CN117226365A - Welding auxiliary equipment for parts - Google Patents

Welding auxiliary equipment for parts Download PDF

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Publication number
CN117226365A
CN117226365A CN202311514651.8A CN202311514651A CN117226365A CN 117226365 A CN117226365 A CN 117226365A CN 202311514651 A CN202311514651 A CN 202311514651A CN 117226365 A CN117226365 A CN 117226365A
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fixedly connected
wall
clamping
power
parts
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李洪波
黄山
王成双
何志君
郭志刚
张传有
王再宝
王晓然
张亮
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Harbin Xing Sheng Machinery Co ltd S
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Harbin Xing Sheng Machinery Co ltd S
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Priority to CN202311514651.8A priority Critical patent/CN117226365A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention provides auxiliary welding equipment for parts, and relates to the technical field of auxiliary welding of parts. The welding device comprises a machining bottom plate, wherein a welding cover is fixedly connected to the top surface of the machining bottom plate, movable electric sliding rails are fixedly connected to the left side and the right side of the top surface of the machining bottom plate, two electric telescopic rods are fixedly connected to the top surfaces of the movable electric sliding rails, fixed cylinders are fixedly connected to the output ends of the electric telescopic rods, a hydraulic press is fixedly connected to the rear side of the inner wall of the welding cover, a machining plate is fixedly connected to the output end of the hydraulic press, and miniature electric sliding rails are fixedly connected to the left side and the right side of the upper side and the lower side of the front surface of the machining plate.

Description

一种用于零件的焊接辅助设备A kind of welding auxiliary equipment for parts

技术领域Technical field

本发明涉及零件焊接辅助技术领域,特别涉及一种用于零件的焊接辅助设备。The present invention relates to the technical field of parts welding auxiliary technology, and in particular to a welding auxiliary equipment for parts.

背景技术Background technique

零件是机器组成的基本要素,机器一般包括一个或几个用来接受外界能源的原动部分,实现机器生产职能的执行部分,把原动机的运动和动力传递给执行部分的传动部分,保障机器中各部分协调工作的检测与控制系统,零件包括多种形式,如杆管式零件,圆形零件,异形零件,这些零件在使用过程中为了保证去其与加工设备之间的配合工作,可能会将两种零件进行焊接固定,形成设备需要使用的零件,在杆式零件使用过程中需要焊接的频率就比较大,因为杆式零件的长度需要进行调节加长比较常见,所以杆式零件的焊接率就比较高,为了保证杆式零件的焊接过程中的质量,会需要辅助装置对其进行辅助固定。Parts are the basic elements of a machine. Machines generally include one or several motive parts that are used to receive external energy, implement the execution part of the machine's production functions, and transmit the movement and power of the prime mover to the transmission part of the execution part to ensure the machine's safety. A detection and control system that coordinates the work of various parts. The parts include various forms, such as rod and tube parts, round parts, and special-shaped parts. In order to ensure the cooperation between these parts and the processing equipment during use, they may The two parts will be welded and fixed to form the parts that the equipment needs to use. The frequency of welding is relatively high during the use of rod parts, because it is common for the length of rod parts to be adjusted and lengthened, so the welding of rod parts The rate is relatively high. In order to ensure the quality of the rod parts during the welding process, auxiliary devices will be needed to assist in fixing them.

申请人经过检索发现中国专利公开了“一种用于圆筒状零件焊接的辅助焊接装置”,其公开(公告)号为“CN 110900100 A”,该专利主要通过旋转装置的作用可以使圆形零件进行自动焊接,从而提高工作效率,通过调节装置的作用可以使焊枪在焊接的时候进行角度调节,从而适应工作环境的变化,但是传统的零件焊接辅助装置只能对零件进行夹紧固定,保证对零件固定的辅助效果,但是对于一些零件在进行焊接前,需要对其表面的氧化层进行去除,并且为了保证焊接的质量,还需要对焊接的位置进行预热处理,这些去除氧化层和预热表面的功能,传统的辅助装置都不具备,这样导致零件加工前需要处理这些繁琐的问题,这样会影响零件加工效率,为了保证设备零件加工效率就需要一种用于零件的焊接辅助设备。After searching, the applicant found that the Chinese patent discloses "an auxiliary welding device for welding cylindrical parts", and its publication (announcement) number is "CN 110900100 A". This patent mainly uses the function of a rotating device to make round Parts are automatically welded to improve work efficiency. The adjustment device allows the angle of the welding gun to be adjusted during welding to adapt to changes in the working environment. However, traditional parts welding auxiliary devices can only clamp and fix the parts to ensure It has an auxiliary effect on fixing parts. However, before welding some parts, the oxide layer on the surface needs to be removed, and in order to ensure the quality of welding, the welding position also needs to be preheated. These removal of oxide layers and preheating Traditional auxiliary devices do not have the function of hot surfaces, which leads to the need to deal with these tedious problems before parts processing, which will affect the processing efficiency of parts. In order to ensure the processing efficiency of equipment parts, a welding auxiliary equipment for parts is needed.

