CN117225275B - An anti-stick juice mixing and homogenizer for preparing fruit powder - Google Patents
An anti-stick juice mixing and homogenizer for preparing fruit powder Download PDFInfo
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- 238000002156 mixing Methods 0.000 title claims abstract description 39
- 235000011389 fruit/vegetable juice Nutrition 0.000 title description 27
- 238000003756 stirring Methods 0.000 claims abstract description 92
- 238000001035 drying Methods 0.000 claims abstract description 39
- 235000015203 fruit juice Nutrition 0.000 claims abstract 8
- 238000001125 extrusion Methods 0.000 claims description 21
- 238000001914 filtration Methods 0.000 claims description 13
- 230000001804 emulsifying effect Effects 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims 4
- 230000005855 radiation Effects 0.000 claims 3
- 238000004945 emulsification Methods 0.000 description 23
- 230000017525 heat dissipation Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
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- 239000007921 spray Substances 0.000 description 8
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- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 2
- 229930003268 Vitamin C Natural products 0.000 description 2
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- 239000007858 starting material Substances 0.000 description 2
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Abstract
Description
技术领域Technical field
本发明涉及机械设备技术领域,具体涉及一种果粉制备的防黏壁果汁混合均质机。The invention relates to the technical field of mechanical equipment, and specifically relates to an anti-sticking juice mixing and homogenizer for preparing fruit powder.
背景技术Background technique
20世纪中叶,随着果汁加工业的不断发展,人们对于果汁品质和口感的要求不断提高,果汁混合装置的需求也日益增长。果汁饮品内含有人体所需的各种营养元素,特别是维生素C,维生素C能防止动脉硬化,抗衰老,增加机体的免疫力,是深受人们喜爱的一种饮品,混合机是果汁生产过程中经常用到的设备,主要作用是将各种不同原料的果汁混合均匀,以提高果汁的口感和品质。早期的果汁混合装置主要是手动操作,通过人工搅拌和混合果汁,这种方法虽然简单,但是效率低下,随着科技的不断进步,自动化果汁混合装置逐渐取代了手动操作。In the middle of the 20th century, with the continuous development of the juice processing industry, people's requirements for the quality and taste of juice continued to increase, and the demand for juice mixing devices also increased. Juice drinks contain various nutrients needed by the human body, especially vitamin C. Vitamin C can prevent arteriosclerosis, resist aging, and increase the body's immunity. It is a drink that is loved by people. The mixer is the key to the juice production process. The main function of this equipment is to evenly mix juices of various raw materials to improve the taste and quality of the juice. Early juice mixing devices were mainly manually operated, manually stirring and mixing juice. Although this method was simple, it was inefficient. With the continuous advancement of technology, automated juice mixing devices gradually replaced manual operation.
现有的果汁混合均质机在搅拌时,经常有大量的果块附着在混合机内壁上,不仅影响机器的正常运行,而且生产出的产品质量较差。并且机器内大多只设置一个搅拌叶片,在搅拌叶片正常工作时很难涉及到底部,同时在果粉的制备中并没有对果汁以及果粉进行分层处理,果粉也没有进行适当干燥,严重影响产品质量。When the existing juice mixing and homogenizer is mixing, a large number of fruit pieces often adhere to the inner wall of the mixer, which not only affects the normal operation of the machine, but also produces poor quality products. Moreover, most machines only have one mixing blade, and it is difficult to reach the bottom when the mixing blade is working normally. At the same time, the juice and fruit powder are not layered during the preparation of the fruit powder, and the fruit powder is not properly dried, which seriously affects the product quality. .
发明内容Contents of the invention
为解决上述技术问题,本发明提供一种果粉制备的防黏壁果汁混合均质机,包括上机壳,所述上机壳的内壁固定连接有收集机构,所述收集机构的下方设置于搅拌机构,所述搅拌机构的下方设置有干燥机构,所述干燥机构一侧固定连接有下机壳;In order to solve the above technical problems, the present invention provides an anti-stick juice mixing and homogenizing machine for preparing fruit powder, which includes an upper casing. The inner wall of the upper casing is fixedly connected with a collection mechanism, and the lower part of the collection mechanism is arranged in the mixing area. mechanism, a drying mechanism is provided below the stirring mechanism, and a lower casing is fixedly connected to one side of the drying mechanism;
所述收集机构包括旋转棒,所述旋转棒一端贯穿并固定连接有转动叶,所述转动叶一侧分别固定连接有挤压棒和弧形板,所述弧形板一侧通过转动栓转动连接有弹性板,所述弹性板一固定连接有撞击棒,所述上机壳的一侧固定连接有过滤装置,所述过滤装置一侧固定连接有收集盒,所述旋转棒一端固定连接有电机一输出端,所述旋转棒外侧套设并固定连接有齿轮,所述齿轮一侧啮合有齿条。通过收集机构便于对果块进行初步的粉碎处理,同时对粉碎中流出的果汁进行收集。The collection mechanism includes a rotating rod. One end of the rotating rod is penetrated and fixedly connected with a rotating blade. One side of the rotating blade is fixedly connected with an extrusion rod and an arc plate. One side of the arc plate rotates through a rotating bolt. An elastic plate is connected to the elastic plate. An impact rod is fixedly connected to the elastic plate. A filtering device is fixedly connected to one side of the upper casing. A collection box is fixedly connected to one side of the filtering device. One end of the rotating rod is fixedly connected to At the output end of the motor, a gear is set and fixedly connected to the outside of the rotating rod, and a rack is engaged with one side of the gear. The collection mechanism facilitates preliminary crushing of the fruit pieces, and at the same time collects the juice flowing out during crushing.
