CN117228387B - Vibration mixing colour asphalt concrete coiled material processing machine - Google Patents

Vibration mixing colour asphalt concrete coiled material processing machine

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Publication number
CN117228387B
CN117228387B CN202311151162.0A CN202311151162A CN117228387B CN 117228387 B CN117228387 B CN 117228387B CN 202311151162 A CN202311151162 A CN 202311151162A CN 117228387 B CN117228387 B CN 117228387B
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China
Prior art keywords
mixing
vibration
shaft
gear
stirring
Prior art date
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Application number
CN202311151162.0A
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Chinese (zh)
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CN117228387A (en
Inventor
刘勇
高景路
张红春
徐文玲
鲁华锋
顾国圣
杨健
张涛
薛廷飞
范明明
刘晋源
张德智
汪世超
宋昭宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Detong Intelligent Technology Co ltd
Henan Communications Investment Dabieshan Mingji Expressway Co ltd
Henan Highway Engineering Group Co Ltd
Original Assignee
Detong Intelligent Technology Co ltd
Henan Communications Investment Dabieshan Mingji Expressway Co ltd
Henan Highway Engineering Group Co Ltd
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Application filed by Detong Intelligent Technology Co ltd, Henan Communications Investment Dabieshan Mingji Expressway Co ltd, Henan Highway Engineering Group Co Ltd filed Critical Detong Intelligent Technology Co ltd
Priority to CN202311151162.0A priority Critical patent/CN117228387B/en
Publication of CN117228387A publication Critical patent/CN117228387A/en
Application granted granted Critical
Publication of CN117228387B publication Critical patent/CN117228387B/en
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/30—Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

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  • Road Paving Machines (AREA)

Abstract

本发明属于沥青混凝土卷材加工技术领域,具体涉及振动拌和彩色沥青混凝土卷材加工机械;包括拌和部、铺料及整形部、输送部、密实部和成卷部,拌和部包括胶浆拌和装置、单档集料拌和装置和混合料拌和装置;铺料及整形部包括铺料装置和整形装置;输送部包括输送装置和宽度调整装置;输送装置通过齿形皮带的运动带动工作平台以对移动工作平台上的物料进行输送;宽度调整装置对工作平台上物料的成型过程中的宽度进行调整;密实部包括振动碾压装置和挤压装置;成卷部包括切割装置和制卷装置;通过各个部分的配合,本发明可将彩色沥青混凝土路面在工厂加工成卷材料,提高施工速度,降低拌和成本,保障施工质量。

This invention belongs to the field of asphalt concrete roll material processing technology, specifically relating to vibratory mixing and colored asphalt concrete roll material processing machinery; it includes a mixing section, a paving and shaping section, a conveying section, a compaction section, and a rolling section. The mixing section includes a mortar mixing device, a single-stage aggregate mixing device, and a mixture mixing device; the paving and shaping section includes a paving device and a shaping device; the conveying section includes a conveying device and a width adjustment device; the conveying device drives the working platform through the movement of a toothed belt to convey the material on the moving working platform; the width adjustment device adjusts the width of the material on the working platform during the forming process; the compaction section includes a vibratory compaction device and an extrusion device; the rolling section includes a cutting device and a rolling device. Through the cooperation of each part, this invention can process colored asphalt concrete pavement into roll materials in the factory, improving construction speed, reducing mixing costs, and ensuring construction quality.