发明内容Contents of the invention

解决的技术问题technical issues solved

针对现有技术的不足,本发明提供了一种用于零件的焊接辅助设备,解决了传统的零件焊接辅助装置只能对零件进行夹紧固定,保证对零件固定的辅助效果,但是对于一些零件在进行焊接前,需要对其表面的氧化层进行去除,并且为了保证焊接的质量,还需要对焊接的位置进行预热处理,这些去除氧化层和预热表面的功能,传统的辅助装置都不具备,这样导致零件加工前需要处理这些繁琐的问题,这样会影响零件加工效率的问题。In view of the shortcomings of the existing technology, the present invention provides a welding auxiliary equipment for parts, which solves the problem that the traditional parts welding auxiliary device can only clamp and fix the parts to ensure the auxiliary effect of fixing the parts, but for some parts Before welding, the oxide layer on the surface needs to be removed, and in order to ensure the quality of the welding, the welding position also needs to be preheated. These functions of removing the oxide layer and preheating the surface cannot be achieved by traditional auxiliary devices. Yes, this will lead to the need to deal with these tedious problems before parts are processed, which will affect the efficiency of part processing.

为实现以上目的,本发明通过以下技术方案予以实现:一种用于零件的焊接辅助设备,包括加工底板,所述加工底板的顶面固定连接有焊接罩,所述加工底板顶面的左右两侧均固定连接有移动电动滑轨,两个所述移动电动滑轨的顶面均固定连接有电动伸缩杆,两个所述电动伸缩杆的输出端均固定连接有固定筒,所述焊接罩内壁的后侧固定连接有液压机,所述液压机的输出端固定连接有加工板,所述加工板前面上下两方的左右两侧均固定连接有微型电动滑轨,两个相应的所述微型电动滑轨的前面共同固定连接有操作板,两个所述操作板相对一面的中心处均开设有操作槽,两个所述操作槽内壁的相反一侧均设有打磨装置。In order to achieve the above objects, the present invention is realized through the following technical solutions: a welding auxiliary equipment for parts, including a processing bottom plate, the top surface of the processing bottom plate is fixedly connected with a welding cover, and the left and right sides of the top surface of the processing bottom plate are Both sides are fixedly connected with movable electric slide rails, the top surfaces of the two movable electric slide rails are fixedly connected with electric telescopic rods, the output ends of the two electric telescopic rods are fixedly connected with fixed cylinders, and the welding cover A hydraulic press is fixedly connected to the rear side of the inner wall, and a processing plate is fixedly connected to the output end of the hydraulic press. Micro electric slide rails are fixedly connected to the left and right sides of the upper and lower sides in front of the processing plate, and two corresponding micro electric slide rails are fixedly connected. An operating panel is fixedly connected to the front of the slide rails. An operating groove is provided at the center of the opposite side of the two operating panels. A grinding device is provided on the opposite side of the inner wall of the two operating grooves.

进一步,所述打磨装置包括固定连接在操作槽内壁一侧的打磨电机,所述打磨电机的输出端固定连接有打磨片,所述操作板一面的左右两侧均开设有预热槽,两个所述预热槽内壁的相反一侧均固定连接有预热电动滑轨,两个相应的所述预热电动滑轨的相对一面共同固定连接有连接板,两个所述连接板的前面均固定连接有翅片加热管,本设备能在零件焊接前对其进行去除氧化层和预热加工操作,避免传统设备不具备这种功能,需要在加工前对其进行操作的繁琐工作问题,这样保证设备加工产品的效率。Further, the grinding device includes a grinding motor fixedly connected to one side of the inner wall of the operating groove. The output end of the grinding motor is fixedly connected with a grinding sheet. Preheating grooves are provided on both left and right sides of one side of the operating plate. Two preheating grooves are provided. Preheating electric slide rails are fixedly connected to the opposite sides of the inner wall of the preheating tank, and connecting plates are fixedly connected to the opposite sides of the two corresponding preheating electric slide rails. The fronts of the two connecting plates are both fixed. The fin heating tube is fixedly connected. This equipment can remove the oxide layer and preheat the parts before they are welded, avoiding the tedious work problems that traditional equipment does not have this function and needs to be operated before processing. In this way Ensure the efficiency of equipment processing products.

进一步,两个所述固定筒内壁的下侧均开设有动力腔,两个所述固定筒内壁的相反一侧均开设有限位环槽,多个所述限位环槽的内壁均转动连接有限位环槽块,两个相应的所述限位环槽块的内壁共同固定连接有夹紧筒,两个所述夹紧筒内壁的上侧均开设有夹紧腔,两个所述动力腔内壁的一侧均设有动力装置。Furthermore, power chambers are provided on the lower sides of the inner walls of the two fixed cylinders, and limit ring grooves are provided on opposite sides of the inner walls of the two fixed cylinders. position ring groove block, the inner walls of the two corresponding limit ring groove blocks are jointly fixedly connected with a clamping cylinder, the upper sides of the inner walls of the two clamping cylinders are provided with clamping chambers, and the two power chambers There is a power device on one side of the inner wall.

进一步,所述动力装置包括固定连接在动力腔内壁一侧的动力电机,所述动力电机的输出端固定连接有动力横杆,所述动力横杆的一端与动力腔内壁的一侧转动连接,所述动力横杆杆壁的相反一侧均固定连接有传动齿轮,所述动力腔内壁的上方位于两个限位环槽的下侧均开设有连接口,两个所述传动齿轮的顶面均通过相应的连接口延伸至相应的限位环槽的内壁,两个相应的所述限位环槽的内壁均固定连接有外齿环,两个相应的所述外齿环的底面均与相应的传动齿轮的顶面啮合连接,所述夹紧腔内壁的一侧设有夹紧装置。Further, the power device includes a power motor fixedly connected to one side of the inner wall of the power chamber, the output end of the power motor is fixedly connected to a power crossbar, and one end of the power crossbar is rotationally connected to one side of the inner wall of the power chamber. Transmission gears are fixedly connected to the opposite side of the power crossbar wall. Connection ports are provided above the inner wall of the power cavity and on the lower side of the two limit ring grooves. The top surfaces of the two transmission gears Both extend to the inner wall of the corresponding limiting ring groove through the corresponding connection port, the inner walls of the two corresponding limiting ring grooves are fixedly connected with external toothed rings, and the bottom surfaces of the two corresponding external toothed rings are connected with The top surfaces of the corresponding transmission gears are meshed and connected, and a clamping device is provided on one side of the inner wall of the clamping cavity.