进一步地,所述旋转棒两端均与上机壳内壁转动连接,所述转动叶和弧形板数量均设置有多组,相邻所述弹性板之间通过橡胶棒固定连接。Further, both ends of the rotating rod are rotatably connected to the inner wall of the upper casing, there are multiple sets of rotating blades and arc-shaped plates, and the adjacent elastic plates are fixedly connected through rubber rods.
进一步地,所述搅拌机构包括搅拌轴,所述搅拌轴一端固定连接有电机二输出端,所述搅拌轴一端贯穿并固定连接有转动块,所述转动块一侧固定连接有搅拌杆,所述搅拌杆两侧均固定连接有刀片,所述搅拌杆顶部一侧固定连接有压力传感器,所述搅拌杆底部一侧通过固定杆转动连接有转动棒,所述转动棒一端贯穿并固定连接有搅拌块,所述搅拌块两侧均固定连接有搅拌棒,所述转动棒一端贯穿并固定连接有旋转叶,所述搅拌杆下方设置有过滤板,所述过滤板一侧通过转动栓转动连接有固定块,所述过滤板一侧滑动连接有挤压板,所述挤压板底部通过弹簧固定连接有六角块。通过搅拌机构对果块进行第二次粉碎和搅拌处理。Further, the stirring mechanism includes a stirring shaft, one end of the stirring shaft is fixedly connected to the two output ends of the motor, one end of the stirring shaft runs through and is fixedly connected to a rotating block, and one side of the rotating block is fixedly connected to a stirring rod, so Blades are fixedly connected to both sides of the stirring rod, a pressure sensor is fixedly connected to the top side of the stirring rod, a rotating rod is rotatably connected to the bottom side of the stirring rod through a fixed rod, and one end of the rotating rod runs through and is fixedly connected to Stirring block. Stirring rods are fixedly connected to both sides of the stirring block. One end of the rotating rod runs through and is fixedly connected to a rotating blade. A filter plate is provided below the stirring rod. One side of the filter plate is connected by a rotating bolt. There is a fixed block, an extrusion plate is slidably connected to one side of the filter plate, and a hexagonal block is fixedly connected to the bottom of the extrusion plate through a spring. The fruit pieces are crushed and stirred for the second time through the stirring mechanism.
进一步地,所述搅拌杆和过滤板数量均设置有多组,所述搅拌轴一端分别贯穿固定块和六角块并延伸至下侧。Further, multiple groups of the stirring rods and filter plates are provided, and one end of the stirring shaft penetrates the fixed block and the hexagonal block respectively and extends to the lower side.
进一步地,所述搅拌机构还包括防粘部件,所述防粘部件包括波浪片,所述搅拌杆一端固定连接有固定轴,所述固定轴一端贯穿并转动连接有防黏叶,所述防黏叶顶部通过连接棒固定连接有磁球,所述下机壳内壁固定连接有乳化箱,所述乳化箱一侧滑动连接有移动板,所述移动板顶部固定连接有乳化囊,所述乳化囊一侧连通有喷洒管。通过防黏部件中的波浪片以及防黏叶实现对果块路径的改变以达到初步的防黏效果,其次通过乳化液的喷出进一步增强果块的防黏效果。Further, the stirring mechanism also includes an anti-sticking component, the anti-sticking component includes a corrugated sheet, a fixed shaft is fixedly connected to one end of the stirring rod, and an anti-sticking leaf penetrates and is rotatably connected to one end of the fixed shaft. A magnetic ball is fixedly connected to the top of the sticky leaf through a connecting rod, an emulsification box is fixedly connected to the inner wall of the lower casing, a movable plate is slidingly connected to one side of the emulsification box, and an emulsification capsule is fixedly connected to the top of the movable plate. There is a spray pipe connected to one side of the bag. The corrugated sheets and anti-sticking leaves in the anti-sticking parts are used to change the path of the fruit pieces to achieve a preliminary anti-sticking effect. Secondly, the anti-sticking effect of the fruit pieces is further enhanced through the spraying of emulsion.
进一步地,所述波浪片一侧与搅拌杆固定连接,所述移动板顶部通过橡胶棒与乳化箱内壁顶部固定连接,所述喷洒管一端贯穿乳化箱并延伸至外侧。Further, one side of the corrugated plate is fixedly connected to the stirring rod, the top of the moving plate is fixedly connected to the top of the inner wall of the emulsification box through a rubber rod, and one end of the spray pipe penetrates the emulsification box and extends to the outside.
进一步地,所述干燥机构包括散热板,所述散热板外侧固定连接有空心管,所述空心管一侧连通有散热管。通过干燥机构将电机二的热量转移到干燥箱中实现对果粉的干燥处理,节约资源。Further, the drying mechanism includes a heat dissipation plate, a hollow tube is fixedly connected to the outside of the heat dissipation plate, and a heat dissipation pipe is connected to one side of the hollow tube. The heat from motor 2 is transferred to the drying box through the drying mechanism to dry the fruit powder and save resources.
进一步地,所述干燥机构还包括均匀部件,所述均匀部件包括弧形片,所述弧形片一侧固定连接有磁块,所述散热管一端固定连接有弧形棒,所述弧形棒一端贯穿并转动连接有干燥叶,所述下机壳内壁固定连接有果粉箱。通过均匀部件将吹动的热空气扰乱实现果粉箱内部的热流循环流动,增强干燥效果。Further, the drying mechanism further includes a uniform component, the uniform component includes an arc-shaped piece, a magnetic block is fixedly connected to one side of the arc-shaped piece, and an arc-shaped rod is fixedly connected to one end of the heat dissipation pipe. One end of the rod runs through and is connected to a drying leaf, and the inner wall of the lower casing is fixedly connected to a fruit powder box. The blowing hot air is disturbed by uniform components to achieve a circular flow of heat inside the fruit powder box, thereby enhancing the drying effect.
