CN117226648B - Rubber seal burr trimming device - Google Patents
Rubber seal burr trimming device Download PDFInfo
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- CN117226648B CN117226648B CN202311348756.0A CN202311348756A CN117226648B CN 117226648 B CN117226648 B CN 117226648B CN 202311348756 A CN202311348756 A CN 202311348756A CN 117226648 B CN117226648 B CN 117226648B
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Abstract
Description
技术领域Technical Field
本发明涉及密封圈生产技术领域,尤其是涉及一种橡胶密封件毛边修整装置。The invention relates to the technical field of sealing ring production, in particular to a burr trimming device for a rubber sealing piece.
背景技术Background Art
橡胶密封圈通常使用注塑工艺生产制造,在注塑完成后,需要去除橡胶密封圈的胚体上的毛边(即合模线),避免毛边影响橡胶密封圈的密封性能。Rubber sealing rings are usually manufactured using an injection molding process. After the injection molding is completed, the burrs (i.e., the mold line) on the rubber sealing ring blank need to be removed to prevent the burrs from affecting the sealing performance of the rubber sealing ring.
经检索,公开号为:CN219028190U的中国专利,公开了一种密封圈的去毛边装置,包括轴线水平的驱动轮和位于驱动轮正上方的压轮,驱动轮侧壁开设V形沟槽,压轮侧壁形状与沟槽适应,压轮可沿竖向移动;两个半环,半环内设置半环形刀片,两个半环能够开合,闭合后的两个半环形成削切环,削切环高度与驱动轮的沟槽的最高点高度一致。After searching, a Chinese patent with publication number: CN219028190U discloses a deburring device for a sealing ring, including a driving wheel with a horizontal axis and a pressure wheel located directly above the driving wheel, a V-shaped groove is provided on the side wall of the driving wheel, the shape of the side wall of the pressure wheel is adapted to the groove, and the pressure wheel can move vertically; two semi-rings, semi-annular blades are arranged in the semi-rings, the two semi-rings can be opened and closed, and the two semi-rings after closing form a cutting ring, and the height of the cutting ring is consistent with the highest point height of the groove of the driving wheel.
基于上述检索并结合现实问题发现:该装置通过牵引轮带动密封圈移动经过切割刀片,实现对密封圈表面的毛边进行切除,但是在实际使用中,很难控制切割刀片与密封圈毛边之间的距离,而且密封圈在快速移动时会产生大幅度的摆动,导致切割刀片与密封圈毛边的距离始终处于变化状态,如果切割刀片距离密封圈太远,会导致部分毛边不能完全去除,如果距离太近,则会将密封圈本体的橡胶割破,导致密封圈表面产生缺口,影响了密封圈的生产质量,增加了次品率。Based on the above search and combined with actual problems, it was found that: the device drives the sealing ring to move past the cutting blade through the traction wheel to achieve the removal of the burrs on the surface of the sealing ring, but in actual use, it is difficult to control the distance between the cutting blade and the burrs of the sealing ring, and the sealing ring will produce a large swing when moving quickly, resulting in the distance between the cutting blade and the burrs of the sealing ring always being in a changing state. If the cutting blade is too far away from the sealing ring, some burrs cannot be completely removed. If the distance is too close, the rubber of the sealing ring body will be cut, resulting in a gap on the surface of the sealing ring, affecting the production quality of the sealing ring and increasing the defective rate.
发明内容Summary of the invention
本发明的目的在于提供一种橡胶密封件毛边修整装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a burr trimming device for a rubber seal to solve the problems raised in the above background technology.
本发明的技术方案是:一种橡胶密封件毛边修整装置,包括圆台,所述圆台的圆心位置处贯穿转动连接有中心转轴,还包括:毛边去除机构,所述毛边去除机构设置在中心转轴的上端位置处;摆动驱动机构,所述摆动驱动机构设置在中心转轴的下端和圆台的下侧位置处;密封圈固定机构,所述密封圈固定机构设置在圆台的上侧位于边沿位置处;所述毛边去除机构包括固定在中心转轴外侧上端的四个呈圆周排列的支撑横杆,四个所述支撑横杆的一端均固定有支撑板,四个所述支撑板的上侧两端均对称固定有两个滑条,位于外侧的四个所述滑条的外侧均滑动连接有第一弧形滑块,且位于内侧的四个滑条的外侧均滑动连接有第二弧形滑块,位于同一处的所述第一弧形滑块和第二弧形滑块与圆台之间设置有毛边打磨机构,且位于同一侧的第一弧形滑块和第二弧形滑块与支撑板之间设置有对中夹紧机构。The technical solution of the present invention is: a burr trimming device for a rubber seal, comprising a truncated table, a central shaft is rotatably connected through the center of the truncated table, and also comprising: a burr removal mechanism, the burr removal mechanism is arranged at the upper end of the central shaft; a swing drive mechanism, the swing drive mechanism is arranged at the lower end of the central shaft and the lower side of the truncated table; a sealing ring fixing mechanism, the sealing ring fixing mechanism is arranged on the upper side of the truncated table at the edge position; the burr removal mechanism comprises four circumferentially arranged supporting cross bars fixed to the upper end of the outer side of the central shaft, one end of each of the four supporting cross bars is fixed with a supporting plate, two sliding bars are symmetrically fixed at both ends of the upper side of each of the four supporting plates, the outer sides of the four sliding bars located on the outer side are slidably connected with a first arc-shaped slider, and the outer sides of the four sliding bars located on the inner side are slidably connected with a second arc-shaped slider, a burr grinding mechanism is arranged between the first arc-shaped slider and the second arc-shaped slider located at the same place and the truncated table, and a centering clamping mechanism is arranged between the first arc-shaped slider and the second arc-shaped slider located on the same side and the supporting plate.