进一步,所述夹紧装置包括转动连接在夹紧腔内壁一侧的夹紧横杆,所述夹紧横杆的一端贯穿夹紧腔内壁的一侧延伸至夹紧筒的一面,所述夹紧横杆的杆壁固定连接有多个第一锥齿轮,多个所述第一锥齿轮的底面均啮合连接有第二锥齿轮,多个所述第二锥齿轮的内壁均固定连接有夹紧丝杆,多个夹紧丝杆杆壁的下侧均螺纹连接有夹紧槽块,多个所述夹紧槽块的底面均贯穿夹紧腔内壁的下侧延伸至夹紧筒的内壁。Further, the clamping device includes a clamping crossbar that is rotatably connected to one side of the inner wall of the clamping cavity. One end of the clamping crossbar extends through one side of the inner wall of the clamping cavity to one side of the clamping cylinder. A plurality of first bevel gears are fixedly connected to the rod wall of the tight crossbar. The bottom surfaces of the plurality of first bevel gears are meshed with second bevel gears. The inner walls of the plurality of second bevel gears are fixedly connected with clips. Clamping screw rod, the lower sides of multiple clamping screw rod walls are threadedly connected with clamping groove blocks, and the bottom surfaces of multiple clamping groove blocks extend through the lower side of the inner wall of the clamping cavity to the inner wall of the clamping cylinder .

进一步,两个所述夹紧横杆的相反一端均固定连接有转动圆块,所述焊接罩内壁上方的中心处固定连接有照明灯。Further, opposite ends of the two clamping crossbars are fixedly connected with rotating blocks, and a lighting lamp is fixedly connected at the center above the inner wall of the welding cover.

进一步,所述加工底板的前面开设有收集槽,所述收集槽内壁的上侧开设有收集口,所述收集槽的内壁滑动连接有网槽块,所述网槽块的前面固定连接有拉板,所述收集槽内壁的左右两侧均开设有吸口,两个所述吸口的内壁均固定连接有抽风机。Further, a collection trough is provided in the front of the processing bottom plate, and a collection opening is provided on the upper side of the inner wall of the collection trough. A mesh trough block is slidably connected to the inner wall of the collection trough, and a pulley is fixedly connected to the front of the mesh trough block. There are suction ports on the left and right sides of the inner wall of the collection tank, and exhaust fans are fixedly connected to the inner walls of the two suction ports.

进一步,两个所述吸口内壁的相反一侧均固定连接有过滤网,所述加工底板底面的四角处均固定连接有支撑腿。Further, filters are fixedly connected to opposite sides of the inner walls of the two suction ports, and supporting legs are fixedly connected to four corners of the bottom surface of the processing bottom plate.

有益效果:本发明提供了一种用于零件的焊接辅助设备。具备以下有益效果:Beneficial effects: The present invention provides a welding auxiliary equipment for parts. It has the following beneficial effects:

1、通过加工底板、焊接罩、移动电动滑轨、电动伸缩杆、固定筒、液压机、加工板、微型电动滑轨、操作板、操作槽、打磨电机、打磨片、预热槽、预热电动滑轨、连接板、翅片加热管等结构的设置,令本设备能在零件焊接前对其进行去除氧化层和预热加工操作,避免传统设备不具备这种功能,需要在加工前对其进行操作的繁琐工作问题,这样保证设备加工产品的效率。1. By processing the base plate, welding cover, movable electric slide rail, electric telescopic rod, fixed cylinder, hydraulic press, processing plate, micro electric slide rail, operating panel, operating tank, grinding motor, grinding disc, preheating tank, and preheating electric The arrangement of slide rails, connecting plates, fin heating tubes and other structures enables this equipment to remove oxide layers and preheat the parts before welding, avoiding the need for traditional equipment that does not have this function and needs to be processed before processing. The tedious work of the operation is carried out to ensure the efficiency of the equipment in processing products.

2、通过动力腔、限位环槽、限位环槽块、夹紧筒、夹紧腔、动力电机、动力横杆、传动齿轮、连接口、外齿环、夹紧横杆、第一锥齿轮、第二锥齿轮、夹紧丝杆、夹紧槽块等结构的设置,保证设备能带动零件进行转动,避免操作人员手动转动产品的工作强度,增大设备加工产品效率。2. Through the power chamber, limit ring groove, limit ring groove block, clamping barrel, clamping cavity, power motor, power crossbar, transmission gear, connection port, external tooth ring, clamping crossbar, and first cone The settings of the gear, second bevel gear, clamping screw, clamping groove block and other structures ensure that the equipment can drive the parts to rotate, avoid the operator's work intensity of manually rotating the product, and increase the efficiency of the equipment in processing products.

3、通过转动圆块和照明灯的设置,增大设备使用过程中的舒适度,并且能够保证设备在昏暗的环境中也能进行加工零件。3. By setting the rotating round block and the lighting, the comfort during use of the equipment is increased, and the equipment can be ensured to process parts in a dim environment.