进一步地,所述散热板内壁与电机二滑动连接,所述散热管数量均设置有多组,所述弧形片一侧与六角块固定连接。Further, the inner wall of the heat dissipation plate is slidingly connected to the second motor, the heat dissipation pipes are provided in multiple groups, and one side of the arc-shaped piece is fixedly connected to the hexagonal block.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)、该果粉制备的防黏壁果汁混合均质机,首先将果块通过上机壳顶部的洞口放入机壳内部,当果块接触到转动叶或者弧形板一侧时,会推动转动叶进行旋转,同时启动电机一驱动旋转棒的旋转并带动转动叶一侧的挤压棒对果块进行挤压破碎,落到弧形板上方的果块会接触到弹性板并对弹性板进行挤压,在弹性板和橡胶棒的复位下将果块弹出,直至果块破碎后的重量不足以对弹性板进行挤压,相邻转动叶之间错位转动,可以增强果块的破碎效率,利用弹性板的弹性可以更好的对大块果块进行破碎,增强破碎效果。破碎后的小果块顺着过滤装置掉入到下机壳内部,破碎后流出的果汁透过过滤装置进入到收集盒中进行收集,便于果粉的收集,此处转动叶数量较多,相互交错。图中其余转动叶均未完全画出。(1) For the anti-stick wall juice mixing and homogenizer prepared by this fruit powder, first put the fruit pieces into the inside of the casing through the hole on the top of the upper casing. When the fruit pieces come into contact with the rotating blade or one side of the arc plate, it will Push the rotating blade to rotate, and at the same time start the motor to drive the rotation of the rotating rod and drive the extrusion rod on one side of the rotating blade to squeeze and break the fruit pieces. The fruit pieces that fall above the arc plate will contact the elastic plate and will impact the elastic plate. The plate is squeezed, and the fruit pieces are ejected under the reset of the elastic plate and rubber rod until the weight of the broken fruit pieces is not enough to squeeze the elastic plate. The misaligned rotation between adjacent rotating leaves can enhance the crushing of the fruit pieces. Efficiency, the elasticity of the elastic plate can be used to better crush large fruit pieces and enhance the crushing effect. The broken fruit pieces fall into the lower casing along the filtering device. The broken juice flows out through the filtering device and enters the collection box for collection, which facilitates the collection of fruit powder. There are a large number of rotating leaves here and they are staggered with each other. . The remaining rotating blades are not fully drawn in the picture.
(2)、该果粉制备的防黏壁果汁混合均质机,在对果块进行初步破碎后,粘稠的果块进入到下机壳内部,启动电机二驱动搅拌轴的转动可以带动搅拌杆和刀片的旋转,利用刀片对果块进行切割处理,其次根据压力传感器在旋转中遇到果块推动的压力大小进而传递信号给控制器来控制电机二的转速,实现对果块搅拌切割速率的调节。在搅拌杆搅拌旋转中,果块会推动搅拌棒的旋转,搅拌棒和挤压板均设置为磁性,当搅拌棒在旋转中运动到挤压板上方时,会推动挤压板沿着过滤板向下滑动并对弹簧进行挤压,弹簧的复位效果可以驱动挤压板和挤压板上方的果块快速向上滑动,各个果块被推动进而在下机壳内部乱飞,并被上方的刀块再一次切割,同时过滤板设置成凹凸型,便于机壳内壁上附着的果块都沿着过滤板滑落到过滤板凹处,搅拌棒可以驱动转动棒和旋转叶的旋转,旋转叶的旋转可以进一步对过滤板凹处的果块进行切割处理,避免了底部果块搅拌不均的现象。利用搅拌机构可以根据压力进而调整切割果块的速率,同时使得各个果块之间在机壳内部相互飞动,增强破碎效果,便于果粉加工。(2) In the anti-stick juice mixing and homogenizer prepared by the fruit powder, after the fruit pieces are initially broken, the viscous fruit pieces enter the inside of the lower casing, and the rotation of the starter motor 2 drives the mixing shaft to drive the mixing rod. and the rotation of the blade, the blade is used to cut the fruit pieces, and secondly, according to the pressure the pressure sensor encounters when the fruit pieces are pushed during the rotation, a signal is transmitted to the controller to control the speed of the motor 2 to achieve the mixing and cutting rate of the fruit pieces. adjust. During the stirring rotation of the stirring rod, the fruit pieces will push the rotation of the stirring rod. Both the stirring rod and the extrusion plate are set to magnetic. When the stirring rod moves above the extrusion plate during rotation, it will push the extrusion plate along the filter plate. Slide down and squeeze the spring. The reset effect of the spring can drive the squeeze plate and the fruit pieces above the squeeze plate to slide upward quickly. Each fruit piece is pushed and then flies around inside the lower casing, and is hit by the knife block above. Cut again, and at the same time, the filter plate is set into a concave and convex shape, so that the fruit pieces attached to the inner wall of the casing can slide along the filter plate to the recess of the filter plate. The stirring rod can drive the rotation of the rotating rod and the rotating blade, and the rotation of the rotating blade can The fruit pieces in the recesses of the filter plate are further cut to avoid uneven mixing of the fruit pieces at the bottom. The stirring mechanism can be used to adjust the cutting speed of the fruit pieces according to the pressure, and at the same time, the fruit pieces fly with each other inside the casing, which enhances the crushing effect and facilitates fruit powder processing.
