CN117228925B - A fixed excrement solid-liquid separation device and separation method thereof - Google Patents
A fixed excrement solid-liquid separation device and separation method thereof Download PDFInfo
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Abstract
本发明公开了一种固定式粪污固液分离设备及其分离方法,涉及粪污固液分离技术领域,包括筒体,筒体内中部设有筛筒,筛筒内设有固定轴,固定轴的两端部转动贯穿筒体的两侧壁;固定轴的右侧部分固设有若干第一螺旋叶片,固定轴的中段部分固设有若干第二螺旋叶片,固定轴的左侧部分固设有若干第三螺旋叶片;筒体的顶面固设有一对固定耳座,一对固定耳座的顶部之间转动设有固定轴,一对固定耳座的底部之间转动设有联动轴,联动轴通过啮合组件与筛筒连接。本发明大大提高了固液分离的效率且高效的利用资源,可以更方便地进行堆肥或其他处理,减少对环境的污染。
The present invention discloses a fixed solid-liquid separation device for manure and sewage and a separation method thereof, which relates to the technical field of solid-liquid separation of manure and sewage, and comprises a cylinder, a screen cylinder is arranged in the middle of the cylinder, a fixed shaft is arranged in the screen cylinder, and the two ends of the fixed shaft rotate and penetrate the two side walls of the cylinder; a plurality of first spiral blades are fixedly arranged on the right side of the fixed shaft, a plurality of second spiral blades are fixedly arranged on the middle section of the fixed shaft, and a plurality of third spiral blades are fixedly arranged on the left side of the fixed shaft; a pair of fixed ear seats are fixedly arranged on the top surface of the cylinder, a fixed shaft is rotatably arranged between the tops of the pair of fixed ear seats, a linkage shaft is rotatably arranged between the bottoms of the pair of fixed ear seats, and the linkage shaft is connected to the screen cylinder through a meshing assembly. The present invention greatly improves the efficiency of solid-liquid separation and efficiently utilizes resources, can more conveniently carry out composting or other treatments, and reduces pollution to the environment.
Description
技术领域Technical Field
本发明涉及粪污固液分离技术领域,尤其涉及一种固定式粪污固液分离设备及其分离方法。The present invention relates to the technical field of solid-liquid separation of feces and sewage, and in particular to a fixed solid-liquid separation device for feces and sewage and a separation method thereof.
背景技术Background Art
固定式粪污固液分离设备主要通过物理和机械的方法将粪便中的固体和液体分离开来。固定式粪污固液分离设备的主要组成部分包括机械筛、螺旋输送器和液体收集器等。粪便经过机械筛分离出固体和液体部分后,通过螺旋输送器将固体颗粒送往固体收集器,而液态部分则被收集在液体收集器中。Fixed manure solid-liquid separation equipment mainly separates solids and liquids in manure by physical and mechanical methods. The main components of fixed manure solid-liquid separation equipment include mechanical screens, screw conveyors and liquid collectors. After the manure is separated into solid and liquid parts by mechanical screens, the solid particles are sent to the solid collector by screw conveyors, while the liquid part is collected in the liquid collector.
正如中国发明专利公开了一种固定式粪污固液分离处理设备(公开号CN108339321A),它由双箱真空抽液系统、配液系统、多级二次过滤系统、多功能箱、带式挤出过滤系统、接线控制箱、固体出料斗、机架、带式初滤系统组成。As disclosed in a Chinese invention patent, a fixed solid-liquid separation and treatment device for manure (publication number CN108339321A) is composed of a double-box vacuum liquid extraction system, a liquid distribution system, a multi-stage secondary filtration system, a multi-function box, a belt extrusion filtration system, a wiring control box, a solid discharge hopper, a frame, and a belt primary filtration system.
