Detailed Description
The invention is further described below with reference to the accompanying drawings.
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The following description of the technical solutions in the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, in the embodiments of the present invention, all directional indicators (such as up-down-left-right-front-rear … …) are merely used to explain the relative positional relationship between the components, motion, etc. in a specific posture (as shown in the drawings), if the specific posture is changed, the directional indicators correspondingly change, and the connection may be a direct connection or an indirect connection.
1-13, a vibration mixing color asphalt concrete coiled material processing machine comprises a mixing part, a spreading and shaping part, a conveying part, a compaction part and a coiling part;
the mixing part comprises a mucilage mixing device 5, a single-gear aggregate mixing device 53 and a mixture mixing device 46; the cement mixing device 5 is used for mixing and stirring raw materials to prepare color warm-mix asphalt cement; the single-grade aggregate mixing device 53 is provided with a plurality of sets for mixing single-grade stones with different grades with the color warm mix asphalt cement; the mixture stirring device 46 is used for stirring and mixing the single-grade mixture after being stirred by the single-grade aggregate stirring device 53;
the spreading and shaping part comprises a spreading device and a shaping device 11; the spreading device is used for spreading the materials mixed by the mixture stirring device 46 onto the working platform 26 of the conveying part through the spreading pipe 10; the shaping device 11 is used for leveling materials conveyed to the working platform 26 through a scraping plate 93 on the shaping device;
The conveying part comprises a conveying device and a width adjusting device; the conveying device is used for driving the working platform 26 through the movement of the toothed belt 95 so as to convey the materials on the movable working platform 26; the width adjusting device is used for adjusting the width of the material on the working platform 26 in the forming process;
the compacting section comprises a vibratory roller 14 and an extrusion 18; the vibration grinding device 14 is used for vibrating and grinding materials on the movable working platform 26 through a vibration wheel 101 which is rotatably arranged; the extrusion device 18 is used for extruding the vibrated and pressed material by adjusting the distance between the upper wheel 17 and the lower wheel 16;
the lap portion includes a cutting device 56 and a lap device 24; the cutting device 56 is used for cutting the extruded material through the cutter 120; the rolling device 24 is used for rolling the cut materials by driving the rolling ingot 131 to rotate.
For better effect, in one embodiment, the vibration mixing color asphalt concrete coiled material processing machine further comprises a feeding screening and storing part, wherein the feeding screening and storing part consists of a belt conveying device 2, a vibration screening device 4, a stone storage box, a mineral powder storage box 6, a pigment storage box 7, a warm mix agent storage box 8, an asphalt storage tank 9 and a weighing and metering device.
Further, the belt conveyor 2 may be a commercially available belt conveyor set, and the vibratory screening device 4 may be a commercially available vibratory screening set. Various storage tanks and storage tanks are processed on site or customized outsourcing; weighing and metering devices are commercially available and are directly shaped and installed.
For better effect, in one embodiment, the vibration mixing color asphalt concrete coiled material processing machine further comprises a proportioning system, wherein the proportioning system consists of a computer, a data acquisition device, a wireless network, analysis and calculation software and the like.
The proportioning system has the functions of calculating the proportion, accurate use amount and feeding speed of each material by analyzing and calculating software and inputting set output on the basis of data acquisition, transmission and storage, and transmitting an analysis result to the control system, wherein the control system sends an operation instruction.
For better results, in one embodiment, the vibration-mixing color asphalt concrete coiled material processing machine also comprises a power system, wherein the power system consists of an electric motor 34, a gearbox 33, a transfer case 32, a hydraulic motor 31 and a hydraulic pump 30. The power of the feeding screening and storing part, the mixing part, the spreading and shaping part, the conveying part, the compaction part and the coiling part is provided by a power system.
For better effect, in one embodiment, the mixing part further comprises a heating device 52, the heating device 52 is arranged at the periphery of the single-stage aggregate mixing device 53, and the heating device 52 is composed of a heat insulation layer, a heating layer 62 and an electric heating element 63.
The cement stirring device 5 can use a finished product stirring machine on the market; the cement mixing device 5 is used for mixing and stirring four raw materials of asphalt, mineral powder, pigment and warm mix agent according to a proportion determined by a proportioning system to prepare the colorful warm mix asphalt cement.
For better effect, in one embodiment, the single-gear aggregate mixing device 53 comprises an outer cylinder 48 and an inner cylinder 59, a partition plate 47 divides the space between the outer cylinder 48 and the inner cylinder 59 into a plurality of stirring chambers 51, a vibration stirring shaft 49 is arranged in the stirring chambers 51, and stirring blades 61 are arranged on the vibration stirring shaft 49; the outer cylinder 48 is provided with an outer cylinder gear 64, a circular gear 65 is meshed with the outer cylinder gear 64, and the circular gear 65 drives the outer cylinder 48 to rotate through the outer cylinder gear 64 when rotating.
