 48, and the third driver 48 drives the second platen 45 to move up and down, so that the second platen 45 is switched between a second pressing position and a second avoiding position. The upper machining spindle 42 is provided with 2 second drivers 47 connected to a left pressing structure 441 and a right pressing structure 442, respectively. The first driver 43 drives the upper machining spindle 42 up and down so that the spindle end 421 is far from or near the sheet material, allowing a single head or angle head to machine the sheet material. The first actuator 43, the second actuator 47 and the third actuator 48 are air cylinders, but other linear actuators may be used. In practical use, the upper machining spindle 42 is an electric spindle, and is mainly used for driving a single head or an angle head to mill grooves on the side surface of the plate.
As shown in fig. 3 and 4, the upper processing head 40 further includes an upper drill set device 49, the upper drill set device 49 is mounted to the support frame 41, and the upper drill set device 49 is used for drilling a side surface of the plate. The upper machining spindle 42 and the upper drill set device 49 are matched with each other to finish slot milling and drilling of the side face of the plate. In addition, the upper processing machine head 40 of the invention further comprises a mounting frame 401, the supporting frame 41 is arranged on the mounting frame 401 in a manner of being capable of sliding up and down, a driving motor 402 is arranged on the mounting frame 401, the output end of the driving motor 402 is connected with the supporting frame 41, and the driving motor 402 drives the supporting frame 41 to move up and down so as to drive the upper processing main shaft 42 and the upper drill set device 49 to move up and down, and the upper processing main shaft is close to or far away from a plate. The first driver 43 is used for driving the upper processing main shaft 42 to move up and down, driving the upper processing main shaft 42 to move downwards out of the upper drill set device 49, so that the upper processing main shaft 42 can conveniently perform groove milling on the side surface of the plate. The lifting cylinder 403 is further installed on the installation frame 401, the lifting cylinder 403 is connected with the supporting frame 41, and the lifting cylinder 403 lifts the supporting frame 41 to play a role of counterweight.
As shown in fig. 1, 2, 10, 11, and 12, the processing machine 20 includes a front table 21 and a rear table 22. The front table 21 and the rear table 22 are arranged in tandem, and a movement path 23 is formed between the front table 21 and the rear table 22. The front table 21 and the rear table 22 are translationally adjustable back and forth. The lower processing head 50 is provided directly below the movement path 23. The lower machining head 50 includes a first lower machining spindle 51 and a second lower machining spindle 52. The first lower machining spindle 51 and the second lower machining spindle 52 are arranged side by side in a side-by-side relationship. A first jacking device 53 is mounted at the right end of the second lower processing spindle 52, and a second jacking device 54 is mounted between the first lower processing spindle 51 and the second lower processing spindle 52. The first and second jacking devices 53, 54 are selectively raised upward to a level with the processing table 20 when the lower processing head 50 processes the bottom surface of the sheet material.
When the lower processing machine head 50 processes the bottom surface of the plate, the plate can extend into the motion channel 23, and the part of the plate extending into the motion channel 23 lacks of support, when the first pressing plate 44 and the second pressing plate 45 press down the plate, the plate can be bent downwards, so that in order to ensure the processing quality, the first jacking device 53 and the second jacking device 54 are arranged to support the plate, so that the deformation of the plate during processing is avoided, and the processing quality is ensured.
It should be noted that the first jacking device 53 and the second jacking device 54 are independently controlled, and the first jacking device 53 or the second jacking device 54 can be used for supporting the plate separately, or the first jacking device 53 and the second jacking device 54 can be used for supporting the plate simultaneously.