Description

Vibration mixing colour asphalt concrete coiled material processing machine
Technical Field
The invention belongs to the technical field of asphalt concrete coiled material processing, and particularly relates to a vibration mixing color asphalt concrete coiled material processing machine.
Background
The vibration mixing solves the problem of uniformity of mixing asphalt concrete, and the long-service-life pavement structure solves the problem of service life of pavement, but the common vibration mixer is designed and developed for a common black road machine, and the specificity of color asphalt concrete is not considered. The color asphalt concrete is mainly different from the common black asphalt concrete in three points of production process, pigment is added, aggregate is changed into color stone, and common black asphalt is changed into color asphalt. However, no special color asphalt concrete mixing machine is available at present, a common black asphalt concrete mixer is still needed, the mixing tank 75 needs to be cleaned when color asphalt concrete is produced, an asphalt conveying pipeline and an oil nozzle are replaced, and a pigment adding device is also needed to be self-made or pigment is manually added, so that the production speed is reduced, and the feeding proportion is also inaccurate. Because the production capacity of the colored asphalt pavement is limited, the special use of a mixer for producing colored asphalt concrete also causes waste, the mixing cylinder 75 is cleaned again when the common asphalt concrete is regenerated, and the asphalt conveying pipeline and the oil nozzle are replaced, so that the use cost of a mixing plant is greatly increased, the mixing yield is greatly reduced, and the quality cannot be completely ensured.
In order to solve the problems, the invention develops a special production machine because the color asphalt concrete pavement is thinner, the color asphalt concrete pavement is processed into coiled materials in factories, and coiled materials are directly paved on a construction site, so that the construction speed can be improved, the mixing cost is reduced, and the construction quality is also ensured.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a vibration mixing color asphalt concrete coiled material processing machine which can improve the construction speed and reduce the mixing cost.
The invention aims at realizing the following that the vibration mixing color asphalt concrete coiled material processing machine comprises a mixing part, a spreading and shaping part, a conveying part, a compaction part and a coiling part;
The mixing part comprises a mucilage mixing device, a single-grade aggregate mixing device and a mixture mixing device; the cement mixing device is used for mixing and stirring raw materials to prepare color warm-mix asphalt cement; the single-grade aggregate mixing device is provided with a plurality of sets of single-grade stones with different grades and the color warm mix asphalt cement, and is used for mixing and stirring the single-grade mixed materials mixed by the single-grade aggregate mixing devices;
The spreading and shaping part comprises a spreading device and a shaping device, wherein the spreading device is used for spreading the materials mixed by the mixed material stirring device onto a working platform of the conveying part through a spreading pipe;
The conveying part comprises a conveying device and a width adjusting device, wherein the conveying device is used for driving the working platform to convey materials on the working platform through the movement of the toothed belt;
The compaction part comprises a vibration rolling device and an extrusion device, wherein the vibration rolling device is used for vibrating and rolling materials on the working platform through a vibrating wheel which is rotatably arranged;
The rolling part comprises a cutting device and a rolling device, wherein the cutting device is used for cutting extruded materials through a cutter, and the rolling device is used for rolling the cut materials through driving a rolling spindle to rotate.
In order to achieve a better effect, the single-gear aggregate mixing device comprises an outer cylinder and an inner cylinder, a plurality of stirring bins are divided between the outer cylinder and the inner cylinder by a baffle plate, a vibration stirring shaft is arranged in each stirring bin, stirring blades are arranged on the vibration stirring shaft, an outer cylinder gear is arranged on the outer cylinder, a circular gear is meshed with the outer cylinder gear and connected, and the circular gear drives the outer cylinder to rotate through the outer cylinder gear when rotating.
For better effect, the mixture stirring device is including setting up in the epaxial churn of three stirring driving, the churn internal partition is a plurality of churns, be provided with the curve in the churn and mix the vibration (mixing) shaft three, be provided with three stirring round gear and three stirring vane on the vibration (mixing) shaft of curve three stirring, be provided with three stirring driving round gear on the three stirring driving shaft, three stirring driving round gear with three stirring round gear meshes.
In order to achieve a better effect, the spreading device comprises flat gear beams arranged on two sides of the mixture stirring device, a front transverse flat gear and a rear transverse flat gear are connected to the flat gear beams on the left side and the right side in a sliding fit mode respectively, two ends of the three-stirring driving shaft are connected with the front transverse flat gear and the rear transverse flat gear respectively, the shaping device comprises a shaping flat gear, a shaping round gear is meshed with the shaping flat gear, and the shaping flat gear is connected with the scraping plate through a connecting plate.
For better effect, conveyor includes the profile of tooth belt pulley, profile of tooth belt pulley with profile of tooth belt meshing is connected, work platform by set up in backup pad on the profile of tooth belt.
For better effect, width adjusting device includes adjusting plate and adjustment circular gear, the adjusting plate set up in the both sides of work platform upper portion, adjustment circular gear meshing is connected with the adjustment flat gear, the adjustment flat gear with the adjusting plate is connected.
For better effect, vibration rolling machine still including set up in wheel hub and the drive shaft in the vibration wheel, wheel hub with the vibration wheel is connected, the drive shaft with wheel hub rotates to be connected, be provided with the drive round gear in the drive shaft, the drive round gear meshes with the vibration round gear, the vibration round gear sets up in the vibration epaxial, be provided with eccentric block on the vibration epaxial.
For better effect, extrusion device still includes the second spout, be provided with pushing spring and last shaft in the second spout, pushing spring is located the below of last shaft, go up the wheel with the lower wheel is located respectively and shakes the top and the below of pressing the back material, go up the wheel set up in on the last shaft, the push pedal with go up the shaft laminating, hydraulic cylinder is connected to hydraulic pressure push rod upper end, lower extreme connection the push pedal.
For better effect, cutting device includes double-sided flat gear, double-sided flat gear's left and right sides meshing respectively is connected with left circular gear and right circular gear, left circular gear with right circular gear rotates respectively and sets up on left pedestal and right pedestal, allies oneself with the frame board and connects left pedestal right pedestal, the cutter with it is connected to allie in the frame board.
In order to achieve a better effect, the rolling device further comprises a rolling force shaft and a rolling driven shaft, concave blocks are arranged at two ends of the rolling spindle, protruding blocks are arranged at the ends of the rolling force shaft and the rolling driven shaft, the concave blocks are connected with the protruding blocks in a jogged mode, the rolling driven shaft penetrates through a guide plate and is connected with the guide plate in a sliding fit mode, an inner plate is connected to the guide plate, an outer plate is connected to the tail portion of the rolling driven shaft, a second spring is connected with the inner plate and the outer plate, one end of a second ejector rod is connected with the outer plate, and the other end of the second ejector rod is connected with a second hydraulic cylinder.
