CN117258391A - Large-scale sewage treatment is with integrative smart machine - Google Patents
Large-scale sewage treatment is with integrative smart machine Download PDFInfo
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- CN117258391A CN117258391A CN202210121961.2A CN202210121961A CN117258391A CN 117258391 A CN117258391 A CN 117258391A CN 202210121961 A CN202210121961 A CN 202210121961A CN 117258391 A CN117258391 A CN 117258391A
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- 239000010865 sewage Substances 0.000 title claims abstract description 31
- 238000004140 cleaning Methods 0.000 claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000000758 substrate Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 42
- 238000010586 diagram Methods 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/04—Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/466—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/58—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/70—Filters with filtering elements which move during the filtering operation having feed or discharge devices
- B01D33/76—Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging the filter cake, e.g. chutes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
本发明公开了一种大型污水处理用一体化智能设备,包括水槽和设置于水槽内部的传送带,所述传送带外侧表面上设置有多个凸起,所述传送带上均匀开设有多个通孔,所述传送带的末端设置有清理机构;所述清理机构包括多个沿线性排列的基板,相邻两个基板之间设置有插板,插板延伸处基板外侧的一端设置为导口,所述插板与基板滑动连接;当清理机构完全脱离传送带并与传送带之间存在一定距离时,整个清理机构处于竖直状态,并且其开口向上,因此被刮下的杂质最终会落至盖板以及基板围成空腔的最底端,因此,此装置通过多个清理机构的依次在传送带上移动,可以将凸起上沾附的杂质铲起并进行清理,能够避免过滤的杂质在水槽内部堆积。
The invention discloses an integrated intelligent equipment for large-scale sewage treatment, which includes a sink and a conveyor belt arranged inside the sink. A plurality of protrusions are provided on the outer surface of the conveyor belt, and a plurality of through holes are evenly provided on the conveyor belt. A cleaning mechanism is provided at the end of the conveyor belt; the cleaning mechanism includes a plurality of linearly arranged substrates, an inserting plate is provided between two adjacent substrates, and one end of the outer side of the substrate where the inserting plate extends is set as a guide opening. The plug-in board is slidingly connected to the base plate; when the cleaning mechanism is completely separated from the conveyor belt and there is a certain distance between it and the conveyor belt, the entire cleaning mechanism is in a vertical state, and its opening is upward, so the scraped impurities will eventually fall to the cover plate and the base plate It surrounds the bottom end of the cavity. Therefore, this device moves on the conveyor belt sequentially through multiple cleaning mechanisms, which can scoop up the impurities attached to the protrusions and clean them, which can prevent the filtered impurities from accumulating inside the water tank.
Description
技术领域Technical field
本发明涉及污水处理技术领域,特别涉及一种大型污水处理用一体化智能设备。The invention relates to the technical field of sewage treatment, and in particular to an integrated intelligent equipment for large-scale sewage treatment.
背景技术Background technique
污水处理为使污水达到排入某一水体或再次使用的水质要求对其进行净化的过程。污水处理被广泛应用于建筑、农业、交通、能源、石化、环保、城市景观、医疗、餐饮等各个领域,也越来越多地走进寻常百姓的日常生活。Sewage treatment is the process of purifying sewage to meet the water quality requirements for discharge into a certain water body or reuse. Sewage treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscape, medical care, catering, etc., and is increasingly entering the daily lives of ordinary people.
但是传统的污水处理设备采用单一的过滤部件对污水进行过滤,过滤的杂质会堆积在水槽中,随着使用的增长会影响过滤部件的使用,而现有一些采用转动的转动带或者其他活动部件来作为过滤部件,但是对于过滤的杂质还是缺少相应的处理,使得过滤的杂质随处堆积,不利于后期的处理。However, traditional sewage treatment equipment uses a single filter component to filter sewage. The filtered impurities will accumulate in the sink, which will affect the use of the filter component as the use increases. However, some existing sewage treatment equipment uses rotating rotating belts or other movable components. As a filter component, there is still a lack of corresponding treatment for the filtered impurities, causing the filtered impurities to accumulate everywhere, which is not conducive to later processing.
因此,有必要提供一种大型污水处理用一体化智能设备解决上述技术问题。Therefore, it is necessary to provide an integrated intelligent equipment for large-scale sewage treatment to solve the above technical problems.
发明内容Contents of the invention
本发明的目的在于提供一种大型污水处理用一体化智能设备,以解决上述背景技术中提出的传统的污水处理设备采用单一的过滤部件对污水进行过滤,过滤的杂质会堆积在水槽中,随着使用的增长会影响过滤部件的使用,而现有一些采用转动的转动带或者其他活动部件来作为过滤部件,但是对于过滤的杂质还是缺少相应的处理,使得过滤的杂质随处堆积,不利于后期的处理的问题。The purpose of the present invention is to provide an integrated intelligent equipment for large-scale sewage treatment to solve the problem that the traditional sewage treatment equipment proposed in the above-mentioned background technology uses a single filter component to filter sewage, and the filtered impurities will accumulate in the water tank. The increase in use will affect the use of filter components. Some existing rotating belts or other movable components are used as filter components. However, there is still a lack of corresponding treatment for the filtered impurities, causing the filtered impurities to accumulate everywhere, which is not conducive to the later stage. processing issues.
