CN117245470A - A kind of oil pipeline cutting equipment - Google Patents
A kind of oil pipeline cutting equipment Download PDFInfo
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- CN117245470A CN117245470A CN202311419714.1A CN202311419714A CN117245470A CN 117245470 A CN117245470 A CN 117245470A CN 202311419714 A CN202311419714 A CN 202311419714A CN 117245470 A CN117245470 A CN 117245470A
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- 239000003208 petroleum Substances 0.000 claims abstract description 9
- 238000003754 machining Methods 0.000 abstract 1
- 239000012530 fluid Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域Technical field
本发明涉及管道切割技术领域,具体为一种石油管道切割设备。The invention relates to the technical field of pipeline cutting, specifically a petroleum pipeline cutting equipment.
背景技术Background technique
管道是用管子、管子联接件和阀门等连接成的用于输送气体、液体或带固体颗粒的流体的装置。通常,流体经鼓风机、压缩机、泵和锅炉等增压后,从管道的高压处流向低压处,也可利用流体自身的压力或重力输送,管道过长时需要使用到切割装置,对管道进行切割;Pipes are devices connected by pipes, pipe connectors and valves for transporting gases, liquids or fluids with solid particles. Usually, the fluid flows from the high pressure to the low pressure of the pipeline after being pressurized by blowers, compressors, pumps and boilers. It can also be transported by the fluid's own pressure or gravity. When the pipeline is too long, a cutting device is required to cut the pipeline. cutting;
但由于现有的切割装置,大多直接对管道的表面进行切割,管道表面有异物时,容易损坏切割装置的刀头,异物也易飞溅而出,有一定的安全隐患,对此我们提出了一种石油管道切割设备来解决上述问题。However, most of the existing cutting devices directly cut the surface of the pipe. When there are foreign objects on the surface of the pipe, it is easy to damage the cutter head of the cutting device, and the foreign objects are also easy to splash out, which poses certain safety risks. In this regard, we proposed a method Oil pipeline cutting equipment to solve the above problems.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种石油管道切割设备,解决了切割装置,大多直接对管道的表面进行切割,管道表面有异物时,容易损坏切割装置的刀头,异物也易飞溅而出,有一定安全隐患的问题。In view of the shortcomings of the existing technology, the present invention provides a petroleum pipeline cutting equipment, which solves the problem that most cutting devices directly cut the surface of the pipeline. When there are foreign objects on the surface of the pipeline, the cutter head of the cutting device is easily damaged, and the foreign objects are also easy to splash. And out, there are certain safety hazards.
为实现以上目的,本发明通过以下技术方案予以实现:一种石油管道切割设备,包括工作台,所述工作台顶部的左侧设有切割机构,所述工作台底部的左侧和中部均固定连接有第一支撑板,所述第一支撑板的内腔通过轴承活动连接有螺杆,所述螺杆的右侧固定连接有第一连接杆,所述第一连接杆的右侧固定连接有打磨机构;In order to achieve the above objects, the present invention is realized through the following technical solutions: a petroleum pipeline cutting equipment, including a workbench, a cutting mechanism is provided on the left side of the top of the workbench, and the left side and the middle part of the bottom of the workbench are both fixed. A first support plate is connected to the inner cavity of the first support plate. A screw is movably connected to the inner cavity of the first support plate through a bearing. A first connecting rod is fixedly connected to the right side of the screw. A grinding rod is fixedly connected to the right side of the first connecting rod. mechanism;
所述切割机构包括控制器,所述控制器的底部与工作台的顶部固定连接,所述控制器左侧的前后两侧均固定设有气缸导轨,所述气缸导轨的表面活动套设有无杆气缸,所述无杆气缸的内侧固定连接有U型框架,所述U型框架的右侧固定设有无刷电机,所述无刷电机的输出端固定连接有切割刀片;The cutting mechanism includes a controller. The bottom of the controller is fixedly connected to the top of the workbench. Cylinder guide rails are fixed on both front and rear sides of the left side of the controller. The surface of the cylinder guide rail is movable with an insulator. Rod cylinder, a U-shaped frame is fixedly connected to the inner side of the rodless cylinder, a brushless motor is fixedly installed on the right side of the U-shaped frame, and a cutting blade is fixedly connected to the output end of the brushless motor;
所述打磨机构包括皮带轮,所述皮带轮的左侧与第一连接杆的右侧固定连接,所述工作台的顶部固定连接有支撑框架,所述支撑框架的表面固定套设有第一齿轮,所述第一齿轮的表面啮合有第二齿轮,所述第二齿轮的表面啮合有齿圈,所述齿圈的表面固定套设有固定圈。The grinding mechanism includes a pulley, the left side of the pulley is fixedly connected to the right side of the first connecting rod, a support frame is fixedly connected to the top of the workbench, and a first gear is fixed on the surface of the support frame. The surface of the first gear is meshed with a second gear, the surface of the second gear is meshed with a ring gear, and the surface of the ring gear is fixed with a fixed ring.
