CN117214729B - Novel battery and high-efficiency assembly conversion efficiency testing device and testing method - Google Patents

Novel battery and high-efficiency assembly conversion efficiency testing device and testing method Download PDF

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CN117214729B
CN117214729B CN202311075449.XA CN202311075449A CN117214729B CN 117214729 B CN117214729 B CN 117214729B CN 202311075449 A CN202311075449 A CN 202311075449A CN 117214729 B CN117214729 B CN 117214729B
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groove
movable
docking
reciprocating
grooves
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CN117214729A (en
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张海
刘玉颖
刘波
张英超
徐柳青
李妍
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Jiangsu Yueyangguangfu Technology Co ltd
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Abstract

本发明涉及涉及电池生产技术领域,具体为一种新型电池和高效组件转换效率测试装置及测试方法,包括测试机台、两个活动底架、装夹组件、加压接入组件和接电组件,测试机台一侧水平开设有测试槽,测试槽内上端水平设有光源板,通过在水平控制台上端活动设置两个活动放置架,然后将电池板放置在活动放置架上端,在进行一侧的电池板测试时,另一侧活动放置架露出测试机台,方便进行电池板的拿放,两者交替使用,提高测试效率,加压接入组件在往复组件的活动控制作用下,可以进行快速自动连接,在加压连接之后,配合弹性支撑组件对电池板进行接电操作,操作简单,使用方便,且测试完毕之后,自动完成脱离接电,简化测试流畅,省时省力。

The invention relates to the field of battery production technology, specifically to a new type of battery and high-efficiency component conversion efficiency testing device and testing method, comprising a testing machine, two movable base frames, a clamping component, a pressurized access component and a power connection component. A test slot is horizontally opened on one side of the testing machine, and a light source board is horizontally arranged at the upper end of the test slot. Two movable placement racks are movably arranged at the upper end of a horizontal control console, and then a battery panel is placed on the upper end of the movable placement rack. When testing the battery panel on one side, the movable placement rack on the other side is exposed to the testing machine, which is convenient for taking and placing the battery panel. The two are used alternately to improve the testing efficiency. The pressurized access component can be quickly and automatically connected under the active control of a reciprocating component. After the pressurized connection, the battery panel is connected to the power supply in cooperation with an elastic support component. The operation is simple and easy to use. After the test is completed, the power connection is automatically disconnected, which simplifies the test and is smooth, saving time and effort.

Description

一种新型电池和高效组件转换效率测试装置及测试方法A new battery and high-efficiency component conversion efficiency testing device and testing method

技术领域Technical Field

本发明涉及电池生产技术领域,具体为一种新型电池和高效组件转换效率测试装置及测试方法。The present invention relates to the technical field of battery production, and in particular to a novel battery and high-efficiency component conversion efficiency testing device and testing method.

背景技术Background Art

光伏电池是一种利用太阳光转换成电能的绿色能源设备,光伏电池的转换效率由其内部元件性能决定,光伏电池的在生产时需要将其与高效组件进行光能利用率检测;Photovoltaic cells are green energy devices that convert sunlight into electrical energy. The conversion efficiency of photovoltaic cells is determined by the performance of its internal components. During the production of photovoltaic cells, it is necessary to test the light energy utilization rate with high-efficiency components.

现有技术中的光伏电池和高效组件进行测试时,需要将其放置在检测平台上,然后送入带有一定强度光源的设备内,通过A/D转换器转换成数字信号,最后计算得出光伏电池的转换效率,但是在进行光伏电池检测过程中需要将其进行接线操作,在接线结束之后需要拆除,多为人工手动操作,在进行大批量检测时,测试的连续性较差,影响生产测试的效率,使用极为不便。When testing photovoltaic cells and high-efficiency components in the prior art, they need to be placed on a testing platform and then sent into a device with a light source of a certain intensity. They are converted into digital signals through an A/D converter, and finally the conversion efficiency of the photovoltaic cells is calculated. However, during the photovoltaic cell testing process, they need to be wired and removed after the wiring is completed. Most of the operations are manual. When conducting large-scale testing, the continuity of the test is poor, which affects the efficiency of production testing and is extremely inconvenient to use.

