CN117225620A - Rotary spraying support for automobile grille production - Google Patents

Rotary spraying support for automobile grille production Download PDF

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Publication number
CN117225620A
CN117225620A CN202311195309.6A CN202311195309A CN117225620A CN 117225620 A CN117225620 A CN 117225620A CN 202311195309 A CN202311195309 A CN 202311195309A CN 117225620 A CN117225620 A CN 117225620A
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China
Prior art keywords
plate
automobile grille
bracket
top plate
rotating
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CN202311195309.6A
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Chinese (zh)
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严晓杰
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Tian Si Li Plastics Co ltd
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Tian Si Li Plastics Co ltd
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Priority to CN202311195309.6A priority Critical patent/CN117225620A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention discloses a rotary spraying bracket for automobile grille production, which comprises a bottom plate and a top plate, wherein the bottom plate and the top plate are connected through vertical plates, the front surface of the bottom plate is provided with the rotary bracket, one end of the rotary bracket is provided with a clamping mechanism, the bottom of the top plate is provided with a manipulator, one end of the manipulator far away from the top plate is provided with a spray head, the top of the top plate is provided with an opening, the inner top surface of the top plate is symmetrically provided with two industrial cameras, and the front surface of the vertical plates is provided with two protection mechanisms. According to the invention, through the rotatable clamping mechanism, after the paint spraying of one end of the automobile grille is finished, the rotating plate can be driven to rotate and adjust through the second rotating shaft, so that the spray head can conveniently spray paint on the other end of the automobile grille; after finishing spraying paint to the one side of car grid, steerable first pivot drives installation piece and fixture and rotates together, makes things convenient for the shower nozzle to spray paint to the another side of car grid, improves the effect of spraying paint on car grid surface, avoids the production at spraying dead angle.

Description

一种汽车格栅生产用旋转喷涂支架A rotary spray bracket for automobile grille production

技术领域Technical field

本发明属于汽车格栅生产技术领域,具体涉及一种汽车格栅生产用旋转喷涂支架。The invention belongs to the technical field of automobile grille production, and specifically relates to a rotary spray bracket for automobile grille production.

背景技术Background technique

格栅是汽车中网或水箱护罩,作用在于水箱、发动机、空调等的进气通风,防止行驶中外来物对车厢内部部件的破坏以及美观彰显个性。大多数车辆具有在前面的汽车中网,以保护散热器和发动机。现有技术中的汽车格栅在生产加工的过程中,为了增强汽车格栅整体的色彩和防腐功能,通常需要利用喷漆装置对汽车格栅进行喷涂。The grille is a car grille or water tank guard, which serves to provide air intake and ventilation for the water tank, engine, air conditioner, etc., to prevent damage to the interior components of the car by foreign objects while driving, and to be beautiful and highlight individuality. Most vehicles have a grille on the front to protect the radiator and engine. During the production and processing of automobile grilles in the prior art, in order to enhance the overall color and anti-corrosion function of the automobile grille, it is usually necessary to use a spray painting device to spray paint the automobile grille.

然而现有技术中的大多数喷漆装置在使用时,由于喷头的喷洒范围有限,不能完全覆盖汽车格栅的表面,容易出现喷涂死角的问题,使得油漆喷涂的效果差;而且在汽车格栅表面的喷涂完成后,不方便对汽车格栅进行预先烘干,使得后续人工或机械臂拿取汽车格栅的过程中容易使油漆脱落,对工作人员的手部或机械臂的夹爪部位造成污染。However, when most of the spray painting devices in the prior art are used, due to the limited spray range of the nozzle, they cannot completely cover the surface of the car grille, and the problem of spraying dead corners is prone to occur, making the paint spraying effect poor; and on the surface of the car grille After the spraying is completed, it is inconvenient to pre-dry the car grille, which makes it easy for the paint to fall off when the car grille is picked up manually or by a robotic arm, causing contamination to the hands of the staff or the clamping claws of the robotic arm. .

发明内容Contents of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出一种汽车格栅生产用旋转喷涂支架。The purpose of the present invention is to solve the shortcomings existing in the prior art and propose a rotary spray bracket for automobile grille production.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:

一种汽车格栅生产用旋转喷涂支架,包括底板和顶板,所述底板和顶板之间通过竖板进行连接,底板的正面安装有旋转支架,旋转支架的一端安装有用于对汽车格栅进行固定的夹持机构,顶板的底部安装有机械手,机械手远离顶板的一端安装有喷头,顶板的顶部开设有便于汽车格栅上下料的开口,顶板的内顶面对称安装有两个工业相机,竖板的正面安装有两个防护机构。A rotary spraying bracket for automobile grille production, including a bottom plate and a top plate. The bottom plate and the top plate are connected by a vertical plate. A rotating bracket is installed on the front of the bottom plate. One end of the rotating bracket is installed with a screw for fixing the automobile grille. A clamping mechanism, a manipulator is installed at the bottom of the top plate, and a nozzle is installed at the end of the manipulator away from the top plate. An opening is provided at the top of the top plate to facilitate the loading and unloading of the car grille. Two industrial cameras are installed symmetrically on the inner top surface of the top plate. There are two protective mechanisms installed on the front of the board.

可选的,所述夹持机构包括安装块,旋转支架的一端通过第一转轴与安装块相连接,安装块的顶部通过第二转轴安装有转动板,转动板的内部开设有空腔。Optionally, the clamping mechanism includes a mounting block, one end of the rotating bracket is connected to the mounting block through a first rotating shaft, a rotating plate is installed on the top of the mounting block through a second rotating shaft, and a cavity is provided inside the rotating plate.

可选的,所述转动板的内部对称安装有两个夹板,转动板的两端分别安装有丝杆和滑杆,丝杆和滑杆的两端均穿过两个夹板相靠近的一端。Optionally, two splints are installed symmetrically inside the rotating plate. A screw rod and a sliding rod are respectively installed at both ends of the rotating plate. Both ends of the screw rod and the sliding rod pass through the close ends of the two plywood plates.