The invention has the beneficial effects that the vibration mixing color asphalt concrete coiled material processing machine comprises a mixing part, a spreading and shaping part, a conveying part, a dense part and a coiled part, wherein the mixing part comprises a mucilage mixing device, a single-grade aggregate mixing device and a mixture mixing device; the invention discloses a method for manufacturing a color warm mix asphalt cement by mixing and stirring raw materials, which comprises the steps of preparing color warm mix asphalt cement by a cement stirring device, arranging a plurality of sets of single-grade aggregate stirring devices for respectively stirring single-grade stones with the color warm mix asphalt cement, mixing and stirring the single-grade mixed materials after being stirred by each single-grade aggregate stirring device by a mixing and stirring device, arranging a spreading and shaping part comprising a spreading device and a shaping device, spreading the materials after being stirred by the mixing and stirring device on a working platform of a conveying part by the spreading device, leveling the materials conveyed to the working platform by the shaping device by a scraping plate on the shaping device, arranging the conveying part comprising a conveying device and a width adjusting device, driving the working platform by the movement of a toothed belt to convey the materials on the working platform by the conveying device, adjusting the width of the materials on the working platform by the width adjusting device, arranging a vibrating rolling device and an extruding device by a vibrating cutter device, extruding the materials on the working platform by a vibrating rolling device by adjusting the distance between an upper wheel and a lower wheel, rolling the vibrated materials, cutting the materials after being vibrated and rolling, rolling the coiled materials, cutting the coiled materials by cutting device and rolling the coiled materials by the cutting device and the vibrating device, rolling the coiled materials after being cut by the cutting device and the rolling device, the color asphalt concrete pavement can be processed into coiled materials in factories, so that coiled materials can be directly paved on a construction site, the construction speed is improved, the mixing cost is reduced, and the construction quality is ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall construction of a vibration-mixing color asphalt concrete coiled material processing machine according to the present invention.
FIG. 2 is a schematic diagram of a single-stage aggregate mixing device for a vibration mixing color asphalt concrete coiled material processing machine according to the invention.
FIG. 3 is a schematic diagram of the single-stage aggregate mixing device of the vibrating mixing color asphalt concrete coiled material processing machine in cross section.
FIG. 4 is a schematic diagram of the mixing device for vibration mixing of color asphalt concrete coiled material processing machinery according to the invention.
FIG. 5 is a schematic diagram of the structure of the automatic discharging device of the vibration mixing color asphalt concrete coiled material processing machine.
FIG. 6 is a schematic diagram of the construction of a paving device for a vibration-mixing color asphalt concrete coil processing machine according to the present invention.
FIG. 7 is a schematic diagram of the shaping apparatus of the vibration mixing color asphalt concrete coiled material processing machine of the present invention.
FIG. 8 is a schematic elevational view of the conveying section of the vibration-mixing color asphalt concrete coiled material processing machine of the present invention.
FIG. 9 is a schematic top view of the conveying section of the vibration-mixing color asphalt concrete coiled material processing machine of the present invention.
Fig. 10 is a schematic structural view of a vibration rolling machine of a vibration mixing color asphalt concrete coiled material processing machine according to the present invention.
FIG. 11 is a schematic view of the press apparatus of the vibration-mixing color asphalt concrete coiled material processing machine of the present invention.
FIG. 12 is a schematic view of the cutting device of the vibration mixing color asphalt concrete coiled material processing machine of the present invention.
FIG. 13 is a schematic diagram of the structure of a rolling device of a vibration mixing color asphalt concrete coiled material processing machine according to the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The following description of the technical solutions in the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up-down-left-right-front-rear.,. The term.) in the embodiments of the present invention are merely used to explain the relative positional relationship between the components, the motion condition, etc. in a specific posture (as shown in the drawings), if the specific posture is changed, the directional indicators are correspondingly changed, and the connection may be a direct connection or an indirect connection.
1-13, A vibration mixing color asphalt concrete coiled material processing machine comprises a mixing part, a spreading and shaping part, a conveying part, a compaction part and a coiling part;
The mixing part comprises a cement mixing device 5, a single-grade aggregate mixing device 53 and a mixture mixing device 46, wherein the cement mixing device 5 is used for mixing and stirring raw materials to prepare color warm mix asphalt cement, the single-grade aggregate mixing device 53 is provided with a plurality of sets which are respectively used for mixing single-grade stones with different grades with the color warm mix asphalt cement, and the mixture mixing device 46 is used for mixing and stirring the single-grade mixed materials mixed by the single-grade aggregate mixing devices 53;
The spreading and shaping part comprises a spreading device and a shaping device 11, wherein the spreading device is used for spreading the materials mixed by the mixture stirring device 46 onto the working platform 26 of the conveying part through the spreading pipe 10, and the shaping device 11 is used for leveling the materials conveyed onto the working platform 26 through a scraping plate 93 on the spreading device;
The conveying part comprises a conveying device and a width adjusting device, wherein the conveying device is used for driving the working platform 26 through the movement of the toothed belt 95 so as to convey the materials on the working platform 26, and the width adjusting device is used for adjusting the width of the materials on the working platform 26 in the forming process;
The compacting part comprises a vibration rolling device 14 and an extrusion device 18, wherein the vibration rolling device 14 is used for vibrating and rolling materials on the working platform 26 through a vibrating wheel 101 which is rotatably arranged, and the extrusion device 18 is used for extruding the vibrated and pressed materials through adjusting the distance between an upper wheel 17 and a lower wheel 16;
The rolling part comprises a cutting device 56 and a rolling device 24, wherein the cutting device 56 is used for cutting extruded materials through a cutter 120, and the rolling device 24 is used for rolling the cut materials by driving a rolling spindle 131 to rotate.
For better effect, in one embodiment, the vibration mixing color asphalt concrete coiled material processing machine further comprises a feeding screening and storing part, wherein the feeding screening and storing part consists of a belt conveying device 2, a vibration screening device 4, a stone storage box, a mineral powder storage box 6, a pigment storage box 7, a warm mix agent storage box 8, an asphalt storage tank 9 and a weighing and metering device.
Further, the belt conveyor 2 may be a commercially available belt conveyor set, and the vibratory screening device 4 may be a commercially available vibratory screening set. Various storage boxes and storage tanks are processed or customized and purchased on site, and weighing and metering devices are sold in the market and are directly selected and installed.
For better effect, in one embodiment, the vibration mixing color asphalt concrete coiled material processing machine further comprises a proportioning system, wherein the proportioning system consists of a computer, a data acquisition device, a wireless network, analysis and calculation software and the like.
The proportioning system has the functions of calculating the proportion, accurate use amount and feeding speed of each material by analyzing and calculating software and inputting set output on the basis of data acquisition, transmission and storage, and transmitting an analysis result to the control system, wherein the control system sends an operation instruction.
For better results, in one embodiment, the vibration-mixing color asphalt concrete coiled material processing machine also comprises a power system, wherein the power system consists of an electric motor 34, a gearbox 33, a transfer case 32, a hydraulic motor 31 and a hydraulic pump 30. The power of the feeding screening and storing part, the mixing part, the spreading and shaping part, the conveying part, the compaction part and the coiling part is provided by a power system.
For better effect, in one embodiment, the mixing part further comprises a heating device 52, the heating device 52 is arranged at the periphery of the single-stage aggregate mixing device 53, and the heating device 52 is composed of a heat insulation layer, a heating layer 62 and an electric heating element 63.
The cement mixing device 5 can use finished product stirring machinery in the market, and the cement mixing device 5 has the function of mixing and stirring four raw materials of asphalt, mineral powder, pigment and warm-mix agent according to the proportion determined by a proportioning system to prepare the colorful warm-mix asphalt cement.
For better effect, in one embodiment, the single-gear aggregate mixing device 53 comprises an outer cylinder 48 and an inner cylinder 59, a partition plate 47 divides the space between the outer cylinder 48 and the inner cylinder 59 into a plurality of mixing chambers 51, a vibration mixing shaft 49 is arranged in the mixing chambers 51, a mixing blade 61 is arranged on the vibration mixing shaft 49, an outer cylinder gear 64 is arranged on the outer cylinder 48, a circular gear 65 is in meshed connection with the outer cylinder gear 64, and the circular gear 65 drives the outer cylinder 48 to rotate through the outer cylinder gear 64 when rotating.