发明内容Summary of the invention

本发明的目的在于提供一种新型电池和高效组件转换效率测试装置及测试方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a novel battery and high-efficiency component conversion efficiency testing device and testing method to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种新型电池和高效组件转换效率测试装置,所述型电池和高效组件转换效率测试方法包括:To achieve the above object, the present invention provides the following technical solution: a new type of battery and high-efficiency component conversion efficiency testing device, the battery and high-efficiency component conversion efficiency testing method comprising:

测试机台,所述测试机台一侧水平开设有测试槽,测试槽内上端水平设有光源板,测试槽内下端水平设有水平控制台;A test machine, wherein a test slot is horizontally provided on one side of the test machine, a light source board is horizontally provided at the upper end of the test slot, and a horizontal control console is horizontally provided at the lower end of the test slot;

两个活动底架,两个所述活动底架通过往复组件活动设于水平控制台上端,往复组件包括两个往复丝杆和四个往复滑座,且四个往复滑座分别两两对称设于两个活动底架的两侧中心;Two movable base frames, the two movable base frames are movably arranged on the upper end of the horizontal control console through a reciprocating assembly, the reciprocating assembly includes two reciprocating screw rods and four reciprocating slides, and the four reciprocating slides are symmetrically arranged in pairs at the centers of both sides of the two movable base frames;

装夹组件,所述装夹组件通过弹性支撑组件活动设于活动底架上端,装夹组件包括活动放置架和两个夹板,活动放置架内水平设有电池板,且两个夹板一侧分别与电池板相接触设置;A clamping assembly, wherein the clamping assembly is movably arranged on the upper end of the movable bottom frame through an elastic support assembly, and the clamping assembly comprises a movable placement frame and two clamping plates, wherein a solar panel is horizontally arranged in the movable placement frame, and one side of the two clamping plates is respectively arranged in contact with the solar panel;

弹性支撑组件包括四个支撑杆,且四个支撑杆竖直对称设于活动底架上端;The elastic support assembly includes four support rods, and the four support rods are vertically and symmetrically arranged on the upper end of the movable bottom frame;

加压接入组件,所述加压接入组件设于往复滑座内一侧,加压接入组件包括活动盒和第一转动球;A pressurized access component, which is arranged on one side of the reciprocating slide seat and includes a movable box and a first rotating ball;

接电组件,所述接电组件包括测试处理盒和两个接电插杆,且两个接电插杆分别插接电池板下端两侧设置。The power connection assembly comprises a test processing box and two power connection rods, and the two power connection rods are respectively connected to the two sides of the lower end of the battery panel.

优选的,所述水平控制台上端开设有行走槽,行走槽内两侧对称开设有往复滑槽,往复滑槽内下端均开设有往复槽,两个往复丝杆分别通过轴承水平设有两个往复槽内,两个活动底架之间水平设有同步板,两个活动底架的两侧往复滑座分别活动插接两个往复滑槽内一侧设置,四个往复滑座下端均设有往复控制块,四个往复控制块分别插接两个往复槽内并通过丝杆螺套活动套接两个往复丝杆设置。Preferably, a traveling groove is provided at the upper end of the horizontal control console, reciprocating slide grooves are symmetrically provided on both sides of the traveling groove, reciprocating grooves are provided at the lower ends of the reciprocating slide grooves, two reciprocating screw rods are horizontally arranged in the two reciprocating grooves through bearings, a synchronization plate is horizontally arranged between the two movable base frames, the reciprocating slide seats on both sides of the two movable base frames are movably inserted into one side of the two reciprocating slide grooves, and reciprocating control blocks are provided at the lower ends of the four reciprocating slide seats, the four reciprocating control blocks are respectively inserted into the two reciprocating grooves and movably sleeved with the two reciprocating screw rods through the screw rod sleeve.