基于上述思路,本发明提供如下技术方案:包括水槽和设置于水槽内部的传送带,所述传送带外侧表面上设置有多个凸起,所述传送带上均匀开设有多个通孔,所述传送带的末端设置有清理机构;Based on the above ideas, the present invention provides the following technical solution: including a water tank and a conveyor belt arranged inside the water tank. The outer surface of the conveyor belt is provided with a plurality of protrusions. The conveyor belt is evenly provided with a plurality of through holes. The conveyor belt has There is a cleaning mechanism at the end;
所述清理机构包括多个沿线性排列的基板,相邻两个基板之间设置有插板,插板延伸处基板外侧的一端设置为导口,所述插板与基板滑动连接,所述基板的顶部设置有盖板,所述盖板与基板围合之后形成一开口,所述盖板与传送带相垂直的两侧面上设置有圆轴,所述圆轴设置于靠近盖板侧面靠近开口的位置,所述圆轴与盖板转动连接,所述圆轴的外侧设置有支撑组件,所述支撑组件远离圆轴的一端设置有横轴,所述横轴驱动支撑组件与清理机构转动。The cleaning mechanism includes a plurality of linearly arranged substrates. An inserting plate is provided between two adjacent substrates. One end of the extending portion of the inserting plate outside the substrate is set as a guide port. The inserting plate is slidably connected to the substrate. A cover plate is provided on the top, and an opening is formed after the cover plate and the base plate are enclosed. Circular shafts are provided on both sides of the cover plate that are perpendicular to the conveyor belt. The circular shaft is provided near the side of the cover plate and close to the opening. position, the circular shaft is rotatably connected to the cover plate, a support assembly is provided on the outside of the circular shaft, and a transverse shaft is provided at one end of the support assembly away from the circular shaft, and the transverse shaft drives the support assembly and the cleaning mechanism to rotate.
作为本发明进一步的方案:所述水槽的一侧设置有进水口,所述水槽的另一侧设置有出水口,所述进水口与出水口沿着传送带的转动方向布置。As a further solution of the present invention, a water inlet is provided on one side of the water tank, and a water outlet is provided on the other side of the water tank. The water inlet and the water outlet are arranged along the rotation direction of the conveyor belt.
作为本发明进一步的方案:相邻两个基板相对的一侧均设置有滑槽,所述插板通过滑槽与基板滑动连接,所述插板位于滑槽内部的一侧面上固定连接有导向杆,所述基板位于滑槽内部的一侧面上开设有圆孔,所述导向杆通过圆孔与基板滑动连接,所述导向杆的外侧套设有第一弹簧,所述第一弹簧设置于基板和插板之间。As a further solution of the present invention: the opposite sides of two adjacent base boards are provided with chute, the plug-in board is slidingly connected to the base board through the chute, and the side surface of the plug-in board located inside the chute is fixedly connected with a guide. Rod, the base plate is provided with a round hole on one side inside the chute, the guide rod is slidably connected to the base plate through the round hole, and a first spring is set on the outside of the guide rod, and the first spring is arranged on between the base board and the plug-in board.
作为本发明进一步的方案:所述支撑组件包括内滑板和外滑板,所述内滑板设置于外滑板的两端并与外滑板滑动连接,所述外滑板的内腔设置有第二弹簧,所述第二弹簧设置于两外滑板之间,所述圆轴贯穿内滑板并与内滑板转动连接。As a further solution of the present invention: the support assembly includes an inner sliding plate and an outer sliding plate. The inner sliding plate is arranged at both ends of the outer sliding plate and is slidingly connected with the outer sliding plate. The inner cavity of the outer sliding plate is provided with a second spring, so The second spring is arranged between the two outer sliding plates, and the circular shaft penetrates the inner sliding plate and is rotationally connected with the inner sliding plate.
作为本发明进一步的方案:所述清理机构的数量设置为多个,所述横轴的外侧套设有套筒,所述水槽的前后两侧上均固定连接有固定板,所述横轴设置于两固定板之间并与固定板转动连接,所述横轴的一端贯穿其中一个固定板并延伸至固定板的外侧,所述横轴延伸至固定板外侧的一端连接动力装置用以驱动横轴转动。As a further solution of the present invention: the number of the cleaning mechanisms is set to multiple, the outer side of the horizontal axis is provided with a sleeve, and the front and rear sides of the water tank are fixedly connected with fixing plates, and the horizontal axis is provided with Between the two fixed plates and rotationally connected with the fixed plates, one end of the horizontal axis penetrates one of the fixed plates and extends to the outside of the fixed plate. The end of the horizontal axis extending to the outside of the fixed plate is connected to a power device for driving the horizontal axis. The shaft rotates.
作为本发明进一步的方案:所述套筒套设在横轴外侧并且其远离动力装置的一端与固定板的内侧面固定连接,靠近动力装置一侧的多个内滑板均固定在横轴的外侧,远离动力装置一侧的多个内滑板均设置在套筒外侧,所述套筒穿过内滑板并与其转动连接。As a further solution of the present invention: the sleeve is set on the outside of the transverse shaft and its end away from the power unit is fixedly connected to the inner side of the fixed plate, and multiple inner sliding plates on the side close to the power unit are fixed on the outside of the transverse shaft. , a plurality of inner sliding plates on the side away from the power device are arranged outside the sleeve, and the sleeve passes through the inner sliding plates and is rotationally connected with it.
作为本发明进一步的方案:所述传送带的末端设置有支撑板和导向板,所述导向板固定在支撑板远离水槽的一侧,所述导向板设置为弧形,所述支撑板与水槽之间通过支杆进行固定。As a further solution of the present invention: the end of the conveyor belt is provided with a support plate and a guide plate, the guide plate is fixed on the side of the support plate away from the water tank, the guide plate is arranged in an arc shape, and the gap between the support plate and the water tank is fixed by struts.