(3)、该果粉制备的防黏壁果汁混合均质机,在搅拌杆旋转中可以驱动波浪片以及防黏叶的旋转,防黏叶靠近机壳内部一侧为棒形,便于防黏叶的转动,并进一步对机壳内壁进行刮除清理。波浪片设置为波浪形,可以在果块粉碎过程中将果块推向搅拌机构的中心,减少与下机壳内壁的接触,同时防黏叶设计成凹凸形,在转动中可以改变果块流动的路径和方向,防黏叶上方的磁球在转动中运动到乳化箱下方时,会推动移动板沿着乳化箱内部向上滑动,并对乳化囊进行挤压,移动板为磁性材料。乳化囊内部的乳化液被挤出,通过喷洒管喷出,增强乳化液和果块的接触,便于提高果块稳定剂,进一步降低果块对机壳内壁的粘性。(3) The anti-sticking wall juice mixing and homogenizer prepared by this fruit powder can drive the rotation of the corrugated blades and the anti-sticking leaves when the stirring rod rotates. The anti-sticking leaves are rod-shaped on one side close to the inside of the casing, which is convenient for preventing the leaves from sticking. rotate, and further scrape and clean the inner wall of the casing. The corrugated blades are set in a wavy shape, which can push the fruit pieces to the center of the mixing mechanism during the crushing process, reducing contact with the inner wall of the lower casing. At the same time, the anti-sticking leaves are designed in a concave and convex shape, which can change the flow of the fruit pieces during rotation. When the magnetic ball above the anti-sticking leaf moves to the bottom of the emulsification box during rotation, it will push the movable plate to slide upward along the inside of the emulsification box and squeeze the emulsification sac. The movable plate is made of magnetic material. The emulsion inside the emulsification bag is squeezed out and sprayed out through the spray pipe, which enhances the contact between the emulsion and the fruit pieces, facilitates the increase of the fruit piece stabilizer, and further reduces the viscosity of the fruit pieces to the inner wall of the casing.
(4)、该果粉制备的防黏壁果汁混合均质机,果块在不断粉碎后,最终通过过滤板上的洞口掉入到果粉箱内部,散热板可以将电机二运转过程中的热量进行吸收,散热板为圆环形,更有利于与电机二表面的接触进而散热。同时,散热板的热量通过空心管和散热管实现对流,将热流传送到果粉箱内部便于对果粉的干燥处理,节约了能源,并进一步起到了对电机二散热的效果。(4) In the anti-stick juice mixing and homogenizer prepared by the fruit powder, after the fruit pieces are continuously crushed, they finally fall into the fruit powder box through the hole on the filter plate. The heat sink can dissipate the heat during the operation of the second motor. Absorption, the heat dissipation plate is circular, which is more conducive to contact with the two surfaces of the motor and thereby dissipate heat. At the same time, the heat from the radiator plate realizes convection through the hollow tube and the radiator tube, and the heat flow is transferred to the inside of the fruit powder box to facilitate the drying process of the fruit powder, which saves energy and further plays a role in dissipating heat for the second motor.
(5)、该果粉制备的防黏壁果汁混合均质机,搅拌轴在带动六角块旋转中可以进一步驱动弧形片以及磁块的转动,磁块运动到干燥叶一侧时可以驱动干燥叶的转动,干燥叶设置成倾斜形,便于掉落在干燥叶表面的果粉向下滑落,同时干燥叶的旋转可以扰乱果粉箱内部的空气流动,加速内部热流的循环均匀流动,对果粉起到进一步快速干燥。(5) In the anti-stick juice mixing and homogenizer prepared by the fruit powder, the stirring shaft can further drive the rotation of the arc piece and the magnetic block while driving the hexagonal block. When the magnetic block moves to the side of the drying leaf, it can drive the drying leaf. The rotation of the drying leaves is set in an inclined shape to facilitate the fruit powder falling on the surface of the drying leaves to slide downward. At the same time, the rotation of the drying leaves can disrupt the air flow inside the fruit powder box, accelerate the circulation and uniform flow of internal heat flow, and further improve the fruit powder. Dry quickly.
附图说明Description of the drawings
图1为本发明果粉制备的防黏壁果汁混合均质机整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an anti-stick juice mixing and homogenizer for preparing fruit powder according to the present invention;
图2为本发明部件结构示意图;Figure 2 is a schematic diagram of the component structure of the present invention;
图3为本发明整体结构半剖视示意图;Figure 3 is a schematic half-sectional view of the overall structure of the present invention;
图4为本发明收集机构结构示意图;Figure 4 is a schematic structural diagram of the collection mechanism of the present invention;
图5为本发明收集机构部分结构示意图;Figure 5 is a partial structural schematic diagram of the collection mechanism of the present invention;
图6为本发明图5中A部放大结构示意图;Figure 6 is an enlarged structural schematic diagram of part A in Figure 5 of the present invention;
图7为本发明搅拌机构结构示意图;Figure 7 is a schematic structural diagram of the stirring mechanism of the present invention;
图8为本发明搅拌机构部分结构示意图;Figure 8 is a partial structural schematic diagram of the stirring mechanism of the present invention;
图9为本发明防黏部件结构示意图;Figure 9 is a schematic structural diagram of the anti-adhesive component of the present invention;
图10为本发明干燥机构结构示意图;Figure 10 is a schematic structural diagram of the drying mechanism of the present invention;
图11为本发明均匀部件结构示意图。Figure 11 is a schematic diagram of the uniform component structure of the present invention.