当前粪污固液分离设备相比于传统的处理方法,固定式分离设备的投资和维护成本相对较高,固液分离效果不佳,不方便对其进行清理,工作效率低下,且处理设备成本较高,进而导致大量的粪污流向河流。Compared with traditional treatment methods, the current solid-liquid separation equipment for manure has relatively high investment and maintenance costs for fixed separation equipment, poor solid-liquid separation effect, inconvenient cleaning, low work efficiency, and high treatment equipment costs, which leads to a large amount of manure flowing into rivers.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在粪污固液分离设备固液分离效果不佳及清理不便的缺点,而提出的一种固定式粪污固液分离设备及其分离方法。The purpose of the present invention is to solve the shortcomings of the existing manure solid-liquid separation equipment in the prior art, such as poor solid-liquid separation effect and inconvenient cleaning, and to propose a fixed manure solid-liquid separation equipment and a separation method thereof.
为了解决现有技术存在的问题,本发明采用了如下技术方案:In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:
一种固定式粪污固液分离设备,包括筒体,所述筒体为中部粗两端细的空心筒状,所述筒体的底面左侧开设有排渣口,所述筒体的底面中部开设有排液口,所述筒体的顶面右侧设有进料口;A fixed solid-liquid separation device for manure, comprising a cylinder, the cylinder being a hollow cylinder with a thick middle portion and thin ends, a slag discharge port being provided on the left side of the bottom surface of the cylinder, a liquid discharge port being provided in the middle of the bottom surface of the cylinder, and a feed port being provided on the right side of the top surface of the cylinder;
所述筒体内中部设有两端部转动连接的筛筒,所述筛筒内设有同心分布的固定轴,所述固定轴的两端部转动贯穿筒体的两侧壁;A screen cylinder with two ends rotatably connected is provided in the middle of the cylinder, and a concentrically distributed fixed shaft is provided in the screen cylinder, and the two ends of the fixed shaft rotate and penetrate the two side walls of the cylinder;
所述固定轴的右侧部分固设有若干等距分布的第一螺旋叶片,所述固定轴的中段部分固设有若干等距分布的第二螺旋叶片,所述固定轴的左侧部分固设有若干等距分布的第三螺旋叶片;The right side of the fixed shaft is fixedly provided with a plurality of first spiral blades distributed at equal distances, the middle section of the fixed shaft is fixedly provided with a plurality of second spiral blades distributed at equal distances, and the left side of the fixed shaft is fixedly provided with a plurality of third spiral blades distributed at equal distances;
若干所述第一螺旋叶片为连续螺旋固接,若干所述第二螺旋叶片之间均设有间距,若干所述第三螺旋叶片为连续螺旋固接;A plurality of the first spiral blades are continuously spirally fixed, a plurality of the second spiral blades are spaced apart from each other, and a plurality of the third spiral blades are continuously spirally fixed;
所述筒体的顶面固设有一对固定耳座,一对所述固定耳座的顶部之间转动设有横向贯穿分布的固定轴,一对所述固定耳座的底部之间转动设有横向贯穿分布的联动轴,所述联动轴通过啮合组件与筛筒连接。A pair of fixed ear seats are fixedly arranged on the top surface of the cylinder body, a fixed shaft which is rotatably arranged to penetrate horizontally is arranged between the tops of the pair of fixed ear seats, a linkage shaft which is rotatably arranged to penetrate horizontally is arranged between the bottoms of the pair of fixed ear seats, and the linkage shaft is connected to the screen cylinder through a meshing assembly.
优选地,所述筒体的两侧套设有一对同心固接的固定环,每个所述固定环的外环面前后两侧均固设有竖向分布的固定杆。Preferably, a pair of concentrically fixed rings are sleeved on both sides of the cylinder, and vertically distributed fixing rods are fixed on the front and rear sides of the outer ring surface of each fixing ring.
优选地,所述筛筒的两端部固设有一对对称分布的槽钢环,所述筒体内中部固设有一对槽钢卡环,每个所述槽钢环均转动卡合在对应的槽钢卡环上。Preferably, a pair of symmetrically distributed channel steel rings are fixedly provided at both ends of the screen cylinder, a pair of channel steel clamping rings are fixedly provided in the middle of the cylinder body, and each of the channel steel rings is rotatably clamped on the corresponding channel steel clamping ring.