优选的,所述第二齿轮的数量为四个,四个第二齿轮呈环形阵列分布,所述第二齿轮的左侧固定连接有第二连接杆,所述第二连接杆的左侧固定连接有打磨器,所述固定圈的内腔与第二连接杆的表面相接触,所述支撑框架的表面与第二连接杆的表面相接触。Preferably, the number of the second gears is four, and the four second gears are distributed in an annular array. The left side of the second gears is fixedly connected with a second connecting rod, and the left side of the second connecting rod is fixedly connected. A grinder is connected, the inner cavity of the fixed ring is in contact with the surface of the second connecting rod, and the surface of the support frame is in contact with the surface of the second connecting rod.
优选的,所述皮带轮和固定圈的表面活动套设有连接带,左侧的第一支撑板的左侧固定连接有伺服电机,所述伺服电机的输出端与螺杆的左侧固定连接。Preferably, the surface movable sleeves of the pulley and the fixed ring are provided with connecting belts, a servo motor is fixedly connected to the left side of the first support plate on the left side, and the output end of the servo motor is fixedly connected to the left side of the screw.
优选的,所述螺杆的表面螺纹套设有第二支撑板,所述第二支撑板的顶部固定连接有第三支撑板,所述第三支撑板的左侧设有夹持机构。Preferably, a second support plate is threaded on the surface of the screw rod, a third support plate is fixedly connected to the top of the second support plate, and a clamping mechanism is provided on the left side of the third support plate.
优选的,所述工作台顶部的表面固定连接有支撑架,所述支撑架的右侧固定连接有连接板。Preferably, a support frame is fixedly connected to the surface of the top of the workbench, and a connecting plate is fixedly connected to the right side of the support frame.
优选的,所述连接板的顶部固定连接有L型板,所述L型板的底部固定连接有电动伸缩杆,所述电动伸缩杆的底部固定连接有连接框架,所述连接框架的内腔通过轴承活动连接有输送辊,所述连接框架的数量为两个,所述连接框架呈上下阵列分布。Preferably, the top of the connecting plate is fixedly connected to an L-shaped plate, the bottom of the L-shaped plate is fixedly connected to an electric telescopic rod, the bottom of the electric telescopic rod is fixedly connected to a connecting frame, and the inner cavity of the connecting frame There are conveying rollers movably connected through bearings, and the number of the connecting frames is two, and the connecting frames are distributed in an upper and lower array.
优选的,所述连接框架的左侧固定连接有限位滑块,所述限位滑块的表面与连接板的内腔滑动连接,所述连接板右侧表面的前后两侧均通过轴承活动连接有第三齿轮。Preferably, the left side of the connecting frame is fixedly connected to a limiting slider, the surface of the limiting slider is slidingly connected to the inner cavity of the connecting plate, and the front and rear sides of the right side surface of the connecting plate are movably connected through bearings. There is a third gear.
优选的,顶部的连接框架的前后两侧均固定连接有第一限位框架,所述第一限位框架内腔的外侧固定连接有第一齿板,底部的连接框架的前后两侧均固定连接有第二限位框架,所述第二限位框架内腔的内侧固定连接有第二齿板,所述第三齿轮的表面与第一齿板和第二齿板的表面相啮合。Preferably, the first limiting frame is fixedly connected to the front and rear sides of the top connecting frame, the first tooth plate is fixedly connected to the outside of the inner cavity of the first limiting frame, and the front and rear sides of the bottom connecting frame are fixed. A second limiting frame is connected, and a second toothed plate is fixedly connected to the inner side of the inner cavity of the second limiting frame. The surface of the third gear meshes with the surfaces of the first toothed plate and the second toothed plate.