优选的,所述活动底架与活动放置架为同尺寸框架结构设置,活动放置架下端均水平对称设有两个托板,电池板下端与两个托板上端相搭接设置,活动放置架靠近电池板两侧均开设有收纳槽,两个夹板分别活动插接两个收纳槽内设置,活动放置架内靠近收纳槽一侧均开设有分控槽,分控槽内均对称设有若干加长盒,加长盒一侧开设有第一活塞槽,夹板一侧对称设有若干活塞推杆,若干活塞推杆一侧分别贯穿收纳槽一侧插接若干第一活塞槽内并设有第一活塞,且活塞推杆位于第一活塞槽内的第一活塞槽一侧均套接设有第二弹簧。Preferably, the movable base frame and the movable placement frame are arranged in a frame structure of the same size, and two support plates are horizontally symmetrically arranged at the lower end of the movable placement frame, and the lower end of the battery panel is overlapped with the upper ends of the two support plates. The movable placement frame is provided with storage grooves on both sides close to the battery panel, and the two clamps are movably inserted in the two storage grooves respectively. A sub-control groove is opened on the side of the movable placement frame close to the storage groove, and a number of extension boxes are symmetrically arranged in the sub-control grooves, a first piston groove is opened on one side of the extension box, and a number of piston push rods are symmetrically arranged on one side of the clamp, and one side of the several piston push rods respectively penetrates through one side of the storage groove, is inserted into the several first piston grooves and is provided with a first piston, and the piston push rods are located in the first piston groove and one side of the first piston groove is sleeved with a second spring.

优选的,所述活动放置架四侧对称开设有四个接通槽,一侧两个接通槽的一侧分别与一侧分控槽连通开设有接通槽,活动放置架内位于接通槽上端均开设有支撑槽,四个支撑杆上端分别竖直活动贯穿接通槽和支撑槽设置,且支撑杆贯穿接通槽的上下两端均套接设有第二活塞。Preferably, the movable placement rack has four connecting grooves symmetrically opened on four sides, one side of the two connecting grooves on one side is connected with a connecting groove on one side respectively, and the movable placement rack is provided with a supporting groove at the upper end of the connecting groove, and the upper ends of four support rods are respectively vertically movable through the connecting groove and the support groove, and the upper and lower ends of the support rods passing through the connecting groove are sleeved with a second piston.

优选的,所述支撑杆置于支撑槽内下端水平设有压板,支撑杆位于压板上端均套接设有第一弹簧,支撑杆位于活动放置架和活动底架之间开设有排压安全槽,排压安全槽呈U形结构设置,且活动放置架下降至最大行程时,排压安全槽一侧与接通槽连通设置。Preferably, the support rod is placed in the support groove and a pressure plate is horizontally provided at the lower end. The support rod is located at the upper end of the pressure plate and is sleeved with a first spring. The support rod is located between the movable placement frame and the movable base frame and a pressure relief safety groove is opened. The pressure relief safety groove is arranged in a U-shaped structure, and when the movable placement frame descends to the maximum stroke, one side of the pressure relief safety groove is connected to the connecting groove.

优选的,所述活动底架内开设有环形气槽,环形气槽内靠近接通槽一侧与接通槽内一侧均贯穿开设有软接孔,一侧两个软接孔之间均插接设有通气软管,往复滑座一侧开设有伸缩槽,且伸缩槽一侧均连通环形气槽开设有第二活塞槽。Preferably, an annular air groove is provided in the movable base frame, and flexible connection holes are penetrated through the annular air groove on one side close to the connecting groove and one side inside the connecting groove, and a ventilation hose is inserted between the two flexible connection holes on one side, a telescopic groove is provided on one side of the reciprocating slide, and a second piston groove is provided on one side of the telescopic groove connected to the annular air groove.

