CN117259161A - Tunnel type curing device and control detection method - Google Patents
Tunnel type curing device and control detection method Download PDFInfo
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- CN117259161A CN117259161A CN202311168965.7A CN202311168965A CN117259161A CN 117259161 A CN117259161 A CN 117259161A CN 202311168965 A CN202311168965 A CN 202311168965A CN 117259161 A CN117259161 A CN 117259161A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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Abstract
Description
技术领域Technical field
本发明涉及紫外固化技术领域,尤其涉及一种隧道式固化装置及控制检测方法。The invention relates to the technical field of ultraviolet curing, and in particular to a tunnel curing device and a control and detection method.
背景技术Background technique
为提高紫外胶固化生产效率和紫外固化效果,固化装置应运而生。In order to improve the production efficiency and UV curing effect of UV glue curing, the curing device came into being.
例如申请号为:CN201810986741.X的中国发明专利,名称为:一种空气洁净紫外固化热固化隧道箱,该隧道箱包括:紫外箱、热固箱、紫外灯、热固灯、控制模块和传送带,紫外箱和热固箱的底面均为敞口;紫外箱和热固箱依序并排设置于传送带上,紫外箱和热固箱通过传输通道连接,紫外箱内设置紫外灯,热固箱内设置热固灯;控制模块分别与紫外灯、传送带和热固灯控制连接。该装置结构简单、操作方便,紫外固化和热固化过程可以实现自动化转移,避免人工对器件的污染。但因产品在经过隧道固化区域时,不能保证产品的上表面完全被紫外光覆盖,从而导致产品紫外固化效果不佳。For example, the Chinese invention patent with application number: CN201810986741. , the bottom surfaces of the UV box and the heat-setting box are open; the UV box and the heat-setting box are arranged side by side on the conveyor belt in order, the UV box and the heat-setting box are connected through the transmission channel, a UV lamp is installed in the UV box, and inside the heat-setting box Set up the thermosetting lamp; the control module is connected to the ultraviolet lamp, conveyor belt and thermosetting lamp control respectively. The device has a simple structure and is easy to operate. The UV curing and thermal curing processes can realize automatic transfer and avoid manual contamination of the device. However, when the product passes through the tunnel curing area, it cannot be guaranteed that the upper surface of the product is completely covered by UV light, resulting in poor UV curing effect of the product.
因此,亟需一种隧道式固化装置及控制检测方法,用于解决现有技术中因产品在经过隧道固化区域时无法保证产品的上表面完全被紫外光覆盖,从而导致产品紫外固化效果不佳的问题。Therefore, there is an urgent need for a tunnel-type curing device and a control and detection method to solve the problem in the existing technology that the upper surface of the product cannot be completely covered by ultraviolet light when passing through the tunnel curing area, resulting in poor ultraviolet curing effect of the product. The problem.
发明内容Contents of the invention
有鉴于此,有必要提供一种隧道式固化装置及控制检测方法,解决现有技术中因产品在经过隧道固化区域时无法保证产品的上表面完全被紫外光覆盖,从而导致产品紫外固化效果不佳的技术问题。In view of this, it is necessary to provide a tunnel-type curing device and a control and detection method to solve the problem in the existing technology that the upper surface of the product cannot be completely covered by ultraviolet light when passing through the tunnel curing area, resulting in poor ultraviolet curing effect of the product. Good technical issues.
为达到上述技术目的,本发明的技术方案提供一种隧道式固化装置,包括:In order to achieve the above technical objectives, the technical solution of the present invention provides a tunnel type curing device, including:
传送组件,包括用于输送物料的物料传送件;Conveying components, including material conveying components used to convey materials;
固化组件,包括壳体和紫外固化件,所述壳体罩设于所述物料传送件,所述壳体的内部中空且两侧开口,所述壳体与所述物料传送件之间围合形成固化通道,所述紫外固化件连接于所述固化通道的内壁,且所述紫外固化件的投影在所述物料传送件上形成有固化区;Curing assembly, including a shell and a UV curing part. The shell is covered by the material transfer member. The interior of the shell is hollow and open on both sides. The shell and the material transfer member are enclosed. A curing channel is formed, the ultraviolet curing member is connected to the inner wall of the curing channel, and the projection of the ultraviolet curing member forms a curing area on the material transfer member;
导料组件,连接于所述壳体,用于引导待固化物料相对所述物料传送件平动,以使得待固化物料经过所述紫外固化件下方时正对所述固化区。A material guide assembly is connected to the housing and is used to guide the material to be cured to move in translation relative to the material transfer member, so that the material to be cured faces the curing area when passing under the ultraviolet curing member.
进一步的,所述壳体的顶部开设有容纳槽和连通孔,所述连通孔设置于所述容纳槽的底部的中心线上,并与所述容纳槽和所述壳体的内部均相连通,所述紫外固化件嵌设于所述连通孔,所述固化组件还包括盖板,所述盖板可拆卸连接于所述容纳槽的开口端,且所述盖板相对所述紫外固化件开设有第一出气孔。Further, the top of the housing is provided with a receiving groove and a communication hole. The communication hole is provided on the center line of the bottom of the receiving groove and is connected with the interior of the receiving groove and the housing. , the ultraviolet curing part is embedded in the communication hole, the curing assembly also includes a cover plate, the cover plate is detachably connected to the open end of the receiving tank, and the cover plate is opposite to the ultraviolet curing part A first air outlet is provided.