有益效果beneficial effects
本发明提供了一种石油管道切割设备。与现有技术相比具备以下有益效果:The invention provides an oil pipeline cutting equipment. Compared with existing technology, it has the following beneficial effects:
(1)、该石油管道切割设备,通过控制器启动伺服电机,螺杆正转会带动第一连接杆正转,使得皮带轮正转,此时通过设置的连接带,使得皮带轮带动固定圈进行转动,通过支撑框架的限位,使得第一齿轮无法转动,此时固定圈带动第二齿轮进行转动,使得第二齿轮带动打磨器做圆周运动,对管道的表面进行清理,当管道位于指定位置时,伺服电机停下,此时控制器启动无杆气缸和无刷电机,对管道多余的部分进行切割,切割后,第三支撑板和夹持机构带动管道向左移动,管道移动的同时,皮带轮带动固定圈进行转动,通过支撑框架的限位,使得第一齿轮无法转动,此时固定圈带动第二齿轮进行转动,使得第二齿轮带动打磨器做圆周运动,对管道的表面进行去毛刺,提高了管道的加工效率。(1) In this oil pipeline cutting equipment, the servo motor is started through the controller. The forward rotation of the screw will drive the first connecting rod to rotate forward, causing the pulley to rotate forward. At this time, through the set connecting belt, the pulley drives the fixed ring to rotate. Through the limitation of the support frame, the first gear cannot rotate. At this time, the fixed ring drives the second gear to rotate, causing the second gear to drive the grinder to make a circular motion to clean the surface of the pipe. When the pipe is at the designated position, The servo motor stops. At this time, the controller starts the rodless cylinder and brushless motor to cut the excess part of the pipe. After cutting, the third support plate and the clamping mechanism drive the pipe to move to the left. While the pipe moves, the pulley drives The fixed ring rotates, and through the limit of the support frame, the first gear cannot rotate. At this time, the fixed ring drives the second gear to rotate, causing the second gear to drive the grinder to perform circular motion to deburr the surface of the pipe and improve Improve the processing efficiency of pipelines.
(2)、该石油管道切割设备,通过设置的夹持机构,对管道进行夹持,此时通过控制器启动伺服电机,伺服电机正转,带动螺杆进行正转,从而使得第二支撑板带动第三支撑板向右移动,使得管道向右进行移动,此时通过控制器启动电动伸缩杆,电动伸缩杆伸出,使得顶部的连接框架向下移动,带动第一限位框架和第一齿板向下移动,通过设置的第三齿轮,使得第二齿板和第二限位框架向上移动,带动底部的连接框架向上移动,使得输送辊对管道进行夹持,管道经过输送辊进行输送,避免切割时,单组固定导致管道产生形变的现象发生。(2) The oil pipeline cutting equipment clamps the pipeline through the clamping mechanism. At this time, the servo motor is started through the controller, and the servo motor rotates forward, driving the screw to rotate forward, so that the second support plate drives the The third support plate moves to the right, causing the pipe to move to the right. At this time, the electric telescopic rod is started through the controller, and the electric telescopic rod extends, causing the top connection frame to move downward, driving the first limiting frame and the first tooth. The plate moves downward, and through the third gear provided, the second tooth plate and the second limiting frame move upward, driving the connecting frame at the bottom to move upward, so that the conveyor roller clamps the pipe, and the pipe is transported through the conveyor roller. Avoid deformation of the pipe caused by a single set of fixation during cutting.
附图说明Description of drawings
图1为本发明整体结构主视图;Figure 1 is a front view of the overall structure of the present invention;
图2为本发明图1结构侧视图;Figure 2 is a side view of the structure of Figure 1 of the present invention;
图3为本发明图2中局部结构主视图;Figure 3 is a front view of the partial structure in Figure 2 of the present invention;
图4为本发明图3中局部结构仰视图;Figure 4 is a bottom view of the partial structure in Figure 3 of the present invention;
图5为本发明打磨机构结构主视图;Figure 5 is a front view of the structure of the grinding mechanism of the present invention;
图6为本发明打磨机构结构后视图;Figure 6 is a rear view of the structure of the grinding mechanism of the present invention;
图7为本发明打磨机构结构拆分图;Figure 7 is an exploded view of the structure of the grinding mechanism of the present invention;
图8为本发明输送机构结构平面图。Figure 8 is a structural plan view of the conveying mechanism of the present invention.