优选的,所述活动盒插接伸缩槽内,活动盒一侧水平设有活塞管,活塞管插接第二活塞槽内设置,活塞管置于伸缩槽内一侧均套接设有第三弹簧,伸缩槽内来内贯穿对称设有约束槽,活动盒位于约束槽一侧均设有约束块,两个约束块分别活动插接两个约束块设置,往复滑槽内位于测试机台一侧水平设有送气盒,一侧电池板位于光源板正下方时,活动盒与送气盒相对设置,活动盒与送气盒一侧均开设有球槽,两个球槽内分别活动插接设有第一转动球和第二转动球,两个球槽内一侧分别贯穿活动盒和送气盒一侧开设有对接槽,第一转动球的一侧和第二转动球的两侧分别设有对接插管和对接套管,对接插管和对接套管分别贯穿第一转动球和第二转动球与对接槽连通设置,且对接插管一侧活动插接一侧对接套管内设置。Preferably, the movable box is inserted into the telescopic slot, a piston tube is horizontally provided on one side of the movable box, the piston tube is inserted into the second piston slot, a third spring is sleeved on one side of the piston tube placed in the telescopic slot, a constraint slot is symmetrically provided throughout the telescopic slot, a constraint block is provided on one side of the movable box located at the constraint slot, the two constraint blocks are movably inserted into the two constraint blocks respectively, an air supply box is horizontally provided on one side of the test machine in the reciprocating slide slot, when one side of the battery panel is located directly below the light source panel, the movable box and the air supply box are arranged opposite to each other, ball slots are provided on one side of the movable box and the air supply box, a first rotating ball and a second rotating ball are movably inserted in the two ball slots respectively, a docking slot is provided on one side of the two ball slots respectively running through the movable box and one side of the air supply box, a docking pipe and a docking sleeve are respectively provided on one side of the first rotating ball and the second rotating ball on both sides, the docking pipe and the docking sleeve respectively run through the first rotating ball and the second rotating ball and are connected to the docking slot, and one side of the docking pipe is movably inserted into the docking sleeve on one side.

优选的,所述第一转动球和第二转动球位于球槽内上下两端分别竖直设有定位轴,球槽内上下两端对称开设有两个转动槽,两个定位轴转动插接置于两个转动槽内,转动槽内三侧对称设有开设有三个嵌接槽,嵌接槽内均嵌接设有定位弹片,定位轴位于转动槽内一侧对称设有三个卡槽,器三个定位弹片一侧分别插接三个卡槽设置。Preferably, the first rotating ball and the second rotating ball are located in the ball groove and have positioning shafts vertically provided at the upper and lower ends respectively. Two rotating grooves are symmetrically provided at the upper and lower ends of the ball groove. The two positioning shafts are rotatably inserted in the two rotating grooves. Three embedding grooves are symmetrically provided on three sides of the rotating groove. Positioning spring pieces are embedded in the embedding grooves. The positioning shaft is located in the rotating groove and has three card slots symmetrically provided on one side. The three positioning spring pieces are respectively inserted into the three card slots on one side.

优选的,所述电池板下端中心对称设有两个接电盒,行走槽内位于测试槽一侧水平设有测试处理盒,测试处理盒上端位于接电盒一侧均竖直设有接电块,接电盒下端均通过接电插头插接设有接电插杆,接电插杆下端开设有接电口,接电口位于接电块正上方设置,当一侧活动底架和活动放置架处于测试槽内时,另一侧活动底架和活动放置架远离测试机台设置。Preferably, two power connection boxes are symmetrically provided at the center of the lower end of the battery panel, a test processing box is horizontally provided in the walking groove on one side of the test groove, and a power connection block is vertically provided on the upper end of the test processing box on one side of the power connection box. The lower end of the power connection box is provided with a power connection rod connected by a power connection plug, and a power connection port is opened at the lower end of the power connection rod, and the power connection port is arranged directly above the power connection block. When the movable base frame and the movable placement rack on one side are in the test groove, the movable base frame and the movable placement rack on the other side are arranged away from the test machine.