进一步的,所述导料组件包括至少两个导料块,所述导料块沿物料传送件的导向设置于所述连通孔的两侧,并连接于所述壳体的内壁,且所述导料块的横截面积沿靠近所述连通孔的方向逐渐增大,以使得两个所述导料块的相对侧形成有导料斜面。Further, the guide assembly includes at least two guide blocks, which are arranged on both sides of the communication hole along the guide of the material transfer member and connected to the inner wall of the housing, and the The cross-sectional area of the guide blocks gradually increases in the direction close to the communication hole, so that opposite sides of the two guide blocks are formed with guide slopes.
进一步的,所述导料斜面沿其长度方向开设有多个球形凹槽,所述导料组件还包括多个导料滚珠,所述导料滚珠转动嵌设于球形凹槽,并可与待固化物料相抵接。Furthermore, the guide inclined surface is provided with a plurality of spherical grooves along its length direction, and the guide assembly also includes a plurality of guide balls. The guide balls are rotatably embedded in the spherical grooves and can interact with the material to be processed. The solidified materials are in contact with each other.
进一步的,所述导料组件中所述导料块的数量为四个,四个所述导料块两两为一对,且位于所述紫外固化件同一侧的两个所述导料块沿所述紫外固化件的中线呈对称分布。Further, the number of guide blocks in the guide assembly is four, and the four guide blocks form a pair, and the two guide blocks located on the same side of the UV curing part They are symmetrically distributed along the center line of the UV curing part.
进一步的,所述壳体还开设有至少两个第一进风孔,至少两个所述第一进风孔对称分布于所述连通孔的两侧,并均与所述容纳槽相连通,所述紫外固化件包括风道支架、散热器、COB模组、防护玻璃、前盖及至少一个第一风扇,所述风道支架嵌设于所述连通孔,并连接于所述壳体,所述散热器相对所述第一进风孔设置,并嵌设于所述风道支架,所述散热器、COB模组及防护玻璃依次设置,并相抵接,所述前盖抵接于所述防护玻璃,并与所述风道支架相卡紧,用于将所述散热器、COB模组及防护玻璃可拆卸连接于所述风道支架,至少一个第一风扇相对所述第一出气孔设置,并连接于所述风道支架。Further, the housing is also provided with at least two first air inlets, and at least two first air inlets are symmetrically distributed on both sides of the communication hole, and are both connected to the accommodation groove. The UV curing part includes an air duct bracket, a radiator, a COB module, a protective glass, a front cover and at least one first fan. The air duct bracket is embedded in the communication hole and connected to the housing. The radiator is arranged relative to the first air inlet and embedded in the air duct bracket. The radiator, COB module and protective glass are arranged in sequence and abut against each other. The front cover abuts against the air duct bracket. The protective glass is clamped with the air duct bracket for detachably connecting the radiator, COB module and protective glass to the air duct bracket. At least one first fan is opposite to the first outlet. Air holes are provided and connected to the air duct bracket.
进一步的,所述壳体还开设有至少一个第二进风孔和至少一个第二出风孔,所述第一进风孔相对所述第二出风孔设置于所述连通孔的两侧,并均与所述固化通道相连通,所述固化组件还包括至少一个第二风扇,至少一个所述第二风扇相对所述第二进风孔设置,并连接于所述壳体。Furthermore, the housing is also provided with at least one second air inlet hole and at least one second air outlet hole, and the first air inlet hole is arranged on both sides of the communication hole relative to the second air outlet hole. , and are all connected with the curing channel. The curing assembly also includes at least one second fan. The at least one second fan is arranged relative to the second air inlet and connected to the housing.
进一步的,所述固化通道具有入口端和出口端,所述固化组件还包括两个遮光板,两个所述遮光板分别相对所述入口端和出口端的开口设置,并滑动连接于所述壳体,用于调节所述固化通道的入口端和出口端的开启大小。Further, the curing channel has an inlet end and an outlet end, and the curing assembly further includes two light shielding plates. The two light shielding plates are respectively arranged relative to the openings of the inlet end and the outlet end and are slidably connected to the shell. The body is used to adjust the opening size of the inlet end and outlet end of the solidification channel.
进一步的,所述传送组件还包括下机罩、网套、多个传感器及控制器,所述下机罩用于连接于所述物料传送件,所述下机罩一侧开设有第一安装孔,所述网套沿所述物料传送件的导向设置,并滚动套设于所述物料传送件的传送带上,多个传感器均匀布置于所述固化通道的入口端和出口端,并连接于壳体,所述控制器嵌设于所述第一安装孔,并连接于所述下机罩。Further, the transmission assembly also includes a lower machine cover, a mesh cover, a plurality of sensors and a controller. The lower machine cover is used to connect to the material transfer member. A first installation is provided on one side of the lower machine cover. hole, the mesh sleeve is arranged along the guide of the material transfer member, and is rolled and sleeved on the conveyor belt of the material transfer member. A plurality of sensors are evenly arranged at the inlet end and outlet end of the solidification channel, and are connected to Housing, the controller is embedded in the first mounting hole and connected to the lower hood.