图中:1、工作台;2、切割机构;3、第三支撑板;4、夹持机构;5、伺服电机;6、第一支撑板;7、螺杆;8、第一连接杆;9、打磨机构;10、第二支撑板;11、支撑架;12、连接板;13、L型板;14、电动伸缩杆;15、限位滑块;16、连接框架;17、输送辊;18、第一齿板;19、第三齿轮;20、第二齿板;21、第一限位框架;22、第二限位框架;201、控制器;202、气缸导轨;203、无杆气缸;204、U型框架;205、无刷电机;206、切割刀片;901、皮带轮;902、连接带;903、固定圈;904、打磨器;905、支撑框架;906、第一齿轮;907、第二齿轮;908、第二连接杆;909、齿圈。In the picture: 1. Workbench; 2. Cutting mechanism; 3. Third support plate; 4. Clamping mechanism; 5. Servo motor; 6. First support plate; 7. Screw; 8. First connecting rod; 9 , grinding mechanism; 10. Second support plate; 11. Support frame; 12. Connecting plate; 13. L-shaped plate; 14. Electric telescopic rod; 15. Limit slider; 16. Connection frame; 17. Conveying roller; 18. The first toothed plate; 19. The third gear; 20. The second toothed plate; 21. The first limiting frame; 22. The second limiting frame; 201. Controller; 202. Cylinder guide rail; 203. Rodless Cylinder; 204, U-shaped frame; 205, brushless motor; 206, cutting blade; 901, pulley; 902, connecting belt; 903, fixed ring; 904, grinder; 905, support frame; 906, first gear; 907 , the second gear; 908, the second connecting rod; 909, the ring gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-图8,本发明提供两种技术方案,具体包括以下实施例:Referring to Figures 1-8, the present invention provides two technical solutions, specifically including the following embodiments:
实施例一:Example 1:
一种石油管道切割设备,包括工作台1,工作台1顶部的左侧设有切割机构2,工作台1底部的左侧和中部均固定连接有第一支撑板6,第一支撑板6的内腔通过轴承活动连接有螺杆7,螺杆7的右侧固定连接有第一连接杆8,第一连接杆8的右侧固定连接有打磨机构9;An oil pipeline cutting equipment includes a workbench 1. A cutting mechanism 2 is provided on the left side of the top of the workbench 1. A first support plate 6 is fixedly connected to the left and middle parts of the bottom of the workbench 1. The first support plate 6 is The inner cavity is movably connected with a screw rod 7 through a bearing, a first connecting rod 8 is fixedly connected to the right side of the screw rod 7, and a grinding mechanism 9 is fixedly connected to the right side of the first connecting rod 8;
通过设置的夹持机构4,对管道进行夹持,此时通过控制器201启动伺服电机5,伺服电机5正转,带动螺杆7进行正转,从而使得第二支撑板10带动第三支撑板3向右移动,使得管道向右进行移动,便于管道的运输。The pipe is clamped through the provided clamping mechanism 4. At this time, the servo motor 5 is started through the controller 201. The servo motor 5 rotates forward and drives the screw 7 to rotate forward, so that the second support plate 10 drives the third support plate. 3. Move to the right to make the pipe move to the right to facilitate the transportation of the pipe.
切割机构2包括控制器201,控制器201的底部与工作台1的顶部固定连接,控制器201左侧的前后两侧均固定设有气缸导轨202,气缸导轨202的表面活动套设有无杆气缸203,无杆气缸203的内侧固定连接有U型框架204,U型框架204的右侧固定设有无刷电机205,无刷电机205的输出端固定连接有切割刀片206;The cutting mechanism 2 includes a controller 201. The bottom of the controller 201 is fixedly connected to the top of the workbench 1. Cylinder guide rails 202 are fixed on the front and rear sides of the left side of the controller 201. The surface of the cylinder guide rail 202 is movable with a rodless sleeve. Cylinder 203, a U-shaped frame 204 is fixedly connected to the inner side of the rodless cylinder 203, a brushless motor 205 is fixedly installed on the right side of the U-shaped frame 204, and a cutting blade 206 is fixedly connected to the output end of the brushless motor 205;
管道位于指定位置时,伺服电机5停下,此时控制器201启动无杆气缸203和无刷电机205,对管道多余的部分进行切割,从而完成管道的加工。When the pipe is at the designated position, the servo motor 5 stops. At this time, the controller 201 starts the rodless cylinder 203 and the brushless motor 205 to cut the excess part of the pipe, thereby completing the processing of the pipe.