Further, the feeding port 60 is positioned at the top of the heating cylinder of the heating device 52, the discharging port 67 is positioned at the bottom of the heating cylinder, the outer cylinder 48 and the inner cylinder 59 are both circular cylinders, and a circular ring is formed between the outer cylinder 48 and the inner cylinder 59; the baffle plate 47 separates the ring into a plurality of mixing chambers 51, the inlet (outlet) gate 68 is positioned in the middle of the outer arc of the mixing chambers 51, and the gate switch 69 is controlled by the control system. The middle shaft 50 is arranged on the frame through a bearing and a bearing bracket, and the driving round gear 71 is arranged on the middle shaft 50; the vibration stirring shaft 49 is arranged in the stirring bin 51 in a vibration mode, and the stirring circular gear 70 and the stirring blade 61 are arranged on the vibration stirring shaft 49. The driving round gear 71 is meshed with the stirring round gear 70; the outer cylinder gear 64 is mounted on the outer cylinder 48, the round gear shaft 66 is mounted on the frame through a bearing and a bearing bracket, the round gear 65 is mounted on the round gear shaft 66, and the outer cylinder gear 64 and the round gear 65 are meshed.
The working principle of the single-gear aggregate mixing device 53 is as follows: the whole machine is generally provided with 4 sets of single-grade aggregate mixing devices 53, and the number of the single-grade aggregate mixing devices 53 is selected according to the color asphalt concrete and the types. If the CAC-13 color asphalt concrete consists of four single-grade color stones of 10-15mm, 5-10mm, 3-5mm and 0-3mm, a single-grade color stone bin 54 of 10-15mm, a single-grade color stone bin 55 of 5-10mm, a single-grade color stone bin 1 of 3-5mm and a single-grade color stone bin 3 of 0-3mm are correspondingly arranged, four sets of single-grade aggregate mixing devices 53 are needed, and each set of single-grade aggregate mixing devices 53 mix one grade of color stone; similarly, the CAC-10 color asphalt concrete consists of three single-grade color stones of 5-10mm, 3-5mm and 0-3mm, and three sets of single-grade aggregate mixing devices 53 are needed; the CAC-5 color asphalt concrete consists of two single-grade color stones of 3-5mm and 0-3mm, and two single-grade aggregate mixing devices 53 are needed. Each single-grade aggregate mixing device 53 is added with single-grade stone and color warm mix asphalt cement, and the proportion and the dosage of the single-grade stone and the color warm mix asphalt cement are calculated and determined by a proportioning system. The computer analysis and calculation software calculates the mixing yield of the mixture according to the set yield of the finished product, then calculates the dosage of each single-grade stone and color warm mix asphalt cement according to the set mixing proportion, and finally calculates the dosage of the single-grade stone and color warm mix asphalt cement in each mixing bin 51.
The hydraulic pump 30 drives the circular gear shaft 66 to rotate, the circular gear shaft 66 rotates to drive the circular gear 65 to rotate, the circular gear 65 is meshed with the outer barrel gear 64, the circular gear 65 rotates to drive the outer barrel gear 64 to rotate, the outer barrel gear 64 rotates to drive the stirring bin 51 to rotate, when the material inlet (outlet) door 68 is located right below the material inlet 60, the control system controls the material inlet switch 69 to open the material inlet (outlet) door 68, single-grade stone and color warm mix asphalt cement with set weights enter the stirring bin 51 from the material inlet 60, and the control system controls the material inlet switch 69 to close the material inlet (outlet) door 68. The hydraulic pump 30 drives the middle shaft 50 to rotate, the middle shaft 50 rotates to drive the driving round gear 71 to rotate, and the driving round gear 71 rotates to drive the stirring round gear 70 to rotate because the driving round gear 71 is meshed with the stirring round gear 70, the stirring round gear 70 rotates to drive the vibration stirring shaft 49 to rotate, and the vibration stirring shaft 49 rotates to drive the stirring blade 61 to rotate, so that single-gear stone and colorful warm mix asphalt cement are stirred. The outer cylinder gear 64 rotates to drive the stirring bin 51 to rotate while stirring the mixture in the stirring bin 51, and when the material inlet (outlet) door 68 is positioned right above the material outlet 67, the control system controls the material inlet (outlet) door switch 69 to open the material inlet (outlet) door 68, and the stirred single-grade stone and color warm mix asphalt cement enter the mixture stirring device 46 from the material outlet 67.
For better effect, in one embodiment, the mixing device 46 includes a stirring cylinder 74 disposed on the triple stirring driving shaft 44, the stirring cylinder 74 is divided into a plurality of stirring cylinders 75, a curved triple stirring vibration stirring shaft 42 is disposed in the stirring cylinder 75, a triple stirring circular gear 36 and a triple stirring blade 41 are disposed on the curved triple stirring vibration stirring shaft 42, a triple stirring driving circular gear 38 is disposed on the triple stirring driving shaft 44, and the triple stirring circular gear 38 is meshed with the triple stirring circular gear 36.