优选的,所述毛边打磨机构包括分别固定在第一弧形滑块和第二弧形滑块上侧两端的四个C形架、固定在第一弧形滑块一侧的两个导轮柱、转动连接在第一弧形滑块上侧位于中段位置处的传动轴、转动插设在圆台上侧位于支撑板两侧位置处的两个转动柱,两个所述转动柱的上端均固定有固定套筒,两个所述固定套筒之间固定连接有传动皮带,两个所述导轮柱的上端均转动连接有导向轮,所述传动轴的上端固定有中间皮带轮,且传动轴的外侧下端固定有驱动皮带轮,所述驱动皮带轮和两个导向轮均通过传动皮带转动连接,四个所述C形架的内侧均贯穿转动连接有随动转轴,四个所述随动转轴的外侧上端均固定有上端皮带轮,位于外侧的两个所述上端皮带轮均通过第一同步皮带与中间皮带轮转动连接,四个所述随动转轴的外侧位于中段位置处均固定有磨边滚轮,且四个随动转轴的外侧下端均固定有下端皮带轮,位于同一侧的两个所述下端皮带轮之间均通过第二同步皮带转动连接,每个所述第二同步皮带均采用弹性材质的构件。Preferably, the burr grinding mechanism includes four C-shaped frames respectively fixed on both ends of the upper sides of the first arc-shaped slider and the second arc-shaped slider, two guide wheel columns fixed on one side of the first arc-shaped slider, a transmission shaft rotatably connected to the upper side of the first arc-shaped slider at the middle position, and two rotating columns rotatably inserted on the upper side of the truncated table at both sides of the support plate, the upper ends of the two rotating columns are fixed with fixed sleeves, a transmission belt is fixedly connected between the two fixed sleeves, the upper ends of the two guide wheel columns are rotatably connected with guide wheels, the upper end of the transmission shaft is fixed with an intermediate pulley, and the outer lower end of the transmission shaft is fixed with a driving pulley. The driving pulley and the two guide wheels are rotatably connected via a transmission belt, the inner sides of the four C-shaped frames are penetrated by a follower shaft that is rotatably connected, the outer upper ends of the four follower shafts are fixed with upper pulleys, the two upper pulleys located on the outer sides are rotatably connected to the intermediate pulley via a first synchronous belt, the outer sides of the four follower shafts are fixed with edging rollers at the middle positions, and the outer lower ends of the four follower shafts are fixed with lower pulleys, the two lower pulleys located on the same side are rotatably connected via a second synchronous belt, and each of the second synchronous belts is made of elastic material.
优选的,所述对中夹紧机构包括安装在支撑板下侧位于中段位置处的气缸、固定在第一弧形滑块和第二弧形滑块下侧一端的两个销轴,所述气缸的伸缩端固定有推杆,所述推杆的两端位于一侧位置处对称固定有两个滑槽板,两个所述滑槽板的内部均开设有斜滑槽,两个所述销轴分别与两个斜滑槽的内侧滑动连接。Preferably, the centering clamping mechanism includes a cylinder installed at the middle position on the lower side of the support plate, two pins fixed at one end of the lower side of the first arc-shaped slider and the second arc-shaped slider, a push rod is fixed to the telescopic end of the cylinder, and two slide plates are symmetrically fixed at both ends of the push rod at one side, and the two slide plates are each provided with an inclined slide groove, and the two pins are respectively slidably connected to the inner sides of the two inclined slide grooves.
优选的,所述摆动驱动机构包括固定在中心转轴下端的摆臂和安装在圆台下侧的主电机,所述主电机的驱动端固定有摇臂,所述摇臂的一端固定有滑销,所述摆臂的内部开设有摆臂滑槽,所述滑销与摆臂滑槽的内侧滑动连接。Preferably, the swing drive mechanism includes a swing arm fixed at the lower end of the central rotating shaft and a main motor installed on the lower side of the truncated table, a swing arm is fixed to the driving end of the main motor, a sliding pin is fixed to one end of the swing arm, a swing arm slot is provided inside the swing arm, and the sliding pin is slidably connected to the inner side of the swing arm slot.
优选的,四个所述随动转轴的外侧两端位于磨边滚轮的两侧位置处均对称转动连接有两个贴合整形轮,每个所述贴合整形轮的外侧均设置有与密封圈外侧相适配的曲面。Preferably, the outer ends of the four follower shafts are symmetrically rotatably connected to two fitting shaping wheels at both sides of the edging roller, and the outer side of each fitting shaping wheel is provided with a curved surface that matches the outer side of the sealing ring.
优选的,所述传动轴的外侧固定有清理轮,所述清理轮的外侧弹性连接有多个呈圆周排列的清理刮片,且清理轮的高度与两侧的两个磨边滚轮的高度相等。Preferably, a cleaning wheel is fixed to the outer side of the transmission shaft, a plurality of cleaning scrapers arranged in a circumference are elastically connected to the outer side of the cleaning wheel, and the height of the cleaning wheel is equal to the height of the two edge grinding rollers on both sides.
优选的,所述传动皮带为弹性皮带,且传动皮带的截面为圆形。Preferably, the transmission belt is an elastic belt, and the cross-section of the transmission belt is circular.