本发明的技术方案提供一种隧道式固化装置控制检测方法,包括如下步骤:The technical solution of the present invention provides a tunnel-type curing device control and detection method, which includes the following steps:
S1、待固化物料经过固化通道的入口端;S1. The material to be solidified passes through the entrance end of the solidification channel;
S2、传感器检测到待固化物料,触发COB模组点亮,并开始能量自检,若能量自检合格则自动进入下一步,若能量自检不合格,则设备报警,并触发物料传送件的传送带反转信号,使得待固化物料再次经过固化通道的入口端,或者触发物料传送件的传送带停止信号,紫外固化件检修直至能量满足要求后,待固化物料再次经过固化通道的入口端,并重新触发COB模组点亮和开始能量自检,若能量自检合格则自动进入下一步,若能量自检不合格,则再次重复上述步骤;S2. The sensor detects the material to be solidified, triggers the COB module to light up, and starts the energy self-check. If the energy self-check passes, it will automatically enter the next step. If the energy self-check fails, the equipment will alarm and trigger the material transfer part. The conveyor belt reversal signal causes the material to be cured to pass through the entrance end of the curing channel again, or triggers the stop signal of the conveyor belt of the material transfer part. After the UV curing part is inspected until the energy meets the requirements, the material to be cured passes through the entrance end of the curing channel again, and restarts. Trigger the COB module to light up and start the energy self-test. If the energy self-test passes, it will automatically enter the next step. If the energy self-test fails, repeat the above steps again;
S3、若能量自检合格,则待固化物料抵接于导料滚珠,并沿导料块的设置方向进入固化区内,使得COB模组产生的紫外光完全覆盖在待固化物料;S3. If the energy self-test is qualified, the material to be cured contacts the guide ball and enters the curing area along the direction of the guide block, so that the UV light generated by the COB module completely covers the material to be cured;
S4、处理后的固化物料经过固化通道的出口端,并触发传感器响应;S4. The processed solidified material passes through the exit end of the solidification channel and triggers the sensor response;
S5、传感器触发计数信号,并开始计数,在计数完成后自动生成二维码,若待固化物料从入口端处的传感器至出口端处的传感器一个周期内,无物料经过,则紫外灯自动熄灭;S5. The sensor triggers the counting signal and starts counting. After the counting is completed, a QR code is automatically generated. If no material passes through the material to be cured from the sensor at the entrance to the sensor at the exit, the UV lamp will automatically turn off. ;
S6、打印机打印经S5步骤生成的二维码,并粘贴二维码至物料表面。S6. The printer prints the QR code generated in step S5 and pastes the QR code on the surface of the material.
与现有技术相比,本发明的有益效果包括:物料传送件可以将待固化物料沿指定方向运输,壳体罩设于物料传送件上,并与物料传送件形成固化通道,紫外固化件相对物料传送件设置,并连接于固化通道的顶部内壁,且紫外固化件的投影在物料传送件上形成有固化区,用于将途径固化区的待固化物料进行紫外固化,导料组件连接于壳体,用于引导待固化物料正对固化区并进入固化区。相较于现有技术,通过设置导料组件引导待固化物料相对物料传送件平动,以使得待固化物料经过紫外固化件下方时正对固化区,从而实现对待固化物料的纠偏,使得紫外固化件的投影全部照射于待固化物料的上表面上,从而保证固化效果,能解决现有技术中因产品在经过隧道固化区域时无法保证产品的上表面完全被紫外光覆盖,从而导致产品紫外固化效果不佳的技术问题。Compared with the existing technology, the beneficial effects of the present invention include: the material transfer part can transport the material to be cured in a designated direction, the housing cover is provided on the material transfer part, and forms a curing channel with the material transfer part, and the ultraviolet curing part is opposite The material transfer part is arranged and connected to the top inner wall of the curing channel, and the projection of the ultraviolet curing part forms a curing area on the material transfer part, which is used for ultraviolet curing of the material to be cured passing through the curing area, and the material guide assembly is connected to the shell The body is used to guide the material to be cured to face the curing area and enter the curing area. Compared with the existing technology, a guide component is provided to guide the material to be cured to move in translation relative to the material transfer part, so that the material to be cured faces the curing area when passing under the UV curing part, thereby achieving correction of the material to be cured and achieving UV curing. The projection of the part is all irradiated on the upper surface of the material to be cured, thereby ensuring the curing effect. It can solve the problem in the existing technology that the upper surface of the product cannot be completely covered by ultraviolet light when passing through the tunnel curing area, resulting in ultraviolet curing of the product. Technical issues that don’t work well.