可选的,所述防护机构包括两个呈L形设置的移动板,竖板的正面开设有第一滑槽,第一滑槽的内部滑动安装有两个第一滑块,两个第一滑块均通过第三转轴与其相靠近的移动板相连接。Optionally, the protection mechanism includes two moving plates arranged in an L shape, a first chute is provided on the front of the vertical plate, and two first slide blocks are slidably installed inside the first chute. The slide blocks are connected to the moving plate adjacent to them through a third rotating shaft.

可选的,两个所述移动板的内部均转动安装有防护板,两个移动板远离防护板的转动部位均安装有伸缩限位杆。Optionally, protective plates are rotatably installed inside the two movable plates, and telescopic limit rods are installed at the rotating parts of the two movable plates away from the protective plates.

可选的,所述防护板远离竖板的一侧外壁开设有第二滑槽,第二滑槽内滑动安装有第二滑块,第二滑块的内部安装有第一电动伸缩杆,第一电动伸缩杆的伸缩端安装有移动架。Optionally, a second chute is provided on the outer wall of the side of the protective plate away from the vertical plate. A second slide block is slidably installed in the second chute. A first electric telescopic rod is installed inside the second slide block. A mobile frame is installed at the telescopic end of an electric telescopic rod.

可选的,所述移动架呈U形设置,移动架的一侧外壁开设有多个出气孔,移动架靠近多个出气孔的顶部安装有用于与外部出气机构相连接的连接端。Optionally, the mobile frame is arranged in a U shape, with a plurality of air outlets provided on one side of the outer wall of the mobile frame, and a connection end for connecting to an external air outlet mechanism is installed on the top of the mobile frame close to the plurality of air outlets.

可选的,所述移动架的另一侧外壁安装有打磨块,移动架靠近打磨块的一端安装有第一刮板,第一刮板与打磨块之间留有间隙,打磨块的内部对称安装有两个第二电动伸缩杆。Optionally, a grinding block is installed on the outer wall of the other side of the movable frame, and a first scraper is installed on one end of the movable frame close to the grinding block. There is a gap between the first scraper and the grinding block, and the interior of the grinding block is symmetrical. Two second electric telescopic poles are installed.

可选的,所述底板的内底面开设有凹槽,凹槽的内底面开设有第三滑槽,第三滑槽内对称安装有两个第三滑块。Optionally, the inner bottom surface of the bottom plate is provided with a groove, the inner bottom surface of the groove is provided with a third chute, and two third slide blocks are symmetrically installed in the third chute.

可选的,两个所述移动板的底部均安装有过滤网,两个过滤网的底端均安装有第二刮板,两个第三滑块分别与其相靠近的第二刮板相连接。Optionally, filters are installed at the bottoms of the two moving plates, second scrapers are installed at the bottoms of the two filters, and the two third sliders are respectively connected to the second scrapers that are close to them. .

本发明的有益效果是:The beneficial effects of the present invention are:

1、该发明中,通过设置的可转动的夹持机构,在对汽车格栅的一端喷漆完成后,可通过第二转轴带动转动板转动调节,方便喷头对汽车格栅的另一端进行喷漆处理;在对汽车格栅的一面喷漆完成后,可控制第一转轴带动安装块和夹持机构一同转动,方便喷头对汽车格栅的另一面进行喷漆,提高汽车格栅表面的喷漆效果,避免喷涂死角的产生。1. In this invention, through the rotatable clamping mechanism provided, after one end of the car grille is painted, the second rotating shaft can be used to drive the rotating plate to rotate and adjust, so that the nozzle can spray paint on the other end of the car grille. ; After painting one side of the car grille, the first rotating shaft can be controlled to drive the mounting block and the clamping mechanism to rotate together, so that the nozzle can spray paint on the other side of the car grille, thereby improving the painting effect on the car grille surface and avoiding spraying. The generation of dead ends.

2、该发明中,通过在移动架的一侧外壁开设的出气孔,可对汽车格栅表面的漆液预先吹干,使得后续人工或上下料机械臂拿取汽车格栅时不会对人工手部或机械臂的夹爪造成污染,进一步的减少喷漆作业带来的污染问题出现。2. In this invention, through the air outlet opened on one side of the outer wall of the moving frame, the paint liquid on the surface of the car grille can be dried in advance, so that when the car grille is picked up manually or by the loading and unloading robot arm, there will be no damage to the manual work. The hand or the gripper of the robot arm causes pollution, further reducing the pollution problems caused by spray painting operations.

3、该发明中,通过设置的防护机构,能够将喷头两侧飞溅的漆液进行隔档,使得多余的漆液附着在两个防护板相靠近的一侧外壁上,避免多余的漆液四处飞溅,缩小漆液的喷射范围,从而降低漆液四处飞溅对周围环境的污染;在需要对防护板一侧外壁附着的漆液进行清理时,可控制第二滑块在第二滑槽内带动移动架上下移动,带动第一刮板对防护板和移动板附着有漆液的一侧外壁进行刮除清理,并将清理下来的漆通过第一刮板与打磨块之间的间隙相排出至凹槽内进行暂存收集。3. In this invention, through the protective mechanism provided, the paint liquid splashed on both sides of the nozzle can be blocked, so that the excess paint liquid adheres to the outer wall of the side where the two protective plates are close to each other, preventing the excess paint liquid from spreading around. splash, narrowing the spray range of the paint liquid, thereby reducing the pollution of the surrounding environment caused by the paint liquid splashing around; when it is necessary to clean the paint liquid attached to the outer wall of one side of the protective plate, the second slider can be controlled to drive in the second chute The moving frame moves up and down, driving the first scraper to scrape and clean the outer wall of the protective plate and the moving plate on one side where the paint liquid is attached, and discharge the cleaned paint through the gap between the first scraper and the polishing block. Temporary collection is carried out in the groove.