Further, the upper end of the separate feeding pipe is connected with a discharge hole 67 of the single-stage aggregate mixing device 53, the lower end of the separate feeding pipe is connected with a total feeding pipe, the total feeding pipe is a flexible pipe, and the lower end of the separate feeding pipe is connected with a three-mixing feeding hole 73. The stirring cylinder 74 is arranged on the three-stirring driving shaft 44 through a bearing, and the stirring cylinder 74 is divided into a plurality of stirring cylinders 75; the triple mix inlet 73 is located at the upper portion of the mixing bowl 75 and the triple mix outlet 76 is located at the lower portion of the mixing bowl 75. The curve three-mixing vibration stirring shaft 42 adopts a vibration structure and is positioned in the stirring cylinder 75, and the three-mixing stirring circular gear 36 and the three-mixing stirring blade 41 are arranged on the curve three-mixing vibration stirring shaft 42. The triple stirring round gear 36 is meshed with the triple stirring round gear 38, and the triple stirring round gear 38 is arranged on the triple stirring driving shaft 44. The three stirring round gears 36 are meshed with the connecting round gears 40, the discharging round gears 78 and the connecting round gears 40 are arranged on the connecting round gear shafts 77, the discharging round gears 78 are meshed with the discharging barrel gears 79, and the discharging barrel gears 79 are arranged on the outer wall of the stirring barrel 74. The automatic discharging device 37 is arranged at the three-mixing outlet 76.
Further, the automatic discharging device 37 is composed of an outlet cover 83, a hinge shaft, a cover spring 85, a slideway 84, a friction plate 82, a weight ball 87 and a supporting rod 86.
The outlet cover 83 is fixed at the bottom of the stirring cylinder 75 through a hinge shaft, one end of the outlet cover spring 85 is connected with the outlet cover 83, the other end of the outlet cover spring 85 is connected with the stirring cylinder 75, and the outlet cover 83 seals the stirring cylinder 75 under the elastic force of the outlet cover spring 85. The outlet cover 83, the slide way 84 and the support rod 86 are arranged in a triangle, one end of the slide way 84 is fixed on the outlet cover 83, the other end of the slide way 84 is connected with the support rod 86, and the other end of the support rod 86 is connected with the outlet cover 83.
The friction plate 82 is located at one end of the slideway 84 near the outlet cover 83, and the friction plate 82 is used for fixing the weight ball 87, and the weight ball 87 is located in the slideway 84 and can slide left and right along the slideway 84. When the stirring cylinder 75 is positioned at the top in the initial position, the counterweight balls 87 are fixed at one end close to the outlet cover 83 under the action of the friction plates 82, and the outlet cover 83 seals the stirring cylinder 75 under the action of the elasticity of the outlet cover springs 85; when the stirring cylinder 75 is rotated vertically downwards, the weight of the weight ball 87 slides obliquely downwards against the friction force of the friction plate 82, and when the weight ball 87 reaches one end of the supporting rod 86, the outlet cover 83 is opened because the weight of the weight ball 87 is greater than the elastic force of the outlet cover spring 85, and the mixture enters the spreading and shaping system from the stirring cylinder 75. When the stirring cylinder 75 rotates to the topmost end, the weight balls 87 slide obliquely downward in the slide ways 84 under the action of gravity, and are fixed by the friction plates 82 when reaching the bottommost end.
The principle of operation of the mix blending device 46 is: the various stirred single-grade stone and color warm mix asphalt cement mixtures enter a separate feed pipe from a discharge hole 67 and then are gathered into a total feed pipe, enter a first stirring cylinder 75 of a stirring cylinder 74 through a three-mixing feed hole 73, and are fed to a second stirring cylinder 75 after the first stirring cylinder 75 reaches a set weight. The hydraulic pump 30 drives the triple-stirring driving shaft 44 to rotate, the triple-stirring driving shaft 44 rotates to drive the triple-stirring driving round gear 38 to rotate, and as the triple-stirring driving round gear 38 is meshed with the triple-stirring round gear 36, the triple-stirring driving round gear 38 rotates to drive the triple-stirring round gear 36 to rotate, the triple-stirring round gear 36 rotates to drive the triple-stirring round gear shaft 39 to rotate, and the triple-stirring round gear shaft 39 rotates to drive the triple-stirring blades 41 to stir the mixture. Meanwhile, as the three-stirring round gear 36 is meshed with the connecting round gear 40, the three-stirring round gear 36 rotates to drive the connecting round gear 40 to rotate, the connecting round gear 40 rotates to drive the connecting round gear shaft 77 to rotate, the connecting round gear shaft 77 rotates to drive the discharging round gear 78, and as the discharging round gear 78 is meshed with the discharging barrel gear 79, the discharging round gear 78 rotates to drive the discharging barrel gear 79 to rotate, and the discharging barrel gear 79 rotates to drive the stirring cylinder 75 to rotate. When the first stirring vessel 75 is rotated vertically downward, the weight of the weight ball 87 slides obliquely downward against the friction force of the friction plate 82, and when the weight ball 87 reaches one end of the support rod 86, the weight of the weight ball 87 is greater than the elastic force of the outlet cover spring 85, the outlet cover 83 is opened, and the mixture enters the spreading and shaping part from the stirring vessel 75. The mix from the second bowl 75 then enters the spreading and shaping system and is circulated back and forth to complete the mix mixing operation.