Further, the feeding port 60 is positioned at the top of the heating cylinder of the heating device 52, the discharging port 67 is positioned at the bottom of the heating cylinder, the outer cylinder 48 and the inner cylinder 59 are both circular cylinders, a circular ring is formed between the outer cylinder 48 and the inner cylinder 59, the circular ring is separated into a plurality of stirring bins 51 by the partition plate 47, the feeding (discharging) gate 68 is positioned at the middle part of the outer arc of the stirring bins 51, and the gate switch 69 is controlled by the control system. The middle shaft 50 is arranged on the frame through a bearing and a bearing bracket, the driving round gear 71 is arranged on the middle shaft 50, the vibration stirring shaft 49 is arranged in the stirring bin 51 in a vibration mode, and the stirring round gear 70 and the stirring blades 61 are arranged on the vibration stirring shaft 49. The driving round gear 71 is meshed with the stirring round gear 70, the outer cylinder gear 64 is arranged on the outer cylinder 48, the round gear shaft 66 is arranged on the frame through a bearing and a bearing bracket, the round gear 65 is arranged on the round gear shaft 66, and the outer cylinder gear 64 is meshed with the round gear 65.
The working principle of the single-grade aggregate mixing device 53 is that the whole machine is generally provided with 4 sets of single-grade aggregate mixing devices 53, and the number of the single-grade aggregate mixing devices 53 is selected according to the color asphalt concrete and the types. For example, the CAC-13 color asphalt concrete consists of four single-grade color stones of 10-15mm, 5-10mm, 3-5mm and 0-3mm, a single-grade color stone bin 54 of 10-15mm, a single-grade color stone bin 55 of 5-10mm, a single-grade color stone bin 1 of 3-5mm and a single-grade color stone bin 3 of 0-3mm are correspondingly arranged, four sets of single-grade aggregate mixing devices 53 are needed, each set of single-grade aggregate mixing devices 53 mix one-grade color stone, and similarly, the CAC-10 color asphalt concrete consists of three single-grade color stones of 5-10mm, 3-5mm and 0-3mm, three sets of single-grade aggregate mixing devices 53 are needed, and two sets of single-grade aggregate mixing devices 53 are needed. Each single-grade aggregate mixing device 53 is added with single-grade stone and color warm mix asphalt cement, and the proportion and the dosage of the single-grade stone and the color warm mix asphalt cement are calculated and determined by a proportioning system. The computer analysis and calculation software calculates the mixing yield of the mixture according to the set yield of the finished product, then calculates the dosage of each single-grade stone and color warm mix asphalt cement according to the set mixing proportion, and finally calculates the dosage of the single-grade stone and color warm mix asphalt cement in each mixing bin 51.
The hydraulic pump 30 drives the circular gear shaft 66 to rotate, the circular gear shaft 66 rotates to drive the circular gear 65 to rotate, the circular gear 65 is meshed with the outer barrel gear 64, the circular gear 65 rotates to drive the outer barrel gear 64 to rotate, the outer barrel gear 64 rotates to drive the stirring bin 51 to rotate, when the material inlet (outlet) door 68 is located right below the material inlet 60, the control system controls the material inlet switch 69 to open the material inlet (outlet) door 68, single-grade stone and color warm mix asphalt cement with set weights enter the stirring bin 51 from the material inlet 60, and the control system controls the material inlet switch 69 to close the material inlet (outlet) door 68. The hydraulic pump 30 drives the middle shaft 50 to rotate, the middle shaft 50 rotates to drive the driving round gear 71 to rotate, and the driving round gear 71 rotates to drive the stirring round gear 70 to rotate because the driving round gear 71 is meshed with the stirring round gear 70, the stirring round gear 70 rotates to drive the vibration stirring shaft 49 to rotate, and the vibration stirring shaft 49 rotates to drive the stirring blade 61 to rotate, so that single-gear stone and colorful warm mix asphalt cement are stirred. The outer cylinder gear 64 rotates to drive the stirring bin 51 to rotate while stirring the mixture in the stirring bin 51, and when the material inlet (outlet) door 68 is positioned right above the material outlet 67, the control system controls the material inlet (outlet) door switch 69 to open the material inlet (outlet) door 68, and the stirred single-grade stone and color warm mix asphalt cement enter the mixture stirring device 46 from the material outlet 67.
For better effect, in one embodiment, the mixing device 46 includes a stirring cylinder 74 disposed on the triple stirring driving shaft 44, the stirring cylinder 74 is divided into a plurality of stirring cylinders 75, a curved triple stirring vibration stirring shaft 42 is disposed in the stirring cylinder 75, a triple stirring circular gear 36 and a triple stirring blade 41 are disposed on the curved triple stirring vibration stirring shaft 42, a triple stirring driving circular gear 38 is disposed on the triple stirring driving shaft 44, and the triple stirring circular gear 38 is meshed with the triple stirring circular gear 36.
Further, the upper end of the separate feeding pipe is connected with a discharge hole 67 of the single-stage aggregate mixing device 53, the lower end of the separate feeding pipe is connected with a total feeding pipe, the total feeding pipe is a flexible pipe, and the lower end of the separate feeding pipe is connected with a three-mixing feeding hole 73. The stirring cylinder 74 is arranged on the triple stirring driving shaft 44 through a bearing, the stirring cylinder 74 is divided into a plurality of stirring cylinders 75, the triple stirring feeding hole 73 is arranged at the upper part of the stirring cylinder 75, and the triple stirring outlet 76 is arranged at the lower part of the stirring cylinder 75. The curve three-mixing vibration stirring shaft 42 adopts a vibration structure and is positioned in the stirring cylinder 75, and the three-mixing stirring circular gear 36 and the three-mixing stirring blade 41 are arranged on the curve three-mixing vibration stirring shaft 42. The triple stirring round gear 36 is meshed with the triple stirring round gear 38, and the triple stirring round gear 38 is arranged on the triple stirring driving shaft 44. The three stirring round gears 36 are meshed with the connecting round gears 40, the discharging round gears 78 and the connecting round gears 40 are arranged on the connecting round gear shafts 77, the discharging round gears 78 are meshed with the discharging barrel gears 79, and the discharging barrel gears 79 are arranged on the outer wall of the stirring barrel 74. The automatic discharging device 37 is arranged at the three-mixing outlet 76.
Further, the automatic discharging device 37 is composed of an outlet cover 83, a hinge shaft, a cover spring 85, a slideway 84, a friction plate 82, a weight ball 87 and a supporting rod 86.
The outlet cover 83 is fixed at the bottom of the stirring cylinder 75 through a hinge shaft, one end of the outlet cover spring 85 is connected with the outlet cover 83, the other end of the outlet cover spring 85 is connected with the stirring cylinder 75, and the outlet cover 83 seals the stirring cylinder 75 under the elastic force of the outlet cover spring 85. The outlet cover 83, the slide way 84 and the support rod 86 are arranged in a triangle, one end of the slide way 84 is fixed on the outlet cover 83, the other end of the slide way 84 is connected with the support rod 86, and the other end of the support rod 86 is connected with the outlet cover 83.
The friction plate 82 is located at one end of the slideway 84 near the outlet cover 83, and the friction plate 82 is used for fixing the weight ball 87, and the weight ball 87 is located in the slideway 84 and can slide left and right along the slideway 84. When the stirring cylinder 75 is vertically downward, the gravity of the counterweight ball 87 slides obliquely downward against the friction force of the friction plate 82, when the counterweight ball 87 reaches one end of the supporting rod 86, the gravity of the counterweight ball 87 is larger than the elastic force of the outlet cover spring 85, the outlet cover 83 is opened, and the mixture enters the spreading and shaping system from the stirring cylinder 75. When the stirring cylinder 75 rotates to the topmost end, the weight balls 87 slide obliquely downward in the slide ways 84 under the action of gravity, and are fixed by the friction plates 82 when reaching the bottommost end.