作为本发明进一步的方案:所述套筒的外侧固定连接有主动齿轮,所述主动齿轮置于支撑组件和清理机构之间,所述清理机构一侧的圆轴外侧固定连接有从动齿轮,所述从动齿轮置于支撑组件和清理机构之间,所述从动齿轮与主动齿轮相啮合。As a further solution of the present invention: a driving gear is fixedly connected to the outside of the sleeve, the driving gear is placed between the support assembly and the cleaning mechanism, and a driven gear is fixedly connected to the outside of the circular shaft on one side of the cleaning mechanism. The driven gear is placed between the support assembly and the cleaning mechanism, and the driven gear meshes with the driving gear.
作为本发明进一步的方案:所述盖板的内侧设置有主动破碎辊和从动破碎辊,主动破碎辊和从动破碎辊的前后两端均固定连接有销轴,销轴与盖板的侧面转动连接。As a further solution of the present invention: an active crushing roller and a driven crushing roller are provided on the inside of the cover plate. The front and rear ends of the active crushing roller and the driven crushing roller are fixedly connected with pins, and the pins are connected to the side surfaces of the cover plate. Turn the connection.
作为本发明进一步的方案:连接有从动齿轮的圆轴一端延伸至盖板内部,并且其延伸盖板内侧的一端和同侧销轴的外侧均固定连接有第二带轮,第二带轮外侧套设有传动带。As a further solution of the present invention: one end of the circular shaft connected to the driven gear extends to the inside of the cover plate, and its end extending inside the cover plate and the outside of the pin on the same side are both fixedly connected to a second pulley. The second pulley The outer cover is provided with a transmission belt.
与现有技术相比,本发明的有益效果:当清理机构与凸起脱离接触后,在第一弹簧的作用下使得相邻两个插板相互靠近并逐渐接触,从而避免刮下的杂质通过两个插板之间的掉落,而当清理机构从传送带上脱离时,其处于倾斜状态,因此,被刮下的杂质会顺着基板滑动至其末端,并且当清理机构完全脱离传送带并与传送带之间存在一定距离时,整个清理机构处于竖直状态,并且其开口向上,因此被刮下的杂质最终会落至盖板以及基板围成空腔的最底端,因此,此装置通过多个清理机构的依次在传送带上移动,可以将凸起上沾附的杂质铲起并进行清理,能够避免过滤的杂质在水槽内部堆积。Compared with the prior art, the beneficial effects of the present invention are: when the cleaning mechanism is out of contact with the protrusion, the action of the first spring causes the two adjacent inserting plates to approach each other and gradually contact each other, thereby preventing the scraped impurities from passing through. between the two inserting plates, and when the cleaning mechanism is detached from the conveyor belt, it is in an inclined state, so the scraped impurities will slide along the base plate to its end, and when the cleaning mechanism is completely detached from the conveyor belt and with When there is a certain distance between the conveyor belts, the entire cleaning mechanism is in a vertical state, and its opening is upward, so the scraped impurities will eventually fall to the bottom of the cavity surrounded by the cover plate and the base plate. Therefore, this device passes through multiple Each cleaning mechanism moves on the conveyor belt in sequence, which can scoop up the impurities attached to the protrusions and clean them, thereby preventing the filtered impurities from accumulating inside the water tank.
附图说明Description of the drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
图1是本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the present invention;
图3是本发明的清理机构与传送带连接结构示意图;Figure 3 is a schematic diagram of the connection structure between the cleaning mechanism and the conveyor belt of the present invention;
图4是本发明的主动破碎辊与从动破碎辊结构示意图;Figure 4 is a schematic structural diagram of the active crushing roller and the driven crushing roller of the present invention;
图5是本发明的主视图;Figure 5 is a front view of the present invention;
图6是本发明图3的A处放大结构示意图;Figure 6 is an enlarged structural schematic diagram of position A in Figure 3 of the present invention;
图7是本发明图4的B处放大结构示意图;Figure 7 is an enlarged structural schematic diagram of position B in Figure 4 of the present invention;
图8是本发明图4的C处放大结构示意图;Figure 8 is an enlarged structural schematic diagram of position C in Figure 4 of the present invention;
图9是本发明图4的D处放大结构示意图;Figure 9 is an enlarged structural schematic diagram of D in Figure 4 of the present invention;
图10是本发明的主动齿轮与从动齿轮啮合结构示意图;Figure 10 is a schematic diagram of the meshing structure of the driving gear and the driven gear of the present invention;
图11是本发明的导向杆与第一弹簧结构示意图。Figure 11 is a schematic structural diagram of the guide rod and the first spring of the present invention.
图中:1、进水口;2、水槽;3、凸起;4、传送带;5、皮带;6、固定板;7、套筒;8、清理机构;9、从动齿轮;10、圆轴;11、主动齿轮;12、支撑组件;13、插板;14、传动轴;15、电机;16、内滑板;17、外滑板;18、导向板;19、支撑板;20、从动破碎辊;21、主动破碎辊;22、盖板;23、基板;24、滑槽;25、导口;26、转轴;27、传动带;28、横轴;29、第二支撑轴;30、出水口;31、导向杆;32、第一弹簧。In the picture: 1. Water inlet; 2. Sink; 3. Protrusion; 4. Conveyor belt; 5. Belt; 6. Fixed plate; 7. Sleeve; 8. Cleaning mechanism; 9. Driven gear; 10. Circular shaft ; 11. Driving gear; 12. Support component; 13. Plate; 14. Drive shaft; 15. Motor; 16. Inner sliding plate; 17. External sliding plate; 18. Guide plate; 19. Support plate; 20. Driven crusher Roller; 21. Active crushing roller; 22. Cover plate; 23. Base plate; 24. Chute; 25. Guide mouth; 26. Rotating shaft; 27. Transmission belt; 28. Horizontal axis; 29. Second support shaft; 30. Exit Nozzle; 31. Guide rod; 32. First spring.