优选的,所述密封圈固定机构包括固定在圆台上侧位于边沿位置处的外固定圈、固定在圆台上侧位于边沿位置处的四个呈圆周排列的支撑立杆,四个所述支撑立杆和四个支撑横杆之间交错排列,且四个支撑立杆的上端均转动连接有上支臂,四个所述支撑立杆的下端一侧均固定有下支臂,四个所述下支臂和四个上支臂的一端均固定有密封圈夹块,且四个上支臂的另一端均转动连接有中间连杆,所述外固定圈的内侧上端滑动连接有内活动圈,所述内活动圈的上端固定有顶环,所述顶环的下端连接有套设于内活动圈外侧的抵紧弹簧,四个所述中间连杆的一端均与顶环的上侧转动连接。Preferably, the sealing ring fixing mechanism comprises an outer fixing ring fixed on the upper side of the truncated table at the edge position, four supporting uprights fixed on the upper side of the truncated table at the edge position and arranged in a circle, the four supporting uprights and four supporting cross bars are arranged alternately, and the upper ends of the four supporting uprights are rotatably connected to upper support arms, one side of the lower ends of the four supporting uprights are fixed with lower support arms, one end of the four lower support arms and the four upper support arms are fixed with sealing ring clamps, and the other ends of the four upper support arms are rotatably connected to intermediate connecting rods, the inner upper end of the outer fixing ring is slidably connected to the inner movable ring, the upper end of the inner movable ring is fixed with a top ring, the lower end of the top ring is connected to a tightening spring sleeved on the outer side of the inner movable ring, and one end of the four intermediate connecting rods are rotatably connected to the upper side of the top ring.
优选的,多个所述密封圈夹块的一侧均开设有与密封圈外表面相适配的弧形面,且多个密封圈夹块均采用橡胶材质的构件。Preferably, one side of the plurality of sealing ring clamps is provided with an arc surface matched with the outer surface of the sealing ring, and the plurality of sealing ring clamps are made of rubber material.
本发明通过改进在此提供橡胶密封件毛边修整装置,与现有技术相比,具有如下改进及优点:The present invention provides a rubber seal burr trimming device through improvement, which has the following improvements and advantages compared with the prior art:
其一:本发明通过对中夹紧机构,使毛边打磨机构的四个磨边滚轮均匀的贴紧在密封圈的内外两侧,可以使密封圈内外两侧受到相同的来自磨边滚轮的压力,然后通过摆动驱动机构带动四个毛边打磨机构做弧形往复移动,通过四个毛边打磨机构同时对密封圈外侧各个位置同时进行打磨去毛边处理,起到了修整毛边的作用,打磨更加均匀,可以避免对密封圈本体造成过多的磨损,使密封圈的截面可以保持完整的圆形,防止密封圈表面产生破损,减小次品的产生,提高密封圈生产质量。First, the present invention uses a centering clamping mechanism to make the four grinding rollers of the burr grinding mechanism evenly close to the inner and outer sides of the sealing ring, so that the inner and outer sides of the sealing ring are subjected to the same pressure from the grinding rollers, and then the four burr grinding mechanisms are driven by the swing driving mechanism to make arc-shaped reciprocating movements. The four burr grinding mechanisms simultaneously grind and remove burrs at various positions on the outer side of the sealing ring, thereby playing a role in trimming the burrs, and the grinding is more uniform, which can avoid excessive wear on the sealing ring body, so that the cross-section of the sealing ring can remain a complete circle, prevent the surface of the sealing ring from being damaged, reduce the production of defective products, and improve the production quality of the sealing ring.
其二:本发明通过密封圈固定机构,可以对需要修整的密封圈进行固定,同时对密封圈提供均匀的支撑,防止修整时密封圈产生移位,有利于使四个毛边打磨机构可以沿着密封圈外侧稳定移动,进一步提高了对密封圈毛边的修整效果,提高密封圈的生产质量。Secondly, the present invention can fix the sealing ring that needs to be trimmed through the sealing ring fixing mechanism, and at the same time provide uniform support for the sealing ring to prevent the sealing ring from shifting during trimming, which is conducive to the four burr grinding mechanisms to move stably along the outer side of the sealing ring, further improving the trimming effect of the burr of the sealing ring and improving the production quality of the sealing ring.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明的立体结构示意图一;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明的图1中A处的放大结构示意图;FIG2 is an enlarged schematic diagram of the structure of point A in FIG1 of the present invention;
图3为本发明的立体结构示意图二;FIG3 is a second schematic diagram of the three-dimensional structure of the present invention;
图4为本发明的第一剖视结构示意图;FIG4 is a first cross-sectional structural schematic diagram of the present invention;
图5为本发明的图4中C处的放大结构示意图;FIG5 is an enlarged schematic diagram of the structure at C in FIG4 of the present invention;
图6为本发明的第二剖视结构示意图;FIG6 is a second cross-sectional structural schematic diagram of the present invention;
图7为本发明的图4中B处的放大结构示意图;FIG7 is an enlarged schematic diagram of the structure at B in FIG4 of the present invention;
图8为本发明的图6中D处的放大结构示意图。FIG8 is an enlarged schematic diagram of the structure at D in FIG6 of the present invention.