4、该发明中,在第一刮板对防护板和移动板一侧外壁的漆进行清理时,如第一刮板对防护板表面的漆清理效果不理想,可控制防护板向下转动与凹槽内的水接触,然后控制第二滑块在第二滑槽内来回移动,带动第一刮板对防护板一侧外壁与水接触的漆液进行清理,从而提高对防护板和移动板外壁附着的漆液清理的效果。4. In this invention, when the first scraper is cleaning the paint on one side of the protective plate and the moving plate, if the first scraper does not have a satisfactory effect on cleaning the paint on the surface of the protective plate, the protective plate can be controlled to rotate downward and The water in the groove comes into contact, and then the second slider is controlled to move back and forth in the second chute, driving the first scraper to clean the paint liquid in contact with water on one side of the outer wall of the protective plate, thereby improving the protection of the protective plate and the moving plate. The effect of cleaning the paint liquid attached to the outer wall.

附图说明Description of drawings

为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate understanding by those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings.

图1为本发明提出的一种汽车格栅生产用旋转喷涂支架的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a rotary spray bracket for automobile grille production proposed by the present invention;

图2为图1另一角度的结构示意图;Figure 2 is a schematic structural diagram of Figure 1 from another angle;

图3为本发明中夹持机构的结构示意图;Figure 3 is a schematic structural diagram of the clamping mechanism in the present invention;

图4为本发明中防护机构的结构示意图;Figure 4 is a schematic structural diagram of the protection mechanism in the present invention;

图5为图4另一角度的结构示意图;Figure 5 is a schematic structural diagram of Figure 4 from another angle;

图6为图5中防护板和移动架与移动板分离的结构示意图;Figure 6 is a schematic structural diagram of the protective plate and the moving frame separated from the moving plate in Figure 5;

图7为本发明中移动架的结构示意图;Figure 7 is a schematic structural diagram of the mobile frame in the present invention;

图8为图7中移动架的结构剖视图;Figure 8 is a structural cross-sectional view of the mobile frame in Figure 7;

图9为图7另一角度的结构示意图。Figure 9 is a schematic structural diagram of Figure 7 from another angle.

图中:1、底板;2、机械手;3、喷头;4、旋转支架;5、安装块;6、夹板;7、竖板;8、第一滑槽;9、顶板;10、凹槽;11、第三滑槽;12、防护板;13、开口;14、工业相机;15、转动板;16、丝杆;17、滑杆;18、移动板;19、第一滑块;20、第二滑槽;21、移动架;22、过滤网;23、第二刮板;24、第三滑块;25、出气孔;26、连接端;27、伸缩限位杆;28、第二滑块;29、第一刮板;30、打磨块;31、第一电动伸缩杆;32、第二电动伸缩杆。In the picture: 1. Bottom plate; 2. Manipulator; 3. Nozzle; 4. Rotating bracket; 5. Mounting block; 6. Plywood; 7. Vertical plate; 8. First chute; 9. Top plate; 10. Groove; 11. Third chute; 12. Protective plate; 13. Opening; 14. Industrial camera; 15. Rotating plate; 16. Lead screw; 17. Slide rod; 18. Moving plate; 19. First slider; 20. Second chute; 21. Moving frame; 22. Filter; 23. Second scraper; 24. Third slider; 25. Air outlet; 26. Connecting end; 27. Telescopic limit rod; 28. Second Slider; 29. First scraper; 30. Grinding block; 31. First electric telescopic rod; 32. Second electric telescopic rod.

具体实施方式Detailed ways

下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

参照图1-图9,一种汽车格栅生产用旋转喷涂支架,包括底板1和顶板9,底板1和顶板9之间通过竖板7进行连接,底板1的正面安装有旋转支架4,旋转支架4的一端安装有用于对汽车格栅进行固定的夹持机构,顶板9的底部安装有机械手2,机械手2远离顶板9的一端安装有喷头3,顶板9的顶部开设有便于汽车格栅上下料的开口13,顶板9的内顶面对称安装有两个工业相机14,竖板7的正面安装有两个防护机构。Referring to Figures 1 to 9, a rotary spray bracket for automobile grille production includes a bottom plate 1 and a top plate 9. The bottom plate 1 and the top plate 9 are connected through a vertical plate 7. A rotating bracket 4 is installed on the front of the bottom plate 1. The rotating bracket 4 is installed on the front of the bottom plate 1. A clamping mechanism for fixing the automobile grille is installed on one end of the bracket 4. A manipulator 2 is installed on the bottom of the top plate 9. A nozzle 3 is installed on the end of the manipulator 2 away from the top plate 9. The top of the top plate 9 is provided with a hole to facilitate the up and down of the car grille. There is an opening 13 for the material, two industrial cameras 14 are symmetrically installed on the inner top surface of the top plate 9, and two protective mechanisms are installed on the front of the vertical plate 7.

作为本发明的一种技术优化方案,夹持机构包括安装块5,旋转支架4的一端通过第一转轴与安装块5相连接,安装块5的顶部通过第二转轴安装有转动板15,转动板15的内部开设有空腔。As a technical optimization solution of the present invention, the clamping mechanism includes a mounting block 5. One end of the rotating bracket 4 is connected to the mounting block 5 through a first rotating shaft. A rotating plate 15 is installed on the top of the mounting block 5 through a second rotating shaft. A cavity is provided inside the plate 15 .