4、利用收集槽、收集口、网槽块、拉板、吸口、抽风机、支撑腿等结构的设置,保证设备能对加工过程中的杂质进行收集处理。4. Use the collection trough, collection port, mesh trough block, pull plate, suction port, exhaust fan, support legs and other structural settings to ensure that the equipment can collect and process impurities during the processing.

附图说明Description of drawings

图1为本发明整体正面剖面结构示意图;Figure 1 is a schematic diagram of the overall front cross-sectional structure of the present invention;

图2为本发明图1中A部放大结构示意图;Figure 2 is an enlarged structural schematic diagram of part A in Figure 1 of the present invention;

图3为本发明图1中B部放大结构示意图;Figure 3 is an enlarged structural schematic diagram of part B in Figure 1 of the present invention;

图4为本发明图1中C部放大结构示意图;Figure 4 is an enlarged structural schematic diagram of part C in Figure 1 of the present invention;

图5为本发明焊接罩立体结构示意图;Figure 5 is a schematic diagram of the three-dimensional structure of the welding cover of the present invention;

图6为本发明加工板立体结构示意图;Figure 6 is a schematic diagram of the three-dimensional structure of the processing plate of the present invention;

图7为本发明图6中D部放大结构示意图;Figure 7 is an enlarged structural schematic diagram of part D in Figure 6 of the present invention;

图8为本发明固定筒立体结构示意图;Figure 8 is a schematic diagram of the three-dimensional structure of the fixed cylinder of the present invention;

图9为本发明夹紧筒立体结构示意图;Figure 9 is a schematic diagram of the three-dimensional structure of the clamping cylinder of the present invention;

图10为本发明夹紧槽块立体结构示意图。Figure 10 is a schematic three-dimensional structural diagram of the clamping groove block of the present invention.

其中,1、加工底板;2、焊接罩;3、移动电动滑轨;4、电动伸缩杆;5、固定筒;6、液压机;7、加工板;8、微型电动滑轨;9、操作板;10、操作槽;11、打磨电机;12、打磨片;13、预热槽;14、预热电动滑轨;15、连接板;16、翅片加热管;17、动力腔;18、限位环槽;19、限位环槽块;20、夹紧筒;21、夹紧腔;22、动力电机;23、动力横杆;24、传动齿轮;25、连接口;26、外齿环;27、夹紧横杆;28、第一锥齿轮;29、第二锥齿轮;30、夹紧丝杆;31、夹紧槽块;32、转动圆块;33、照明灯;34、收集槽;35、收集口;36、网槽块;37、拉板;38、吸口;39、抽风机;40、支撑腿;41、过滤网。Among them, 1. Processing base plate; 2. Welding cover; 3. Mobile electric slide rail; 4. Electric telescopic rod; 5. Fixed cylinder; 6. Hydraulic press; 7. Processing plate; 8. Micro electric slide rail; 9. Operation panel ; 10. Operating slot; 11. Grinding motor; 12. Grinding disc; 13. Preheating slot; 14. Preheating electric slide rail; 15. Connecting plate; 16. Fin heating tube; 17. Power chamber; 18. Limit Position ring groove; 19. Limit ring groove block; 20. Clamping cylinder; 21. Clamping chamber; 22. Power motor; 23. Power crossbar; 24. Transmission gear; 25. Connection port; 26. External gear ring ; 27. Clamping crossbar; 28. First bevel gear; 29. Second bevel gear; 30. Clamping screw rod; 31. Clamping groove block; 32. Rotating round block; 33. Lighting lamp; 34. Collection Trough; 35. Collection port; 36. Net trough block; 37. Pull plate; 38. Suction port; 39. Exhaust fan; 40. Support legs; 41. Filter.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围,如图1-10所示。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention, as shown in Figures 1-10.

实施例1:本发明实施例提供一种用于零件的焊接辅助设备,包括加工底板1,加工底板1的顶面固定连接有焊接罩2,加工底板1顶面的左右两侧均固定连接有移动电动滑轨3,两个移动电动滑轨3的顶面均固定连接有电动伸缩杆4,两个电动伸缩杆4的输出端均固定连接有固定筒5,焊接罩2内壁的后侧固定连接有液压机6,液压机6的输出端固定连接有加工板7,加工板7前面上下两方的左右两侧均固定连接有微型电动滑轨8,两个相应的微型电动滑轨8的前面共同固定连接有操作板9,两个操作板9相对一面的中心处均开设有操作槽10,两个操作槽10内壁的相反一侧均设有打磨装置,打磨装置包括固定连接在操作槽10内壁一侧的打磨电机11,打磨电机11的输出端固定连接有打磨片12,操作板9一面的左右两侧均开设有预热槽13,两个预热槽13内壁的相反一侧均固定连接有预热电动滑轨14,两个相应的预热电动滑轨14的相对一面共同固定连接有连接板15,两个连接板15的前面均固定连接有翅片加热管16,通过上述结构,令本设备能在零件焊接前对其进行去除氧化层和预热加工操作,避免传统设备不具备这种功能,需要在加工前对其进行操作的繁琐工作问题,这样保证设备加工产品的效率。Embodiment 1: The embodiment of the present invention provides a welding auxiliary equipment for parts, including a processing base plate 1. A welding cover 2 is fixedly connected to the top surface of the processing base plate 1, and both left and right sides of the top surface of the processing base plate 1 are fixedly connected. Mobile electric slide rail 3, the top surfaces of the two mobile electric slide rails 3 are fixedly connected with electric telescopic rods 4, the output ends of the two electric telescopic rods 4 are fixedly connected with fixed cylinders 5, and the rear side of the inner wall of the welding cover 2 is fixed A hydraulic press 6 is connected, and a processing plate 7 is fixedly connected to the output end of the hydraulic press 6. Micro electric slide rails 8 are fixedly connected to the left and right sides of the upper and lower front of the processing plate 7, and the fronts of the two corresponding micro electric slide rails 8 are connected together. An operation panel 9 is fixedly connected. An operation slot 10 is provided at the center of the opposite side of the two operation panels 9. A grinding device is provided on the opposite side of the inner wall of the two operation slots 10. The grinding device includes a grinding device fixedly connected to the inner wall of the operation slot 10. There is a grinding motor 11 on one side. The output end of the grinding motor 11 is fixedly connected with a grinding disc 12. Preheating slots 13 are provided on both left and right sides of one side of the operating panel 9. The opposite sides of the inner walls of the two preheating slots 13 are fixedly connected. There is a preheating electric slide rail 14. The opposite sides of the two corresponding preheating electric slide rails 14 are jointly fixedly connected with a connecting plate 15. The fronts of the two connecting plates 15 are fixedly connected with fin heating tubes 16. Through the above structure, This equipment can remove oxide layers and preheat processing operations on parts before they are welded, avoiding the tedious work problems of traditional equipment that does not have this function and needs to be operated before processing, thus ensuring the efficiency of the equipment in processing products.