附图标记:Reference numerals:
1、圆台;2、中心转轴;3、支撑横杆;4、支撑板;5、滑条;6、第一弧形滑块;7、第二弧形滑块;101、C形架;102、随动转轴;103、磨边滚轮;104、上端皮带轮;105、传动轴;106、中间皮带轮;107、驱动皮带轮;108、导轮柱;109、导向轮;110、传动皮带;111、转动柱;112、固定套筒;113、第一同步皮带;114、贴合整形轮;115、下端皮带轮;116、第二同步皮带;117、清理轮;118、清理刮片;201、气缸;202、推杆;203、销轴;204、滑槽板;205、斜滑槽;301、支撑立杆;302、下支臂;303、密封圈夹块;304、上支臂;305、中间连杆;306、外固定圈;307、内活动圈;308、顶环;309、抵紧弹簧;401、主电机;402、摇臂;403、滑销;404、摆臂;405、摆臂滑槽。1. Round table; 2. Central rotating shaft; 3. Support cross bar; 4. Support plate; 5. Slide bar; 6. First arc-shaped slider; 7. Second arc-shaped slider; 101. C-shaped frame; 102. Follow-up rotating shaft; 103. Edge grinding roller; 104. Upper pulley; 105. Transmission shaft; 106. Intermediate pulley; 107. Driving pulley; 108. Guide wheel column; 109. Guide wheel; 110. Transmission belt; 111. Rotating column; 112. Fixed sleeve; 113. First synchronous belt; 114. Fitting shaping wheel; 115. Lower belt Wheel; 116, second synchronous belt; 117, cleaning wheel; 118, cleaning scraper; 201, cylinder; 202, push rod; 203, pin shaft; 204, slide plate; 205, inclined slide; 301, support pole; 302, lower support arm; 303, sealing ring clamp block; 304, upper support arm; 305, middle connecting rod; 306, outer fixed ring; 307, inner movable ring; 308, top ring; 309, tightening spring; 401, main motor; 402, rocker arm; 403, sliding pin; 404, swing arm; 405, swing arm slide.
具体实施方式DETAILED DESCRIPTION
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明通过改进在此提供一种橡胶密封件毛边修整装置,本发明的技术方案是:The present invention provides a rubber seal burr trimming device through improvement. The technical solution of the present invention is:
如图1至图8所示,本发明实施例提供了一种橡胶密封件毛边修整装置,包括圆台1,圆台1的圆心位置处贯穿转动连接有中心转轴2,还包括:毛边去除机构,毛边去除机构设置在中心转轴2的上端位置处;摆动驱动机构,摆动驱动机构设置在中心转轴2的下端和圆台1的下侧位置处;密封圈固定机构,密封圈固定机构设置在圆台1的上侧位于边沿位置处;毛边去除机构包括固定在中心转轴2外侧上端的四个呈圆周排列的支撑横杆3,四个支撑横杆3的一端均固定有支撑板4,四个支撑板4的上侧两端均对称固定有两个滑条5,位于外侧的四个滑条5的外侧均滑动连接有第一弧形滑块6,且位于内侧的四个滑条5的外侧均滑动连接有第二弧形滑块7,位于同一处的第一弧形滑块6和第二弧形滑块7与圆台1之间设置有毛边打磨机构,且位于同一侧的第一弧形滑块6和第二弧形滑块7与支撑板4之间设置有对中夹紧机构。As shown in Figures 1 to 8, an embodiment of the present invention provides a rubber seal burr trimming device, including a truncated table 1, a central shaft 2 is rotatably connected to the center of the truncated table 1, and also includes: a burr removal mechanism, which is arranged at the upper end of the central shaft 2; a swing drive mechanism, which is arranged at the lower end of the central shaft 2 and the lower side of the truncated table 1; a sealing ring fixing mechanism, which is arranged on the upper side of the truncated table 1 at the edge; the burr removal mechanism includes four fixed on the upper end of the outer side of the central shaft 2. A support cross bar 3 is arranged in a circle, and a support plate 4 is fixed at one end of each of the four support cross bars 3. Two slide bars 5 are symmetrically fixed at both ends of the upper sides of the four support plates 4. The outer sides of the four slide bars 5 located on the outside are slidably connected to the first arc-shaped slide block 6, and the outer sides of the four slide bars 5 located on the inside are slidably connected to the second arc-shaped slide block 7. A burr grinding mechanism is arranged between the first arc-shaped slide block 6 and the second arc-shaped slide block 7 located at the same place and the round table 1, and a centering clamping mechanism is arranged between the first arc-shaped slide block 6 and the second arc-shaped slide block 7 located on the same side and the support plate 4.
进一步的,毛边打磨机构包括分别固定在第一弧形滑块6和第二弧形滑块7上侧两端的四个C形架101、固定在第一弧形滑块6一侧的两个导轮柱108、转动连接在第一弧形滑块6上侧位于中段位置处的传动轴105、转动插设在圆台1上侧位于支撑板4两侧位置处的两个转动柱111,两个转动柱111的上端均固定有固定套筒112,两个固定套筒112之间固定连接有传动皮带110,两个导轮柱108的上端均转动连接有导向轮109,传动轴105的上端固定有中间皮带轮106,且传动轴105的外侧下端固定有驱动皮带轮107,驱动皮带轮107和两个导向轮109均通过传动皮带110转动连接,四个C形架101的内侧均贯穿转动连接有随动转轴102,四个随动转轴102的外侧上端均固定有上端皮带轮104,位于外侧的两个上端皮带轮104均通过第一同步皮带113与中间皮带轮106转动连接,四个随动转轴102的外侧位于中段位置处均固定有磨边滚轮103,且四个随动转轴102的外侧下端均固定有下端皮带轮115,位于同一侧的两个下端皮带轮115之间均通过第二同步皮带116转动连接,每个第二同步皮带116均采用弹性材质的构件;Furthermore, the burr grinding mechanism includes four C-shaped frames 101 respectively fixed at both ends of the upper side of the first arc-shaped slider 6 and the second arc-shaped slider 7, two guide wheel columns 108 fixed on one side of the first arc-shaped slider 6, a transmission shaft 105 rotatably connected to the upper side of the first arc-shaped slider 6 at the middle position, and two rotating columns 111 rotatably inserted on the upper side of the truncated table 1 at the positions on both sides of the support plate 4, the upper ends of the two rotating columns 111 are fixed with fixed sleeves 112, a transmission belt 110 is fixedly connected between the two fixed sleeves 112, the upper ends of the two guide wheel columns 108 are rotatably connected with guide wheels 109, the upper end of the transmission shaft 105 is fixed with an intermediate pulley 