图中:1、上机壳;2、收集机构;201、旋转棒;202、转动叶;203、挤压棒;204、弧形板;205、弹性板;206、撞击棒;207、过滤装置;208、收集盒;209、电机一;210、齿轮;211、齿条;3、搅拌机构;301、搅拌轴;302、电机二;303、转动块;304、搅拌杆;305、刀片;306、压力传感器;307、转动棒;308、搅拌块;309、搅拌棒;310、旋转叶;311、过滤板;312、固定块;313、挤压板;314、六角块;315、防粘部件;316、波浪片;317、固定轴;318、防黏叶;319、磁球;320、乳化箱;321、移动板;322、乳化囊;323、喷洒管;4、干燥机构;401、散热板;402、空心管;403、散热管;404、均匀部件;405、弧形片;406、磁块;407、弧形棒;408、干燥叶;409、果粉箱;5、下机壳。In the picture: 1. Upper casing; 2. Collection mechanism; 201. Rotating rod; 202. Rotating blade; 203. Extrusion rod; 204. Arc plate; 205. Elastic plate; 206. Impact rod; 207. Filtration device ; 208. Collection box; 209. Motor one; 210. Gear; 211. Rack; 3. Stirring mechanism; 301. Stirring shaft; 302. Motor two; 303. Rotating block; 304. Stirring rod; 305. Blade; 306 , pressure sensor; 307, rotating rod; 308, stirring block; 309, stirring rod; 310, rotating blade; 311, filter plate; 312, fixed block; 313, extrusion plate; 314, hexagonal block; 315, anti-sticking parts ; 316. Corrugated plate; 317. Fixed shaft; 318. Anti-sticking leaf; 319. Magnetic ball; 320. Emulsification box; 321. Moving plate; 322. Emulsification capsule; 323. Spray pipe; 4. Drying mechanism; 401. Heat dissipation Plate; 402. Hollow tube; 403. Heat pipe; 404. Uniform parts; 405. Curved piece; 406. Magnetic block; 407. Curved rod; 408. Drying leaves; 409. Fruit powder box; 5. Lower casing.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use contemplated.
第一实施例,请参阅图1-图11,本发明为一种果粉制备的防黏壁果汁混合均质机,包括上机壳1,上机壳1的内壁固定连接有收集机构2,收集机构2的下方设置于搅拌机构3,搅拌机构3的下方设置有干燥机构4,干燥机构4一侧固定连接有下机壳5;First Embodiment, please refer to Figures 1 to 11. The present invention is an anti-stick juice mixing and homogenizing machine for preparing fruit powder. It includes an upper casing 1, and a collection mechanism 2 is fixedly connected to the inner wall of the upper casing 1. A stirring mechanism 3 is provided below the mechanism 2, a drying mechanism 4 is provided below the stirring mechanism 3, and a lower casing 5 is fixedly connected to one side of the drying mechanism 4;
收集机构2包括旋转棒201,旋转棒201一端贯穿并固定连接有转动叶202,转动叶202一侧分别固定连接有挤压棒203和弧形板204,弧形板204一侧通过转动栓转动连接有弹性板205,弹性板205一固定连接有撞击棒206,上机壳1的一侧固定连接有过滤装置207,过滤装置207一侧固定连接有收集盒208,旋转棒201一端固定连接有电机一209输出端,旋转棒201外侧套设并固定连接有齿轮210,齿轮210一侧啮合有齿条211。The collection mechanism 2 includes a rotating rod 201. One end of the rotating rod 201 is penetrated and fixedly connected with a rotating blade 202. One side of the rotating blade 202 is fixedly connected with an extrusion rod 203 and an arc plate 204 respectively. One side of the arc plate 204 rotates through a rotating bolt. An elastic plate 205 is connected to the elastic plate 205. A striking rod 206 is fixedly connected to the elastic plate 205. A filtering device 207 is fixedly connected to one side of the upper casing 1. A collection box 208 is fixedly connected to one side of the filtering device 207. One end of the rotating rod 201 is fixedly connected to the elastic plate 205. At the output end of the motor 209, a gear 210 is set and fixedly connected to the outside of the rotating rod 201, and a rack 211 is engaged with one side of the gear 210.
使用时,首先将果块通过上机壳1顶部的洞口放入机壳内部,当果块接触到转动叶202或者弧形板204一侧时,会推动转动叶202进行旋转,同时启动电机一209驱动旋转棒201的旋转并带动转动叶202一侧的挤压棒203对果块进行挤压破碎,落到弧形板204上方的果块会接触到弹性板205并对弹性板205进行挤压,在弹性板205和橡胶棒的复位下将果块弹出,直至果块破碎后的重量不足以对弹性板205进行挤压。破碎后的小果块顺着过滤装置207掉入到下机壳5内部,破碎后流出的果汁透过过滤装置207进入到收集盒208中进行收集。When in use, first put the fruit pieces into the casing through the hole on the top of the upper casing 1. When the fruit pieces contact the rotating blade 202 or the arc plate 204 side, the rotating blade 202 will be pushed to rotate, and the motor will be started at the same time. 209 drives the rotation of the rotating rod 201 and drives the extrusion rod 203 on one side of the rotating leaf 202 to squeeze and break the fruit pieces. The fruit pieces falling above the arc plate 204 will contact the elastic plate 205 and squeeze the elastic plate 205. Press, the fruit piece will be ejected under the reset of the elastic plate 205 and the rubber rod, until the weight of the broken fruit piece is not enough to squeeze the elastic plate 205. The broken fruit pieces fall into the inside of the lower casing 5 along the filtering device 207, and the broken juice flows out through the filtering device 207 and enters the collection box 208 for collection.
旋转棒201两端均与上机壳1内壁转动连接,转动叶202和弧形板204数量均设置有多组,相邻弹性板205之间通过橡胶棒固定连接。Both ends of the rotating rod 201 are rotationally connected to the inner wall of the upper casing 1. There are multiple sets of rotating blades 202 and arc-shaped plates 204, and adjacent elastic plates 205 are fixedly connected through rubber rods.