实施例2:本发明实施例提供一种用于零件的焊接辅助设备,根据具体实施例一中的内容进行进一步扩充:Embodiment 2: This embodiment of the present invention provides a welding auxiliary equipment for parts, which is further expanded according to the content in specific embodiment 1:

其中,两个固定筒5内壁的下侧均开设有动力腔17,两个固定筒5内壁的相反一侧均开设有限位环槽18,多个限位环槽18的内壁均转动连接有限位环槽块19,两个相应的限位环槽块19的内壁共同固定连接有夹紧筒20,两个夹紧筒20内壁的上侧均开设有夹紧腔21,两个动力腔17内壁的一侧均设有动力装置,动力装置包括固定连接在动力腔17内壁一侧的动力电机22,动力电机22的输出端固定连接有动力横杆23,动力横杆23的一端与动力腔17内壁的一侧转动连接,动力横杆23杆壁的相反一侧均固定连接有传动齿轮24,动力腔17内壁的上方位于两个限位环槽18的下侧均开设有连接口25,两个传动齿轮24的顶面均通过相应的连接口25延伸至相应的限位环槽18的内壁,两个相应的限位环槽18的内壁均固定连接有外齿环26,两个相应的外齿环26的底面均与相应的传动齿轮24的顶面啮合连接,夹紧腔21内壁的一侧设有夹紧装置,夹紧装置包括转动连接在夹紧腔21内壁一侧的夹紧横杆27,夹紧横杆27的一端贯穿夹紧腔21内壁的一侧延伸至夹紧筒20的一面,夹紧横杆27的杆壁固定连接有多个第一锥齿轮28,多个第一锥齿轮28的底面均啮合连接有第二锥齿轮29,多个第二锥齿轮29的内壁均固定连接有夹紧丝杆30,多个夹紧丝杆30杆壁的下侧均螺纹连接有夹紧槽块31,多个夹紧槽块31的底面均贯穿夹紧腔21内壁的下侧延伸至夹紧筒20的内壁,通过上述结构的设置,保证设备能带动零件进行转动,避免操作人员手动转动产品的工作强度,增大设备加工产品效率。Among them, power chambers 17 are provided on the lower sides of the inner walls of the two fixed cylinders 5, and limit ring grooves 18 are provided on the opposite sides of the inner walls of the two fixed cylinders 5. The inner walls of the plurality of limit ring grooves 18 are all rotationally connected to the limit rings. Ring groove block 19, the inner walls of two corresponding limiting ring groove blocks 19 are jointly fixedly connected with clamping cylinders 20, the upper sides of the inner walls of the two clamping cylinders 20 are provided with clamping chambers 21, and the inner walls of the two power chambers 17 There is a power device on one side of the power chamber. The power device includes a power motor 22 fixedly connected to one side of the inner wall of the power chamber 17. The output end of the power motor 22 is fixedly connected to a power crossbar 23. One end of the power crossbar 23 is connected to the power chamber 17. One side of the inner wall is rotationally connected, and the opposite side of the power crossbar 23 is fixedly connected with a transmission gear 24. The upper side of the inner wall of the power chamber 17 is provided with a connection port 25 on the lower side of the two limit ring grooves 18. The top surfaces of each transmission gear 24 extend to the inner wall of the corresponding limit ring groove 18 through the corresponding connection port 25. The inner walls of the two corresponding limit ring grooves 18 are fixedly connected with external tooth rings 26. The two corresponding The bottom surface of the external toothed ring 26 is meshed with the top surface of the corresponding transmission gear 24. A clamping device is provided on one side of the inner wall of the clamping cavity 21. The clamping device includes a clamping device that is rotationally connected to one side of the inner wall of the clamping cavity 21. Cross bar 27, one end of the clamping cross bar 27 extends through one side of the inner wall of the clamping cavity 21 to one side of the clamping cylinder 20. A plurality of first bevel gears 28 are fixedly connected to the rod wall of the clamping cross bar 27. The bottom surfaces of the first bevel gears 28 are meshed with second bevel gears 29. The inner walls of the plurality of second bevel gears 29 are fixedly connected with clamping screw rods 30. The lower sides of the rod walls of the plurality of clamping screw rods 30 are all threaded. There are clamping groove blocks 31 connected. The bottom surfaces of the multiple clamping groove blocks 31 all extend through the lower side of the inner wall of the clamping cavity 21 to the inner wall of the clamping cylinder 20. Through the arrangement of the above structure, it is ensured that the equipment can drive the parts to rotate. It avoids the work intensity of operators manually turning products and increases the efficiency of equipment processing products.