106, and the outer lower end of the transmission shaft 105 is fixed with a driving pulley 107 , the driving pulley 107 and the two guide wheels 109 are rotatably connected through the transmission belt 110, the inner sides of the four C-shaped frames 101 are penetrated and rotatably connected with the follower shafts 102, the upper ends of the outer sides of the four follower shafts 102 are fixed with upper pulleys 104, the two upper pulleys 104 on the outer sides are rotatably connected with the intermediate pulley 106 through the first synchronous belt 113, the outer sides of the four follower shafts 102 are fixed with edge grinding rollers 103 at the middle section, and the lower ends of the outer sides of the four follower shafts 102 are fixed with lower pulleys 115, and the two lower pulleys 115 on the same side are rotatably connected through the second synchronous belt 116, and each second synchronous belt 116 is a member made of elastic material;
通过毛边打磨机构对密封圈外侧各个位置同时进行打磨去毛边处理,起到了修整毛边的作用,打磨更加均匀,可以避免对密封圈本体造成过多的磨损,使密封圈的截面可以保持完整的圆形,防止密封圈表面产生破损,减小次品的产生,提高密封圈生产质量。The burr grinding mechanism can simultaneously grind and remove burrs at various positions on the outside of the sealing ring, thereby playing the role of trimming the burrs and making the grinding more uniform, thereby avoiding excessive wear on the sealing ring body, keeping the cross section of the sealing ring in a complete circle, preventing damage to the surface of the sealing ring, reducing the production of defective products, and improving the production quality of the sealing ring.
进一步的,对中夹紧机构包括安装在支撑板4下侧位于中段位置处的气缸201、固定在第一弧形滑块6和第二弧形滑块7下侧一端的两个销轴203,气缸201的伸缩端固定有推杆202,推杆202的两端位于一侧位置处对称固定有两个滑槽板204,两个滑槽板204的内部均开设有斜滑槽205,两个销轴203分别与两个斜滑槽205的内侧滑动连接;Furthermore, the centering clamping mechanism includes a cylinder 201 installed at the middle position of the lower side of the support plate 4, two pins 203 fixed to one end of the lower side of the first arc-shaped slider 6 and the second arc-shaped slider 7, a push rod 202 is fixed to the telescopic end of the cylinder 201, and two slide plates 204 are symmetrically fixed at both ends of the push rod 202 at one side, and the insides of the two slide plates 204 are both provided with oblique slides 205, and the two pins 203 are respectively slidably connected to the inner sides of the two oblique slides 205;
通过对中夹紧机构,可以使四个磨边滚轮103分别贴紧在密封圈的内外两侧,可以使密封圈内外两侧受到相同的来自磨边滚轮103的压力,有利于提高内外两侧毛边打磨的一致性,从而避免密封圈表面变形。Through the centering clamping mechanism, the four grinding rollers 103 can be pressed against the inner and outer sides of the sealing ring respectively, so that the inner and outer sides of the sealing ring can be subjected to the same pressure from the grinding rollers 103, which is beneficial to improving the consistency of the burr grinding on the inner and outer sides, thereby avoiding deformation of the sealing ring surface.
进一步的,摆动驱动机构包括固定在中心转轴2下端的摆臂404和安装在圆台1下侧的主电机401,主电机401的驱动端固定有摇臂402,摇臂402的一端固定有滑销403,摆臂404的内部开设有摆臂滑槽405,滑销403与摆臂滑槽405的内侧滑动连接;Furthermore, the swing drive mechanism includes a swing arm 404 fixed to the lower end of the central rotating shaft 2 and a main motor 401 installed on the lower side of the truncated table 1, a swing arm 402 is fixed to the driving end of the main motor 401, a sliding pin 403 is fixed to one end of the swing arm 402, a swing arm sliding groove 405 is provided inside the swing arm 404, and the sliding pin 403 is slidably connected to the inner side of the swing arm sliding groove 405;
摆动驱动机构用于带动四个毛边打磨机构做弧形往复移动,实现对密封圈的外侧各个位置同时进行打磨去毛边处理,提高了密封圈外侧毛边的打磨均匀度,提高密封圈生产质量。The swing drive mechanism is used to drive the four burr grinding mechanisms to make arc-shaped reciprocating movements, so as to realize simultaneous grinding and deburring of various positions on the outer side of the sealing ring, thereby improving the grinding uniformity of the burr on the outer side of the sealing ring and improving the production quality of the sealing ring.
进一步的,四个随动转轴102的外侧两端位于磨边滚轮103的两侧位置处均对称转动连接有两个贴合整形轮114,每个贴合整形轮114的外侧均设置有与密封圈外侧相适配的曲面;Furthermore, the outer ends of the four follower shafts 102 are symmetrically connected to two fitting shaping wheels 114 at both sides of the edge grinding roller 103, and the outer side of each fitting shaping wheel 114 is provided with a curved surface adapted to the outer side of the sealing ring;
多个贴合整形轮114可以对密封圈的内外两侧进行压紧,当毛边打磨机构做弧形往复移动时,多个贴合整形轮114可以沿着密封圈的内外两侧滚动,防止密封圈受到磨边滚轮103的挤压而变形,提高密封圈的打磨均匀度。Multiple fitting shaping wheels 114 can press the inner and outer sides of the sealing ring. When the burr grinding mechanism moves back and forth in an arc, multiple fitting shaping wheels 114 can roll along the inner and outer sides of the sealing ring to prevent the sealing ring from being squeezed and deformed by the edging roller 103, thereby improving the grinding uniformity of the sealing ring.