作为本发明的一种技术优化方案,转动板15的内部对称安装有两个夹板6,转动板15的两端分别安装有丝杆16和滑杆17,丝杆16和滑杆17的两端均穿过两个夹板6相靠近的一端。丝杆16的一端与外部预设的第一驱动电机相连接,带动丝杆16转动的同时能够带动两个夹板6朝着相互靠近或相互远离方向移动,方便对汽车格栅进行夹持固定;由于转动板15的底端与安装块5之间通过第二转轴相连接,在安装块5的内部预先安装有第二驱动电机,可在启动后带动转动板15进行旋转,从而调节汽车格栅自身的位置,方便机械手2带动喷头3对其进行喷漆;而且旋转支架4的一端内部预先安装有第三驱动电机,可在启动后带动第一转轴和安装块5一同进行转动,方便对汽车格栅的另一面进行喷漆处理。As a technical optimization solution of the present invention, two splints 6 are symmetrically installed inside the rotating plate 15. The two ends of the rotating plate 15 are respectively equipped with a screw rod 16 and a sliding rod 17. The two ends of the screw rod 16 and the sliding rod 17 are respectively installed. Both pass through the close ends of the two splints 6. One end of the screw rod 16 is connected to an externally preset first drive motor. When the screw rod 16 is driven to rotate, it can also drive the two clamping plates 6 to move toward or away from each other, so as to facilitate the clamping and fixing of the automobile grille; Since the bottom end of the rotating plate 15 and the mounting block 5 are connected through the second rotating shaft, a second driving motor is pre-installed inside the mounting block 5, which can drive the rotating plate 15 to rotate after starting, thereby adjusting the automobile grille. Its own position makes it convenient for the manipulator 2 to drive the nozzle 3 to spray paint; and a third drive motor is pre-installed inside one end of the rotating bracket 4, which can drive the first rotating shaft and the mounting block 5 to rotate together after starting, so as to facilitate the car grid. Paint the other side of the grille.

作为本发明的一种技术优化方案,防护机构包括两个呈L形设置的移动板18,竖板7的正面开设有第一滑槽8,第一滑槽8的内部滑动安装有两个第一滑块19,两个第一滑块19均通过第三转轴与其相靠近的移动板18相连接。在第一滑槽8的内部预先安装有两个第一直线电机,可分别带动两个第一滑块19在第一滑槽8内来回移动。As a technical optimization solution of the present invention, the protection mechanism includes two moving plates 18 arranged in an L shape. A first chute 8 is provided on the front of the vertical plate 7, and two second chute 8 are slidably installed inside. A sliding block 19, and the two first sliding blocks 19 are connected to the moving plate 18 adjacent to them through a third rotating shaft. Two first linear motors are pre-installed inside the first chute 8 and can respectively drive the two first slide blocks 19 to move back and forth in the first chute 8 .

作为本发明的一种技术优化方案,两个移动板18的内部均转动安装有防护板12,两个移动板18远离防护板12的转动部位均安装有伸缩限位杆27。在两个移动板18的内部均预先安装有第四驱动电机,可带动防护板12在移动板18的内部进行转动,并在防护板12转动至与移动板18齐平的位置后,通过伸缩限位杆27对防护板12的位置进行辅助限位固定。As a technical optimization solution of the present invention, protective plates 12 are rotatably installed inside the two moving plates 18 , and telescopic limiting rods 27 are installed at the rotating parts of the two moving plates 18 away from the protective plates 12 . A fourth drive motor is pre-installed inside the two moving plates 18, which can drive the protective plate 12 to rotate inside the moving plate 18, and after the protective plate 12 rotates to a position flush with the moving plate 18, it can be telescopically The limiting rod 27 assists in limiting and fixing the position of the protective plate 12 .

作为本发明的一种技术优化方案,防护板12远离竖板7的一侧外壁开设有第二滑槽20,第二滑槽20内滑动安装有第二滑块28,第二滑块28的内部安装有第一电动伸缩杆31,第一电动伸缩杆31的伸缩端安装有移动架21。在第二滑槽20的内部预先安装有第二直线电机,可带动第二滑块28在第二滑槽20内上下移动;并同步带动第一电动伸缩杆31伸缩端连接的移动架21一同在防护板12的外壁上下移动。As a technical optimization solution of the present invention, a second chute 20 is provided on the outer wall of the side of the protective plate 12 away from the vertical plate 7. A second slider 28 is slidably installed in the second chute 20. The second slider 28 is A first electric telescopic rod 31 is installed inside, and a moving frame 21 is installed at the telescopic end of the first electric telescopic rod 31 . A second linear motor is pre-installed inside the second chute 20, which can drive the second slider 28 to move up and down in the second chute 20; and synchronously drive the movable frame 21 connected to the telescopic end of the first electric telescopic rod 31 together. Move up and down on the outer wall of the protective plate 12.

作为本发明的一种技术优化方案,移动架21呈U形设置,移动架21的一侧外壁开设有多个出气孔25,移动架21靠近多个出气孔25的顶部安装有用于与外部出气机构相连接的连接端26。外部出气机构的输出端通过软管与连接端26相连接,可将外部出气机构产生的气体通过多个出气孔25排出,方便在防护板12位置变换后对还未喷漆的汽车格栅表面灰尘进行清洗,以及对喷漆后的汽车格栅加速吹干。As a technical optimization solution of the present invention, the movable frame 21 is arranged in a U shape. A plurality of air outlets 25 are provided on one side of the outer wall of the movable frame 21. The top of the movable frame 21 close to the plurality of air outlets 25 is equipped with an air vent for communicating with the external air outlet. The connecting end 26 to which the mechanism is connected. The output end of the external air outlet mechanism is connected to the connecting end 26 through a hose, and the gas generated by the external air outlet mechanism can be discharged through a plurality of air outlets 25 to facilitate dust removal on the unpainted car grille surface after the position of the protective plate 12 is changed. Clean and speed up the drying of the painted car grille.