The working principle of the mixture stirring device 46 is that various single-grade stone and color warm mix asphalt cement mixtures after stirring enter a separating feed pipe from a discharge hole 67 and then are gathered into a total feed pipe, enter a first stirring cylinder 75 of a stirring cylinder 74 through a three-stirring feed hole 73, and are fed into a second stirring cylinder 75 after the first stirring cylinder 75 reaches a set weight. The hydraulic pump 30 drives the triple-stirring driving shaft 44 to rotate, the triple-stirring driving shaft 44 rotates to drive the triple-stirring driving round gear 38 to rotate, and as the triple-stirring driving round gear 38 is meshed with the triple-stirring round gear 36, the triple-stirring driving round gear 38 rotates to drive the triple-stirring round gear 36 to rotate, the triple-stirring round gear 36 rotates to drive the triple-stirring round gear shaft 39 to rotate, and the triple-stirring round gear shaft 39 rotates to drive the triple-stirring blades 41 to stir the mixture. Meanwhile, as the three-stirring round gear 36 is meshed with the connecting round gear 40, the three-stirring round gear 36 rotates to drive the connecting round gear 40 to rotate, the connecting round gear 40 rotates to drive the connecting round gear shaft 77 to rotate, the connecting round gear shaft 77 rotates to drive the discharging round gear 78, and as the discharging round gear 78 is meshed with the discharging barrel gear 79, the discharging round gear 78 rotates to drive the discharging barrel gear 79 to rotate, and the discharging barrel gear 79 rotates to drive the stirring cylinder 75 to rotate. When the first stirring vessel 75 is rotated vertically downward, the weight of the weight ball 87 slides obliquely downward against the friction force of the friction plate 82, and when the weight ball 87 reaches one end of the support rod 86, the weight of the weight ball 87 is greater than the elastic force of the outlet cover spring 85, the outlet cover 83 is opened, and the mixture enters the spreading and shaping part from the stirring vessel 75. The mix from the second bowl 75 then enters the spreading and shaping system and is circulated back and forth to complete the mix mixing operation.
The stirring working principle of the heating and stirring system is that the common black asphalt stirrer has two continuous and intermittent stirring modes, and the continuous stirring machine can not meet the stirring requirement due to the short stirring time of the stone quality in China, so the intermittent stirring machine is commonly adopted in China. Batch mixers have the problems of long mixing time, low efficiency and high cost, although the mixing quality is high. The invention adopts secondary screening to achieve the effect of an intermittent mixer, adopts three-stage mixing, changes concentrated mixing into step-by-step dispersing mixing, firstly mixes four raw materials of asphalt, mineral powder, pigment and warm mix agent to prepare color warm mix asphalt cement, then mixes the color warm mix asphalt cement with single-grade stone to prepare single-grade mixture, and mixes the single-grade mixture for the third time to prepare asphalt concrete. Continuous mixing is realized through three-stage mixing under the condition of constant total mixing time, the mixing efficiency is greatly improved, and the mixing cost is reduced.
The third stage mixing curve three mixing vibration stirring shaft 42 adopts a curve shaft, a common mixing device adopts a straight shaft, and a linear velocity gradient exists from the central part of the shaft to the top end of the stirring blade in the working process, so that the uniformity of the mixture on different circular bands in the mixing drum is different. The color asphalt is polymer material, and has high block and aggregation force, poor flowability and basically blind stirring area near the axial center. The invention adopts the curve shaft and the irregular stirring blade, the stirring area is divided into a large area and a small area from the section, and the curve shaft and the irregular stirring blade rotate to rotate the mixture of the large area and the small area at intervals, thereby solving the problem that the part of the straight shaft close to the axis is a low-efficiency stirring area and improving the stirring quality.
For better effect, in one embodiment, the spreading device comprises flat gear beams 35 arranged at two sides of the mixture stirring device 46, the flat gear beams 35 at the left side and the right side are respectively connected with a front transverse flat gear 43 and a rear transverse flat gear in a sliding fit manner, two ends of the three-stirring driving shaft 44 are respectively connected with the front transverse flat gear 43 and the rear transverse flat gear, the shaping device 11 comprises a shaping flat gear 90, a shaping round gear 88 is meshed with the shaping flat gear 90, and the shaping flat gear 90 is connected with the scraping plate 93 through a connecting plate 92.
Further, the front horizontal flat gear 43 and the rear horizontal flat gear are positioned on the side surface of the flat gear beam 35, and the front horizontal flat gear 43 and the rear horizontal flat gear are connected with the guide block and can slide left and right along the sliding chute 72 of the flat gear beam 35. The front and rear ends of the three-mixing driving shaft 44 are respectively fixed on the front transverse flat gear 43 and the rear transverse flat gear through bearings and bearing frames, and the total feeding pipe is fixed on the front transverse flat gear 43. The front transverse flat gear 43 is meshed with the front spreading round gear 45, the rear transverse flat gear is meshed with the rear spreading round gear, the front spreading round gear shaft 80 and the rear spreading round gear shaft are respectively fixed on the frame through bearings and bearing frames, and the spreading pipe 10 is connected with the three-mixing outlet 76.
The working principle of the spreading device is that the hydraulic pump 30 drives the front spreading circular gear shaft 80 and the rear spreading circular gear shaft to synchronously rotate, so as to drive the front spreading circular gear 45 and the rear spreading circular gear to synchronously rotate, and as the front transverse flat gear and the rear transverse flat gear are respectively engaged with the front spreading circular gear and the rear spreading circular gear, the front transverse flat gear 43 and the rear transverse flat gear are synchronously rotated to drive the front transverse flat gear 43 and the rear transverse flat gear to slide left and right along the sliding groove 72 of the flat gear beam 35, so as to drive the stirring cylinder 74 and the total feeding pipe to synchronously move left and right, and the mixture is spread on the working platform 26 of the conveying system from the three-stirring outlet 76 of the stirring cylinder 75 through the spreading pipe 10.
Further, a truing round gear 88 of the truing device 11 is arranged on a truing round gear shaft 89, the truing round gear shaft 89 is fixed on a frame through a bearing and a bearing frame, a truing flat gear sleeve 91 is fixed on the frame, the truing round gear 88 is arranged in the truing flat gear sleeve 91 and can slide up and down along the truing flat gear sleeve 91, the truing round gear 88 is meshed with the truing flat gear 90, and the upper end of a connecting plate 92 is connected with the truing flat gear 90 and a scraping plate 93 at the lower end edge.
The working principle of the shaping device 11 is that the hydraulic pump 30 drives the shaping circular gear shaft 89 to rotate, drives the shaping circular gear 88 to rotate, the shaping circular gear 88 is meshed with the shaping flat gear 90, the shaping circular gear 88 rotates to drive the shaping flat gear 90 to slide up and down along the shaping flat gear sleeve 91, drives the connecting plate 92 and the scraping plate 93 to move up and down, and completes adjustment of the working height of the scraping plate 93, thereby adjusting the loose paving height of the color asphalt concrete. As the work platform 26 drives the mix forward, the mix is scraped flat, completing the mix shaping operation.
For better effect, in one embodiment, the conveying device comprises a toothed belt wheel 25, the toothed belt wheel 25 is in meshed connection with the toothed belt 95, and the working platform 26 consists of a support plate 27 arranged on the toothed belt 95.
Further, the toothed pulley 25 is mounted on a toothed pulley shaft 94, the toothed pulley shaft 94 is fixed to the frame via a bearing and a bearing bracket, and the support plate 27 is mounted on a toothed belt 95. The support plate 27 is placed on a cross beam 28 and is slidable on the cross beam 28, the cross beam 28 being vertically connected to a column 29. The support plate 27 forms a working platform 26 under the support action of the cross beam 28, and the spreading, shaping and compacting work is completed on the working platform.
The working principle of the conveying device is that the tooth-shaped belt 95 and the tooth-shaped belt pulley 25 are adopted in the invention because the friction force between a common belt and the belt pulley is insufficient due to the large resistance when the colorful asphalt concrete coiled material 15 is processed and conveyed. The hydraulic pump 30 drives the toothed belt wheel shaft 94 to rotate, the toothed belt wheel shaft 94 rotates to drive the toothed belt wheel 25 to rotate, the toothed belt wheel 25 rotates to drive the toothed belt 95 to horizontally move, and the toothed belt 95 horizontally moves to drive the supporting plate 27 to move forwards. The support plate 27 forms a working platform 26, and the support plate 27 is placed on the cross beam 28 and can slide on the cross beam 28 to bear various impact forces during spreading, shaping and compacting operations. The conveying work is completed by the forward movement of the work platform 26.
For better effect, in one embodiment, the width adjusting device includes an adjusting plate 96 and adjusting circular gears 99, the adjusting plate 96 is disposed on two sides of the upper portion of the working platform 26, the adjusting circular gears 99 are in meshed connection with an adjusting flat gear 97, and the adjusting flat gear 97 is connected with the adjusting plate 96.