进一步的,传动轴105的外侧固定有清理轮117,清理轮117的外侧弹性连接有多个呈圆周排列的清理刮片118,且清理轮117的高度与两侧的两个磨边滚轮103的高度相等;Furthermore, a cleaning wheel 117 is fixed to the outer side of the transmission shaft 105, and a plurality of cleaning scrapers 118 arranged in a circumference are elastically connected to the outer side of the cleaning wheel 117, and the height of the cleaning wheel 117 is equal to the height of the two edge grinding rollers 103 on both sides;
传动轴105转动时带动清理轮117和清理刮片118转动,清理刮片118可以将密封圈外侧打磨产生的粉末扫除,防止粉末附着密封圈表面降低摩擦力,影响打磨效果。When the transmission shaft 105 rotates, the cleaning wheel 117 and the cleaning scraper 118 are driven to rotate. The cleaning scraper 118 can sweep away the powder generated by grinding the outer side of the sealing ring to prevent the powder from adhering to the surface of the sealing ring to reduce friction and affect the grinding effect.
进一步的,传动皮带110为弹性皮带,且传动皮带110的截面为圆形;Further, the transmission belt 110 is an elastic belt, and the cross section of the transmission belt 110 is circular;
可以使传动皮带110拉伸,当第一弧形滑块6和第二弧形滑块7带动驱动皮带轮107移动时,可以将传动皮带110拉紧,提高传动稳定性,避免传动皮带110与驱动皮带轮107产生打滑,从而带动磨边滚轮103平稳转动,对密封圈进行均匀的打磨。The transmission belt 110 can be stretched. When the first arc-shaped slider 6 and the second arc-shaped slider 7 drive the driving pulley 107 to move, the transmission belt 110 can be tightened to improve the transmission stability and avoid slipping between the transmission belt 110 and the driving pulley 107, thereby driving the edging roller 103 to rotate smoothly and evenly grind the sealing ring.
进一步的,密封圈固定机构包括固定在圆台1上侧位于边沿位置处的外固定圈306、固定在圆台1上侧位于边沿位置处的四个呈圆周排列的支撑立杆301,四个支撑立杆301和四个支撑横杆3之间交错排列,且四个支撑立杆301的上端均转动连接有上支臂304,四个支撑立杆301的下端一侧均固定有下支臂302,四个下支臂302和四个上支臂304的一端均固定有密封圈夹块303,且四个上支臂304的另一端均转动连接有中间连杆305,外固定圈306的内侧上端滑动连接有内活动圈307,内活动圈307的上端固定有顶环308,顶环308的下端连接有套设于内活动圈307外侧的抵紧弹簧309,四个中间连杆305的一端均与顶环308的上侧转动连接;Furthermore, the sealing ring fixing mechanism includes an outer fixing ring 306 fixed on the upper side of the truncated table 1 at the edge position, four circumferentially arranged supporting poles 301 fixed on the upper side of the truncated table 1 at the edge position, the four supporting poles 301 and the four supporting cross bars 3 are arranged alternately, and the upper ends of the four supporting poles 301 are rotatably connected to the upper supporting arms 304, and the lower ends of the four supporting poles 301 are fixed to the lower arms 302, and the four lower supporting arms 302 and One end of each of the four upper arms 304 is fixed with a sealing ring clamp 303, and the other ends of each of the four upper arms 304 are rotatably connected with an intermediate connecting rod 305, the inner upper end of the outer fixed ring 306 is slidably connected with an inner movable ring 307, the upper end of the inner movable ring 307 is fixed with a top ring 308, the lower end of the top ring 308 is connected with a tightening spring 309 sleeved on the outer side of the inner movable ring 307, and one end of each of the four intermediate connecting rods 305 is rotatably connected with the upper side of the top ring 308;
通过密封圈固定机构,可以对需要修整的密封圈进行固定,同时对密封圈提供均匀的支撑,防止修整时密封圈产生移位,有利于使四个毛边打磨机构可以沿着密封圈外侧稳定移动,进一步提高了对密封圈毛边的修整效果,提高密封圈的生产质量。The sealing ring fixing mechanism can fix the sealing ring that needs to be trimmed, and at the same time provide uniform support for the sealing ring to prevent the sealing ring from shifting during trimming, which is conducive to the four burr grinding mechanisms to move stably along the outside of the sealing ring, further improving the trimming effect of the sealing ring burr and improving the production quality of the sealing ring.
进一步的,多个密封圈夹块303的一侧均开设有与密封圈外表面相适配的弧形面,且多个密封圈夹块303均采用橡胶材质的构件;Furthermore, one side of the plurality of sealing ring clamps 303 is provided with an arc surface adapted to the outer surface of the sealing ring, and the plurality of sealing ring clamps 303 are all made of rubber material;
可以使密封圈夹块303与密封圈外侧更好的贴合,且提供更大的摩擦力,避免将密封圈压变形,同时提高对密封圈的固定稳定性,防止密封圈松动,提高对密封圈毛边的打磨精度。The sealing ring clamp 303 can be made to fit better with the outer side of the sealing ring and provide greater friction to avoid the sealing ring from being deformed by compression, while improving the fixing stability of the sealing ring, preventing the sealing ring from loosening, and improving the grinding accuracy of the burrs of the sealing ring.