实施例3:本发明实施例提供一种用于零件的焊接辅助设备,根据具体实施例一中的内容进行进一步扩充:Embodiment 3: This embodiment of the present invention provides a welding auxiliary equipment for parts, which is further expanded according to the content in the first specific embodiment:

其中,两个夹紧横杆27的相反一端均固定连接有转动圆块32,焊接罩2内壁上方的中心处固定连接有照明灯33,通过转动圆块32和照明灯33的设置,增大设备使用过程中的舒适度,并且能够保证设备在昏暗的环境中也能进行加工零件。Among them, the opposite ends of the two clamping cross bars 27 are fixedly connected with rotating round blocks 32, and the center above the inner wall of the welding cover 2 is fixedly connected with an illuminating lamp 33. Through the arrangement of the rotating round blocks 32 and the illuminating lamp 33, the It ensures the comfort during use of the equipment and ensures that the equipment can process parts in a dim environment.

实施例4:本发明实施例提供一种用于零件的焊接辅助设备,根据具体实施例三中的内容进行进一步扩充:Embodiment 4: This embodiment of the present invention provides a welding auxiliary equipment for parts, which is further expanded according to the content in the third specific embodiment:

其中,加工底板1的前面开设有收集槽34,收集槽34内壁的上侧开设有收集口35,收集槽34的内壁滑动连接有网槽块36,网槽块36的前面固定连接有拉板37,收集槽34内壁的左右两侧均开设有吸口38,两个吸口38的内壁均固定连接有抽风机39,两个吸口38内壁的相反一侧均固定连接有过滤网41,加工底板1底面的四角处均固定连接有支撑腿40,利用上述结构,保证设备能对加工过程中的杂质进行收集处理。Among them, a collection trough 34 is provided in the front of the processing bottom plate 1, and a collection opening 35 is provided in the upper side of the inner wall of the collection trough 34. A mesh trough block 36 is slidably connected to the inner wall of the collection trough 34, and a pull plate is fixedly connected to the front of the mesh trough block 36. 37. Suction ports 38 are provided on the left and right sides of the inner wall of the collection tank 34. The inner walls of the two suction ports 38 are fixedly connected with exhaust fans 39. The opposite sides of the inner walls of the two suction ports 38 are fixedly connected with filters 41. The processing bottom plate 1 Support legs 40 are fixedly connected to the four corners of the bottom surface. The above structure is used to ensure that the equipment can collect and process impurities during processing.

工作原理:设备需要对零件进行加工时,先将零件放置到固定筒5内夹紧筒20中,再通过转动圆块32的转动效果带动夹紧横杆27进行转动,夹紧横杆27通过第一锥齿轮28带动第二锥齿轮29内的夹紧丝杆30进行转动,夹紧丝杆30转动带动夹紧槽块31进行移动,多个夹紧槽块31的移动能对零件进行夹紧固定,固定零件后,通过移动电动滑轨3带动电动伸缩杆4上固定筒5内相应的零件进行相对移动,当两个零件相接触后,液压机6带动加工板7上的结构对两个零部件的接触焊接进行除去氧化层和预热操作;Working principle: When the equipment needs to process parts, first place the parts into the clamping cylinder 20 in the fixed cylinder 5, and then drive the clamping crossbar 27 to rotate through the rotation effect of the rotating block 32, and the clamping crossbar 27 passes through The first bevel gear 28 drives the clamping screw 30 in the second bevel gear 29 to rotate. The rotation of the clamping screw 30 drives the clamping groove block 31 to move. The movement of the multiple clamping groove blocks 31 can clamp the parts. Tightly fix, after fixing the parts, move the electric slide rail 3 to drive the corresponding parts in the fixed cylinder 5 on the electric telescopic rod 4 to move relative to each other. When the two parts come into contact, the hydraulic press 6 drives the structure on the processing plate 7 to move the two parts relative to each other. Contact welding of parts and components requires removal of oxide layers and preheating operations;

液压机6带动加工板7上微型电动滑轨8移动到零件上,微型电动滑轨8带动操作板9进行相对移动,移动到打磨片12与产品接触停止,这样打磨电机11会通过打磨片12对产品进行打磨,在打磨过程中,动力电机22带动动力横杆23上传动齿轮24进行转动,传动齿轮24转动会带动外齿环26和限位环槽块19内的夹紧筒20进行转动,这样夹紧筒20内的零件也进行转动,这样通过两个打磨片12对转动的零件进行打磨去除氧化层,打磨结束后,预热电动滑轨14带动连接板15上翅片加热管16向产品位置进行移动,这样通过翅片加热管16的加热下,并且动力电机22能带动产品进行转动,通过移动电动滑轨3的带动产品进行左右运动,这样能保证产品焊接位置的预热效果;The hydraulic press 6 drives the micro-electric slide rail 8 on the processing plate 7 to move to the part. The micro-electric slide rail 8 drives the operation panel 9 to move relative to the grinding disc 12 until it contacts the product. In this way, the grinding motor 11 passes through the grinding disc 12. The product is polished. During the polishing process, the power motor 22 drives the transmission gear 24 on the power crossbar 23 to rotate. The rotation of the transmission gear 24 will drive the clamping cylinder 20 in the external gear ring 26 and the limit ring groove block 19 to rotate. In this way, the parts in the clamping cylinder 20 also rotate, so that the rotating parts are polished and removed by the two polishing blades 12. After the polishing is completed, the preheated electric slide rail 14 drives the fin heating tube 16 on the connecting plate 15 to The position of the product moves, so that it is heated by the fin heating tube 16, and the power motor 22 can drive the product to rotate, and the product is driven to move left and right by moving the electric slide rail 3, thus ensuring the preheating effect of the welding position of the product;