The mixing working principle of the heating and mixing system is as follows: the common black asphalt mixer has two continuous and intermittent types, and because the quality of stone in China is poor, the continuous mixer cannot meet the mixing requirement due to short mixing time, so the intermittent mixer is commonly adopted in China. Batch mixers have the problems of long mixing time, low efficiency and high cost, although the mixing quality is high. The invention adopts secondary screening to achieve the effect of an intermittent mixer, adopts three-stage mixing, changes concentrated mixing into step-by-step dispersing mixing, firstly mixes four raw materials of asphalt, mineral powder, pigment and warm mix agent to prepare color warm mix asphalt cement, then mixes the color warm mix asphalt cement with single-grade stone to prepare single-grade mixture, and mixes the single-grade mixture for the third time to prepare asphalt concrete. Continuous mixing is realized through three-stage mixing under the condition of constant total mixing time, the mixing efficiency is greatly improved, and the mixing cost is reduced.
The third stage mixing curve three mixing vibration stirring shaft 42 adopts a curve shaft, a common mixing device adopts a straight shaft, and a linear velocity gradient exists from the central part of the shaft to the top end of the stirring blade in the working process, so that the uniformity of the mixture on different circular bands in the mixing drum is different. The color asphalt is polymer material, and has high block and aggregation force, poor flowability and basically blind stirring area near the axial center. The invention adopts the curve shaft and the irregular stirring blade, the stirring area is divided into a large area and a small area from the section, and the curve shaft and the irregular stirring blade rotate to rotate the mixture of the large area and the small area at intervals, thereby solving the problem that the part of the straight shaft close to the axis is a low-efficiency stirring area and improving the stirring quality.
For better effect, in one embodiment, the spreading device comprises flat gear beams 35 arranged at two sides of the mixture stirring device 46, the flat gear beams 35 at the left side and the right side are respectively connected with a front transverse flat gear 43 and a rear transverse flat gear in a sliding fit manner, and two ends of the three-stirring driving shaft 44 are respectively connected with the front transverse flat gear 43 and the rear transverse flat gear; the shaping device 11 comprises a shaping flat gear 90, a shaping round gear 88 is meshed with the shaping flat gear 90, and the shaping flat gear 90 is connected with the scraping plate 93 through a connecting plate 92.
Further, the front horizontal flat gear 43 and the rear horizontal flat gear are positioned on the side surface of the flat gear beam 35, and the front horizontal flat gear 43 and the rear horizontal flat gear are connected with the guide block and can slide left and right along the sliding chute 72 of the flat gear beam 35. The front and rear ends of the three-mixing driving shaft 44 are respectively fixed on the front transverse flat gear 43 and the rear transverse flat gear through bearings and bearing frames, and the total feeding pipe is fixed on the front transverse flat gear 43. The front transverse flat gear 43 is meshed with the front spreading round gear 45, the rear transverse flat gear is meshed with the rear spreading round gear, the front spreading round gear shaft 80 and the rear spreading round gear shaft are respectively fixed on the frame through bearings and bearing frames, and the spreading pipe 10 is connected with the three-mixing outlet 76.
The working principle of the spreading device is as follows: the hydraulic pump 30 drives the front and rear paving circular gear shafts 80 and 80 to synchronously rotate, and drives the front and rear paving circular gears 45 and 45 to synchronously rotate, and the front and rear paving circular gears 45 and 45 synchronously rotate to drive the front and rear transverse flat gears 43 and 35 to slide left and right along the sliding grooves 72 of the flat gear beam 35, so as to drive the mixing drum 74 and the total feeding pipe to synchronously move left and right, and the mixture is spread on the working platform 26 of the conveying system from the three-mixing outlet 76 of the mixing drum 75 through the material spreading pipe 10.
Further, a truing round gear 88 of the truing device 11 is arranged on a truing round gear shaft 89, the truing round gear shaft 89 is fixed on the frame through a bearing and a bearing bracket, a truing flat gear sleeve 91 is fixed on the frame, and the truing round gear 88 is arranged in the truing flat gear sleeve 91 and can slide up and down along the truing flat gear sleeve 91; the shaping round gear 88 is meshed with the shaping flat gear 90, and the upper end of the connecting plate 92 is connected with the shaping flat gear 90 and the scraping plate 93 at the lower end edge.