附图说明Description of the drawings
图1是本发明实施例所提供的一种隧道式固化装置的三维结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a tunnel-type curing device provided by an embodiment of the present invention;
图2是本发明实施例所提供的一种隧道式固化装置的三维爆炸结构示意图;Figure 2 is a schematic diagram of a three-dimensional explosion structure of a tunnel-type curing device provided by an embodiment of the present invention;
图3是本发明实施例所提供的一种隧道式固化装置的三维结构示意图;Figure 3 is a schematic three-dimensional structural diagram of a tunnel-type curing device provided by an embodiment of the present invention;
图4是图3中A处的局部放大示意图;Figure 4 is a partially enlarged schematic diagram of position A in Figure 3;
图5是本发明实施例所提供的紫外固化件的三维爆炸结构示意图;Figure 5 is a schematic diagram of the three-dimensional exploded structure of the ultraviolet curing part provided by the embodiment of the present invention;
图6是本发明实施例所提供的紫外固化件的剖视结构示意图。Figure 6 is a schematic cross-sectional structural view of an ultraviolet curing part provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The drawings constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.
请参阅图1至图3,本发明提供了一种隧道式固化装置,包括:传送组件1、固化组件2及导料组件3,传送组件1包括物料传送件11,物料传送件11用于沿指定方向运输待固化物料,固化组件2包括壳体21和紫外固化件22,壳体21罩设于物料传送件11上,壳体21的内部中空且两侧开口,壳体21的内壁与物料传送件11之间围合形成固化通道,紫外固化件22相对物料传送件11设置,并连接于固化通道的顶部内壁,且紫外固化件22的投影在物料传送件11上形成有固化区,导料组件3连接于壳体21,用于引导待固化物料相对物料传送件11平动,以使得待固化物料经过紫外固化件22下方时正对固化区。Referring to Figures 1 to 3, the present invention provides a tunnel-type curing device, which includes: a transmission component 1, a curing component 2, and a guide component 3. The transmission component 1 includes a material transmission component 11, and the material transmission component 11 is used along the The material to be cured is transported in a designated direction. The curing component 2 includes a shell 21 and a UV curing part 22. The shell 21 is covered on the material transfer part 11. The interior of the shell 21 is hollow and open on both sides. The inner wall of the shell 21 is in contact with the material. The transmission members 11 are enclosed to form a curing channel. The ultraviolet curing member 22 is arranged relative to the material conveying member 11 and is connected to the top inner wall of the curing channel. The projection of the ultraviolet curing member 22 forms a curing area on the material conveying member 11, which guides The material assembly 3 is connected to the housing 21 and is used to guide the material to be cured to move in translation relative to the material transfer member 11 so that the material to be cured faces the curing area when passing under the ultraviolet curing member 22 .
本装置中,物料传送件11可以将待固化物料沿指定方向运输,壳体21罩设于物料传送件11上,并与物料传送件11形成固化通道,紫外固化件22相对物料传送件11设置,并连接于固化通道的顶部内壁,且紫外固化件22的投影在物料传送件11上形成有固化区,用于将途径固化区的待固化物料进行紫外固化,导料组件3连接于壳体21,用于引导待固化物料正对固化区并进入固化区。In this device, the material transfer part 11 can transport the material to be cured in a designated direction. The housing 21 is covered on the material transfer part 11 and forms a curing channel with the material transfer part 11. The ultraviolet curing part 22 is arranged opposite to the material transfer part 11. , and is connected to the top inner wall of the curing channel, and the projection of the ultraviolet curing member 22 forms a curing area on the material transfer member 11 for UV curing of the material to be cured passing through the curing area, and the material guide assembly 3 is connected to the housing 21, used to guide the material to be cured to face and enter the curing area.
相较于现有技术,通过设置导料组件3引导待固化物料相对物料传送件11平动,以使得待固化物料经过紫外固化件22下方时正对固化区,从而实现对待固化物料的纠偏,使得紫外固化件22的投影全部照射于待固化物料的上表面上,从而保证固化效果,能解决现有技术中因产品在经过隧道固化区域时无法保证产品的上表面完全被紫外光覆盖,从而导致产品紫外固化效果不佳的技术问题。Compared with the existing technology, the guide assembly 3 is provided to guide the material to be cured to move in translation relative to the material transfer member 11, so that the material to be cured faces the curing area when passing under the ultraviolet curing member 22, thereby realizing the correction of the material to be cured. The projection of the ultraviolet curing part 22 is all irradiated on the upper surface of the material to be cured, thereby ensuring the curing effect, and solving the problem in the prior art that the upper surface of the product cannot be completely covered with ultraviolet light when passing through the tunnel curing area. Technical problems that lead to poor UV curing effects of products.
具体的,本装置中物料传送件11为市场上常见且易采购的皮带传送机,皮带传送机水平放置用于将物料沿指定的方向运输,其中皮带传送机可以正向或者方向运输物料,此处物料传送件11为本领域技术人员所公知的常规设置,不再过多赘述。Specifically, the material conveyor 11 in this device is a belt conveyor that is common and easy to purchase on the market. The belt conveyor is placed horizontally and used to transport materials in a specified direction. The belt conveyor can transport materials in the forward or reverse direction. This The material transfer member 11 is a conventional arrangement well known to those skilled in the art, and will not be described in detail.