Further, the adjusting plate 96 is used for adjusting the working width, that is, the width of the finished coiled material, the adjusting plate 96 is connected with the adjusting flat gear 97, the adjusting flat gear 97 is meshed with the adjusting round gear 99, the adjusting round gear shaft 98 is fixed on the frame through a bearing and a bearing bracket, the adjusting round gear 99 is arranged on the adjusting round gear shaft 98, the adjusting flat gear sleeve 100 is arranged on the frame, and the adjusting flat gear 97 is positioned in the adjusting flat gear sleeve 100 and can slide left and right along the adjusting flat gear sleeve 100.
The working principle of the width adjusting device is that the hydraulic pump 30 drives the adjusting circular gear shaft 98 to rotate, the adjusting circular gear shaft 98 rotates to drive the adjusting circular gear 99 to rotate, and the adjusting circular gear 99 rotates to drive the adjusting circular gear 97 to move forwards and backwards along the adjusting circular gear sleeve 100 to drive the adjusting plate 96 to move forwards and backwards, so that the width of the finished coiled material is adjusted.
For better effect, in one embodiment, the compaction part further comprises a primary pressing device 12 and a flat pressing device 13, wherein the primary pressing device 12 consists of a movable plate, a fixed plate, a hinge shaft and a crank connecting rod structure. The movable plate is connected with the fixed plate through a hinge shaft, the fixed plate is fixed on the frame, the height of the movable plate is adjustable, and the set initial pressure thickness is adjusted by adjusting the movable plate. The crank connecting rod structure realizes the up-and-down reciprocating motion of the movable plate to realize the initial pressure. The platen press 13 may be a conventional flat plate vibratory compactor machine, commercially available.
For better effect, in one embodiment, the vibration rolling device 14 further includes a hub 102 and a driving shaft 103 disposed in the vibration wheel 101, the hub 102 is connected with the vibration wheel 101, the driving shaft 103 is rotationally connected with the hub 102, a driving circular gear 104 is disposed on the driving shaft 103, the driving circular gear 104 is meshed with the vibration circular gear 105, the vibration circular gear 105 is disposed on the vibration shaft 107, and an eccentric block 108 is disposed on the vibration shaft 107.
Further, the hub 102 is mounted on the vibration wheel 101, the driving shaft 103 is mounted on the hub 102 through a bearing, the driving circular gear 104 and the second circular gear 112 are mounted on the driving shaft 103, the driving circular gear 104 is meshed with the vibration circular gear 105, the vibration circular gear 105 is mounted on the vibration shaft 107, the vibration shaft 107 is mounted on the vibration frame 106 through a bearing, and the eccentric block is mounted on the vibration shaft 107. The second circular gear 112 is meshed with the outer circular gear 110, the outer circular gear 110 is mounted on the outer circular gear shaft 109, the outer circular gear 110 is meshed with the inner cylindrical gear 111, and the inner cylindrical gear 111 is mounted on the vibrating wheel 101.
The working principle of the vibration rolling device 14 is that the hydraulic pump 30 drives the driving shaft 103 to rotate, the driving shaft 103 drives the driving round gear 104 to rotate, and the driving round gear 104 is meshed with the vibration round gear 105, so that the driving round gear 104 drives the vibration round gear 105 to rotate, the vibration round gear 105 drives the vibration shaft 107 to rotate, the vibration shaft 107 drives the eccentric block 108 to rotate, and the eccentric block 108 rotates to generate alternating exciting force to compact the mixture. The hydraulic pump 30 drives the driving shaft 103 to rotate, the driving shaft 103 rotates to drive the second circular gear 112, the second circular gear 112 rotates to drive the outer circular gear 110 to rotate due to the meshing of the second circular gear 112 and the outer circular gear 110, the outer circular gear 110 rotates to drive the inner circular gear 111 to rotate due to the meshing of the outer circular gear 110 and the inner circular gear 111, and the inner circular gear 111 rotates to drive the vibrating wheel 101 to rotate.
For better effect, in one embodiment, the extruding device 18 further includes a second chute 114, a pushing spring 115 and an upper axle 116 are disposed in the second chute 114, the pushing spring 115 is located below the upper axle 116, the upper wheel 17 and the lower wheel 16 are respectively located above and below the vibration-pressed material, the upper wheel 17 is disposed on the upper axle 116, the pushing plate 117 is attached to the upper axle 116, the upper end of the hydraulic pushing rod 118 is connected with a hydraulic cylinder 119, and the lower end of the hydraulic pushing rod 118 is connected with the pushing plate 117.
Furthermore, in order to reduce the damage of the metal wheel set on the surface of the color asphalt concrete, the upper wheel 17 and the lower wheel 16 adopt high-strength rubber wheels, and the flexibility of parts is increased on the premise of preserving high strength. The upper wheel 17 and the lower wheel 16 are respectively arranged on an upper wheel shaft 116 and a lower wheel shaft 113, the lower wheel shaft 113 is arranged on the frame through a bearing, the lower wheel shaft 113 is a fixed wheel, the upper wheel shaft 116 is a movable shaft, and the thickness of the surface of the color asphalt concrete is adjusted by adjusting the main height of the upper wheel shaft 116 to adjust the distance between the upper wheel 17 and the lower wheel 16. The frame is provided with a second chute 114, a pushing spring 115 and an upper wheel shaft 116 are positioned in the second chute 114, the pushing spring 115 is arranged below the upper wheel shaft 116, a pushing plate 117 is attached to the upper wheel shaft 116, the upper end of a hydraulic pushing rod 118 is connected with a hydraulic cylinder 119, and the lower end of the hydraulic pushing rod is connected with the pushing plate 117. The hydraulic cylinder 119 can drive the hydraulic ejector push rod 118 and the ejector plate 117 to move up and down, and drive the upper wheel shaft 116 to move up and down in the second chute 114, so that the gap between the upper wheel 17 and the lower wheel 16 can be adjusted.
The working principle of the extrusion device 18 is that the hydraulic pump 30 drives the upper wheel axle 116 and the lower wheel axle 113 to rotate, the upper wheel axle 116 and the lower wheel axle 113 rotate to drive the upper wheel 17 and the lower wheel 16 to rotate, and the color asphalt concrete after initial pressing, flat pressing and vibration compaction is conveyed rightward on the working platform 26 and enters the upper wheel 17 and the lower wheel 16 to finish extrusion. The gap between the upper wheel 17 and the lower wheel 16 is adjusted by a hydraulic cylinder 119, and the thickness of the final product is adjusted.
For better effect, in one embodiment, the vibration mixing color asphalt concrete coiled material processing machine further comprises a cooling system 19, wherein the cooling system 19 consists of a refrigeration device 20, a cooling bin, an air inlet, an air outlet, a control switch and the like. The cooling system 19 is used for reducing the temperature of the compacted colored asphalt concrete from about 120 ℃ to below 40 ℃ through the cooling bin.
For better effect, in one embodiment, the cutting device 56 includes a double-sided flat gear 126, the left and right sides of the double-sided flat gear 126 are respectively engaged with a left circular gear 125 and a right circular gear, the left circular gear 125 and the right circular gear are respectively rotatably disposed on a left axle bracket 122 and a right axle bracket, a coupling plate 121 is connected to the left axle bracket 122 and the right axle bracket, and the cutter 120 is connected to the coupling plate 121.
Further, an upper flat gear 130 is mounted on the frame, the upper flat gear 130 is meshed with the upper round gear 128, the upper round gear 128 is mounted on the upper round gear shaft 127, a shaft bracket 129 is mounted on the upper round gear shaft 127 through a bearing, the upper ends of the double-sided flat gears 126 are connected with the shaft bracket 129, two sides of the double-sided flat gears 126 are respectively meshed with the left round gear 125 and the right round gear shaft, the left round gear 125 and the right round gear are respectively mounted on the left round gear shaft 124 and the right round gear shaft, the left shaft bracket 122 and the right shaft bracket are respectively connected with the left round gear 125 and the right round gear through bearings, the coupling plate 121 is connected with the left shaft bracket 122 and the right shaft bracket, and the cutter 120 is mounted on the coupling plate 121. The pad 57 is mounted on the pad leg 58.
The working principle of the cutting device 56 is that the hydraulic pump 30 drives the upper circular gear 128 to rotate, and the upper circular gear 128 moves left and right under the action of the upper circular gear 130 as the upper flat gear 130 is meshed with the upper circular gear 128, so that the upper circular gear 128 moves left and right while rotating, the shaft bracket 129 is driven to move left and right, the shaft bracket 129 drives the double-sided flat gear 126, the left circular gear 125, the right circular gear and the linkage plate 121 to move left and right, the linkage plate 121 moves left and right, the cutter 120 is driven to move left and right, and the position of the cutter 120 in the horizontal direction is adjusted. The hydraulic pump 30 drives the left circular gear 125 and the right circular gear to rotate, and as the two sides of the double-sided flat gear 126 are respectively meshed with the left circular gear 125 and the right circular gear, the left circular gear 125 and the right circular gear move up and down while rotating under the action of the double-sided flat gear 126, the left shaft support 122 and the right shaft support are driven to move up and down, the linkage plate 121 is driven to move up and down, and finally the cutter 120 is driven to move up and down, so that the cutting of the color asphalt concrete pavement slab is completed under the support of the backing plate 57.