打磨机构9包括皮带轮901,皮带轮901的左侧与第一连接杆8的右侧固定连接,工作台1的顶部固定连接有支撑框架905,支撑框架905的表面固定套设有第一齿轮906,第一齿轮906的表面啮合有第二齿轮907,第二齿轮907的表面啮合有齿圈909,齿圈909的表面固定套设有固定圈903;The grinding mechanism 9 includes a pulley 901. The left side of the pulley 901 is fixedly connected to the right side of the first connecting rod 8. The top of the workbench 1 is fixedly connected to a support frame 905, and the surface of the support frame 905 is fixed with a first gear 906. The surface of the first gear 906 is meshed with the second gear 907, the surface of the second gear 907 is meshed with the ring gear 909, and the surface of the ring gear 909 is fixed with a fixed ring 903;
通过设置的连接带902,使得皮带轮901带动固定圈903进行转动,通过支撑框架905的限位,使得第一齿轮906无法转动,此时固定圈903带动第二齿轮907进行转动,使得第二齿轮907带动打磨器904做圆周运动,便于对管道的表面进行清理。Through the connecting belt 902 provided, the pulley 901 drives the fixed ring 903 to rotate. Through the limitation of the support frame 905, the first gear 906 cannot rotate. At this time, the fixed ring 903 drives the second gear 907 to rotate, causing the second gear to rotate. 907 drives the grinder 904 to perform circular motion to facilitate cleaning of the surface of the pipe.
第二齿轮907的数量为四个,四个第二齿轮907呈环形阵列分布,第二齿轮907的左侧固定连接有第二连接杆908,第二连接杆908的左侧固定连接有打磨器904,固定圈903的内腔与第二连接杆908的表面相接触,支撑框架905的表面与第二连接杆908的表面相接触;There are four second gears 907 , and the four second gears 907 are distributed in an annular array. The second connecting rod 908 is fixedly connected to the left side of the second gear 907 , and the grinder is fixedly connected to the left side of the second connecting rod 908 904. The inner cavity of the fixed ring 903 is in contact with the surface of the second connecting rod 908, and the surface of the support frame 905 is in contact with the surface of the second connecting rod 908;
提高固定圈903带动第二齿轮907进行转动,使得第二齿轮907带动打磨器904做圆周运动,对管道的表面进行去毛刺,提高了管道的加工效率。Raising the fixed ring 903 drives the second gear 907 to rotate, so that the second gear 907 drives the grinder 904 to make a circular motion to deburr the surface of the pipe, thereby improving the processing efficiency of the pipe.
皮带轮901和固定圈903的表面活动套设有连接带902,左侧的第一支撑板6的左侧固定连接有伺服电机5,伺服电机5的输出端与螺杆7的左侧固定连接;The surface movable sleeves of the pulley 901 and the fixed ring 903 are provided with a connecting belt 902, the left side of the first support plate 6 on the left is fixedly connected to the servo motor 5, and the output end of the servo motor 5 is fixedly connected to the left side of the screw 7;
通过启动伺服电机5,伺服电机5正转,带动螺杆7进行正转,从而使得第二支撑板10带动第三支撑板3向右移动,使得管道向右进行移动,便于管道的转运和后续切割的稳定。By starting the servo motor 5, the servo motor 5 rotates forward, driving the screw 7 to rotate forward, so that the second support plate 10 drives the third support plate 3 to move to the right, causing the pipe to move to the right, which facilitates the transfer and subsequent cutting of the pipe. of stability.
螺杆7的表面螺纹套设有第二支撑板10,第二支撑板10的顶部固定连接有第三支撑板3,第三支撑板3的左侧设有夹持机构4;The threaded surface of the screw rod 7 is provided with a second support plate 10. The top of the second support plate 10 is fixedly connected to a third support plate 3. A clamping mechanism 4 is provided on the left side of the third support plate 3;
通过设置的夹持机构4,对管道进行夹持,便于对管道进行运输。The pipeline is clamped by the clamping mechanism 4 provided to facilitate the transportation of the pipeline.