当预热结束后,液压机6带动加工板7进行移动,将加工板7上的结构移动远离零件产品,保证零件产品之后的焊接效果;When the preheating is completed, the hydraulic press 6 drives the processing plate 7 to move, moving the structure on the processing plate 7 away from the parts and products to ensure the subsequent welding effect of the parts and products;

在进行打磨除去氧化层的过程中,打磨的碎屑会落在收集口35内,并且在抽风机39的强力吸力下,能更容易的将打磨的碎屑吸入到收集槽34内的网槽块36中,这样在网槽块36中的碎屑能通过拉板37拉出设备外,设备突出创新结构不对现有技术做过多赘述。During the process of polishing to remove the oxide layer, the polished debris will fall into the collection port 35, and under the strong suction of the exhaust fan 39, the polished debris can be more easily sucked into the mesh trough in the collection tank 34 In the block 36, the debris in the trough block 36 can be pulled out of the equipment through the pulling plate 37. The equipment highlights the innovative structure and does not elaborate on the existing technology.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种用于零件的焊接辅助设备,包括加工底板(1),其特征在于:所述加工底板(1)的顶面固定连接有焊接罩(2),所述加工底板(1)顶面的左右两侧均固定连接有移动电动滑轨(3),两个所述移动电动滑轨(3)的顶面均固定连接有电动伸缩杆(4),两个所述电动伸缩杆(4)的输出端均固定连接有固定筒(5),所述焊接罩(2)内壁的后侧固定连接有液压机(6),所述液压机(6)的输出端固定连接有加工板(7),所述加工板(7)前面上下两方的左右两侧均固定连接有微型电动滑轨(8),两个相应的所述微型电动滑轨(8)的前面共同固定连接有操作板(9),两个所述操作板(9)相对一面的中心处均开设有操作槽(10),两个所述操作槽(10)内壁的相反一侧均设有打磨装置。1. A welding auxiliary equipment for parts, including a processing bottom plate (1), characterized in that: a welding cover (2) is fixedly connected to the top surface of the processing bottom plate (1), and the top surface of the processing bottom plate (1) is Mobile electric slide rails (3) are fixedly connected to the left and right sides of the surface, and electric telescopic rods (4) are fixedly connected to the top surfaces of the two mobile electric slide rails (3). The two electric telescopic rods (4) 4) are fixedly connected to a fixed cylinder (5), a hydraulic press (6) is fixedly connected to the rear side of the inner wall of the welding cover (2), and a processing plate (7) is fixedly connected to the output end of the hydraulic press (6). ), the left and right sides of the upper and lower front of the processing plate (7) are fixedly connected with micro electric slide rails (8), and the fronts of the two corresponding micro electric slide rails (8) are jointly fixedly connected with an operating panel. (9), there are operating grooves (10) at the center of the opposite sides of the two operating plates (9), and grinding devices are provided on the opposite sides of the inner walls of the two operating grooves (10). 2.根据权利要求1所述的一种用于零件的焊接辅助设备,其特征在于:所述打磨装置包括固定连接在操作槽(10)内壁一侧的打磨电机(11),所述打磨电机(11)的输出端固定连接有打磨片(12),所述操作板(9)一面的左右两侧均开设有预热槽(13),两个所述预热槽(13)内壁的相反一侧均固定连接有预热电动滑轨(14),两个相应的所述预热电动滑轨(14)的相对一面共同固定连接有连接板(15),两个所述连接板(15)的前面均固定连接有翅片加热管(16)。2. A welding auxiliary equipment for parts according to claim 1, characterized in that: the grinding device includes a grinding motor (11) fixedly connected to one side of the inner wall of the operating groove (10), the grinding motor A grinding disc (12) is fixedly connected to the output end of (11), and preheating slots (13) are provided on both left and right sides of one side of the operation panel (9). The inner walls of the two preheating slots (13) are opposite to each other. A preheating electric slide rail (14) is fixedly connected to one side, and a connecting plate (15) is fixedly connected to the opposite side of the two corresponding preheated electric slide rails (14). The two connecting plates (15) ) are fixedly connected with fin heating tubes (16) in front. 3.根据权利要求1所述的一种用于零件的焊接辅助设备,其特征在于:两个所述固定筒(5)内壁的下侧均开设有动力腔(17),两个所述固定筒(5)内壁的相反一侧均开设有限位环槽(18),多个所述限位环槽(18)的内壁均转动连接有限位环槽块(19),两个相应的所述限位环槽块(19)的内壁共同固定连接有夹紧筒(20),两个所述夹紧筒(20)内壁的上侧均开设有夹紧腔(21),两个所述动力腔(17)内壁的一侧均设有动力装置。3. A welding auxiliary equipment for parts according to claim 1, characterized in that: power chambers (17) are provided on the lower sides of the inner walls of the two fixed cylinders (5), and the two fixed cylinders (5) are equipped with power chambers (17). Limiting ring grooves (18) are provided on opposite sides of the inner wall of the barrel (5), and the inner walls of multiple limiting ring grooves (18) are rotationally connected to limiting ring groove blocks (19). Two corresponding limiting ring grooves (18) are A clamping cylinder (20) is fixedly connected to the inner wall of the limit ring groove block (19), and a clamping cavity (21) is provided on the upper side of the inner wall of the two clamping cylinders (20). One side of the inner wall of the cavity (17) is provided with a power device. 