The working principle of the shaping device 11 is: the hydraulic pump 30 drives the truing round gear shaft 89 to rotate, drives the truing round gear 88 to rotate, the truing round gear 88 is meshed with the truing flat gear 90, the truing round gear 88 rotates to drive the truing flat gear 90 to slide up and down along the truing flat gear sleeve 91, drives the connecting plate 92 and the scraping plate 93 to move up and down, and completes adjustment of the operation height of the scraping plate 93, so that the loose paving height of the color asphalt concrete is adjusted. As the work platform 26 drives the mix forward, the mix is scraped flat, completing the mix shaping operation.
For better effect, in one embodiment, the conveying device comprises a toothed belt wheel 25, the toothed belt wheel 25 is in meshed connection with the toothed belt 95, and the working platform 26 consists of a support plate 27 arranged on the toothed belt 95.
Further, the toothed pulley 25 is mounted on a toothed pulley shaft 94, the toothed pulley shaft 94 is fixed to the frame via a bearing and a bearing bracket, and the support plate 27 is mounted on a toothed belt 95. The support plate 27 is placed on a cross beam 28 and is slidable on the cross beam 28, the cross beam 28 being vertically connected to a column 29. The support plate 27 forms a working platform 26 under the support action of the cross beam 28, and the spreading, shaping and compacting work is completed on the working platform.
The working principle of the conveying device is as follows: the toothed belt 95 and the toothed belt pulley 25 are adopted in the invention because the friction force between a common belt and the belt pulley is insufficient due to the large resistance of the colorful asphalt concrete coiled material 15 during processing and conveying. The hydraulic pump 30 drives the toothed belt wheel shaft 94 to rotate, the toothed belt wheel shaft 94 rotates to drive the toothed belt wheel 25 to rotate, the toothed belt wheel 25 rotates to drive the toothed belt 95 to horizontally move, and the toothed belt 95 horizontally moves to drive the supporting plate 27 to move forwards. The support plate 27 forms a working platform 26, and the support plate 27 is placed on the cross beam 28 and can slide on the cross beam 28 to bear various impact forces during spreading, shaping and compacting operations. The conveying work is completed by the forward movement of the work platform 26.
For better effect, in one embodiment, the width adjusting device includes an adjusting plate 96 and adjusting circular gears 99, the adjusting plate 96 is disposed on two sides of the upper portion of the working platform 26, the adjusting circular gears 99 are in meshed connection with an adjusting flat gear 97, and the adjusting flat gear 97 is connected with the adjusting plate 96.
Further, the adjusting plate 96 is used for adjusting the working width, that is, the width of the finished coiled material, the adjusting plate 96 is connected with the adjusting flat gear 97, the adjusting flat gear 97 is meshed with the adjusting round gear 99, the adjusting round gear shaft 98 is fixed on the frame through a bearing and a bearing bracket, the adjusting round gear 99 is arranged on the adjusting round gear shaft 98, the adjusting flat gear sleeve 100 is arranged on the frame, and the adjusting flat gear 97 is positioned in the adjusting flat gear sleeve 100 and can slide left and right along the adjusting flat gear sleeve 100.
The working principle of the width adjusting device is as follows: the hydraulic pump 30 drives the adjusting circular gear shaft 98 to rotate, the adjusting circular gear shaft 98 rotates to drive the adjusting circular gear 99 to rotate, and the adjusting circular gear 99 rotates to drive the adjusting flat gear 97 to move forwards and backwards along the adjusting flat gear sleeve 100 and drive the adjusting plate 96 to move forwards and backwards, so that the width of the finished coiled material is adjusted.
For better effect, in one embodiment, the compaction part further comprises a preliminary press 12 and a flattening press 13; the primary pressing device 12 consists of a movable plate, a fixed plate, a hinge shaft and a crank connecting rod structure. The movable plate is connected with the fixed plate through a hinge shaft, the fixed plate is fixed on the frame, the height of the movable plate is adjustable, and the set initial pressure thickness is adjusted by adjusting the movable plate. The crank connecting rod structure realizes the up-and-down reciprocating motion of the movable plate to realize the initial pressure. The platen press 13 may be a conventional flat plate vibratory compactor machine, commercially available.
For better effect, in one embodiment, the vibration rolling device 14 further includes a hub 102 and a driving shaft 103 disposed in the vibration wheel 101, the hub 102 is connected with the vibration wheel 101, the driving shaft 103 is rotationally connected with the hub 102, a driving circular gear 104 is disposed on the driving shaft 103, the driving circular gear 104 is meshed with the vibration circular gear 105, the vibration circular gear 105 is disposed on the vibration shaft 107, and an eccentric block 108 is disposed on the vibration shaft 107.