如图2、图3所示,传送组件1还包括下机罩12、网套13、多个传感器14、控制器15及主机箱16,下机罩12用于连接于物料传送件11,下机罩12一侧开设有第一安装孔,网套13沿物料传送件11的导向设置,并滚动套设于物料传送件11的传送带上,多个传感器14均匀布置于固化通道的入口端和出口端,并连接于壳体21,控制器15嵌设于第一安装孔,并连接于下机罩12,其中主机箱16连接于下机罩12上。As shown in Figures 2 and 3, the transmission assembly 1 also includes a lower machine cover 12, a mesh cover 13, a plurality of sensors 14, a controller 15 and a main chassis 16. The lower machine cover 12 is used to connect to the material conveyor 11. A first installation hole is provided on one side of the hood 12. The mesh sleeve 13 is arranged along the guide of the material transfer member 11 and is rolled on the conveyor belt of the material transfer member 11. A plurality of sensors 14 are evenly arranged at the entrance end of the curing channel and The outlet end is connected to the housing 21 . The controller 15 is embedded in the first mounting hole and connected to the lower hood 12 . The main chassis 16 is connected to the lower hood 12 .
物料传送件11放置于下机罩12上,形成对物料传送件11的支撑,其中网套13的材质为特氟龙,特氟龙网带用于紫外胶固化生产,且特氟龙网带为市场上常见且易采购的材料,此处为本领域技术人员所公知的常规设置,不再过多赘述,其中下机罩12的四个边角处还设置有吊环,用于方便本装置的搬运,其中,下机罩12上的两端还分别设置有急停按钮,急停按钮用于控制物料传送件11的紧急停转,此处急停按钮为市场上常见且易采购的设备,为本领域技术人员所公知的常规设置,不再过多赘述。The material transfer part 11 is placed on the lower hood 12 to form a support for the material transfer part 11. The material of the mesh cover 13 is Teflon. The Teflon mesh belt is used for UV glue curing production, and the Teflon mesh belt It is a common and easy-to-purchase material in the market. It is a conventional arrangement well known to those skilled in the art and will not be described in detail. The four corners of the lower hood 12 are also provided with lifting rings for the convenience of this device. For transportation, emergency stop buttons are also provided at both ends of the lower hood 12. The emergency stop buttons are used to control the emergency stop of the material transfer member 11. The emergency stop buttons here are common and easy-to-purchase equipment on the market. , are conventional settings well known to those skilled in the art and will not be described in detail.
进一步地,下机罩12形成对物料传送件11的支撑,并与壳体21配合组成桌面式的隧道固化装置,能够适用于不同的使用场景,从而扩大使用范围,方便生产。Furthermore, the lower hood 12 forms a support for the material transfer member 11, and cooperates with the housing 21 to form a desktop tunnel curing device, which can be suitable for different usage scenarios, thereby expanding the scope of use and facilitating production.
具体的,传感器14的数量为四个,两个传感器14为一组,并均匀分布于固化通道的入口端和出口端,用于检测物料的位置,此处传感器14为市场上常见且易采购的位置传感器14,传感器14为市场上常见且易采购的设备,为本领域技术人员所公知的常规设置,不再过多赘述。Specifically, the number of sensors 14 is four, two sensors 14 form a group, and are evenly distributed at the entrance and exit ends of the curing channel for detecting the position of the material. The sensors 14 here are common in the market and easy to purchase. The position sensor 14 is a common and easy-to-purchase device on the market. It is a conventional arrangement well known to those skilled in the art and will not be described in detail.
进一步地,控制器15嵌设于下机罩12,控制器15作为本装置的控制系统用于控制和调配物料传送件11和紫外固化件22,以完成对待固化物料的固化处理,此处控制器15为市场上常见且易采购的设备,为本领域技术人员所公知的常规设置,不再过多赘述。Further, the controller 15 is embedded in the lower hood 12. As the control system of the device, the controller 15 is used to control and allocate the material transfer part 11 and the ultraviolet curing part 22 to complete the curing process of the material to be cured. Here, the controller 15 is The device 15 is a common and easy-to-purchase device on the market. It is a conventional arrangement well known to those skilled in the art and will not be described in detail.
如图2所示,固化组件2还包括盖板23,至少一个第二风扇24,两个遮光板25。As shown in FIG. 2 , the curing assembly 2 also includes a cover plate 23 , at least one second fan 24 , and two light shielding plates 25 .
其中,壳体21的顶部开设有容纳槽和连通孔,连通孔设置于容纳槽的底部的中心线上,并与容纳槽和壳体21的内部均相连通,紫外固化件22嵌设于连通孔,固化组件2还包括盖板23,盖板23可拆卸连接于容纳槽的开口端,且盖板23相对紫外固化件22开设有第一出气孔。Among them, the top of the housing 21 is provided with a receiving groove and a communication hole. The communication hole is arranged on the center line of the bottom of the receiving groove and is connected with the interior of the receiving groove and the housing 21. The ultraviolet curing part 22 is embedded in the communicating hole. hole, the curing assembly 2 also includes a cover plate 23, the cover plate 23 is detachably connected to the open end of the receiving groove, and the cover plate 23 has a first air outlet hole relative to the ultraviolet curing member 22.