工作台1顶部的表面固定连接有支撑架11,支撑架11的右侧固定连接有连接板12。A support frame 11 is fixedly connected to the surface of the top of the workbench 1 , and a connecting plate 12 is fixedly connected to the right side of the support frame 11 .
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。At the same time, contents not described in detail in this specification belong to the prior art known to those skilled in the art.
工作时,当需要对管道进行切割时,此时将管道放置在第三支撑板3的内腔,通过设置的夹持机构4,对管道进行夹持,此时通过控制器201启动伺服电机5,伺服电机5正转,带动螺杆7进行正转,从而使得第二支撑板10带动第三支撑板3向右移动,使得管道向右进行移动,此时通过控制器201启动电动伸缩杆14,电动伸缩杆14伸出,使得顶部的连接框架16向下移动,带动第一限位框架21和第一齿板18向下移动,通过设置的第三齿轮19,使得第二齿板20和第二限位框架22向上移动,带动底部的连接框架16向上移动,使得输送辊17对管道进行夹持,管道经过输送辊17进行输送;During operation, when the pipe needs to be cut, the pipe is placed in the inner cavity of the third support plate 3, and the pipe is clamped through the provided clamping mechanism 4. At this time, the servo motor 5 is started through the controller 201. , the servo motor 5 rotates forward, driving the screw 7 to rotate forward, so that the second support plate 10 drives the third support plate 3 to move to the right, causing the pipe to move to the right. At this time, the electric telescopic rod 14 is started by the controller 201, The electric telescopic rod 14 extends, causing the top connecting frame 16 to move downward, driving the first limiting frame 21 and the first toothed plate 18 to move downward, and through the third gear 19 provided, the second toothed plate 20 and the first toothed plate 18 are moved downward. The two limiting frames 22 move upward, driving the bottom connecting frame 16 to move upward, so that the conveying roller 17 clamps the pipe, and the pipe is transported through the conveying roller 17;
控制器201启动伺服电机5的同时,螺杆7正转会带动第一连接杆8正转,使得皮带轮901正转,此时通过设置的连接带902,使得皮带轮901带动固定圈903进行转动,通过支撑框架905的限位,使得第一齿轮906无法转动,此时固定圈903带动第二齿轮907进行转动,使得第二齿轮907带动打磨器904做圆周运动,对管道的表面进行清理,当管道位于指定位置时,伺服电机5停下,此时控制器201启动无杆气缸203和无刷电机205,对管道多余的部分进行切割,切割后,第三支撑板3和夹持机构4带动管道向左移动,管道移动的同时,皮带轮901带动固定圈903进行转动,通过支撑框架905的限位,使得第一齿轮906无法转动,此时固定圈903带动第二齿轮907进行转动,使得第二齿轮907带动打磨器904做圆周运动,对管道的表面进行去毛刺,提高了管道的加工效率。When the controller 201 starts the servo motor 5, the forward rotation of the screw 7 will drive the first connecting rod 8 to rotate forward, causing the pulley 901 to rotate forward. At this time, through the set connecting belt 902, the pulley 901 drives the fixed ring 903 to rotate. The limit of the support frame 905 prevents the first gear 906 from rotating. At this time, the fixed ring 903 drives the second gear 907 to rotate, so that the second gear 907 drives the grinder 904 to make a circular motion to clean the surface of the pipe. When the pipe When it is at the designated position, the servo motor 5 stops. At this time, the controller 201 starts the rodless cylinder 203 and the brushless motor 205 to cut the excess part of the pipe. After cutting, the third support plate 3 and the clamping mechanism 4 drive the pipe Move to the left, while the pipe moves, the pulley 901 drives the fixed ring 903 to rotate. Through the limit of the support frame 905, the first gear 906 cannot rotate. At this time, the fixed ring 903 drives the second gear 907 to rotate, so that the second gear 906 cannot rotate. The gear 907 drives the grinder 904 to perform circular motion to deburr the surface of the pipe, thereby improving the processing efficiency of the pipe.