具体实施方式Detailed ways
如图1-3、5所示,一种大型污水处理用一体化智能设备,包括水槽2和设置于水槽2内部的传送带4,传送带4一端延伸至水槽2内部,另一端倾斜延伸至水槽2的外部,在传送带4上开设有多个细小的通孔,使得污水可以流过传送带4,并且通过传送带4将污水中的杂质过滤掉,为了进一步对污水中较大的杂质进行过滤,在传送带4的外表面上设置有多个凸起3,凸起3呈圆台状,其远离传送带4的一端直径较小,实际生产时凸起3与传送带4可以采用注塑或者热压成型的方式进行制作,而安装之后,位于水槽2内部一端的传送带4外侧表面的凸起3在随着传送带4转动的过程中与水槽2的底面相接触,从而可以避免污水中的杂质从传送带4与水槽2内部底面之间的缝隙流过。As shown in Figures 1-3 and 5, a large-scale integrated intelligent equipment for sewage treatment includes a water tank 2 and a conveyor belt 4 installed inside the water tank 2. One end of the conveyor belt 4 extends to the inside of the water tank 2, and the other end extends obliquely to the water tank 2. On the outside of the conveyor belt 4, there are a plurality of small through holes, so that the sewage can flow through the conveyor belt 4, and the impurities in the sewage are filtered out through the conveyor belt 4. In order to further filter the larger impurities in the sewage, on the conveyor belt There are a plurality of protrusions 3 on the outer surface of the conveyor belt 4. The protrusions 3 are in the shape of a truncated cone, and the diameter of the end far away from the conveyor belt 4 is smaller. In actual production, the protrusions 3 and the conveyor belt 4 can be made by injection molding or hot pressing. , and after installation, the protrusion 3 on the outer surface of the conveyor belt 4 at one end of the water tank 2 comes into contact with the bottom surface of the water tank 2 as the conveyor belt 4 rotates, thereby preventing impurities in the sewage from flowing from the conveyor belt 4 to the inside of the water tank 2 The gaps between the bases flow through.
进一步地,为了对传动带27进行支撑,传送带4位于水槽2内部的一端内侧设置有第一支撑轴,传送带4延伸处水槽2的一端内侧设置有转轴26,而在第一支撑轴和转轴26之间还设置有第二支撑轴29对传送带4进行支撑,使得传送带4位于第一支撑轴和第二支撑轴29之间的一段为倾斜状态,而传送带4位于第二支撑轴29与转轴26之间的一段为水平状态,从而有利于后期对凸起3刮下来的杂质进行清理,第二支撑轴29外侧设置有立柱,立柱固定在水槽2的顶部,并且第二支撑轴29与立柱转动连接,通过此结构可以对第二支撑轴29进行支撑。Further, in order to support the transmission belt 27, a first support shaft is provided inside one end of the conveyor belt 4 inside the water tank 2, and a rotating shaft 26 is provided inside one end of the water tank 2 where the conveyor belt 4 extends, and between the first support shaft and the rotating shaft 26 A second support shaft 29 is also provided to support the conveyor belt 4, so that the section of the conveyor belt 4 between the first support shaft and the second support shaft 29 is in an inclined state, and the conveyor belt 4 is located between the second support shaft 29 and the rotating shaft 26. A section in between is in a horizontal state, which is conducive to cleaning the impurities scraped off the protrusion 3 in the later stage. A column is provided outside the second support shaft 29. The column is fixed on the top of the sink 2, and the second support shaft 29 is rotationally connected to the column. , the second support shaft 29 can be supported through this structure.
实际使用时,在水槽2的一侧设置有进水口1,另一侧设置有出水口30,并且进水口1与出水口30沿着传送带4的转动方向布置,从水槽2的进水端将需要处理的污水通入到水槽2内部,经过传送带4上通孔的过滤,可以将污水中的杂质阻挡在传送带4的一侧,而在传送带4上设置有多个凸起3,利用凸起3可以将过滤的杂质勾起,并且随着传送带4一起转动。In actual use, a water inlet 1 is provided on one side of the water tank 2 and a water outlet 30 is provided on the other side. The water inlet 1 and the water outlet 30 are arranged along the rotation direction of the conveyor belt 4, and are connected from the water inlet end of the water tank 2. The sewage that needs to be treated is passed into the inside of the water tank 2, and through the filtration of the through holes on the conveyor belt 4, the impurities in the sewage can be blocked on one side of the conveyor belt 4, and a plurality of protrusions 3 are provided on the conveyor belt 4, and the protrusions are used to 3 can pick up the filtered impurities and rotate together with the conveyor belt 4.