紫外固化件22嵌设于连通孔内,对物料传送件11进行照射,且盖板23可拆卸连接于壳体21,用于方便紫外固化件22的更换和维修,且盖板23开设有第一出气孔,用于与容纳槽相连通,以实现紫外固化件22的通风和散热。The UV curing part 22 is embedded in the communication hole to irradiate the material transfer part 11, and the cover 23 is detachably connected to the housing 21 to facilitate the replacement and maintenance of the UV curing part 22, and the cover 23 is provided with a third An air outlet is used to communicate with the receiving groove to realize ventilation and heat dissipation of the ultraviolet curing part 22 .
如图5、图6所示,壳体21还开设有至少两个第一进风孔,至少两个第一进风孔对称分布于连通孔的两侧,并均与容纳槽相连通,紫外固化件22包括风道支架221、散热器222、COB模组223、防护玻璃224、前盖225及至少一个第一风扇226,风道支架221嵌设于连通孔,并连接于壳体21,散热器222相对第一进风孔设置,并嵌设于风道支架221,散热器222、COB模组223及防护玻璃224依次设置,并相抵接,前盖225抵接于防护玻璃224,并与风道支架221相卡紧,用于将散热器222、COB模组223及防护玻璃224可拆卸连接于风道支架221,至少一个第一风扇226相对第一出气孔设置,并连接于风道支架221。As shown in Figures 5 and 6, the housing 21 is also provided with at least two first air inlets. The at least two first air inlets are symmetrically distributed on both sides of the communication hole, and are both connected to the accommodation slot. The cured part 22 includes an air duct bracket 221, a radiator 222, a COB module 223, a protective glass 224, a front cover 225 and at least one first fan 226. The air duct bracket 221 is embedded in the communication hole and connected to the housing 21. The radiator 222 is arranged relative to the first air inlet and is embedded in the air duct bracket 221. The radiator 222, the COB module 223 and the protective glass 224 are arranged in sequence and abut against each other. The front cover 225 abuts against the protective glass 224, and It is clamped with the air duct bracket 221 to detachably connect the radiator 222, COB module 223 and protective glass 224 to the air duct bracket 221. At least one first fan 226 is arranged relative to the first air outlet and connected to the air duct bracket 221. Road bracket 221.
风道支架221、散热器222、COB模组223、防护玻璃224、前盖225及至少一个第一风扇226,组成紫外固化件22的结构,该结构与壳体21两侧的第一进风孔、盖板23上开设的第一出气孔形成通风散热结构,能够有效地解决COB模组223散热问题,从而提高COB模组223运行的稳定性。The air duct bracket 221, the radiator 222, the COB module 223, the protective glass 224, the front cover 225 and at least one first fan 226 form the structure of the UV curing part 22. This structure is connected with the first air inlets on both sides of the casing 21 The hole and the first air outlet opened on the cover 23 form a ventilation and heat dissipation structure, which can effectively solve the heat dissipation problem of the COB module 223, thereby improving the stability of the operation of the COB module 223.
进一步地,散热器222、COB模组223及第一风扇226均为市场上常见且易采购的设备,此处为本领域技术人员所公知的常规设置,不再过多赘述。Furthermore, the radiator 222, the COB module 223 and the first fan 226 are all common and easy-to-purchase equipment on the market. These are conventional settings well known to those skilled in the art and will not be described in detail.
其中作为一种实施方式,如图所示,壳体21还开设有至少一个第二进风孔和至少一个第二出风孔,第一进风孔相对第二出风孔设置于连通孔的两侧,并均与固化通道相连通,至少一个第二风扇24相对第二进风孔设置,并连接于壳体21。As an embodiment, as shown in the figure, the casing 21 is also provided with at least one second air inlet and at least one second air outlet. The first air inlet is disposed between the communication holes relative to the second air outlet. Both sides are connected to the curing channel. At least one second fan 24 is disposed relative to the second air inlet and connected to the housing 21 .
第二风扇24相对第二进风孔设置,并连接于壳体21,用于对固化通道内的空间进行散热,避免产品表面因高温造成的损坏等。The second fan 24 is arranged relative to the second air inlet and connected to the casing 21 to dissipate heat in the space in the curing channel to avoid damage to the product surface due to high temperature.
其中作为另一种实施方式,如图2所示,固化通道具有入口端和出口端,两个遮光板25分别相对入口端和出口端的开口设置,并滑动连接于壳体21,用于调节固化通道的入口端和出口端的开启大小。As another embodiment, as shown in Figure 2, the curing channel has an inlet end and an outlet end. Two light shielding plates 25 are respectively disposed relative to the openings of the inlet end and the outlet end, and are slidably connected to the housing 21 for adjusting the curing. The opening size of the entrance and exit ends of the channel.