优选地,所述固定轴的左侧套设有转动连接的挡盘,所述挡盘的左侧面固设有张力弹簧,所述张力弹簧套设在固定轴上,且所述张力弹簧的左端部与筒体内左侧壁固接。Preferably, a rotatably connected baffle is sleeved on the left side of the fixed shaft, a tension spring is fixedly provided on the left side surface of the baffle, the tension spring is sleeved on the fixed shaft, and the left end of the tension spring is fixedly connected to the left inner wall of the cylinder.
优选地,所述筛筒的两侧套设有一对同心固接的挡环,一对所述挡环位于一对齿轮环之间,且每个所述挡环的外环面均与筒体的内壁转动连接。Preferably, a pair of concentrically fixed retaining rings are sleeved on both sides of the screen cylinder, the pair of retaining rings are located between a pair of gear rings, and the outer ring surface of each retaining ring is rotatably connected to the inner wall of the cylinder.
优选地,所述啮合组件包括齿轮环、联动齿轮,所述筛筒的外环面两侧套设有一对同心固接的齿轮环,所述筒体的顶面开设有一对椭圆通孔,所述联动轴的两侧套设有一对同心固接的联动齿轮,每个所述联动齿轮均贯穿对应的椭圆通孔并与齿轮环啮合连接。Preferably, the meshing assembly includes a gear ring and a linkage gear, a pair of concentrically fixed gear rings are sleeved on both sides of the outer ring surface of the screen cylinder, a pair of elliptical through holes are opened on the top surface of the cylinder body, and a pair of concentrically fixed linkage gears are sleeved on both sides of the linkage shaft, and each of the linkage gears passes through the corresponding elliptical through hole and is meshed with the gear ring.
优选地,所述固定轴上套设有一对同心固接的驱动齿轮,每个所述驱动齿轮均与对应一侧的联动齿轮啮合连接,且所述固定轴的最左端部与伺服电机的电机轴端部同轴固接。Preferably, a pair of concentrically fixed driving gears are sleeved on the fixed shaft, each of the driving gears is meshedly connected with the linkage gear on the corresponding side, and the leftmost end of the fixed shaft is coaxially fixed with the motor shaft end of the servo motor.
优选地,所述固定轴的右端部转动贯穿进料口并延伸至外侧,所述固定轴的右侧固设有若干翻动叶片,若干所述翻动叶片位于进料口内;Preferably, the right end of the fixed shaft rotates through the feed inlet and extends to the outside, and a plurality of flapping blades are fixedly arranged on the right side of the fixed shaft, and the plurality of flapping blades are located in the feed inlet;
所述固定轴的右端部套设有同心固接的主动皮带轮,所述固定轴的右端部套设有同心固接的从动皮带轮,所述主动皮带轮通过联动皮带与从动皮带轮进行传动连接。The right end of the fixed shaft is sleeved with a concentrically fixed driving pulley, and the right end of the fixed shaft is sleeved with a concentrically fixed driven pulley. The driving pulley is transmission-connected with the driven pulley via a linkage belt.
优选地,所述筒体的顶面左侧固设有反冲洗泵,所述反冲洗泵的冲洗端分设有一对反冲洗管,一对所述反冲洗管分布在联动轴的前后两侧,每根所述反冲洗管上均设有若干反冲洗喷头,每个所述反冲洗喷头均贯穿筒体并朝向筛筒。Preferably, a backwash pump is fixedly provided on the left side of the top surface of the cylinder, and a pair of backwash pipes are provided at the flushing end of the backwash pump. The pair of backwash pipes are distributed on the front and rear sides of the linkage shaft, and each of the backwash pipes is provided with a plurality of backwash nozzles, and each of the backwash nozzles passes through the cylinder and faces the screen cylinder.