4.根据权利要求3所述的一种用于零件的焊接辅助设备,其特征在于:所述动力装置包括固定连接在动力腔(17)内壁一侧的动力电机(22),所述动力电机(22)的输出端固定连接有动力横杆(23),所述动力横杆(23)的一端与动力腔(17)内壁的一侧转动连接,所述动力横杆(23)杆壁的相反一侧均固定连接有传动齿轮(24),所述动力腔(17)内壁的上方位于两个限位环槽(18)的下侧均开设有连接口(25),两个所述传动齿轮(24)的顶面均通过相应的连接口(25)延伸至相应的限位环槽(18)的内壁,两个相应的所述限位环槽(18)的内壁均固定连接有外齿环(26),两个相应的所述外齿环(26)的底面均与相应的传动齿轮(24)的顶面啮合连接,所述夹紧腔(21)内壁的一侧设有夹紧装置。4. A welding auxiliary equipment for parts according to claim 3, characterized in that: the power device includes a power motor (22) fixedly connected to one side of the inner wall of the power chamber (17), and the power motor The output end of (22) is fixedly connected with a power crossbar (23). One end of the power crossbar (23) is rotationally connected to one side of the inner wall of the power cavity (17). The power crossbar (23) wall is A transmission gear (24) is fixedly connected to the opposite side. A connection port (25) is provided above the inner wall of the power chamber (17) and below the two limit ring grooves (18). The two transmission gears (24) are fixedly connected to each other. The top surfaces of the gears (24) extend to the inner walls of the corresponding limit ring grooves (18) through the corresponding connection ports (25), and the inner walls of the two corresponding limit ring grooves (18) are fixedly connected with outer surfaces. The bottom surfaces of the two corresponding external toothed rings (26) are meshed with the top surfaces of the corresponding transmission gears (24), and a clamp is provided on one side of the inner wall of the clamping chamber (21). tightening device. 5.根据权利要求4所述的一种用于零件的焊接辅助设备,其特征在于:所述夹紧装置包括转动连接在夹紧腔(21)内壁一侧的夹紧横杆(27),所述夹紧横杆(27)的一端贯穿夹紧腔(21)内壁的一侧延伸至夹紧筒(20)的一面,所述夹紧横杆(27)的杆壁固定连接有多个第一锥齿轮(28),多个所述第一锥齿轮(28)的底面均啮合连接有第二锥齿轮(29),多个所述第二锥齿轮(29)的内壁均固定连接有夹紧丝杆(30),多个夹紧丝杆(30)杆壁的下侧均螺纹连接有夹紧槽块(31),多个所述夹紧槽块(31)的底面均贯穿夹紧腔(21)内壁的下侧延伸至夹紧筒(20)的内壁。5. A welding auxiliary equipment for parts according to claim 4, characterized in that: the clamping device includes a clamping crossbar (27) rotatably connected to one side of the inner wall of the clamping cavity (21), One end of the clamping crossbar (27) extends through one side of the inner wall of the clamping cavity (21) to one side of the clamping barrel (20). The rod wall of the clamping crossbar (27) is fixedly connected with a plurality of The first bevel gear (28), the bottom surfaces of the plurality of first bevel gears (28) are meshed with second bevel gears (29), and the inner walls of the plurality of second bevel gears (29) are fixedly connected with Clamping screw rod (30), the lower sides of the rod walls of multiple clamping screw rods (30) are threadedly connected with clamping groove blocks (31), and the bottom surfaces of multiple clamping groove blocks (31) all penetrate the clamp. The lower side of the inner wall of the tight cavity (21) extends to the inner wall of the clamping barrel (20). 6.根据权利要求5所述的一种用于零件的焊接辅助设备,其特征在于:两个所述夹紧横杆(27)的相反一端均固定连接有转动圆块(32),所述焊接罩(2)内壁上方的中心处固定连接有照明灯(33)。6. A welding auxiliary equipment for parts according to claim 5, characterized in that: opposite ends of the two clamping cross bars (27) are fixedly connected with rotating round blocks (32), and the A lighting lamp (33) is fixedly connected to the center above the inner wall of the welding cover (2). 7.根据权利要求1所述的一种用于零件的焊接辅助设备,其特征在于:所述加工底板(1)的前面开设有收集槽(34),所述收集槽(34)内壁的上侧开设有收集口(35),所述收集槽(34)的内壁滑动连接有网槽块(36),所述网槽块(36)的前面固定连接有拉板(37),所述收集槽(34)内壁的左右两侧均开设有吸口(38),两个所述吸口(38)的内壁均固定连接有抽风机(39)。7. A welding auxiliary equipment for parts according to claim 1, characterized in that: a collection groove (34) is provided in the front of the processing bottom plate (1), and the upper surface of the inner wall of the collection groove (34) There is a collection port (35) on the side, a mesh trough block (36) is slidingly connected to the inner wall of the collection trough (34), and a pull plate (37) is fixedly connected to the front of the mesh trough block (36). Suction ports (38) are provided on the left and right sides of the inner wall of the groove (34), and exhaust fans (39) are fixedly connected to the inner walls of the two suction ports (38).
CN202311514651.8A 2023-11-15 2023-11-15 Welding auxiliary equipment for parts Pending CN117226365A (en)

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Application publication date: 20231215