作为本发明的一种技术优化方案,移动架21的另一侧外壁安装有打磨块30,移动架21靠近打磨块30的一端安装有第一刮板29,第一刮板29与打磨块30之间留有间隙,打磨块30的内部对称安装有两个第二电动伸缩杆32。设置的第一刮板29可在移动架21上下移动的过程中对防护板12外壁的漆液进行刮除清理,并将清理下来的漆通过间隙向下掉落排出。As a technical optimization solution of the present invention, a grinding block 30 is installed on the other outer wall of the movable frame 21 , and a first scraper 29 is installed on one end of the movable frame 21 close to the grinding block 30 . The first scraper 29 and the grinding block 30 There is a gap between them, and two second electric telescopic rods 32 are symmetrically installed inside the grinding block 30 . The provided first scraper 29 can scrape and clean the paint liquid on the outer wall of the protective plate 12 when the moving frame 21 moves up and down, and the cleaned paint can drop downward through the gap and be discharged.

作为本发明的一种技术优化方案,底板1的内底面开设有凹槽10,凹槽10的内底面开设有第三滑槽11,第三滑槽11内对称安装有两个第三滑块24。底板1底部开设的凹槽10可在进行喷漆工作前,向凹槽10内注入适量的水,可对喷头3喷射的多余漆液进行收集,避免漆液附着在底板1的顶部。As a technical optimization solution of the present invention, the inner bottom surface of the base plate 1 is provided with a groove 10, and the inner bottom surface of the groove 10 is provided with a third chute 11. Two third slide blocks are symmetrically installed in the third chute 11. twenty four. The groove 10 opened at the bottom of the bottom plate 1 can be injected with an appropriate amount of water into the groove 10 before painting, and the excess paint liquid sprayed by the nozzle 3 can be collected to prevent the paint liquid from adhering to the top of the bottom plate 1 .

作为本发明的一种技术优化方案,两个移动板18的底部均安装有过滤网22,两个过滤网22的底端均安装有第二刮板23,两个第三滑块24分别与其相靠近的第二刮板23相连接。设置的第二刮板23能够在移动板18来回移动的过程中对凹槽10内底面少量附着的漆进行清理,避免漆液大量积累在凹槽10的内部。As a technical optimization solution of the present invention, filters 22 are installed at the bottom of the two moving plates 18, and second scrapers 23 are installed at the bottoms of the two filters 22. The two third sliders 24 are respectively connected with them. The adjacent second scrapers 23 are connected. The provided second scraper 23 can clean a small amount of paint attached to the bottom surface of the groove 10 when the moving plate 18 moves back and forth, thereby preventing a large amount of paint liquid from accumulating inside the groove 10 .

本实施例中采用的工业相机14为现有技术中的海康CE系列工业面阵相机-MV-CE003-20GM。The industrial camera 14 used in this embodiment is the Hikvision CE series industrial area scan camera-MV-CE003-20GM in the prior art.

本发明中,使用者使用该装置时,先将凹槽10的内部预先注入适量的水,然后控制两个第一滑块19在第一滑槽8的内部朝着相互靠近方向移动,进而带动两个移动板18和防护板12一同朝着相互靠近方向移动,此时两个防护板12均位于开口13的下方,接着可控制两个第二滑块28在第二滑槽20内带动两个移动架21向上移动至最顶端,并控制两个打磨块30内部的两个第二电动伸缩杆32的伸缩端向上伸长,将开口13内部的盖板打开后,通过人工手动或外部的上下料机械臂将待喷漆的汽车格栅放置在两个移动架21相靠近一端的顶部,且汽车格栅的两端分别位于两个打磨块30顶部的两个第二电动伸缩杆32之间,此时两个移动架21相配合可作为上下料机构使用,最后通过第二滑块28在第二滑槽20内带动移动架21一同向下移动至与夹持机构相接触,使得位于两个移动架21之间的汽车格栅位于两个夹板6之间,通过丝杆16带动两个夹板6朝着相互靠近方向移动,对待喷漆的汽车格栅进行夹持固定。In the present invention, when the user uses the device, he first injects an appropriate amount of water into the inside of the groove 10, and then controls the two first sliders 19 to move toward each other inside the first chute 8, thereby driving The two moving plates 18 and the protective plates 12 move toward each other together. At this time, the two protective plates 12 are located below the opening 13. Then the two second sliders 28 can be controlled to drive the two second sliders 28 in the second chute 20. The moving frame 21 moves upward to the top, and controls the telescopic ends of the two second electric telescopic rods 32 inside the two grinding blocks 30 to extend upward. After opening the cover plate inside the opening 13, the manual or external The loading and unloading mechanical arm places the car grille to be painted on the top of one end of the two moving frames 21 close to each other, and the two ends of the car grille are respectively located between the two second electric telescopic rods 32 on the top of the two grinding blocks 30 , at this time, the two movable frames 21 can be used as loading and unloading mechanisms in cooperation. Finally, the second slider 28 drives the movable frames 21 together in the second chute 20 to move downward to contact the clamping mechanism, so that the two movable frames 21 are in contact with each other. The automobile grille between the two moving frames 21 is located between the two clamping plates 6. The two clamping plates 6 are driven by the screw rod 16 to move toward each other to clamp and fix the automobile grille to be painted.

然后可通过顶板9内底面设置的两个工业相机14对待喷漆的汽车格栅表面进行识别,检测汽车格栅表面是否存在灰尘等杂物,以及汽车格栅自身是否存在缺陷,如该汽车格栅存在缺陷,可控制两个夹板6对汽车格栅的夹持作用取消,并控制两个移动架21带动汽车格栅向上移动至开口13的附近,通过人工或上下料机械臂将其取出;如汽车格栅仅仅只是表面存在灰尘等杂物,为了避免这部分的杂物对喷漆工作造成影响,可控制两个防护板12均复位至图1所示的状态,并控制其中一个移动板18以第三转轴为圆心转动180度,使得移动架21带有多个出气孔25的一侧外壁转动至与汽车格栅相靠近,并通过多个出气孔25排出的气体将汽车格栅表面的灰尘等进行去除,便于后续的喷漆。Then, the surface of the car grille to be painted can be identified through the two industrial cameras 14 provided on the inner bottom surface of the top plate 9, and whether there are dust and other debris on the surface of the car grille, and whether there are defects in the car grille itself, such as If there is a defect, you can control the two clamping plates 6 to cancel the clamping effect of the car grille, and control the two movable frames 21 to drive the car grille upward to the vicinity of the opening 13, and take it out manually or by a loading and unloading mechanical arm; for example There are only dust and other debris on the surface of the automobile grille. In order to prevent this part of the debris from affecting the painting work, the two protective plates 12 can be controlled to be reset to the state shown in Figure 1, and one of the moving plates 18 can be controlled to The third rotating shaft rotates 180 degrees at the center of the circle, so that the outer wall of the mobile frame 21 with the plurality of air outlets 25 rotates close to the car grille, and the gas discharged through the plurality of air outlets 25 removes the dust on the surface of the car grille. Wait for removal to facilitate subsequent painting.