工作原理:使用时首先将顶环308和内活动圈307按下,顶环308将抵紧弹簧309压缩,顶环308下移通过四个中间连杆305拉动四个上支臂304转动,使四个上支臂304一端的密封圈夹块303向上翻起,然后将刚注塑成型的密封圈放置在密封圈固定机构位于下方的四个密封圈夹块303上侧,然后松开顶环308,顶环308在抵紧弹簧309的弹力作用下向上移动复位,然后通过四个中间连杆305带动四个上支臂304反向转动至水平角度复位,从而使位于上方的四个密封圈夹块303压在密封圈的上侧,将密封圈压紧在下方的四个密封圈夹块303上侧,由于多个密封圈夹块303的一侧均开设有与密封圈外表面相适配的弧形面,且多个密封圈夹块303均采用橡胶材质的构件,因此可以使密封圈夹块303与密封圈外侧更好的贴合,且提供更大的摩擦力,避免将密封圈压变形,同时提高对密封圈的固定稳定性,防止密封圈松动,提高对密封圈毛边的打磨精度;Working principle: When in use, first press the top ring 308 and the inner movable ring 307, the top ring 308 compresses the holding spring 309, the top ring 308 moves downward and pulls the four upper arms 304 to rotate through the four intermediate connecting rods 305, so that the sealing ring clamps 303 at one end of the four upper arms 304 are flipped upward, and then the newly injection-molded sealing ring is placed on the upper side of the four sealing ring clamps 303 located below the sealing ring fixing mechanism, and then the top ring 308 is released. The top ring 308 moves upward and resets under the elastic force of the holding spring 309, and then drives the four upper arms 304 to reverse through the four intermediate connecting rods 305. Rotate to a horizontal angle to reset, so that the four sealing ring clamps 303 located on the top are pressed on the upper side of the sealing ring, and the sealing ring is pressed tightly on the upper side of the four sealing ring clamps 303 below. Since one side of the plurality of sealing ring clamps 303 is provided with an arc surface adapted to the outer surface of the sealing ring, and the plurality of sealing ring clamps 303 are made of rubber material, the sealing ring clamps 303 can be better fitted with the outer side of the sealing ring, and provide greater friction, avoid the sealing ring from being deformed by compression, and at the same time improve the fixing stability of the sealing ring, prevent the sealing ring from loosening, and improve the grinding accuracy of the burrs of the sealing ring;
然后分别控制四个对中夹紧机构的四个气缸201的伸缩端伸出,气缸201的伸缩端伸出带动推杆202移动,推杆202带动两个滑槽板204移动,通过斜滑槽205和销轴203之间的滑动连接配合,在两个斜滑槽205的导向作用下,可以带动两个销轴203同时向支撑板4的中段位置处移动,从而带动第一弧形滑块6和第二弧形滑块7向支撑板4的中段位置移动,第一弧形滑块6和第二弧形滑块7分别带动上侧的四个C形架101向密封圈的位置移动,从而带动四个磨边滚轮103同步向密封圈位置移动,可以使四个磨边滚轮103分别贴紧在密封圈的内外两侧,可以使密封圈内外两侧受到相同的来自磨边滚轮103的压力,有利于提高内外两侧毛边打磨的一致性,从而避免密封圈表面变形;Then, the telescopic ends of the four cylinders 201 of the four centering clamping mechanisms are respectively controlled to extend, and the extension of the telescopic ends of the cylinders 201 drives the push rod 202 to move, and the push rod 202 drives the two slide plates 204 to move, and through the sliding connection cooperation between the inclined slide grooves 205 and the pin shafts 203, under the guiding action of the two inclined slide grooves 205, the two pin shafts 203 can be driven to move to the middle section position of the support plate 4 at the same time, thereby driving the first arc slide block 6 and the second arc slide block 7 to move to the middle section position of the support plate 4, and the first arc slide block 6 and the second arc slide block 7 respectively drive the four C-shaped frames 101 on the upper side to move toward the position of the sealing ring, thereby driving the four edge grinding rollers 103 to move synchronously toward the position of the sealing ring, so that the four edge grinding rollers 103 can be respectively pressed against the inner and outer sides of the sealing ring, so that the inner and outer sides of the sealing ring can be subjected to the same pressure from the edge grinding rollers 103, which is conducive to improving the consistency of the burr grinding on the inner and outer sides, thereby avoiding deformation of the surface of the sealing ring;
然后控制摆动驱动机构的主电机401运行带动摇臂402转动,摇臂402带动滑销403转动,通过滑销403和摆臂滑槽405之间的滑动连接配合,当滑销403绕着主电机401的转轴不断转动时,可以带动摆臂404往复摆动,摆臂404带动中心转轴2往复摆动,中心转轴2通过四个支撑横杆3带动四个支撑板4绕着中心转轴2正反转动,从而带动四个第一弧形滑块6和四个第二弧形滑块7绕着中心转轴2正反转动,第一弧形滑块6和第二弧形滑块7带动毛边打磨机构的四个C形架101和传动轴105绕着密封圈外侧做弧形往复移动,由于传动皮带110的两端与两个固定套筒112固定,当传动轴105带动驱动皮带轮107做弧形移动时,传动皮带110可以带动驱动皮带轮107转动,驱动皮带轮107带动中间皮带轮106转动,中间皮带轮106通过两个第一同步皮带113带动外侧的两个上端皮带轮104同步转动,外侧两个上端皮带轮104分别带动外侧两个随动转轴102转动,外侧两个随动转轴102带动外侧两个磨边滚轮103转动同时带动外侧两个下端皮带轮115转动,由于每个第二同步皮带116均采用弹性材质的构件,第二同步皮带116可以与下端皮带轮115之间始终保持摩擦力,因此外侧两个下端皮带轮115通过两个第二同步皮带116带动内侧两个下端皮带轮115转动,从而带动内侧两个随动转轴102转动,内侧两个随动转轴102带动内侧两个磨边滚轮103转动,从而可以使位于密封圈内外侧的四个磨边滚轮103同步高速转动,当第一弧形滑块6和第二弧形滑块7绕着中心转轴2做弧形往复移动时,四个磨边滚轮103可以对密封圈内外两侧的毛边进行打磨处理,通过四个毛边打磨机构同时对密封圈外侧各个位置同时进行打磨去毛边处理,起到了修整毛边的作用,打磨更加均匀,可以避免对密封圈本体造成过多的磨损,使密封圈的截面可以保持完整的圆形,减小次品的产生,提高密封圈生产质量;Then, the main motor 401 of the swing drive mechanism is controlled to drive the swing arm 402 to rotate, and the swing arm 402 drives the sliding pin 403 to rotate. Through the sliding connection between the sliding pin 403 and the swing arm slide groove 405, when the sliding pin 403 rotates continuously around the rotating shaft of the main motor 401, the swing arm 404 can be driven to swing back and