实施例二:Example 2:
在实施例一的基础上,连接板12的顶部固定连接有L型板13,L型板13的底部固定连接有电动伸缩杆14,电动伸缩杆14的底部固定连接有连接框架16,连接框架16的内腔通过轴承活动连接有输送辊17,连接框架16的数量为两个,连接框架16呈上下阵列分布;On the basis of the first embodiment, the top of the connecting plate 12 is fixedly connected to the L-shaped plate 13, the bottom of the L-shaped plate 13 is fixedly connected to the electric telescopic rod 14, the bottom of the electric telescopic rod 14 is fixedly connected to the connecting frame 16, and the connecting frame The inner cavity of 16 is movably connected with a conveying roller 17 through a bearing. The number of connecting frames 16 is two, and the connecting frames 16 are distributed in an upper and lower array;
通过控制器201启动电动伸缩杆14,电动伸缩杆14伸出,使得顶部的连接框架16向下移动,带动第一限位框架21和第一齿板18向下移动,通过设置的第三齿轮19,使得第二齿板20和第二限位框架22向上移动,带动底部的连接框架16向上移动,使得输送辊17对管道进行夹持,管道经过输送辊17进行输送,避免管道单个夹持固定,切割时不会使管道产生形变。The electric telescopic rod 14 is started by the controller 201, and the electric telescopic rod 14 extends, causing the top connection frame 16 to move downward, driving the first limiting frame 21 and the first tooth plate 18 to move downward, and through the third gear set 19, causing the second tooth plate 20 and the second limiting frame 22 to move upward, driving the bottom connecting frame 16 to move upward, so that the conveying roller 17 clamps the pipe, and the pipe is transported through the conveying roller 17 to avoid individual clamping of the pipe. Fixed, the pipe will not be deformed when cutting.
连接框架16的左侧固定连接有限位滑块15,限位滑块15的表面与连接板12的内腔滑动连接,连接板12右侧表面的前后两侧均通过轴承活动连接有第三齿轮19。The left side of the connecting frame 16 is fixedly connected with the limited slide block 15. The surface of the limited slide block 15 is slidingly connected with the inner cavity of the connecting plate 12. The front and rear sides of the right side surface of the connecting plate 12 are movably connected with a third gear through bearings. 19.
顶部的连接框架16的前后两侧均固定连接有第一限位框架21,第一限位框架21内腔的外侧固定连接有第一齿板18,底部的连接框架16的前后两侧均固定连接有第二限位框架22,第二限位框架22内腔的内侧固定连接有第二齿板20,第三齿轮19的表面与第一齿板20和第二齿板18的表面相啮合;The first limiting frame 21 is fixedly connected to the front and rear sides of the top connecting frame 16, the first tooth plate 18 is fixedly connected to the outside of the inner cavity of the first limiting frame 21, and the front and rear sides of the bottom connecting frame 16 are fixed. A second limiting frame 22 is connected. A second toothed plate 20 is fixedly connected to the inner side of the inner cavity of the second limiting frame 22. The surface of the third gear 19 meshes with the surfaces of the first toothed plate 20 and the second toothed plate 18. ;
通过启动电动伸缩杆14,电动伸缩杆14伸出,使得顶部的连接框架16向下移动,带动第一限位框架21和第一齿板18向下移动,通过设置的第三齿轮19,使得第二齿板20和第二限位框架22向上移动,带动底部的连接框架16向上移动,使得输送辊17对管道进行夹持。By starting the electric telescopic rod 14, the electric telescopic rod 14 extends, causing the top connection frame 16 to move downward, driving the first limiting frame 21 and the first tooth plate 18 to move downward, and through the third gear 19 provided, The second toothed plate 20 and the second limiting frame 22 move upward, driving the bottom connecting frame 16 to move upward, so that the conveying roller 17 clamps the pipe.
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| CN118385962A (en) * | 2024-06-21 | 2024-07-26 | 北京林业大学 | A grinding, drilling and milling integrated processing equipment for seat frame |
| CN119952482A (en) * | 2025-03-18 | 2025-05-09 | 广东海洋大学 | A blank cutting device for ball screw processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118385962A (en) * | 2024-06-21 | 2024-07-26 | 北京林业大学 | A grinding, drilling and milling integrated processing equipment for seat frame |
| CN119952482A (en) * | 2025-03-18 | 2025-05-09 | 广东海洋大学 | A blank cutting device for ball screw processing |
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