Further, the hub 102 is mounted on the vibration wheel 101, the driving shaft 103 is mounted on the hub 102 through a bearing, the driving circular gear 104 and the second circular gear 112 are mounted on the driving shaft 103, the driving circular gear 104 is meshed with the vibration circular gear 105, the vibration circular gear 105 is mounted on the vibration shaft 107, the vibration shaft 107 is mounted on the vibration frame 106 through a bearing, and the eccentric block is mounted on the vibration shaft 107. The second circular gear 112 is meshed with the outer circular gear 110, and the outer circular gear 110 is arranged on the outer circular gear shaft 109; the external gear 110 is engaged with the internal gear cylinder gear 111, and the internal gear cylinder gear 111 is mounted on the vibrating wheel 101.
The principle of operation of the vibratory roller 14 is: the hydraulic pump 30 drives the driving shaft 103 to rotate, the driving shaft 103 rotates to drive the driving circular gear 104 to rotate, the driving circular gear 104 rotates to drive the vibrating circular gear 105 to rotate due to the fact that the driving circular gear 104 is meshed with the vibrating circular gear 105, the vibrating circular gear 105 rotates to drive the vibrating shaft 107 to rotate, the vibrating shaft 107 rotates to drive the eccentric block 108 to rotate, and alternating exciting force is generated by the rotation of the eccentric block 108 to compact the mixture. The hydraulic pump 30 drives the driving shaft 103 to rotate, the driving shaft 103 rotates to drive the second circular gear 112, the second circular gear 112 rotates to drive the outer circular gear 110 to rotate due to the meshing of the second circular gear 112 and the outer circular gear 110, the outer circular gear 110 rotates to drive the inner circular gear 111 to rotate due to the meshing of the outer circular gear 110 and the inner circular gear 111, and the inner circular gear 111 rotates to drive the vibrating wheel 101 to rotate.
For better effect, in one embodiment, the extruding device 18 further includes a second chute 114, a pushing spring 115 and an upper axle 116 are disposed in the second chute 114, the pushing spring 115 is located below the upper axle 116, the upper wheel 17 and the lower wheel 16 are respectively located above and below the vibration-pressed material, the upper wheel 17 is disposed on the upper axle 116, the pushing plate 117 is attached to the upper axle 116, the upper end of the hydraulic pushing rod 118 is connected with a hydraulic cylinder 119, and the lower end of the hydraulic pushing rod 118 is connected with the pushing plate 117.
Furthermore, in order to reduce the damage of the metal wheel set on the surface of the color asphalt concrete, the upper wheel 17 and the lower wheel 16 adopt high-strength rubber wheels, and the flexibility of parts is increased on the premise of preserving high strength. The upper wheel 17 and the lower wheel 16 are respectively arranged on an upper wheel shaft 116 and a lower wheel shaft 113, and the lower wheel shaft 113 is arranged on the frame through bearings; the lower wheel axle 113 is a fixed wheel, the upper wheel axle 116 is a movable axle, and the thickness of the surface of the color asphalt concrete is adjusted by adjusting the main height of the upper wheel axle 116 to adjust the distance between the upper wheel 17 and the lower wheel 16. The rack is provided with a second chute 114, a pushing spring 115 and an upper wheel shaft 116 are positioned in the second chute 114, and the pushing spring 115 is positioned below the upper wheel shaft 116; the pushing plate 117 is attached to the upper wheel shaft 116, the upper end of the hydraulic pushing rod 118 is connected with the hydraulic cylinder 119, and the lower end of the hydraulic pushing rod is connected with the pushing plate 117. The hydraulic cylinder 119 can drive the hydraulic ejector push rod 118 and the ejector plate 117 to move up and down, and drive the upper wheel shaft 116 to move up and down in the second chute 114, so that the gap between the upper wheel 17 and the lower wheel 16 can be adjusted.
The working principle of the extrusion device 18 is: the hydraulic pump 30 drives the upper wheel axle 116 and the lower wheel axle 113 to rotate, the upper wheel axle 116 and the lower wheel axle 113 drive the upper wheel 17 and the lower wheel 16 to rotate, and the color asphalt concrete after initial pressing, flat pressing and vibration compaction is conveyed rightward on the working platform 26 and enters the upper wheel 17 and the lower wheel 16 to finish extrusion. The gap between the upper wheel 17 and the lower wheel 16 is adjusted by a hydraulic cylinder 119, and the thickness of the final product is adjusted.
For better effect, in one embodiment, the vibration mixing color asphalt concrete coiled material processing machine further comprises a cooling system 19, wherein the cooling system 19 consists of a refrigeration device 20, a cooling bin, an air inlet, an air outlet, a control switch and the like. The cooling system 19 is used for reducing the temperature of the compacted colored asphalt concrete from about 120 ℃ to below 40 ℃ through the cooling bin.