forth, and the swing arm 404 drives the central rotating shaft 2 to swing back and forth. The central rotating shaft 2 drives the four supporting plates 4 to rotate forward and reverse around the central rotating shaft 2 through the four supporting cross bars 3, thereby driving the four first arc-shaped sliders 6 and the four second arc-shaped sliders 7 to rotate forward and reverse around the central rotating shaft 2. The first arc-shaped slider 6 and the second arc-shaped slider 7 drive the four C-shaped frames 101 and the transmission shaft 105 of the burr grinding mechanism to make arc-shaped reciprocating movements around the outer side of the sealing ring. Since the two ends of the transmission belt 110 are fixed to the two fixed sleeves 112, when the transmission shaft 105 drives the driving pulley 107 to move in an arc, the transmission belt 110 can drive the driving pulley 107 to rotate, and the driving pulley 107 drives the intermediate pulley 106 to rotate. The intermediate pulley 106 drives the two upper pulleys 104 on the outer side to rotate synchronously through the two first synchronous belts 113, and the two upper pulleys 104 on the outer side respectively drive the outer pulleys 107 to rotate synchronously. The two side follower shafts 102 rotate, and the two outer follower shafts 102 drive the two outer grinding rollers 103 to rotate and drive the two outer lower end pulleys 115 to rotate. Since each second synchronous belt 116 is made of elastic material, the second synchronous belt 116 can always maintain friction with the lower end pulley 115. Therefore, the two outer lower end pulleys 115 drive the two inner lower end pulleys 115 to rotate through the two second synchronous belts 116, thereby driving the two inner follower shafts 102 to rotate, and the two inner follower shafts 102 drive the two inner grinding rollers 103 Rotate, so that the four edge grinding rollers 103 located inside and outside the sealing ring can rotate synchronously at high speed. When the first arc-shaped slider 6 and the second arc-shaped slider 7 make arc-shaped reciprocating movements around the central rotating shaft 2, the four edge grinding rollers 103 can grind the burrs on both sides of the inside and outside of the sealing ring. The four burr grinding mechanisms can simultaneously grind and remove the burrs at various positions on the outside of the sealing ring, which plays a role in trimming the burrs. The grinding is more uniform, which can avoid excessive wear on the sealing ring body, so that the cross section of the sealing ring can maintain a complete circle, reduce the generation of defective products, and improve the production quality of the sealing ring;
由于四个随动转轴102的外侧两端位于磨边滚轮103的两侧位置处均对称转动连接有两个贴合整形轮114,每个贴合整形轮114的外侧均设置有与密封圈外侧相适配的曲面,多个贴合整形轮114可以对密封圈的内外两侧进行压紧,当毛边打磨机构做弧形往复移动时,多个贴合整形轮114可以沿着密封圈的内外两侧滚动,防止密封圈受到磨边滚轮103的挤压而变形,提高密封圈的打磨均匀度,传动轴105转动时带动清理轮117和清理刮片118转动,清理刮片118可以将密封圈外侧打磨产生的粉末扫除,防止粉末附着密封圈表面降低摩擦力,影响打磨效果。Since the outer ends of the four follower shafts 102 are located at both sides of the edging roller 103 and are symmetrically connected to two fitting shaping wheels 114, the outer side of each fitting shaping wheel 114 is provided with a curved surface that matches the outer side of the sealing ring. The multiple fitting shaping wheels 114 can press the inner and outer sides of the sealing ring. When the burr grinding mechanism moves back and forth in an arc, the multiple fitting shaping wheels 114 can roll along the inner and outer sides of the sealing ring to prevent the sealing ring from being squeezed and deformed by the edging roller 103, thereby improving the grinding uniformity of the sealing ring. When the transmission shaft 105 rotates, it drives the cleaning wheel 117 and the cleaning scraper 118 to rotate. The cleaning scraper 118 can sweep away the powder generated by grinding the outer side of the sealing ring to prevent the powder from adhering to the surface of the sealing ring to reduce friction and affect the grinding effect.
上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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| CN116214799A (en) * | 2023-03-28 | 2023-06-06 | 鄱阳县恒隆科技有限公司 | A deburring machine for plastic cover production |
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| CN115179134A (en) * | 2022-09-13 | 2022-10-14 | 徐州保信密封件有限公司 | Burr removing device for hydraulic sealing piece machining and using method |
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| CN116214799A (en) * | 2023-03-28 | 2023-06-06 | 鄱阳县恒隆科技有限公司 | A deburring machine for plastic cover production |
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Denomination of invention: A rubber seal flash trimming device Granted publication date: 20240903 Pledgee: Industrial and Commercial Bank of China Longkou Branch Pledgor: Yantai Xiangyan Material Technology Co.,Ltd. Registration number: Y2025980040651 |