本发明还提出了一种固定式粪污固液分离设备的分离方法,包括以下步骤:The present invention also proposes a separation method of a fixed feces solid-liquid separation device, comprising the following steps:
步骤一,启动伺服电机,伺服电机的电机轴带动横轴、一对驱动齿轮、若干翻动叶片及主动皮带轮同步转动,主动皮带轮通过联动皮带带动从动皮带轮、固定轴、第一螺旋叶片、第二螺旋叶片、第三螺旋叶片同步转动;Step 1, start the servo motor, the motor shaft of the servo motor drives the horizontal shaft, a pair of driving gears, a plurality of flap blades and the driving pulley to rotate synchronously, and the driving pulley drives the driven pulley, the fixed shaft, the first spiral blade, the second spiral blade and the third spiral blade to rotate synchronously through the linkage belt;
步骤二,驱动齿轮转动时,驱动齿轮啮合带动联动齿轮、联动轴进行反向转动,联动齿轮啮合带动齿轮环、筛筒进行缓慢正向转动,使得固定轴与筛筒之间保持一定的转速差;Step 2: When the driving gear rotates, the driving gear meshes to drive the linkage gear and the linkage shaft to rotate in the opposite direction, and the linkage gear meshes to drive the gear ring and the screen drum to rotate slowly in the forward direction, so that a certain speed difference is maintained between the fixed shaft and the screen drum;
步骤三,在翻动叶片的转动作用下,粪污原液通过进料口进入筒体内右侧,在第一螺旋叶片的螺旋作用下,带动粪污原液进入筛筒内,由于若干第二螺旋叶片之间设有间距,使得粪污原液在筛筒内充分挤压并进行固液分离;Step 3: Under the rotation of the flipping blades, the manure liquid enters the right side of the cylinder through the feed port, and under the spiral action of the first spiral blade, the manure liquid is driven into the screen cylinder. Since there is a gap between the second spiral blades, the manure liquid is fully squeezed in the screen cylinder and solid-liquid separation is performed;
分离出来的液体顺着排液口排出,分离出来的残渣在第三螺旋叶片的螺旋作用下继续输送,并在张力弹簧与挡盘的挤压作用下,残渣顺着排渣口排出;The separated liquid is discharged through the liquid discharge port, and the separated residue is continuously transported under the spiral action of the third spiral blade, and is discharged through the residue discharge port under the squeezing action of the tension spring and the baffle plate;
步骤四,当粪污原液固液分离完成以后,伺服电机保持正常转动,并启动反冲洗泵,在反冲洗泵的作用下,清水经加压后进入反冲洗管内,并通过若干反冲洗喷头对筛筒进行反冲洗清理。Step 4: After the solid-liquid separation of the manure and sewage is completed, the servo motor keeps rotating normally and starts the backwash pump. Under the action of the backwash pump, clean water enters the backwash pipe after being pressurized, and the screen drum is backwashed and cleaned through several backwash nozzles.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、在本发明中,在啮合组件的配合作用下,固定轴与筛筒之间保持转速差进行同向转动,并在各个螺旋叶片的作用下,对粪污原液进行充分的固液分离;能够有效地将粪便中的固体颗粒和液体分离,提高粪便的液态肥料部分的利用率;1. In the present invention, under the cooperation of the meshing assembly, the fixed shaft and the screen drum rotate in the same direction while maintaining a speed difference, and under the action of each spiral blade, the feces and sewage raw liquid are fully separated into solid and liquid; the solid particles and liquid in the feces can be effectively separated, and the utilization rate of the liquid fertilizer part of the feces can be improved;
2、在本发明中,在反冲洗泵的作用下,清水经加压后进入反冲洗管内,并通过若干反冲洗喷头对筛筒进行反冲洗清理;通过分离固液,液态部分可以更好地应用于农田,提高农作物的产量和质量,进而提高养殖效益;2. In the present invention, under the action of the backwash pump, clean water enters the backwash pipe after being pressurized, and the screen cylinder is backwashed and cleaned through a number of backwash nozzles; by separating the solid and the liquid, the liquid part can be better applied to farmland, thereby improving the yield and quality of crops and thus improving the breeding efficiency;