For better effect, in one embodiment, the rolling device 24 further includes a rolling force shaft 23 and a rolling driven shaft 137, concave blocks 132 are disposed at two ends of the rolling spindle 131, protruding blocks 133 are disposed at ends of the rolling force shaft 23 and the rolling driven shaft 137, the concave blocks 132 and the protruding blocks 133 are connected in a jogged manner, the rolling driven shaft 137 passes through a guide plate 136 and is connected with the guide plate 136 in a sliding fit manner, an inner plate 134 is connected to the guide plate 136, an outer plate 140 is connected to a tail portion of the rolling driven shaft 137, a second spring 135 is connected with the inner plate 134 and the outer plate 140, one end of a second pushing rod 138 is connected with the outer plate 140, and the other end of the second pushing rod 138 is connected with a second hydraulic cylinder 139.
Further, the rolling force shaft 23 is mounted on the frame through bearings and bearing frames, the guide plate 136 is mounted on the frame, and the second spring 135 mainly plays a role in safety, so that the rolling ingot 131 is prevented from falling off when the hydraulic cylinder 119 fails, and the convex block 133 of the rolling driven shaft 137 is always embedded with the concave block 132 of the rolling ingot 131.
The working principle of the rolling device 24 is that a second hydraulic cylinder 139 drives a second ejector rod 138 to move outwards to drive an outer plate 140 and a rolling driven shaft 137 to move to a set position, a rolling spindle 131 is hoisted to the middle position of the rolling force shaft 23 and the rolling driven shaft 137, the height of a concave block 132 of the rolling spindle 131 is kept consistent with the height of a convex block 133, the second hydraulic cylinder 139 drives the second ejector rod 138 to move inwards to drive the outer plate 140 and the rolling driven shaft 137 to move inwards, the convex blocks 133 at the inner ends of the rolling force shaft 23 and the rolling driven shaft 137 enter the concave blocks 132 at the two ends of the rolling spindle 131, and a hydraulic pump 30 drives the rolling force shaft 23 to rotate to drive the rolling spindle 131 to rotate, so that the color asphalt concrete road slab is rolled onto the rolling spindle 131.
For better effect, in one embodiment, the rolling section further includes a separator conveying device 21, and a separator 22 is provided between the layers in order to prevent the layers of the color asphalt concrete pavement roll from adhering to each other. The separator conveying device 21 conveys the separator 22 into the color asphalt concrete pavement roll. The isolating film conveying device 21 is basically close to the rolling device 24, when in use, concave blocks and convex blocks of the isolating film rolling ingot are embedded, and the rolling device 24 and the isolating film conveying device 21 synchronously rotate to finish the final process of the color asphalt concrete pavement coiled material.
For better results, in one embodiment, the vibration-mixing color asphalt concrete coil processing machine also includes a control system that is comprised of control elements, control software, operating switches, and the like.
The feeding screening and storing part, the proportioning system, the mixing part, the spreading and shaping part, the conveying part, the compacting part, the cooling system 19 and the coiling part can be controlled by the control system, the feeding and screening speed is adjusted, the proportion and the maximum consumption of various materials are controlled, the heating temperature mixing speed is adjusted, the feeding and discharging are controlled, the spreading speed and the loosening height are adjusted, the advancing speed of the working platform 26 is controlled, the compacting speed and the compacting force are adjusted, the cooling speed and the air inflow are controlled, the coiling speed is adjusted, and the like.
The vibration mixing color asphalt concrete coiled material processing machine has the following characteristics:
(1) The invention processes the colorful asphalt concrete pavement into coiled materials in factories and directly spreads the coiled materials on construction sites, thus improving the construction speed, reducing the mixing cost and ensuring the construction quality.
(2) The common black asphalt mixer has two continuous and intermittent types, and because the quality of stone in China is poor, the continuous mixer cannot meet the mixing requirement due to short mixing time, so the intermittent mixer is commonly adopted in China. The batch mixer has the problems of long mixing time, low efficiency and high cost, is suitable for mixing on site and is not suitable for industrial production although the mixing quality is high. The invention adopts three-level mixing, the concentrated mixing is changed into step-by-step dispersing mixing, four raw materials of asphalt, mineral powder, pigment and warm mixing agent are mixed to prepare colorful warm mixing asphalt cement, then the colorful warm mixing asphalt cement and single-grade stone are mixed to prepare single-grade mixture, and the single-grade mixture is mixed and mixed for the third time to prepare asphalt concrete. Continuous mixing is realized through three-stage mixing under the condition of constant total mixing time, the mixing efficiency is greatly improved, and the mixing cost is reduced.
(3) The third stage mixing curve three mixing vibration stirring shaft 42 adopts a curve shaft, a common mixing device adopts a straight shaft, and a linear velocity gradient exists from the central part of the shaft to the top end of the stirring blade 61 in the working process, so that the uniformity of the mixture on different circular bands in the mixing drum is different. The color asphalt is polymer material, and has high block and aggregation force, poor flowability and basically blind stirring area near the axial center. The invention adopts the curve shaft and the irregular stirring blade 61 to divide the stirring area into a large area and a small area from the section, and the curve shaft and the irregular stirring blade 61 rotate to rotate the mixture of the large area and the small area at intervals, thereby solving the problem that the part of the straight shaft close to the axis becomes a low-efficiency stirring area and improving the stirring quality.
(4) The stirring shafts all adopt a vibration structure form to realize the whole process vibration mixing.
In summary, the vibration mixing color asphalt concrete coiled material processing machine of the invention comprises a mixing part, a spreading and shaping part, a conveying part, a dense part and a coiling part, wherein the mixing part comprises a mucilage mixing device 5, a single-grade aggregate mixing device 53 and a mixture mixing device 46; the cement mixing device 5 is used for mixing and stirring the raw materials to prepare colorful warm-mix asphalt cement; the single-grade aggregate mixing device 53 is provided with a plurality of sets for respectively mixing single-grade stones of different grades with the color warm mix asphalt cement, the mixed material mixing device 46 mixes and mixes the single-grade mixed materials mixed by the single-grade aggregate mixing device 53, the spreading and shaping part comprises a spreading device and a shaping device 11, the spreading device spreads the mixed materials mixed by the mixed material mixing device 46 on a working platform 26 of a conveying part through a spreading pipe 10, the shaping device 11 levels the materials conveyed on the working platform 26 through a scraping plate 93 on the spreading device, the conveying part comprises a conveying device and a width adjusting device, the conveying device drives the working platform 26 through the movement of a toothed belt 95 to convey the materials on the working platform 26, the width adjusting device adjusts the width of the materials on the working platform 26 in the forming process, the compacting part comprises a vibrating rolling device 14 and an extruding device 18, the vibrating rolling device 14 vibrates the materials on the working platform 26 through a vibrating wheel 101 which is arranged in a rotating mode, the extruding device 18 extrudes the vibrated materials through a distance between the upper wheel 17 and a lower wheel 16 through the adjustment, the rolling device comprises a cutting device 24 and a cutting knife device 131 after the rolling the materials are rolled into rolls 24 through the cutting device and the cutting device is driven by the cutting device 131 after the rolling device is matched with the cutting device in a rolling part of the cutting device, the vibration mixing color asphalt concrete coiled material processing machine can process color asphalt concrete pavement into coiled material in factory, so that coiled material can be directly paved on construction site, construction speed is improved, mixing cost is reduced, and construction quality is guaranteed.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.