如图3-4、6-11所示,位于传送带4水平段的末端设置有清理机构8,具体地,清理机构8包括多个沿线性排列的基板23,相邻两个基板23之间设置有插板13,相邻两个基板23相对的一侧均设置有滑槽24,插板13通过滑槽24与基板23滑动连接,而插板13位于滑槽24内部的一侧面上固定连接有导向杆31,基板23位于滑槽24内部的一侧面上开设有圆孔,导向杆31通过圆孔与基板23滑动连接,而在导向杆31的外侧套设有第一弹簧32,第一弹簧32设置于基板23和插板13之间。As shown in Figures 3-4 and 6-11, a cleaning mechanism 8 is provided at the end of the horizontal section of the conveyor belt 4. Specifically, the cleaning mechanism 8 includes a plurality of linearly arranged substrates 23, and is provided between two adjacent substrates 23. There is an inserting board 13, and chute 24 is provided on the opposite side of two adjacent base plates 23. The inserting board 13 is slidingly connected to the base plate 23 through the chute 24, and the inserting board 13 is fixedly connected on one side inside the chute 24. There is a guide rod 31, and a round hole is provided on one side of the base plate 23 inside the chute 24. The guide rod 31 is slidingly connected to the base plate 23 through the round hole, and a first spring 32 is set on the outside of the guide rod 31. The spring 32 is provided between the base plate 23 and the inserting plate 13 .
进一步地,为了便于将杂质从凸起3上铲起,插板13延伸处基板23外侧的一端设置为导口25。Furthermore, in order to facilitate scooping up impurities from the protrusions 3 , one end of the extending portion of the insertion plate 13 outside the base plate 23 is provided as a guide opening 25 .
在基板23的顶部设置有盖板22,盖板22与所铺设的基板23固定连接,从而将多个基板23进行固定,从而进一步完成对插板13的支撑,有利于后期对凸起3上的杂质进行清理,盖板22包括顶板和从顶板向下延伸的侧板,使得盖板22与基板23围合之后形成一开口,从而便于杂质通过此开口进入到盖板22与极板围合的空腔内部。A cover plate 22 is provided on the top of the base plate 23, and the cover plate 22 is fixedly connected to the laid base plate 23, thereby fixing multiple base plates 23, thereby further completing the support of the plug-in plate 13, which is beneficial to the later installation of the protrusion 3. The cover plate 22 includes a top plate and a side plate extending downward from the top plate, so that an opening is formed after the cover plate 22 and the base plate 23 are enclosed, thereby facilitating impurities to enter through the opening into the cover plate 22 and the electrode plate. inside the cavity.
再进一步地,在盖板22与传送带4相垂直的两侧面上设置有圆轴10,圆轴10与盖板22转动连接,同时在圆轴10的外侧设置有支撑组件12,支撑组件12包括内滑板16和外滑板17,内滑板16设置于外滑板17的两端并与外滑板17滑动连接,在外滑板17的内腔设置有第二弹簧,第二弹簧设置于两外滑板17之间,实际使用时,外滑板17内部为空腔,并且外滑板17置于内滑板16空腔内部的一端设置为T字形,从而避免外滑板17与内滑板16相互脱离,而圆轴10则贯穿内滑板16并与内滑板16转动连接,实际使用时,多个内滑板16在圆柱上依次排列,从而使得圆轴10可以带动多个支撑组件12同时转动。Furthermore, a circular shaft 10 is provided on both sides of the cover plate 22 perpendicular to the conveyor belt 4. The circular shaft 10 is rotationally connected to the cover plate 22. At the same time, a support assembly 12 is provided outside the circular shaft 10. The support assembly 12 includes Inner sliding plate 16 and outer sliding plate 17. The inner sliding plate 16 is arranged at both ends of the outer sliding plate 17 and is slidingly connected with the outer sliding plate 17. The inner cavity of the outer sliding plate 17 is provided with a second spring, and the second spring is arranged between the two outer sliding plates 17. , in actual use, the interior of the outer sliding plate 17 is a cavity, and one end of the outer sliding plate 17 placed inside the cavity of the inner sliding plate 16 is set in a T shape, thereby preventing the outer sliding plate 17 and the inner sliding plate 16 from being separated from each other, and the circular shaft 10 passes through The inner sliding plate 16 is rotatably connected to the inner sliding plate 16. In actual use, multiple inner sliding plates 16 are arranged in sequence on the cylinder, so that the circular shaft 10 can drive multiple support assemblies 12 to rotate simultaneously.