第二实施例,请参阅图7-图9,本发明为一种果粉制备的防黏壁果汁混合均质机,搅拌机构3包括搅拌轴301,搅拌轴301一端固定连接有电机二302输出端,搅拌轴301一端贯穿并固定连接有转动块303,转动块303一侧固定连接有搅拌杆304,搅拌杆304两侧均固定连接有刀片305,搅拌杆304顶部一侧固定连接有压力传感器306,搅拌杆304底部一侧通过固定杆转动连接有转动棒307,转动棒307一端贯穿并固定连接有搅拌块308,搅拌块308两侧均固定连接有搅拌棒309,转动棒307一端贯穿并固定连接有旋转叶310,搅拌杆304下方设置有过滤板311,过滤板311一侧通过转动栓转动连接有固定块312,过滤板311一侧滑动连接有挤压板313,挤压板313底部通过弹簧固定连接有六角块314。Second embodiment, please refer to Figures 7-9. The present invention is an anti-stick juice mixing and homogenizer for preparing fruit powder. The mixing mechanism 3 includes a stirring shaft 301. One end of the stirring shaft 301 is fixedly connected to the output end of the motor 302. , one end of the stirring shaft 301 penetrates and is fixedly connected with the rotating block 303, one side of the rotating block 303 is fixedly connected with the stirring rod 304, both sides of the stirring rod 304 are fixedly connected with blades 305, and one side of the top of the stirring rod 304 is fixedly connected with the pressure sensor 306 , the bottom side of the stirring rod 304 is connected with a rotating rod 307 through a fixed rod, one end of the rotating rod 307 penetrates and is fixedly connected to the stirring block 308, both sides of the stirring block 308 are fixedly connected with stirring rods 309, and one end of the rotating rod 307 penetrates and is fixed. A rotating blade 310 is connected, and a filter plate 311 is provided below the stirring rod 304. One side of the filter plate 311 is connected to a fixed block 312 through a rotating bolt. One side of the filter plate 311 is slidably connected to an extrusion plate 313, and the bottom of the extrusion plate 313 passes through The spring is fixedly connected with a hexagonal block 314.
搅拌杆304和过滤板311数量均设置有多组,搅拌轴301一端分别贯穿固定块312和六角块314并延伸至下侧。Multiple groups of stirring rods 304 and filter plates 311 are provided. One end of the stirring shaft 301 penetrates the fixed block 312 and the hexagonal block 314 respectively and extends to the lower side.
使用时,在对果块进行初步破碎后,粘稠的果块进入到下机壳5内部,启动电机二302驱动搅拌轴301的转动可以带动搅拌杆304和刀片305的旋转,利用刀片305对果块进行切割处理,其次压力传感器306在旋转中遇到果块推动的压力大小进而传递信号给控制器来控制电机二302的转速。在搅拌杆304搅拌旋转中,果块会推动搅拌棒309的旋转,搅拌棒309和挤压板313均设置为磁性,当搅拌棒309在旋转中运动到挤压板313上方时,会推动挤压板313沿着过滤板311向下滑动并对弹簧进行挤压,弹簧的复位效果可以驱动挤压板313和挤压板313上方的果块快速向上滑动,各个果块被推动进而在下机壳5内部乱飞,并被上方的刀块再一次切割,搅拌棒309可以驱动转动棒307和旋转叶310的旋转,旋转叶310的旋转可以进一步对过滤板311凹处的果块进行切割处理。During use, after the fruit pieces are initially broken, the viscous fruit pieces enter the inside of the lower casing 5. The rotation of the second starting motor 302 to drive the mixing shaft 301 can drive the rotation of the mixing rod 304 and the blade 305, and the blade 305 is used to pair The fruit pieces are cut, and then the pressure sensor 306 encounters the pressure of the fruit pieces during rotation and then transmits a signal to the controller to control the rotation speed of the second motor 302. During the stirring rotation of the stirring rod 304, the fruit pieces will push the rotation of the stirring rod 309. Both the stirring rod 309 and the extrusion plate 313 are set to be magnetic. When the stirring rod 309 moves above the extrusion plate 313 during rotation, it will push the extrusion plate 313. The pressure plate 313 slides downward along the filter plate 311 and squeezes the spring. The return effect of the spring can drive the squeeze plate 313 and the fruit pieces above the squeeze plate 313 to slide upward quickly. Each fruit piece is pushed and then moves to the lower casing. 5 flies around inside and is cut again by the knife block above. The stirring rod 309 can drive the rotation of the rotating rod 307 and the rotating blade 310. The rotation of the rotating blade 310 can further cut the fruit pieces in the recess of the filter plate 311.
搅拌机构3还包括防粘部件315,防粘部件315包括波浪片316,搅拌杆304一端固定连接有固定轴317,固定轴317一端贯穿并转动连接有防黏叶318,防黏叶318顶部通过连接棒固定连接有磁球319,下机壳5内壁固定连接有乳化箱320,乳化箱320一侧滑动连接有移动板321,移动板321顶部固定连接有乳化囊322,乳化囊322一侧连通有喷洒管323。The mixing mechanism 3 also includes an anti-sticking component 315, which includes a corrugated sheet 316. One end of the stirring rod 304 is fixedly connected to a fixed shaft 317, and one end of the fixed shaft 317 is penetrated and rotated with an anti-sticking leaf 318, and the top of the anti-sticking leaf 318 passes through The connecting rod is fixedly connected with the magnetic ball 319, the inner wall of the lower casing 5 is fixedly connected with the emulsification box 320, one side of the emulsification box 320 is slidingly connected with the moving plate 321, the top of the moving plate 321 is fixedly connected with the emulsification capsule 322, and one side of the emulsification capsule 322 is connected There is a spray pipe 323.
波浪片316一侧与搅拌杆304固定连接,移动板321顶部通过橡胶棒与乳化箱320内壁顶部固定连接,喷洒管323一端贯穿乳化箱320并延伸至外侧。One side of the corrugated plate 316 is fixedly connected to the stirring rod 304, the top of the moving plate 321 is fixedly connected to the top of the inner wall of the emulsification box 320 through a rubber rod, and one end of the spray pipe 323 penetrates the emulsification box 320 and extends to the outside.