As shown in fig. 17, the first and second jacking devices 53 and 54 serve the second lower machining spindle 52. For example, when the plate extends into the movement channel 23, and a groove needs to be formed in the right side of the bottom surface of the plate, the second supporting device 54 is located below the plate, the second supporting device 54 is lifted upwards to support the plate, the second lower processing spindle 52 is located below the plate, the first supporting device 53 is located on the right side of the plate, the first supporting device 53 does not perform a supporting function, and the second lower processing spindle 52 can perform a groove on the right side of the bottom of the plate. As shown in fig. 18, in contrast, when the left side of the bottom surface of the plate needs to be grooved, the first jacking device 53 is located below the plate, the first jacking device 53 is lifted upwards to support the plate, at this time, the second lower processing spindle 52 is also located below the plate, the second jacking device 54 is located at the left side of the plate, the second jacking device 54 does not play a jacking role, and the second lower processing spindle 52 can groove the left side of the bottom of the plate. Therefore, the plate can be supported by the first jacking device 53 and the second jacking device 54 both when the left bottom of the plate is grooved and when the second jacking device 54 is matched.
As shown in fig. 10, 12 and 19, specifically, the first jacking device 53 includes a first jacking cylinder 531 and a first support block 532. The first supporting block 532 is mounted at an output end of the first jacking cylinder 531, the first jacking cylinder 531 drives the first supporting block 532 to move up and down, a rear end of the first supporting block 532 extends backwards to form an auxiliary supporting structure 533, and the width of the auxiliary supporting structure 533 is smaller than that of the first supporting block 532. The provision of the auxiliary support structure 533 allows the length of the first bearing block 532 to be lengthened. The upper drill set device 49 comprises a side drill 491 which is arranged relatively backward, and the auxiliary supporting structure 533 plays a role in supporting the rear end of the plate, so that the plate is prevented from floating when the side drill 491 is used for processing the rear end side of the plate, and the processing quality is ensured. The structure of the second jacking device 54 is substantially the same as that of the first jacking device 53, and will not be described again.
As shown in fig. 10 to 12, the lower processing head 50 further includes a lower drill set device 55, and the lower drill set device 55 is used for drilling the bottom surface of the plate material. The first lower machining spindle 51 and the second lower machining spindle 52 are used for milling grooves in the bottom surface of the plate material.
As shown in fig. 1 and 2, the six-sided drilling and milling center 100 of the present invention further includes a side pressure positioning device 60. The side pressure positioning device 60 is horizontally arranged on the frame 10, the side pressure positioning device 60 is arranged right above the processing machine 20, the side pressure positioning device 60 is arranged on the right side of the clamping conveying device 30, the side pressure positioning device 60 is used for clamping the left side of the plate to be placed on the processing machine 20 by the side pressure positioning clamping conveying device 30, the side pressure positioning device 60 pushes the right side of the plate, and the positioning of the plate is enhanced. The lateral pressure positioning device 60 penetrates into the movement path 23, and the lateral pressure positioning device 60 moves left and right in the movement path 23.
The six-sided drilling and milling machining center 100 of the present invention is briefly described as follows:
the clamping and conveying device 30 clamps and conveys the plate from front to back, conveys the plate to the lower part of the upper processing machine head 40, and the side pressure positioning device 60 translates leftwards and pushes the right side surface of the plate to position the plate. The drive motor 402 drives the support frame 41 downward, the upper drill block assembly 49 downward, and the upper drill block assembly 49 drills holes in the side (except the bottom) of the board. The first driver 43 drives the upper machining spindle 42 to move downwards, the second driver 47 drives the first pressing plate 44 to move downwards according to machining conditions, and the third driver 48 drives the second pressing plate 45 to move downwards, so that the plate is pressed, and the upper machining spindle 42 performs groove milling on the top surface of the plate. The first driver 43 drives the upper machining spindle 42 downward, and the upper machining spindle 42 performs slot milling on the side surface of the plate material. The first lower processing main shaft 51 and the second lower processing main shaft 52 mill grooves on the bottom surface of the plate, and the lower drilling set device 55 drills holes on the bottom surface of the plate, and when processing, the first jacking device 53 and/or the second jacking device 54 move upwards to support the plate. After the machining is completed, the sheet is carried back by the clamp conveyor 30.
The foregoing disclosure is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.