以上所描述的则为清理机构8的具体结构,而实际使用时,清理机构8的数量可以设置为多个,此处作为优选地,清理机构8设为三个,在三个清理机构8之间设置有横轴28,横轴28的外侧套设有套筒7,而在水槽2的前后两侧上均固定连接有固定板6,其中横轴28设置于两固定板6之间,并且与固定板6转动连接,此外,横轴28的一端贯穿其中一个固定板6并延伸至固定板6的外侧,横轴28延伸至固定板6外侧的一端连接动力装置用以驱动横轴28转动,而套筒7则套设在横轴28外侧并且其远离动力装置的一端与固定板6的内侧固定连接,靠近动力装置一侧的多个内滑板16均固定在横轴28的外侧,使得内滑板16置于套筒7和固定板6之间,而远离动力装置一侧的多个内滑板16均设置在套筒7外侧,使得套筒7穿过内滑板16并与其转动连接,至此通过动力装置可以带动横轴28转动,从而通过横轴28带动支撑组件12转动,支撑组件12可以带动清理机构8转动,而为了清理机构8能够稳定运行,将横轴28置于三个清理机构8的中心位置,即三个盖板22外侧的圆轴10到横轴28的距离相等。What is described above is the specific structure of the cleaning mechanism 8. In actual use, the number of cleaning mechanisms 8 can be set to multiple. Here, as a preference, the number of cleaning mechanisms 8 is set to three. Among the three cleaning mechanisms 8, A horizontal shaft 28 is provided in between, and a sleeve 7 is set on the outer side of the horizontal shaft 28, and fixed plates 6 are fixedly connected to the front and rear sides of the sink 2, wherein the horizontal shaft 28 is arranged between the two fixed plates 6, and It is rotationally connected with the fixed plate 6. In addition, one end of the horizontal shaft 28 passes through one of the fixed plates 6 and extends to the outside of the fixed plate 6. One end of the horizontal shaft 28 extending to the outside of the fixed plate 6 is connected to a power device to drive the horizontal shaft 28 to rotate. , and the sleeve 7 is set on the outside of the transverse shaft 28 and its end away from the power unit is fixedly connected to the inside of the fixed plate 6. The plurality of inner sliding plates 16 on the side close to the power unit are fixed on the outside of the transverse shaft 28, so that The inner sliding plate 16 is placed between the sleeve 7 and the fixed plate 6, and a plurality of inner sliding plates 16 on the side away from the power device are arranged outside the sleeve 7, so that the sleeve 7 passes through the inner sliding plate 16 and is rotationally connected with it. The power device can drive the horizontal axis 28 to rotate, thereby driving the support assembly 12 to rotate through the horizontal axis 28. The support assembly 12 can drive the cleaning mechanism 8 to rotate. In order for the cleaning mechanism 8 to operate stably, the horizontal axis 28 is placed in three cleaning mechanisms. 8, that is, the distance from the circular axis 10 outside the three cover plates 22 to the horizontal axis 28 is equal.
动力装置包括设置于水槽2出水口30一侧的电机15,电机15输出轴上连接有传动轴14,传动轴14、转轴26和横轴28的外侧均固定连接有第一带轮,在第一带轮的外侧套设有皮带5,使得电机15可以同时驱动多个清理机构8和传送带4转动。The power device includes a motor 15 arranged on one side of the water outlet 30 of the water tank 2. The output shaft of the motor 15 is connected to a transmission shaft 14. The outsides of the transmission shaft 14, the rotating shaft 26 and the horizontal shaft 28 are all fixedly connected with a first pulley. A belt 5 is set on the outer side of a pulley, so that the motor 15 can drive multiple cleaning mechanisms 8 and the conveyor belt 4 to rotate at the same time.
更进一步地,为了支撑组件12带动清理机构8转动的过程中,清理机构8处于竖直向下的状态,将圆轴10设置于盖板22靠近开口的位置,而同时为了便于清理机构8能够稳定转动到传送到上,在传送带4的末端设置有支撑板19和导向板18,导向板18固定在支撑板19远离水槽2的一侧,并且导向板18设置为弧形,所述支撑板19与水槽2之间通过支杆进行固定。Furthermore, in order to keep the cleaning mechanism 8 in a vertically downward state when the support assembly 12 drives the cleaning mechanism 8 to rotate, the circular shaft 10 is arranged at a position close to the opening of the cover 22, and at the same time, in order to facilitate the cleaning mechanism 8 to To stably rotate to the conveyor, a support plate 19 and a guide plate 18 are provided at the end of the conveyor belt 4. The guide plate 18 is fixed on the side of the support plate 19 away from the water tank 2, and the guide plate 18 is arranged in an arc shape. The support plate 18 19 and the water tank 2 are fixed by support rods.
使用时,通过电机15输出轴带动传动轴14转动,进而通过皮带5的传动可以带动传送带4转动,此时传送带4上的凸起3可以随其同步转动,通过传送带4上的凸起3可以将过滤的杂质刮起并随着传送带4同步转动,与此同时,皮带5可以带动横轴28转动,通过横轴28可以带动其外侧的三个清理机构8转动,由于圆轴10设置在盖板22靠近开口的位置,因此当清理机构8转动至导向板18处时,其处于竖直状态,而当横轴28继续带动清理机构8转动时,清理机构8上的基板23会逐渐与导向板18相挤压,通过导向板18对基板23的挤压可以带动整个清理机构8倾斜,并且此时内滑板16向着外滑板17内部收缩,有利于清理机构8进入到支撑板19上,因此,当清理机构8随着横轴28转动时,通过导向板18对其进行挤压限位,使得清理机构8在运动至支撑板19上时逐渐倾斜并最终处于水平状态,从而使得整理清理机构8在支撑板19上逆着传送带4的转动方向滑动,而支撑组件12由可以相对滑动的内滑板16和外滑板17组成,因此通过支撑组件12使得整个清理组件可以在支撑板19上滑动并之间进入到传送带4的水平段上,从而最终在传送带4的水平段上滑动,而相邻两个基板23之间设置有插板13,插板13与基板23滑动连接,而清理机构8的滑动方向与传送带4的转动方向相反,因此,传送带4上的凸起3转动至相邻两个插板13之间时,可以将插板13向两侧挤压,从而使得插板13向着滑槽24内部移动,此时插板13将置于凸起3的两侧,并且插板13的一端为导口25,其与传送带4的顶部相接触,因此当插板13与凸起3相对移动时,可以将凸起3上沾附的杂质向上铲起,而圆轴10置于盖板22靠近开口的一侧,因此,当清理机构8在传送带4上移动一段距离之后,清理机构8的靠近开口的一端逐渐向上翘起,而最终整体清理机构8将以倾斜的状态脱离传送带4,在此过程中,插板13将凸起3上的杂质从凸起3上剥离,从而将凸起3上的杂质清理掉,而当清理机构8与凸起3脱离接触后,在第一弹簧32的作用下使得相邻两个插板13相互靠近并逐渐接触,从而避免刮下的杂质通过两个插板13之间的掉落,而当清理机构8从传送带4上脱离时,其处于倾斜状态,因此,被刮下的杂质会顺着基板23滑动至其末端,并且当清理机构8完全脱离传送带4并与传送带4之间存在一定距离时,整个清理机构8处于竖直状态,并且其开口向上,因此被刮下的杂质最终会落至盖板22以及基板23围成空腔的最底端,而清理机构8设置为三个,当其中一个清理机构8与传送带4脱离时,另一个清理机构8则滑动于传送带4上,从而实现清理机构8与传送带4的无缝对接,有利于对传送带4凸起3上的杂质充分清理,避免出现遗漏的情况。