具体遮光板25分别经紧固件螺纹连接于壳体21上,且遮光板25可相对壳体21滑动,以实现固化通道的入口端和出口端的开启大小的调节,用于方便本装置适用于不同产品。Specifically, the light-shielding plates 25 are threadedly connected to the housing 21 through fasteners, and the light-shielding plates 25 can slide relative to the housing 21 to adjust the opening size of the inlet and outlet of the curing channel, so as to facilitate the application of the device. Different products.
如图3、图4所示,导料组件3包括至少两个导料块31,多个导料滚珠32。As shown in FIGS. 3 and 4 , the guide assembly 3 includes at least two guide blocks 31 and a plurality of guide balls 32 .
其中,导料块31沿物料传送件11的导向设置于连通孔的两侧,并连接于壳体21的内壁,且导料块31的横截面积沿靠近连通孔的方向逐渐增大,以使得两个导料块31的相对侧形成有导料斜面。Among them, the guide block 31 is arranged on both sides of the communication hole along the guide of the material transfer member 11 and is connected to the inner wall of the housing 21, and the cross-sectional area of the guide block 31 gradually increases in the direction approaching the communication hole, so as to Therefore, the opposite sides of the two guide blocks 31 are formed with guide slopes.
通过设置导料块31,在导料斜面的导向作用下,物料会沿着导料件的导向相对物料传送件11平动,使得待固化的物料被调整至正对着固化区,并进入固化区内,从而提高物料固化的效率,避免返工。By arranging the guide block 31, under the guidance of the guide slope, the material will translate along the guide of the guide member relative to the material transfer member 11, so that the material to be cured is adjusted to face the curing area and enters the curing area. area, thereby improving the efficiency of material solidification and avoiding rework.
其中作为一种实施方式,如图4所示,导料斜面沿其长度方向开设有多个球形凹槽,导料滚珠32转动嵌设于球形凹槽,并可与待固化物料相抵接。As an embodiment, as shown in FIG. 4 , the guide slope is provided with a plurality of spherical grooves along its length direction. The guide balls 32 are rotatably embedded in the spherical grooves and can contact the material to be solidified.
导料滚珠32通过转动嵌设于球形凹槽,并与待固化物料相抵接,来减少物料与导料块31之间的摩擦力,从而使得待固化物料更好的沿导料斜面的引导方向进行纠偏,有利于提高固化装置固化效果。The guide ball 32 rotates and is embedded in the spherical groove and contacts the material to be solidified, thereby reducing the friction between the material and the guide block 31, so that the material to be solidified can be better guided along the guide slope. Correction will help improve the curing effect of the curing device.
进一步地,本装置中导料滚珠32为市场上常见的滚珠,且其材质为特氟龙,能有效地避免高温对其造成的影响,此处导料滚珠32为本领域技术人员所公知的常规设置,不再过多赘述。Furthermore, the guide ball 32 in this device is a common ball on the market, and its material is Teflon, which can effectively avoid the impact of high temperature. Here, the guide ball 32 is well known to those skilled in the art. General settings, no need to go into details.
其中作为一种较佳的实施方式,如图3所示,导料组件3中导料块31的数量为四个,四个导料块31两两为一对,且位于紫外固化件22同一侧的两个导料块31沿紫外固化件22的中线呈对称分布。As a preferred embodiment, as shown in FIG. 3 , the number of guide blocks 31 in the guide assembly 3 is four. The four guide blocks 31 form a pair and are located on the same side as the UV curing part 22 . The two guide blocks 31 on the side are symmetrically distributed along the center line of the UV curing part 22 .
导料块31相对固化通道的进料口和出料口均匀分布,并形成类似喇叭口的导料结构,可以有效地引导物料运动,从而保证物料在经过导料块31后能准确地运动至正对着固化区,从而提高装置固化效果,其中固化通道的进料口和出料口均设置有呈喇叭状的导料组件,用于适用于不同情况下的物料传送件的正向运输和反向运输。The guide blocks 31 are evenly distributed relative to the inlet and outlet of the solidification channel, and form a guide structure similar to a bell mouth, which can effectively guide the movement of the material, thereby ensuring that the material can accurately move to the destination after passing through the guide block 31 Facing the curing area, thereby improving the curing effect of the device, the inlet and outlet of the curing channel are equipped with trumpet-shaped guide components for forward transportation and delivery of material transfer parts suitable for different situations. Reverse transport.
进一步地,本装置中固化区的宽度大于相对的两个导料块31之间的间隙,从而有效地保证物料被运输至固化区内。Furthermore, the width of the solidification zone in this device is larger than the gap between the two opposite material guide blocks 31, thereby effectively ensuring that the material is transported into the solidification zone.