综上所述,本发明解决了粪污固液分离设备固液分离效果不佳及清理不便的问题,且整体结构设计紧凑,大大提高了固液分离的效率且高效的利用资源,可以更方便地进行堆肥或其他处理,减少对环境的污染。In summary, the present invention solves the problems of poor solid-liquid separation effect and inconvenient cleaning of manure solid-liquid separation equipment, and the overall structural design is compact, which greatly improves the efficiency of solid-liquid separation and efficiently utilizes resources, making composting or other treatments more convenient and reducing pollution to the environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构剖切示意图;FIG2 is a schematic cross-sectional view of the overall structure of the present invention;
图3为本发明的图2的爆炸示意图;FIG3 is an exploded schematic diagram of FIG2 of the present invention;
图4为本发明的筛筒结构剖切示意图;FIG4 is a schematic cross-sectional view of the screen drum structure of the present invention;
图中序号:1、筒体;11、排渣口;12、排液口;13、进料口;14、固定环;15、固定杆;16、反冲洗泵;17、反冲洗管;2、筛筒;21、槽钢环;22、齿轮环;23、挡环;24、固定轴;25、第一螺旋叶片;26、第二螺旋叶片;27、第三螺旋叶片;28、挡盘;29、张力弹簧;3、固定耳座;31、横轴;32、伺服电机;33、驱动齿轮;34、翻动叶片;35、联动皮带;36、联动轴;37、联动齿轮。Serial numbers in the figure: 1. Cylinder; 11. Slag discharge port; 12. Liquid discharge port; 13. Feed port; 14. Fixed ring; 15. Fixed rod; 16. Backwash pump; 17. Backwash pipe; 2. Screen cylinder; 21. Channel steel ring; 22. Gear ring; 23. Baffle ring; 24. Fixed shaft; 25. First spiral blade; 26. Second spiral blade; 27. Third spiral blade; 28. Baffle plate; 29. Tension spring; 3. Fixed ear seat; 31. Horizontal shaft; 32. Servo motor; 33. Driving gear; 34. Flipping blade; 35. Linkage belt; 36. Linkage shaft; 37. Linkage gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
实施例一:本实施例提供了一种固定式粪污固液分离设备,参见图1-4,具体的,包括筒体1,筒体1为中部粗两端细的空心筒状,筒体1的底面左侧开设有排渣口11,筒体1的底面中部开设有排液口12,筒体1的顶面右侧设有进料口13;Embodiment 1: This embodiment provides a fixed solid-liquid separation device for manure, referring to FIGS. 1-4 , specifically, comprising a cylinder 1, which is a hollow cylinder with a thick middle portion and thin ends, a slag discharge port 11 is provided on the left side of the bottom surface of the cylinder 1, a liquid discharge port 12 is provided in the middle of the bottom surface of the cylinder 1, and a feed port 13 is provided on the right side of the top surface of the cylinder 1;
筒体1内中部设有两端部转动连接的筛筒2,筛筒2内设有同心分布的固定轴24,固定轴24的两端部转动贯穿筒体1的两侧壁;A screen drum 2 with two ends rotatably connected is provided in the middle of the cylinder 1, and a concentrically distributed fixed shaft 24 is provided in the screen drum 2, and the two ends of the fixed shaft 24 rotatably penetrate the two side walls of the cylinder 1;
固定轴24的右侧部分固设有若干等距分布的第一螺旋叶片25,固定轴24的中段部分固设有若干等距分布的第二螺旋叶片26,固定轴24的左侧部分固设有若干等距分布的第三螺旋叶片27;A plurality of equally spaced first spiral blades 25 are fixedly disposed on the right side of the fixed shaft 24, a plurality of equally spaced second spiral blades 26 are fixedly disposed on the middle section of the fixed shaft 24, and a plurality of equally spaced third spiral blades 27 are fixedly disposed on the left side of the fixed shaft 24;
若干第一螺旋叶片25为连续螺旋固接,在第一螺旋叶片25的螺旋作用下,带动粪污原液进入筛筒2内,若干第二螺旋叶片26之间均设有间距,若干第三螺旋叶片27为连续螺旋固接;由于若干第二螺旋叶片26之间设有间距,使得粪污原液在筛筒2内充分挤压并进行固液分离;The first spiral blades 25 are continuously spirally fixed. Under the spiral action of the first spiral blades 25, the manure liquid is driven into the screen cylinder 2. There are intervals between the second spiral blades 26. The third spiral blades 27 are continuously spirally fixed. Since there are intervals between the second spiral blades 26, the manure liquid is fully squeezed in the screen cylinder 2 and solid-liquid separation is performed.