When in use, the output shaft of the motor 15 drives the transmission shaft 14 to rotate, and then the transmission of the belt 5 can drive the conveyor belt 4 to rotate. At this time, the protrusions 3 on the conveyor belt 4 can rotate synchronously with it, and the protrusions 3 on the conveyor belt 4 can rotate. The filtered impurities are scraped up and rotate synchronously with the conveyor belt 4. At the same time, the belt 5 can drive the horizontal shaft 28 to rotate. The horizontal shaft 28 can drive the three cleaning mechanisms 8 on the outside to rotate. Since the circular shaft 10 is arranged on the cover The plate 22 is close to the opening, so when the cleaning mechanism 8 rotates to the guide plate 18, it is in a vertical state. When the horizontal axis 28 continues to drive the cleaning mechanism 8 to rotate, the base plate 23 on the cleaning mechanism 8 will gradually align with the guide plate. The plates 18 are squeezed together, and the extrusion of the guide plate 18 to the base plate 23 can drive the entire cleaning mechanism 8 to tilt, and at this time, the inner slide plate 16 shrinks toward the inside of the outer slide plate 17, which is beneficial to the cleaning mechanism 8 entering the support plate 19, so , when the cleaning mechanism 8 rotates with the horizontal axis 28, it is squeezed and limited by the guide plate 18, so that the cleaning mechanism 8 gradually tilts when moving to the support plate 19 and is finally in a horizontal state, so that the cleaning mechanism can be organized 8 slides on the support plate 19 against the rotation direction of the conveyor belt 4, and the support assembly 12 is composed of an inner sliding plate 16 and an outer sliding plate 17 that can slide relatively, so the entire cleaning assembly can slide on the supporting plate 19 through the supporting assembly 12 and into the horizontal section of the conveyor belt 4, and finally slides on the horizontal section of the conveyor belt 4, and an insert plate 13 is provided between two adjacent base plates 23, the insert plate 13 is slidingly connected to the base plate 23, and the cleaning mechanism 8 The sliding direction of the conveyor belt 4 is opposite to the rotation direction of the conveyor belt 4. Therefore, when the protrusion 3 on the conveyor belt 4 rotates between two adjacent plug-in plates 13, the plug-in plates 13 can be squeezed to both sides, so that the plug-in plates 13 move toward The chute 24 moves internally. At this time, the plug-in plate 13 will be placed on both sides of the protrusion 3, and one end of the plug-in plate 13 is the guide opening 25, which is in contact with the top of the conveyor belt 4. Therefore, when the plug-in plate 13 and the protrusion 3 During the relative movement, the impurities attached to the protrusions 3 can be scooped up, and the circular shaft 10 is placed on the side of the cover 22 close to the opening. Therefore, when the cleaning mechanism 8 moves a certain distance on the conveyor belt 4, the cleaning mechanism The end of 8 close to the opening gradually tilts upward, and finally the overall cleaning mechanism 8 will be separated from the conveyor belt 4 in an inclined state. During this process, the inserting plate 13 will peel off the impurities on the protrusion 3 from the protrusion 3, thereby removing the impurities from the protrusion 3. The impurities on the protrusion 3 are cleaned, and when the cleaning mechanism 8 is out of contact with the protrusion 3, the action of the first spring 32 causes the two adjacent insert plates 13 to approach each other and gradually contact each other, thereby avoiding scraped impurities. By falling between the two inserting plates 13, when the cleaning mechanism 8 is detached from the conveyor belt 4, it is in an inclined state. Therefore, the scraped impurities will slide along the base plate 23 to its end, and when the cleaning mechanism 8 is completely separated from the conveyor belt 4 and there is a certain distance between it and the conveyor belt 4, the entire cleaning mechanism 8 is in a vertical state, and its opening is upward, so the scraped impurities will eventually fall to the cover plate 22 and the base plate 23 to form a cavity. The bottom end of the cleaning mechanism 8 is provided with three. When one of the cleaning mechanisms 8 is separated from the conveyor belt 4, the other cleaning mechanism 8 slides on the conveyor belt 4, thereby achieving seamless docking of the cleaning mechanism 8 and the conveyor belt 4. , which is conducive to fully cleaning the impurities on the conveyor belt 4 protrusions 3 to avoid omissions.
综上所述,通过多个清理机构8的依次在传送带4上移动,可以将凸起3上沾附的杂质铲起并进行清理,能够避免过滤的杂质在水槽2内部堆积。To sum up, by sequentially moving the plurality of cleaning mechanisms 8 on the conveyor belt 4, the impurities attached to the protrusions 3 can be scooped up and cleaned, thereby preventing the filtered impurities from accumulating inside the water tank 2.