在对汽车格栅表面进行喷漆之前,可控制上述转动后的移动板18转动复位,并控制两个第一滑块19在第一滑槽8内朝着相互靠近方向移动,使得汽车格栅与两个防护板12之间的距离缩小,此时通过机械手2带动喷头3将漆液均匀的喷射在汽车格栅的表面,位于两侧的防护板12能够将从两侧飞溅的漆液进行隔档,使得多余的漆液附着在两个防护板12相靠近的一侧外壁上,避免多余的漆液四处飞溅,缩小漆液的喷射范围,从而降低漆液四处飞溅对周围环境的污染;并且由于凹槽10内预先注入水,掉落至凹槽10内的漆液被水阻隔,避免对底板1的顶部造成污染;在对汽车格栅的一端喷漆完成后,可通过第二转轴带动转动板15转动调节,方便喷头3对汽车格栅的另一端进行喷漆处理;在对汽车格栅的一面喷漆完成后,可控制第一转轴带动安装块5和夹持机构一同转动,方便喷头对汽车格栅的另一面进行喷漆,提高汽车格栅表面的喷漆效果,避免喷涂死角的产生。Before painting the surface of the automobile grille, the above-mentioned rotated moving plate 18 can be controlled to rotate and reset, and the two first sliders 19 can be controlled to move toward each other in the first chute 8 so that the automobile grille and The distance between the two protective plates 12 is reduced. At this time, the manipulator 2 drives the nozzle 3 to spray the paint liquid evenly on the surface of the car grille. The protective plates 12 on both sides can isolate the paint liquid splashed from both sides. gear, so that the excess paint liquid adheres to the outer wall of the side where the two protective plates 12 are close to each other, preventing the excess paint liquid from splashing around, reducing the spray range of the paint liquid, thereby reducing the pollution of the surrounding environment caused by the paint liquid splashing around; and Since water is pre-injected into the groove 10, the paint liquid falling into the groove 10 is blocked by the water to avoid contamination of the top of the base plate 1; after the painting is completed on one end of the automobile grille, it can be driven to rotate by the second rotating shaft The plate 15 is rotated and adjusted to facilitate the nozzle 3 to spray paint on the other end of the car grille; after the painting of one side of the car grille is completed, the first rotating shaft can be controlled to drive the mounting block 5 and the clamping mechanism to rotate together to facilitate the nozzle 3 to spray paint on the car. The other side of the grille is spray-painted to improve the spray-painting effect on the car grille surface and avoid spraying dead spots.

在汽车格栅喷漆完成后,可继续通过两个工业相机14对其表面进行识别检测,如发现汽车格栅顶部居中位置的漆液喷涂不理想时,可控制其中一个移动板18再次转动180度后,通过多个出气孔25对汽车格栅表面的漆液快速吹干,然后控制移动板18转动复位后,控制第一转轴带动安装块5和转动板15带动汽车格栅顺时针或逆时针转动90度,与其中一个防护板12相靠近,然后控制与汽车格栅相靠近的防护板12带动移动架21一同移动,直至移动架21与汽车格栅相齐平后,控制第二滑块28在第二滑槽20内上下移动,带动移动架21带有打磨块30的一侧外壁与汽车格栅相摩擦,对汽车格栅居中位置的缺陷进行打磨,将该位置的涂层打磨干净后,重新对其进行喷漆处理,从而使得装置能够对汽车格栅表面较为容易处理的缺陷进行处理,提高装置整体的适用性;与此同时,在第二滑块28在第二滑槽20内带动移动架21上下移动的过程中,也能够同步带动第一刮板29对防护板12和移动板18附着有漆液的一侧外壁进行刮除清理,并将清理下来的漆通过第一刮板29与打磨块30之间的间隙相排出至凹槽10内进行暂存收集。After the car grille is painted, its surface can continue to be identified and inspected through the two industrial cameras 14. If it is found that the paint liquid spraying at the center of the top of the car grille is not ideal, one of the moving plates 18 can be controlled to rotate 180 degrees again. Finally, the paint liquid on the surface of the car grille is quickly dried through multiple air outlets 25, and then the moving plate 18 is controlled to rotate and reset, and the first rotating shaft is controlled to drive the mounting block 5 and the rotating plate 15 to drive the car grille clockwise or counterclockwise. Rotate 90 degrees to get close to one of the protective plates 12, and then control the protective plate 12 that is close to the car grille to drive the movable frame 21 to move together until the movable frame 21 is flush with the car grille, then control the second slider 28 moves up and down in the second chute 20, driving the outer wall of the moving frame 21 with the grinding block 30 to rub against the car grille, polishing the defects in the center of the car grille, and polishing the coating at this position clean Finally, it is repainted, so that the device can deal with defects on the surface of the automobile grille that are easier to deal with, and improve the overall applicability of the device; at the same time, when the second slider 28 is in the second chute 20 In the process of driving the moving frame 21 to move up and down, the first scraper 29 can also be synchronously driven to scrape and clean the outer wall of the protective plate 12 and the moving plate 18 on which the paint liquid is attached, and the cleaned paint can be passed through the first scraper. The gaps between the plate 29 and the grinding block 30 are discharged into the groove 10 for temporary storage and collection.