For better effect, in one embodiment, the cutting device 56 includes a double-sided flat gear 126, the left and right sides of the double-sided flat gear 126 are respectively engaged with a left circular gear 125 and a right circular gear, the left circular gear 125 and the right circular gear are respectively rotatably disposed on a left axle bracket 122 and a right axle bracket, a coupling plate 121 is connected to the left axle bracket 122 and the right axle bracket, and the cutter 120 is connected to the coupling plate 121.
Further, an upper flat gear 130 is mounted on the frame, the upper flat gear 130 is meshed with the upper round gear 128, the upper round gear 128 is mounted on the upper round gear shaft 127, a shaft bracket 129 is mounted on the upper round gear shaft 127 through a bearing, the upper ends of the double-sided flat gears 126 are connected with the shaft bracket 129, two sides of the double-sided flat gears 126 are respectively meshed with the left round gear 125 and the right round gear shaft, the left round gear 125 and the right round gear are respectively mounted on the left round gear shaft 124 and the right round gear shaft, the left shaft bracket 122 and the right shaft bracket are respectively connected with the left round gear 125 and the right round gear through bearings, the coupling plate 121 is connected with the left shaft bracket 122 and the right shaft bracket, and the cutter 120 is mounted on the coupling plate 121. The pad 57 is mounted on the pad leg 58.
The cutting device 56 operates on the principle that: the hydraulic pump 30 drives the upper circular gear 128 to rotate, and because the upper flat gear 130 is meshed with the upper circular gear 128, the upper circular gear 128 makes the upper circular gear shaft 127 move left and right under the action of the upper flat gear 130 while rotating, so as to drive the shaft bracket 129 to move left and right, the shaft bracket 129 drives the double flat gear 126, the left circular gear 125, the right circular gear and the linkage plate 121 to move left and right, the linkage plate 121 moves left and right so as to drive the cutter 120 to move left and right, and the position of the cutter 120 in the horizontal direction is adjusted. The hydraulic pump 30 drives the left circular gear 125 and the right circular gear to rotate, and as the two sides of the double-sided flat gear 126 are respectively meshed with the left circular gear 125 and the right circular gear, the left circular gear 125 and the right circular gear move up and down while rotating under the action of the double-sided flat gear 126, the left shaft support 122 and the right shaft support are driven to move up and down, the linkage plate 121 is driven to move up and down, and finally the cutter 120 is driven to move up and down, so that the cutting of the color asphalt concrete pavement slab is completed under the support of the backing plate 57.
For better effect, in one embodiment, the rolling device 24 further includes a rolling force shaft 23 and a rolling driven shaft 137, two ends of the rolling spindle 131 are provided with concave blocks 132, two ends of the rolling force shaft 23 and the rolling driven shaft 137 are provided with convex blocks 133, and the concave blocks 132 are connected with the convex blocks 133 in a jogged manner; the rolling driven shaft 137 passes through the guide plate 136 and is connected with the guide plate in a sliding fit manner, the guide plate 136 is connected with the inner plate 134, the tail part of the rolling driven shaft 137 is connected with the outer plate 140, and the second spring 135 is connected with the inner plate 134 and the outer plate 140; one end of the second push rod 138 is connected to the outer plate 140, and the other end is connected to a second hydraulic cylinder 139.
Further, the rolling force shaft 23 is mounted on the frame through bearings and bearing frames, the guide plate 136 is mounted on the frame, and the second spring 135 mainly plays a role in safety, so that the rolling ingot 131 is prevented from falling off when the hydraulic cylinder 119 fails, and the convex block 133 of the rolling driven shaft 137 is always embedded with the concave block 132 of the rolling ingot 131.
The principle of operation of the roll-making device 24 is: the second hydraulic cylinder 139 drives the second push rod 138 to move outwards, drives the outer plate 140 and the rolling driven shaft 137 to move to the set positions, lifts the rolling spindle 131 to the middle positions of the rolling force shaft 23 and the rolling driven shaft 137, keeps the height of the concave block 132 of the rolling spindle 131 consistent with the height of the convex block 133, drives the second push rod 138 to move inwards, drives the outer plate 140 and the rolling driven shaft 137 to move inwards, enables the convex block 133 at the inner end of the rolling force shaft 23 and the inner end of the rolling driven shaft 137 to enter the concave block 132 at the two ends of the rolling spindle 131, and drives the rolling force shaft 23 to rotate by the hydraulic pump 30, so as to drive the rolling spindle 131 to rotate and roll the color asphalt concrete pavement slab on the rolling spindle 131.
For better effect, in one embodiment, the rolling section further includes a separator conveying device 21, and a separator 22 is provided between the layers in order to prevent the layers of the color asphalt concrete pavement roll from adhering to each other. The separator conveying device 21 conveys the separator 22 into the color asphalt concrete pavement roll. The isolating film conveying device 21 is basically close to the rolling device 24, when in use, concave blocks and convex blocks of the isolating film rolling ingot are embedded, and the rolling device 24 and the isolating film conveying device 21 synchronously rotate to finish the final process of the color asphalt concrete pavement coiled material.