筒体1的顶面固设有一对固定耳座3,一对固定耳座3的顶部之间转动设有横向贯穿分布的固定轴24,一对固定耳座3的底部之间转动设有横向贯穿分布的联动轴36,联动轴36通过啮合组件与筛筒2连接。A pair of fixed ear seats 3 are fixedly provided on the top surface of the cylinder body 1, a fixed shaft 24 is rotatably provided between the tops of the pair of fixed ear seats 3 and is transversely penetrated, a linkage shaft 36 is rotatably provided between the bottoms of the pair of fixed ear seats 3 and is transversely penetrated, and the linkage shaft 36 is connected to the screen cylinder 2 through a meshing assembly.
在具体实施过程中,如图3和图4所示,固定轴24的左侧套设有转动连接的挡盘28,挡盘28的左侧面固设有张力弹簧29,张力弹簧29套设在固定轴24上,且张力弹簧29的左端部与筒体1内左侧壁固接;在张力弹簧29与挡盘28的挤压作用下,残渣顺着排渣口11排出;In the specific implementation process, as shown in FIG3 and FIG4, a rotatably connected baffle plate 28 is sleeved on the left side of the fixed shaft 24, and a tension spring 29 is fixed on the left side of the baffle plate 28. The tension spring 29 is sleeved on the fixed shaft 24, and the left end of the tension spring 29 is fixedly connected to the left side wall of the cylinder 1; under the extrusion of the tension spring 29 and the baffle plate 28, the residue is discharged along the slag discharge port 11;
啮合组件包括齿轮环22、联动齿轮37,筛筒2的外环面两侧套设有一对同心固接的齿轮环22,筒体1的顶面开设有一对椭圆通孔,联动轴36的两侧套设有一对同心固接的联动齿轮37,每个联动齿轮37均贯穿对应的椭圆通孔并与齿轮环22啮合连接;联动齿轮37啮合带动齿轮环22、筛筒2进行缓慢正向转动;The meshing assembly includes a gear ring 22 and a linkage gear 37. A pair of concentrically fixed gear rings 22 are sleeved on both sides of the outer ring surface of the screen drum 2. A pair of elliptical through holes are opened on the top surface of the cylinder body 1. A pair of concentrically fixed linkage gears 37 are sleeved on both sides of the linkage shaft 36. Each linkage gear 37 penetrates the corresponding elliptical through hole and is meshed with the gear ring 22. The meshing of the linkage gears 37 drives the gear ring 22 and the screen drum 2 to rotate slowly in the forward direction.
固定轴24上套设有一对同心固接的驱动齿轮33,每个驱动齿轮33均与对应一侧的联动齿轮37啮合连接,驱动齿轮33啮合带动联动齿轮37、联动轴36进行反向转动;且固定轴24的最左端部与伺服电机32的电机轴端部同轴固接;伺服电机32的电机轴带动横轴31、一对驱动齿轮33、若干翻动叶片34及主动皮带轮同步转动;A pair of concentrically fixed driving gears 33 are sleeved on the fixed shaft 24, and each driving gear 33 is meshed and connected with the linkage gear 37 on the corresponding side. The meshing of the driving gear 33 drives the linkage gear 37 and the linkage shaft 36 to rotate in the opposite direction; and the leftmost end of the fixed shaft 24 is coaxially fixed with the motor shaft end of the servo motor 32; the motor shaft of the servo motor 32 drives the horizontal shaft 31, the pair of driving gears 33, a plurality of flap blades 34 and the driving pulley to rotate synchronously;
固定轴24的右端部转动贯穿进料口13并延伸至外侧,固定轴24的右侧固设有若干翻动叶片34,若干翻动叶片34位于进料口13内;在翻动叶片34的转动作用下,粪污原液通过进料口13进入筒体1内右侧;The right end of the fixed shaft 24 rotates to penetrate the feed port 13 and extends to the outside. A plurality of flapping blades 34 are fixedly arranged on the right side of the fixed shaft 24. The plurality of flapping blades 34 are located in the feed port 13. Under the rotation of the flapping blades 34, the manure and sewage raw liquid enters the right side of the cylinder 1 through the feed port 13.