在汽车格栅喷漆完成并通过多个出气孔25快速吹干,再经过两个工业相机14的识别检测后,控制两个防护板12朝着相互靠近方向移动,并控制移动架21向上移动,两个移动架21将原本位于夹持机构内的汽车格栅向上推动至顶板9顶部开口13位置,由于汽车格栅表面的漆液呈干燥状态,使得后续人工或上下料机械臂拿取汽车格栅时不会对人工手部或机械臂的夹爪造成污染,进一步的减少喷漆作业带来的污染问题出现。After the car grille is painted and quickly dried through multiple air outlets 25, and then recognized and detected by two industrial cameras 14, the two protective plates 12 are controlled to move toward each other, and the mobile frame 21 is controlled to move upward. The two moving frames 21 push the car grille originally located in the clamping mechanism upward to the top opening 13 of the roof plate 9. Since the paint liquid on the surface of the car grille is in a dry state, subsequent manual or loading and unloading robot arms can take out the car grille. It will not cause contamination to the manual hand or the gripper of the robotic arm when screening, further reducing the pollution problems caused by spray painting operations.

汽车格栅的喷漆工作完成后,由于凹槽10的内部会存在第一刮板29清理下来的漆,以及喷头3喷射的多余漆液,第一刮板29清理的漆呈干燥状态会沉入凹槽10底部,而喷头3喷射并落在凹槽10内的漆液会漂浮在水面上,可控制两个第一滑块19在第一滑槽8内朝着相互靠近方向进行移动,带动两个移动板18底部的过滤网22和第二刮板23一同在凹槽10内进行移动,安装在过滤网22底部的第二刮板23能够对凹槽10底部的漆进行刮除清理,而过滤网22能够对凹槽10内部水面的漆液进行打捞清理,并在两个移动板18朝着相互靠近方向移动并抵接后,将清理的漆集中在两个过滤网22之间,然后将凹槽10内的水排出后,即可将清洗收集的漆从两个过滤网22之间清理下来,并将其回收再利用,避免内部含有漆液的废水直接排出至外界环境中,对外界环境造成污染的情况出现,从而进一步的减少汽车格栅喷漆作业带来的污染;而且在上述第一刮板29对防护板12和移动板18一侧外壁的漆进行清理时,如第一刮板29对防护板12表面的漆清理效果不理想,可控制第一电动伸缩杆31的伸缩端伸长,推动移动架21朝着远离防护板12的方向移动,此时防护板12可不受移动架21的限制向下转动与凹槽10内的水接触,然后控制第二滑块28在第二滑槽20内来回移动,带动第一刮板29对防护板12一侧外壁与水接触的漆液进行清理,从而提高对防护板12和移动板18外壁附着的漆液清理的效果。After the painting work of the automobile grille is completed, since there will be paint cleaned by the first scraper 29 inside the groove 10, as well as excess paint liquid sprayed by the nozzle 3, the paint cleaned by the first scraper 29 will sink in in a dry state. The bottom of the groove 10, and the paint liquid sprayed by the nozzle 3 and falling in the groove 10 will float on the water, and the two first sliders 19 can be controlled to move toward each other in the first chute 8, driving The filter screen 22 and the second scraper 23 at the bottom of the two moving plates 18 move together in the groove 10. The second scraper 23 installed at the bottom of the filter screen 22 can scrape and clean the paint at the bottom of the groove 10. The filter screen 22 can salvage and clean the paint liquid on the water surface inside the groove 10, and after the two moving plates 18 move toward each other and come into contact, the cleaned paint is concentrated between the two filter screens 22. Then, after the water in the groove 10 is drained, the paint collected by cleaning can be cleaned from between the two filters 22 and recycled and reused to prevent the waste water containing paint liquid inside from being directly discharged to the outside environment. Pollution to the external environment occurs, thereby further reducing the pollution caused by the automobile grille painting operation; and when the first scraper 29 cleans the paint on the outer wall of the protective plate 12 and the moving plate 18, as shown in the first scraper 29 If a scraper 29 does not have a satisfactory effect on cleaning the paint on the surface of the protective plate 12, the telescopic end of the first electric telescopic rod 31 can be controlled to extend, pushing the movable frame 21 to move in a direction away from the protective plate 12. At this time, the protective plate 12 can no longer Restricted by the moving frame 21, it rotates downward to contact the water in the groove 10, and then controls the second slider 28 to move back and forth in the second chute 20, driving the first scraper 29 to contact the outer wall of one side of the protective plate 12 with the water. The paint liquid in contact is cleaned, thereby improving the cleaning effect of the paint liquid adhering to the outer walls of the protective plate 12 and the moving plate 18 .