Claims (10)

1. The vibration mixing color asphalt concrete coiled material processing machine is characterized by comprising a mixing part, a spreading and shaping part, a conveying part, a compaction part and a coiling part;
The mixing part comprises a mucilage mixing device (5), a single-grade aggregate mixing device (53) and a mixture mixing device (46), wherein the mucilage mixing device (5) is used for mixing and stirring raw materials to prepare color warm mix asphalt mucilage, the single-grade aggregate mixing device (53) is provided with a plurality of sets which are respectively used for mixing single-grade stones with different grades with the color warm mix asphalt mucilage, and the mixture mixing device (46) is used for mixing and stirring the single-grade mixture mixed by the single-grade aggregate mixing devices (53);
The spreading and shaping part comprises a spreading device and a shaping device (11), wherein the spreading device is used for spreading the materials mixed by the mixed material mixing device (46) onto a working platform (26) of the conveying part through a spreading pipe (10), and the shaping device (11) is used for leveling the materials conveyed onto the working platform (26) through a scraping plate (93) on the spreading device;
The conveying part comprises a conveying device and a width adjusting device, wherein the conveying device is used for driving the working platform (26) through the movement of the toothed belt (95) so as to convey materials on the working platform (26), and the width adjusting device is used for adjusting the width of the materials on the working platform (26) in the forming process;
The compacting part comprises a vibration rolling device (14) and an extrusion device (18), wherein the vibration rolling device (14) is used for vibrating and rolling materials on the working platform (26) through a vibrating wheel (101) which is rotatably arranged, and the extrusion device (18) is used for extruding the vibrated and pressed materials through adjusting the distance between an upper wheel (17) and a lower wheel (16);
The rolling part comprises a cutting device (56) and a rolling device (24), the cutting device (56) is used for cutting extruded materials through a cutter (120), and the rolling device (24) is used for rolling the cut materials through driving a rolling spindle (131) to rotate.
2. The vibration mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the single-gear aggregate mixing device (53) comprises an outer cylinder (48) and an inner cylinder (59), a partition plate (47) divides the space between the outer cylinder (48) and the inner cylinder (59) into a plurality of stirring bins (51), a vibration stirring shaft (49) is arranged in each stirring bin (51), stirring blades (61) are arranged on the vibration stirring shaft (49), an outer cylinder gear (64) is arranged on the outer cylinder (48), a circular gear (65) is in meshed connection with the outer cylinder gear (64), and the circular gear (65) drives the outer cylinder (48) to rotate through the outer cylinder gear (64) when rotating.
3. The vibration mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the mixture mixing device (46) comprises a mixing drum (74) arranged on a three-mixing driving shaft (44), the mixing drum (74) is internally divided into a plurality of mixing cylinders (75), a curve three-mixing vibration mixing shaft (42) is arranged in the mixing cylinders (75), a three-mixing stirring circular gear (36) and three-mixing stirring blades (41) are arranged on the curve three-mixing vibration mixing shaft (42), a three-mixing driving circular gear (38) is arranged on the three-mixing driving shaft (44), and the three-mixing driving circular gear (38) is meshed with the three-mixing stirring circular gear (36).
4. The vibration mixing color asphalt concrete coiled material processing machine according to claim 3, wherein the spreading device comprises flat gear beams (35) arranged on two sides of the mixture mixing device (46), front transverse flat gears (43) and rear transverse flat gears are connected to the flat gear beams (35) on the left side and the right side in a sliding fit mode respectively, two ends of the three-mixing driving shaft (44) are connected with the front transverse flat gears (43) and the rear transverse flat gears respectively, the shaping device (11) comprises shaping flat gears (90), shaping round gears (88) are connected with the shaping flat gears (90) in a meshed mode, and the shaping flat gears (90) are connected with the scraping plates (93) through connecting plates (92).
5. The vibration-mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the conveying device comprises a toothed belt wheel (25), the toothed belt wheel (25) is meshed with the toothed belt (95), and the working platform (26) consists of a supporting plate (27) arranged on the toothed belt (95).
6. The vibration-mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the width adjusting device comprises an adjusting plate (96) and adjusting round gears (99), the adjusting plate (96) is arranged on two sides of the upper portion of the working platform (26), the adjusting round gears (99) are connected with the adjusting flat gears (97) in a meshed mode, and the adjusting flat gears (97) are connected with the adjusting plate (96).
7. The vibration mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the vibration rolling device (14) further comprises a hub (102) and a driving shaft (103) which are arranged in the vibration wheel (101), the hub (102) is connected with the vibration wheel (101), the driving shaft (103) is rotationally connected with the hub (102), a driving circular gear (104) is arranged on the driving shaft (103), the driving circular gear (104) is meshed with the vibration circular gear (105), the vibration circular gear (105) is arranged on a vibration shaft (107), and an eccentric block (108) is arranged on the vibration shaft (107).
8. The vibration mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the extrusion device (18) further comprises a second chute (114), a pushing spring (115) and an upper wheel shaft (116) are arranged in the second chute (114), the pushing spring (115) is positioned below the upper wheel shaft (116), the upper wheel (17) and the lower wheel (16) are respectively positioned above and below the vibration-pressed material, the upper wheel (17) is arranged on the upper wheel shaft (116), a pushing plate (117) is attached to the upper wheel shaft (116), the upper end of a hydraulic pushing rod (118) is connected with a hydraulic cylinder (119), and the lower end of the hydraulic pushing rod is connected with the pushing plate (117).
9. The vibration mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the cutting device (56) comprises a double-sided flat gear (126), a left round gear (125) and a right round gear are respectively connected to the left side and the right side of the double-sided flat gear (126) in a meshed mode, the left round gear (125) and the right round gear are respectively arranged on a left shaft bracket (122) and a right shaft bracket in a rotating mode, a coupling plate (121) is connected with the left shaft bracket (122) and the right shaft bracket, and the cutter (120) is connected with the coupling plate (121).
10. The vibration mixing color asphalt concrete coiled material processing machine according to claim 1, wherein the coiling device (24) further comprises a coiling force shaft (23) and a coiling driven shaft (137), concave blocks (132) are arranged at two ends of the coiling spindle (131), protruding blocks (133) are arranged at the ends of the coiling force shaft (23) and the coiling driven shaft (137), the concave blocks (132) are connected with the protruding blocks (133) in a jogged mode, the coiling driven shaft (137) penetrates through a guide plate (136) and is connected with the guide plate in a sliding fit mode, an inner plate (134) is connected to the guide plate (136), an outer plate (140) is connected to the tail portion of the coiling driven shaft (137), a second spring (135) is connected with the inner plate (134) and the outer plate (140), one end of a second pushing rod (138) is connected with the outer plate (140), and the other end of the second pushing rod (138) is connected with a second hydraulic cylinder (139).
CN202311151162.0A 2023-09-07 2023-09-07 Vibration mixing colour asphalt concrete coiled material processing machine Active CN117228387B (en)

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Citations (1)

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Publication number Priority date Publication date Assignee Title
CN221167301U (en) * 2023-09-07 2024-06-18 河南交投大别山明鸡高速公路有限公司 Multi-stage vibration mixer for colour asphalt concrete

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Publication number Priority date Publication date Assignee Title
JPH10292304A (en) * 1997-04-14 1998-11-04 Nichireki Co Ltd Asphalt block for pavement, method for manufacturing the same, and manufacturing apparatus
CN106223155B (en) * 2016-07-22 2019-04-12 李来宾 A kind of color aggregate road surface coiled material and moulding process
CN115609757A (en) * 2022-09-05 2023-01-17 河南交投大别山明鸡高速公路有限公司 Large-scale special construction machinery for long-life pavement strong embedded squeeze graded crushed stone base
CN218358711U (en) * 2022-09-21 2023-01-24 济南通达公路工程有限公司 Asphalt mixing equipment

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Publication number Priority date Publication date Assignee Title
CN221167301U (en) * 2023-09-07 2024-06-18 河南交投大别山明鸡高速公路有限公司 Multi-stage vibration mixer for colour asphalt concrete

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