本发明还提供一种隧道式固化装置控制检测方法,包括如下步骤:The invention also provides a control and detection method for a tunnel-type curing device, which includes the following steps:
S1、待固化物料经过固化通道的入口端;S1. The material to be solidified passes through the entrance end of the solidification channel;
S2、传感器14检测到待固化物料,触发COB模组223点亮,并开始能量自检,若能量自检合格则自动进入下一步,若能量自检不合格,则设备报警,并触发物料传送件11的传送带反转信号,使得待固化物料再次经过固化通道的入口端,或者触发物料传送件11的传送带停止信号,紫外固化件22检修直至能量满足要求后,待固化物料再次经过固化通道的入口端,并重新触发COB模组223点亮和开始能量自检,若能量自检合格则自动进入下一步,若能量自检不合格,则再次重复上述步骤;S2. The sensor 14 detects the material to be solidified, triggers the COB module 223 to light up, and starts the energy self-check. If the energy self-check passes, it will automatically enter the next step. If the energy self-check fails, the equipment will alarm and trigger the material transfer. The conveyor belt reversal signal of the component 11 causes the material to be cured to pass through the entrance of the curing channel again, or the conveyor belt stop signal of the material transport component 11 is triggered. After the UV curing component 22 is inspected until the energy meets the requirements, the material to be cured passes through the curing channel again. entrance, and re-triggers the COB module 223 to light up and start the energy self-test. If the energy self-test is qualified, it will automatically enter the next step. If the energy self-test is unqualified, the above steps will be repeated again;
S3、若能量自检合格,则待固化物料抵接于导料滚珠32,并沿导料块31的设置方向进入固化区内,使得COB模组223产生的紫外光完全覆盖在待固化物料;S3. If the energy self-test is qualified, the material to be cured contacts the guide ball 32 and enters the curing area along the direction of the guide block 31, so that the ultraviolet light generated by the COB module 223 completely covers the material to be cured;
S4、处理后的固化物料经过固化通道的出口端,并触发传感器14响应;S4. The processed solidified material passes through the outlet end of the solidification channel and triggers the sensor 14 to respond;
S5、传感器14触发计数信号,并开始计数,在计数完成后自动生成二维码,若待固化物料从入口端处的传感器14至出口端处的传感器14一个周期内(加上延长时间),无物料经过,则紫外灯自动熄灭;S5. The sensor 14 triggers the counting signal and starts counting. After the counting is completed, a QR code is automatically generated. If the material to be solidified moves from the sensor 14 at the entrance end to the sensor 14 at the exit end within one cycle (plus extension time), If no material passes through, the UV lamp will automatically turn off;
S6、打印机打印经S5步骤生成的二维码,并粘贴二维码至物料表面。S6. The printer prints the QR code generated in step S5 and pastes the QR code on the surface of the material.
本发明的具体工作流程,物料传送件11可以将待固化物料沿指定方向运输,壳体21罩设于物料传送件11上,并与物料传送件11形成固化通道,紫外固化件22相对物料传送件11设置,并连接于固化通道的顶部内壁,且紫外固化件22的投影在物料传送件11上形成有固化区,用于将途径固化区的待固化物料进行紫外固化,导料组件3连接于壳体21,用于引导待固化物料正对固化区并进入固化区。相较于现有技术,通过设置导料组件3引导待固化物料相对物料传送件11平动,以使得待固化物料经过紫外固化件22下方时正对固化区,从而实现对待固化物料的纠偏,使得紫外固化件22的投影全部照射于待固化物料的上表面上,从而保证固化效果。The specific work flow of the present invention is that the material transfer part 11 can transport the material to be cured in a designated direction. The housing 21 is covered on the material transfer part 11 and forms a curing channel with the material transfer part 11. The ultraviolet curing part 22 is opposite to the material transfer. Part 11 is provided and connected to the top inner wall of the curing channel, and the projection of the ultraviolet curing part 22 forms a curing area on the material transfer part 11, which is used for ultraviolet curing of the material to be cured passing through the curing area, and the material guide component 3 is connected The housing 21 is used to guide the material to be solidified to face the solidification area and enter the solidification area. Compared with the existing technology, the guide assembly 3 is provided to guide the material to be cured to move in translation relative to the material transfer member 11, so that the material to be cured faces the curing area when passing under the ultraviolet curing member 22, thereby realizing the correction of the material to be cured. The projection of the ultraviolet curing part 22 is completely irradiated on the upper surface of the material to be cured, thereby ensuring the curing effect.
进一步地,本发明形成桌面式隧道固化设备,通过设置导料组件3来纠偏的结构,保证了产品在经过固化区域时完全被紫外光覆盖,同时,本发明所涉及的控制检测方法,能够及时识别固化效果,及时生成产品相关信息(二维码);其主要增益效果为提升产品质量和降低产品成本(减少人工)。Furthermore, the present invention forms a desktop tunnel curing equipment, and the structure of setting the guide assembly 3 to correct the deviation ensures that the product is completely covered by ultraviolet light when passing through the curing area. At the same time, the control and detection method involved in the present invention can timely Identify the curing effect and generate product-related information (QR code) in a timely manner; its main gain effect is to improve product quality and reduce product costs (reduce labor).
本装置通过上述结构,能解决现有技术中因产品在经过隧道固化区域时无法保证产品的上表面完全被紫外光覆盖,从而导致产品紫外固化效果不佳的技术问题。Through the above structure, this device can solve the technical problem in the prior art that the upper surface of the product cannot be completely covered by ultraviolet light when the product passes through the tunnel curing area, resulting in poor ultraviolet curing effect of the product.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can easily think of changes or modifications within the technical scope disclosed in the present invention. All substitutions are within the scope of the present invention.
Claims (10)
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