固定轴24的右端部套设有同心固接的主动皮带轮,固定轴24的右端部套设有同心固接的从动皮带轮,主动皮带轮通过联动皮带35与从动皮带轮进行传动连接;主动皮带轮通过联动皮带35带动从动皮带轮、固定轴24、第一螺旋叶片25、第二螺旋叶片26、第三螺旋叶片27同步转动。The right end of the fixed shaft 24 is sleeved with a concentrically fixed driving pulley, and the right end of the fixed shaft 24 is sleeved with a concentrically fixed driven pulley, and the driving pulley is transmission-connected with the driven pulley through a linkage belt 35; the driving pulley drives the driven pulley, the fixed shaft 24, the first spiral blade 25, the second spiral blade 26, and the third spiral blade 27 to rotate synchronously through the linkage belt 35.
需说明的是:在本实施例中,筒体1的两侧套设有一对同心固接的固定环14,每个固定环14的外环面前后两侧均固设有竖向分布的固定杆15;固定环14与固定杆15对筒体1起到支撑固定的作用;It should be noted that: in this embodiment, a pair of concentrically fixed fixing rings 14 are sleeved on both sides of the cylinder 1, and vertically distributed fixing rods 15 are fixed on both sides of the outer ring surface of each fixing ring 14; the fixing rings 14 and the fixing rods 15 play a role in supporting and fixing the cylinder 1;
筛筒2的两端部固设有一对对称分布的槽钢环21,筒体1内中部固设有一对槽钢卡环,每个槽钢环21均转动卡合在对应的槽钢卡环上;筛筒2转动时,带动槽钢环21沿着槽钢卡环进行转动,增加筛筒2转动的稳定性;A pair of symmetrically distributed channel steel rings 21 are fixed at both ends of the screen drum 2, and a pair of channel steel clamping rings are fixed in the middle of the cylinder body 1. Each channel steel ring 21 is rotatably engaged with the corresponding channel steel clamping ring; when the screen drum 2 rotates, the channel steel ring 21 is driven to rotate along the channel steel clamping ring, thereby increasing the rotation stability of the screen drum 2;
筛筒2的两侧套设有一对同心固接的挡环23,一对挡环23位于一对齿轮环22之间,且每个挡环23的外环面均与筒体1的内壁转动连接;挡环23起到阻隔液体与齿轮环22接触的作用。A pair of concentrically fixed retaining rings 23 are sleeved on both sides of the screen cylinder 2. The retaining rings 23 are located between the pair of gear rings 22, and the outer ring surface of each retaining ring 23 is rotatably connected to the inner wall of the cylinder body 1; the retaining rings 23 play a role in blocking the contact between the liquid and the gear ring 22.
实施例二:在实施例一的基础上本实施例还包括:Embodiment 2: Based on Embodiment 1, this embodiment further includes:
在具体实施过程中,如图2和图3所示,筒体1的顶面左侧固设有反冲洗泵16,反冲洗泵16的冲洗端分设有一对反冲洗管17,一对反冲洗管17分布在联动轴36的前后两侧,每根反冲洗管17上均设有若干反冲洗喷头,每个反冲洗喷头均贯穿筒体1并朝向筛筒2;在反冲洗泵16的作用下,清水经加压后进入反冲洗管17内,并通过若干反冲洗喷头对筛筒2进行反冲洗清理。In the specific implementation process, as shown in Figures 2 and 3, a backwash pump 16 is fixedly provided on the left side of the top surface of the cylinder 1, and a pair of backwash pipes 17 are provided at the flushing end of the backwash pump 16. The pair of backwash pipes 17 are distributed on the front and rear sides of the linkage shaft 36. Each backwash pipe 17 is provided with a plurality of backwash nozzles, and each backwash nozzle penetrates the cylinder 1 and faces the screen cylinder 2; under the action of the backwash pump 16, clean water enters the backwash pipe 17 after being pressurized, and the screen cylinder 2 is backwashed and cleaned through the plurality of backwash nozzles.