使用时,在搅拌杆304旋转中可以驱动波浪片316以及防黏叶的旋转,防黏叶靠近机壳内部一侧为棒形,可以对机壳内壁进行刮除清理。波浪片316设置为波浪形,在果块粉碎过程中将果块推向搅拌机构3的中心。防黏叶上方的磁球319在转动中运动到乳化箱320下方时,会推动移动板321沿着乳化箱320内部向上滑动,并对乳化囊322进行挤压,移动板321为磁性材料。乳化囊322内部的乳化液被挤出,通过喷洒管323喷出。When in use, the rotation of the stirring rod 304 can drive the rotation of the corrugated plate 316 and the anti-sticking leaf. The anti-sticking leaf is rod-shaped on the side close to the inside of the casing, and can scrape and clean the inner wall of the casing. The corrugated plate 316 is arranged in a corrugated shape to push the fruit pieces to the center of the stirring mechanism 3 during the crushing process of the fruit pieces. When the magnetic ball 319 above the anti-sticking leaf rotates and moves below the emulsification box 320, it will push the moving plate 321 to slide upward along the inside of the emulsifying box 320 and squeeze the emulsification bag 322. The moving plate 321 is made of magnetic material. The emulsion inside the emulsification bag 322 is squeezed out and sprayed out through the spray pipe 323.
第三实施例,请参阅图10-图11,本发明为一种果粉制备的防黏壁果汁混合均质机,燥机构包括散热板401,散热板401外侧固定连接有空心管402,空心管402一侧连通有散热管403。The third embodiment, please refer to Figures 10 and 11. The present invention is an anti-stick juice mixing and homogenizing machine for preparing fruit powder. The drying mechanism includes a heat sink 401. A hollow tube 402 is fixedly connected to the outside of the heat sink 401. The hollow tube A heat dissipation pipe 403 is connected to one side of 402.
使用时,果块在不断粉碎后,最终通过过滤板311上的洞口掉入到果粉箱409内部,散热板401将电机二302运转过程中的热量进行吸收。同时,散热板401的热量通过空心管402和散热管403实现对流,将热流传送到果粉箱409内部。During use, the fruit pieces are continuously crushed and finally fall into the fruit powder box 409 through the hole on the filter plate 311. The heat sink 401 absorbs the heat during the operation of the motor 2 302. At the same time, the heat of the heat sink 401 realizes convection through the hollow tube 402 and the heat sink 403, and the heat flow is transmitted to the inside of the fruit powder box 409.
干燥机构还包括均匀部件404,均匀部件404包括弧形片405,弧形片405一侧固定连接有磁块406,散热管403一端固定连接有弧形棒407,弧形棒407一端贯穿并转动连接有干燥叶408,下机壳5内壁固定连接有果粉箱409。The drying mechanism also includes a uniform component 404. The uniform component 404 includes an arc-shaped piece 405. A magnet 406 is fixedly connected to one side of the arc-shaped piece 405. An arc-shaped rod 407 is fixedly connected to one end of the heat dissipation pipe 403. One end of the arc-shaped rod 407 penetrates and rotates. A drying leaf 408 is connected, and a fruit powder box 409 is fixedly connected to the inner wall of the lower casing 5 .
使用时,搅拌轴301在带动六角块314旋转中可以进一步驱动弧形片405以及磁块406的转动,磁块406运动到干燥叶408一侧时可以驱动干燥叶408的转动,干燥叶408设置成倾斜形,带动掉落在干燥叶408表面的果粉向下滑落,同时干燥叶408的旋转扰乱果粉箱409内部的空气流动,加速内部热流循环均匀流动。When in use, the stirring shaft 301 can further drive the rotation of the arc plate 405 and the magnet block 406 while driving the hexagonal block 314 to rotate. When the magnet block 406 moves to the side of the drying leaf 408, it can drive the rotation of the drying leaf 408. The drying leaf 408 is set into an inclined shape, driving the fruit powder falling on the surface of the drying leaf 408 to slide downward. At the same time, the rotation of the drying leaf 408 disturbs the air flow inside the fruit powder box 409 and accelerates the internal heat flow to circulate evenly.
散热板内壁与电机二302滑动连接,散热管403数量均设置有多组,弧形片405一侧与六角块314固定连接。The inner wall of the heat dissipation plate is slidingly connected to the second motor 302. There are multiple sets of heat dissipation pipes 403, and one side of the arc-shaped piece 405 is fixedly connected to the hexagonal block 314.
首先将果块通过上机壳1顶部的洞口放入机壳内部,当果块接触到转动叶202或者弧形板204一侧时,会推动转动叶202进行旋转,同时启动电机一209驱动旋转棒201的旋转并带动转动叶202一侧的挤压棒203对果块进行挤压破碎,落到弧形板204上方的果块会接触到弹性板205并对弹性板205进行挤压,在弹性板205和橡胶棒的复位下将果块弹出,直至果块破碎后的重量不足以对弹性板205进行挤压。破碎后的小果块顺着过滤装置207掉入到下机壳5内部,破碎后流出的果汁透过过滤装置207进入到收集盒208中进行收集。First, put the fruit pieces into the inside of the casing through the hole on the top of the upper casing 1. When the fruit pieces come into contact with the rotating blade 202 or one side of the arc plate 204, the rotating blade 202 will be pushed to rotate, and at the same time, the motor 209 will be started to drive the rotation. The rotation of the rod 201 drives the extrusion rod 203 on one side of the rotating leaf 202 to squeeze and break the fruit pieces. The fruit pieces falling above the arc plate 204 will contact the elastic plate 205 and squeeze the elastic plate 205. The fruit pieces are ejected under the reset of the elastic plate 205 and the rubber rod until the weight of the broken fruit pieces is not enough to squeeze the elastic plate 205. The broken fruit pieces fall into the inside of the lower casing 5 along the filtering device 207, and the broken juice flows out through the filtering device 207 and enters the collection box 208 for collection.