For better results, in one embodiment, the vibration-mixing color asphalt concrete coil processing machine also includes a control system that is comprised of control elements, control software, operating switches, and the like.
The feeding screening and storing part, the proportioning system, the mixing part, the spreading and shaping part, the conveying part, the compacting part, the cooling system 19 and the coiling part can be controlled by the control system, the feeding and screening speed is adjusted, the proportion and the maximum consumption of various materials are controlled, the heating temperature mixing speed is adjusted, the feeding and discharging are controlled, the spreading speed and the loosening height are adjusted, the advancing speed of the working platform 26 is controlled, the compacting speed and the compacting force are adjusted, the cooling speed and the air inflow are controlled, the coiling speed is adjusted, and the like.
The vibration mixing color asphalt concrete coiled material processing machine has the following characteristics:
(1) The invention processes the colorful asphalt concrete pavement into coiled materials in factories and directly spreads the coiled materials on construction sites, thus improving the construction speed, reducing the mixing cost and ensuring the construction quality.
(2) The common black asphalt mixer has two continuous and intermittent types, and because the quality of stone in China is poor, the continuous mixer cannot meet the mixing requirement due to short mixing time, so the intermittent mixer is commonly adopted in China. The batch mixer has the problems of long mixing time, low efficiency and high cost, is suitable for mixing on site and is not suitable for industrial production although the mixing quality is high. The invention adopts three-level mixing, the concentrated mixing is changed into step-by-step dispersing mixing, four raw materials of asphalt, mineral powder, pigment and warm mixing agent are mixed to prepare colorful warm mixing asphalt cement, then the colorful warm mixing asphalt cement and single-grade stone are mixed to prepare single-grade mixture, and the single-grade mixture is mixed and mixed for the third time to prepare asphalt concrete. Continuous mixing is realized through three-stage mixing under the condition of constant total mixing time, the mixing efficiency is greatly improved, and the mixing cost is reduced.
(3) The third stage mixing curve three mixing vibration stirring shaft 42 adopts a curve shaft, a common mixing device adopts a straight shaft, and a linear velocity gradient exists from the central part of the shaft to the top end of the stirring blade 61 in the working process, so that the uniformity of the mixture on different circular bands in the mixing drum is different. The color asphalt is polymer material, and has high block and aggregation force, poor flowability and basically blind stirring area near the axial center. The invention adopts the curve shaft and the irregular stirring blade 61 to divide the stirring area into a large area and a small area from the section, and the curve shaft and the irregular stirring blade 61 rotate to rotate the mixture of the large area and the small area at intervals, thereby solving the problem that the part of the straight shaft close to the axis becomes a low-efficiency stirring area and improving the stirring quality.
(4) The stirring shafts all adopt a vibration structure form to realize the whole process vibration mixing.
In summary, the vibration mixing color asphalt concrete coiled material processing machine of the invention comprises a mixing part, a spreading and shaping part, a conveying part, a dense part and a coiling part, wherein the mixing part comprises a mucilage mixing device 5, a single-grade aggregate mixing device 53 and a mixture mixing device 46; the cement mixing device 5 is used for mixing and stirring the raw materials to prepare colorful warm-mix asphalt cement; the single-grade aggregate mixing device 53 is provided with a plurality of sets for respectively mixing the single-grade stones with different grades with the color warm mix asphalt cement; the mixture stirring device 46 mixes and stirs the single-grade mixture after being stirred by each single-grade aggregate stirring device 53; the spreading and shaping part comprises a spreading device and a shaping device 11; the spreading device spreads the materials mixed by the mixture mixing device 46 on the working platform 26 of the conveying part through the spreading pipe 10; the shaping device 11 levels the materials conveyed to the working platform 26 through a scraping plate 93 on the shaping device; the conveying part comprises a conveying device and a width adjusting device; the conveying device drives the working platform 26 through the movement of the toothed belt 95 so as to convey the materials on the moving working platform 26; the width adjusting device adjusts the width of the material on the working platform 26 in the forming process; the compacting section comprises a vibratory roller 14 and a squeeze 18; the vibration rolling device 14 is used for vibrating and rolling materials on the movable working platform 26 through a vibrating wheel 101 which is rotatably arranged; the extrusion device 18 extrudes the vibrated and pressed material by adjusting the distance between the upper wheel 17 and the lower wheel 16; the lap portion includes a cutting device 56 and a lap making device 24; the cutting device 56 cuts the extruded material through the cutter 120; the coil making device 24 makes coils of the cut materials by driving the coil spindle 131 to rotate; by matching all parts, the vibration mixing color asphalt concrete coiled material processing machine can process color asphalt concrete pavement into coiled materials in factories, so that coiled materials can be directly paved on a construction site, the construction speed is improved, the mixing cost is reduced, and the construction quality is ensured.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.