具体的,本发明的工作原理及操作方法如下:Specifically, the working principle and operation method of the present invention are as follows:
步骤一,启动伺服电机32,伺服电机32的电机轴带动横轴31、一对驱动齿轮33、若干翻动叶片34及主动皮带轮同步转动,主动皮带轮通过联动皮带35带动从动皮带轮、固定轴24、第一螺旋叶片25、第二螺旋叶片26、第三螺旋叶片27同步转动;Step 1, start the servo motor 32, the motor shaft of the servo motor 32 drives the horizontal shaft 31, a pair of driving gears 33, a plurality of flap blades 34 and the driving pulley to rotate synchronously, and the driving pulley drives the driven pulley, the fixed shaft 24, the first spiral blade 25, the second spiral blade 26, and the third spiral blade 27 to rotate synchronously through the linkage belt 35;
步骤二,驱动齿轮33转动时,驱动齿轮33啮合带动联动齿轮37、联动轴36进行反向转动,联动齿轮37啮合带动齿轮环22、筛筒2进行缓慢正向转动,使得固定轴24与筛筒2之间保持一定的转速差;Step 2: When the driving gear 33 rotates, the driving gear 33 meshes to drive the linkage gear 37 and the linkage shaft 36 to rotate in the opposite direction, and the linkage gear 37 meshes to drive the gear ring 22 and the screen drum 2 to rotate slowly in the forward direction, so that a certain speed difference is maintained between the fixed shaft 24 and the screen drum 2;
步骤三,在翻动叶片34的转动作用下,粪污原液通过进料口13进入筒体1内右侧,在第一螺旋叶片25的螺旋作用下,带动粪污原液进入筛筒2内,由于若干第二螺旋叶片26之间设有间距,使得粪污原液在筛筒2内充分挤压并进行固液分离;Step 3: Under the rotation of the flip blade 34, the manure liquid enters the right side of the cylinder 1 through the feed port 13, and under the spiral action of the first spiral blade 25, the manure liquid is driven into the screen cylinder 2. Since there is a gap between the second spiral blades 26, the manure liquid is fully squeezed in the screen cylinder 2 and solid-liquid separation is performed;
分离出来的液体顺着排液口12排出,分离出来的残渣在第三螺旋叶片27的螺旋作用下继续输送,并在张力弹簧29与挡盘28的挤压作用下,残渣顺着排渣口11排出;The separated liquid is discharged through the liquid discharge port 12, and the separated residue is continuously transported under the spiral action of the third spiral blade 27, and is discharged through the residue discharge port 11 under the squeezing action of the tension spring 29 and the baffle plate 28;
步骤四,当粪污原液固液分离完成以后,伺服电机32保持正常转动,并启动反冲洗泵16,在反冲洗泵16的作用下,清水经加压后进入反冲洗管17内,并通过若干反冲洗喷头对筛筒2进行反冲洗清理。Step 4, when the solid-liquid separation of the manure and sewage is completed, the servo motor 32 keeps rotating normally and starts the backwash pump 16. Under the action of the backwash pump 16, the clean water enters the backwash pipe 17 after being pressurized, and the screen drum 2 is backwashed and cleaned through a plurality of backwash nozzles.
本发明解决了粪污固液分离设备固液分离效果不佳及清理不便的问题,且整体结构设计紧凑,大大提高了固液分离的效率且高效的利用资源,可以更方便地进行堆肥或其他处理,减少对环境的污染。The present invention solves the problems of poor solid-liquid separation effect and inconvenient cleaning of manure solid-liquid separation equipment, and the overall structural design is compact, which greatly improves the efficiency of solid-liquid separation and efficiently utilizes resources, making composting or other treatments more convenient and reducing pollution to the environment.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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