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to the specific implementations described. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1.一种汽车格栅生产用旋转喷涂支架,包括底板(1)和顶板(9),其特征在于,所述底板(1)和顶板(9)之间通过竖板(7)进行连接,底板(1)的正面安装有旋转支架(4),旋转支架(4)的一端安装有用于对汽车格栅进行固定的夹持机构,顶板(9)的底部安装有机械手(2),机械手(2)远离顶板(9)的一端安装有喷头(3),顶板(9)的顶部开设有便于汽车格栅上下料的开口(13),顶板(9)的内顶面对称安装有两个工业相机(14),竖板(7)的正面安装有两个防护机构。1. A rotary spray bracket for automobile grille production, including a bottom plate (1) and a top plate (9), characterized in that the bottom plate (1) and the top plate (9) are connected by a vertical plate (7), A rotating bracket (4) is installed on the front of the bottom plate (1), and a clamping mechanism for fixing the automobile grille is installed on one end of the rotating bracket (4). A manipulator (2) is installed on the bottom of the top plate (9), and the manipulator (2) is installed on the bottom of the top plate (9). 2) A nozzle (3) is installed on the end far away from the top plate (9). An opening (13) is provided on the top of the top plate (9) to facilitate the loading and unloading of the car grille. Two symmetrical openings are installed on the inner top surface of the top plate (9). For the industrial camera (14), two protective mechanisms are installed on the front of the vertical plate (7). 2.根据权利要求1所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述夹持机构包括安装块(5),旋转支架(4)的一端通过第一转轴与安装块(5)相连接,安装块(5)的顶部通过第二转轴安装有转动板(15),转动板(15)的内部开设有空腔。2. A rotary spraying bracket for automobile grille production according to claim 1, characterized in that the clamping mechanism includes a mounting block (5), and one end of the rotating bracket (4) passes through the first rotating shaft and the mounting block. (5) are connected, a rotating plate (15) is installed on the top of the mounting block (5) through the second rotating shaft, and a cavity is provided inside the rotating plate (15). 3.根据权利要求2所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述转动板(15)的内部对称安装有两个夹板(6),转动板(15)的两端分别安装有丝杆(16)和滑杆(17),丝杆(16)和滑杆(17)的两端均穿过两个夹板(6)相靠近的一端。3. A rotary spraying bracket for automobile grille production according to claim 2, characterized in that two clamping plates (6) are symmetrically installed inside the rotating plate (15), and the two clamping plates (6) of the rotating plate (15) are symmetrically installed. The screw rod (16) and the sliding rod (17) are respectively installed at the ends, and both ends of the screw rod (16) and the sliding rod (17) pass through the close end of the two splints (6). 4.根据权利要求1所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述防护机构包括两个呈L形设置的移动板(18),竖板(7)的正面开设有第一滑槽(8),第一滑槽(8)的内部滑动安装有两个第一滑块(19),两个第一滑块(19)均通过第三转轴与其相靠近的移动板(18)相连接。4. A rotary spraying bracket for automobile grille production according to claim 1, characterized in that the protection mechanism includes two moving plates (18) arranged in an L shape, and the front side of the vertical plate (7) is opened There is a first chute (8), and two first slide blocks (19) are slidably installed inside the first chute (8). The two first slide blocks (19) are moved close to them by the third rotating shaft. plate (18) is connected. 5.根据权利要求4所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,两个所述移动板(18)的内部均转动安装有防护板(12),两个移动板(18)远离防护板(12)的转动部位均安装有伸缩限位杆(27)。5. A rotary spraying bracket for automobile grille production according to claim 4, characterized in that protective plates (12) are rotatably installed inside the two moving plates (18), and the two moving plates (18) 18) Telescopic limit rods (27) are installed on the rotating parts away from the protective plate (12). 6.根据权利要求5所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述防护板(12)远离竖板(7)的一侧外壁开设有第二滑槽(20),第二滑槽(20)内滑动安装有第二滑块(28),第二滑块(28)的内部安装有第一电动伸缩杆(31),第一电动伸缩杆(31)的伸缩端安装有移动架(21)。6. A rotary spraying bracket for automobile grille production according to claim 5, characterized in that a second chute (20) is provided on the outer wall of the side of the protective plate (12) away from the vertical plate (7). , a second slider (28) is slidably installed in the second chute (20), a first electric telescopic rod (31) is installed inside the second slider (28), and the first electric telescopic rod (31) telescopically A mobile frame (21) is installed at the end. 7.根据权利要求6所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述移动架(21)呈U形设置,移动架(21)的一侧外壁开设有多个出气孔(25),移动架(21)靠近多个出气孔(25)的顶部安装有用于与外部出气机构相连接的连接端(26)。7. A rotary spraying bracket for automobile grille production according to claim 6, characterized in that the movable frame (21) is arranged in a U shape, and a plurality of outlets are provided on one side of the outer wall of the movable frame (21). Air holes (25), the top of the mobile frame (21) near the plurality of air outlets (25) is equipped with a connecting end (26) for connecting with an external air outlet mechanism. 8.根据权利要求6所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述移动架(21)的另一侧外壁安装有打磨块(30),移动架(21)靠近打磨块(30)的一端安装有第一刮板(29),第一刮板(29)与打磨块(30)之间留有间隙,打磨块(30)的内部对称安装有两个第二电动伸缩杆(32)。8. A rotary spraying bracket for automobile grille production according to claim 6, characterized in that a grinding block (30) is installed on the outer wall of the other side of the movable frame (21), and the movable frame (21) is close to A first scraper (29) is installed at one end of the grinding block (30). There is a gap between the first scraper (29) and the grinding block (30). Two second scrapers (29) are installed symmetrically inside the grinding block (30). Electric telescopic pole (32). 9.根据权利要求1所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,所述底板(1)的内底面开设有凹槽(10),凹槽(10)的内底面开设有第三滑槽(11),第三滑槽(11)内对称安装有两个第三滑块(24)。9. A rotary spraying bracket for automobile grille production according to claim 1, characterized in that the inner bottom surface of the bottom plate (1) is provided with a groove (10), and the inner bottom surface of the groove (10) is provided with a groove (10). There is a third chute (11), and two third slide blocks (24) are symmetrically installed in the third chute (11). 10.根据权利要求4所述的一种汽车格栅生产用旋转喷涂支架,其特征在于,两个所述移动板(18)的底部均安装有过滤网(22),两个过滤网(22)的底端均安装有第二刮板(23),两个第三滑块(24)分别与其相靠近的第二刮板(23)相连接。10. A rotary spraying bracket for automobile grille production according to claim 4, characterized in that filters (22) are installed at the bottoms of the two moving plates (18), and the two filter meshes (22) ) are equipped with second scrapers (23) at their bottom ends, and the two third sliders (24) are respectively connected to the second scrapers (23) adjacent to them.
CN202311195309.6A 2023-09-16 2023-09-16 Rotary spraying support for automobile grille production Pending CN117225620A (en)

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CN119406623A (en) * 2025-01-09 2025-02-11 国网山东省电力公司电力科学研究院 Electric power tower foot rust removal and spraying integrated device and working method thereof
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