如图7、10所示,在套筒7的外侧固定连接有主动齿轮11,主动齿轮11置于支撑组件12和清理机构8之间,而清理机构8一侧的圆轴10外侧固定连接有从动齿轮9,从动齿轮9置于支撑组件12和清理机构8之间,并且从动齿轮9与主动齿轮11相啮合。As shown in Figures 7 and 10, a driving gear 11 is fixedly connected to the outside of the sleeve 7. The driving gear 11 is placed between the support assembly 12 and the cleaning mechanism 8, and the outer side of the circular shaft 10 on one side of the cleaning mechanism 8 is fixedly connected to a driving gear 11. The driven gear 9 is placed between the support assembly 12 and the cleaning mechanism 8 , and the driven gear 9 meshes with the driving gear 11 .
在盖板22的内侧设置有主动破碎辊21和从动破碎辊20,主动破碎辊21和从动破碎辊20类似于齿轮机构,当杂质从主动破碎辊21与从动破碎辊20之间经过时可以被碾碎,从而减小杂质所占用的空间,在盖板22内部,主动破碎辊21置于从动破碎辊20的底部,并且与基板23之间留有极小的间隙,同理,从动破碎辊20与盖板22的顶部也存有极小的间隙,具体地,此间隙为0.5-1mm之间,从而可以避免杂质从此间隙经过,主动破碎辊21和从动破碎辊20的前后两端均固定连接有销轴,销轴与盖板22的侧面转动连接。An active crushing roller 21 and a driven crushing roller 20 are provided inside the cover plate 22. The active crushing roller 21 and the driven crushing roller 20 are similar to gear mechanisms. When impurities pass between the active crushing roller 21 and the driven crushing roller 20, can be crushed, thereby reducing the space occupied by impurities. Inside the cover plate 22, the active crushing roller 21 is placed at the bottom of the driven crushing roller 20, and there is a very small gap between it and the base plate 23. Similarly, , there is also a very small gap between the top of the driven crushing roller 20 and the cover plate 22. Specifically, this gap is between 0.5-1mm, which can prevent impurities from passing through the gap. The active crushing roller 21 and the driven crushing roller 20 Both front and rear ends are fixedly connected with pins, and the pins are rotationally connected to the side of the cover plate 22.
进一步地,连接有从动齿轮9的圆轴10一端延伸至盖板22内部,并且其延伸盖板22内侧的一端和同侧销轴的外侧均固定连接有第二带轮,第二带轮外侧套设有传动带27。Further, one end of the circular shaft 10 connected to the driven gear 9 extends to the inside of the cover plate 22, and its end extending inside the cover plate 22 and the outside of the pin on the same side are both fixedly connected to a second pulley. The second pulley The outer cover is provided with a transmission belt 27 .
实际使用时,当清理机构8脱离传送带4并逐渐转动至竖直状态时,其刮下的杂质会沿着基板23向下滑动,从而落至主动破碎辊21和从动破碎辊20之间,而清理机构8在转动的过程中可以带动其外侧的从动齿轮9转动,通过从动齿轮9与主动齿轮11的啮合可以带动从动齿轮9自转,从而带动与其连接的圆轴10自转,此时圆轴10通过传动带27的传动可以带动主动破碎辊21转动,通过主动破碎辊21与从动破碎辊20之间的啮合能够促使主动破碎辊21与从动破碎辊20相对转动,从而将落下的杂质进行破碎并输送至盖板22与基板23围成空腔的底端,同时,通过主动破碎辊21和从动破碎辊20可以对此空腔进行密封,使得落下的杂质不会从此空腔中溢出,因此再实际使用时,将杂质进行破碎之后在输送至空腔的底端,有利于节省空间,并且方便后期对杂质的清理,在对杂质收集的同时完成了对其的破碎,设备一体化程度高,处理效果高,简化了对过滤垃圾的处理步骤,同时减小了垃圾的占用空间,方便了对垃圾的收集整理。In actual use, when the cleaning mechanism 8 is separated from the conveyor belt 4 and gradually rotates to the vertical state, the scraped impurities will slide downward along the substrate 23 and fall between the active crushing roller 21 and the driven crushing roller 20. The cleaning mechanism 8 can drive the driven gear 9 outside the cleaning mechanism 8 to rotate during its rotation. The engagement between the driven gear 9 and the driving gear 11 can drive the driven gear 9 to rotate, thus driving the circular shaft 10 connected to it to rotate. The circular shaft 10 can drive the active crushing roller 21 to rotate through the transmission of the transmission belt 27, and the engagement between the active crushing roller 21 and the driven crushing roller 20 can promote the relative rotation of the active crushing roller 21 and the driven crushing roller 20, thereby causing the falling The impurities are crushed and transported to the bottom of the cavity formed by the cover plate 22 and the base plate 23. At the same time, the cavity can be sealed by the active crushing roller 21 and the driven crushing roller 20, so that the falling impurities will not be empty from now on. The cavity overflows, so in actual use, the impurities are crushed and then transported to the bottom of the cavity, which is beneficial to saving space and facilitates the cleaning of impurities in the later period. The impurities are collected and crushed at the same time. The equipment has a high degree of integration and high processing effect, which simplifies the processing steps of filtering garbage, reduces the space occupied by garbage, and facilitates the collection and sorting of garbage.
实际应用时,此处的电机15可以采用伺服电机15,通过PLC对其进行控制,并且能够实现远程控制,从而提高设备的智能化程度。In practical applications, the motor 15 here can be a servo motor 15, which is controlled through a PLC and can be remotely controlled, thereby improving the intelligence of the equipment.
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