在对果块进行初步破碎后,粘稠的果块进入到下机壳5内部,启动电机二302驱动搅拌轴301的转动可以带动搅拌杆304和刀片305的旋转,利用刀片305对果块进行切割处理,其次压力传感器306在旋转中遇到果块推动的压力大小进而传递信号给控制器来控制电机二302的转速。在搅拌杆304搅拌旋转中,果块会推动搅拌棒309的旋转,搅拌棒309和挤压板313均设置为磁性,当搅拌棒309在旋转中运动到挤压板313上方时,会推动挤压板313沿着过滤板311向下滑动并对弹簧进行挤压,弹簧的复位效果可以驱动挤压板313和挤压板313上方的果块快速向上滑动,各个果块被推动进而在下机壳5内部乱飞,并被上方的刀块再一次切割,搅拌棒309可以驱动转动棒307和旋转叶310的旋转,旋转叶310的旋转可以进一步对过滤板311凹处的果块进行切割处理。在搅拌杆304旋转中可以驱动波浪片316以及防黏叶318的旋转,防黏叶318靠近机壳内部一侧为棒形,可以对机壳内壁进行刮除清理。波浪片316设置为波浪形,在果块粉碎过程中将果块推向搅拌机构3的中心。防黏叶318上方的磁球319在转动中运动到乳化箱320下方时,会推动移动板321沿着乳化箱320内部向上滑动,并对乳化囊322进行挤压,移动板321为磁性材料。乳化囊322内部的乳化液被挤出,通过喷洒管323喷出。After the fruit pieces are initially broken, the sticky fruit pieces enter the inside of the lower casing 5. The rotation of the second starter motor 302 to drive the mixing shaft 301 can drive the rotation of the mixing rod 304 and the blade 305, and the blade 305 is used to crush the fruit pieces. During the cutting process, the pressure sensor 306 encounters the pressure pushed by the fruit pieces during rotation and then transmits a signal to the controller to control the rotation speed of the second motor 302. During the stirring rotation of the stirring rod 304, the fruit pieces will push the rotation of the stirring rod 309. Both the stirring rod 309 and the extrusion plate 313 are set to be magnetic. When the stirring rod 309 moves above the extrusion plate 313 during rotation, it will push the extrusion plate 313. The pressure plate 313 slides downward along the filter plate 311 and squeezes the spring. The return effect of the spring can drive the squeeze plate 313 and the fruit pieces above the squeeze plate 313 to slide upward quickly. Each fruit piece is pushed and then moves to the lower casing. 5 flies around inside and is cut again by the knife block above. The stirring rod 309 can drive the rotation of the rotating rod 307 and the rotating blade 310. The rotation of the rotating blade 310 can further cut the fruit pieces in the recess of the filter plate 311. When the stirring rod 304 rotates, the corrugated plate 316 and the anti-sticking blade 318 can be driven to rotate. The anti-sticking blade 318 is rod-shaped on the side close to the inside of the casing and can scrape and clean the inner wall of the casing. The corrugated plate 316 is arranged in a corrugated shape to push the fruit pieces to the center of the stirring mechanism 3 during the crushing process of the fruit pieces. When the magnetic ball 319 above the anti-sticking leaf 318 moves below the emulsification box 320 during rotation, it will push the moving plate 321 to slide upward along the inside of the emulsifying box 320 and squeeze the emulsification bag 322. The moving plate 321 is made of magnetic material. The emulsion inside the emulsification bag 322 is squeezed out and sprayed out through the spray pipe 323.
果块在不断粉碎后,最终通过过滤板311上的洞口掉入到果粉箱409内部,散热板401将电机二302运转过程中的热量进行吸收。同时,散热板401的热量通过空心管402和散热管403实现对流,将热流传送到果粉箱409内部。搅拌轴301在带动六角块314旋转中可以进一步驱动弧形片405以及磁块406的转动,磁块406运动到干燥叶408一侧时可以驱动干燥叶408的转动,干燥叶408设置成倾斜形,带动掉落在干燥叶408表面的果粉向下滑落,同时干燥叶408的旋转扰乱果粉箱409内部的空气流动,加速内部热流循环均匀流动。After the fruit pieces are continuously crushed, they finally fall into the fruit powder box 409 through the hole in the filter plate 311. The heat sink 401 absorbs the heat during the operation of the motor 2 302. At the same time, the heat of the heat sink 401 realizes convection through the hollow tube 402 and the heat sink 403, and the heat flow is transmitted to the inside of the fruit powder box 409. The stirring shaft 301 can further drive the rotation of the arc plate 405 and the magnet block 406 while driving the hexagonal block 314 to rotate. When the magnet block 406 moves to the side of the drying leaf 408, it can drive the rotation of the drying leaf 408. The drying leaf 408 is arranged in an inclined shape. , driving the fruit powder falling on the surface of the drying leaf 408 to slide downward. At the same time, the rotation of the drying leaf 408 disturbs the air flow inside the fruit powder box 409 and accelerates the internal heat flow to circulate evenly.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in this field and related fields without creative efforts should fall within the scope of protection of the present invention. The structures, devices and operating methods that are not specifically described and explained in the present invention are all implemented according to conventional means in the art unless otherwise specified or limited.
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| CN215429051U (en) * | 2021-08-23 | 2022-01-07 | 河南金润源建材科技有限公司 | Reation kettle is used in grinding aid production |
| CN116808956A (en) * | 2022-11-24 | 2023-09-29 | 叶挺协 | Low-toxicity high-flame-retardance energy-saving unsaturated polyester resin reaction kettle |
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