一种新型电池和高效组件转换效率测试方法,所述新型电池和高效组件转换效率测试方法应用于新型电池和高效组件转换效率测试装置,包括以下步骤:A new type of battery and high-efficiency component conversion efficiency testing method, the new type of battery and high-efficiency component conversion efficiency testing method is applied to a new type of battery and high-efficiency component conversion efficiency testing device, comprising the following steps:

步骤一:通过自动上料装置将电池板水平放置在活动放置架内,并在托板的承托作用下保持水平;Step 1: Place the solar panel horizontally in the movable placement rack through the automatic loading device and keep it horizontal under the support of the pallet;

步骤二:伺服电机驱动往复丝杆进行旋转,通过设有丝杆螺套的往复控制块,控制两个活动底架向一侧移动,将刚装设电池板的活动放置架和活动底架水平移动至测试槽内;Step 2: The servo motor drives the reciprocating screw to rotate, and the reciprocating control block provided with the screw sleeve controls the two movable base frames to move to one side, so that the movable placement frame and the movable base frame with the newly installed solar panels are horizontally moved into the test slot;

步骤三:此时第二转动球的两个对接套管与往复滑槽同向设置,当活动底架带动往复滑座靠近第二转动球时,往复滑座内设置活动盒在第三弹簧弹力作用下伸出伸缩槽,第一转动球的对接插管同样与往复滑槽同向设置,在约束块的约束限位作用下,对接插管与第二转动球一侧的对接套管对应设置,对接插管插入对接套管内,然后随着活动底架的进一步移动,第一转动球和第二转动球在对接插管和对接套管的插接作用下,进行同步相对运动,在运动过程中,对接套管推动第一转动球和活动盒缩入伸缩槽内,对接套管与送气盒的对接槽连通,对接插管与活动盒的对接槽连通,此时往复丝杆在自动传感模块控制下,保持该位置不动;Step three: at this time, the two docking sleeves of the second rotating ball are arranged in the same direction as the reciprocating slide groove. When the movable base drives the reciprocating slide seat to approach the second rotating ball, the movable box arranged in the reciprocating slide seat extends out of the telescopic slot under the action of the third spring elastic force. The docking plug of the first rotating ball is also arranged in the same direction as the reciprocating slide groove. Under the constraint and limit action of the constraint block, the docking plug is arranged corresponding to the docking sleeve on one side of the second rotating ball. The docking plug is inserted into the docking sleeve. Then, with the further movement of the movable base, the first rotating ball and the second rotating ball perform synchronous relative movement under the plugging action of the docking plug and the docking sleeve. During the movement, the docking sleeve pushes the first rotating ball and the movable box to retract into the telescopic slot. The docking sleeve is connected with the docking slot of the air delivery box, and the docking plug is connected with the docking slot of the movable box. At this time, the reciprocating screw rod maintains this position under the control of the automatic sensing module;

步骤四:高压气体通过对接套管和对接插管进入环形气槽内,然后环形气槽内高压气体从通气软管内分别进入四个接通槽内,然后四个接通槽内气体分别通过接通槽进入两个分控槽内;Step 4: The high-pressure gas enters the annular gas groove through the butt sleeve and the butt plug, and then the high-pressure gas in the annular gas groove enters the four connecting grooves from the ventilation hose, and then the gas in the four connecting grooves enters the two sub-control grooves through the connecting grooves;

步骤五:分控槽内气体推动若干第一活塞和活塞推杆向电池板一侧移动,进而两个夹板对电池板进行夹持,当夹板无法活动时,分控槽和接通槽内气压逐渐增大,当达到一定压力之后,在内外压强差作用下,活动放置架挤压第一弹簧向下活动;Step 5: The gas in the sub-control groove pushes the first pistons and the piston push rods to move toward one side of the solar panel, and then the two clamps clamp the solar panel. When the clamps cannot move, the air pressure in the sub-control groove and the connection groove gradually increases. When a certain pressure is reached, the movable placement frame squeezes the first spring to move downward under the action of the internal and external pressure difference;

步骤六:活动放置架带动稳定夹持的电池板向下同步移动,电池板下端插接的接电插杆分别套接测试处理盒上端的接电块,完成电池板的接电转化数据传输;Step 6: The movable placement rack drives the stably clamped solar panels to move downward synchronously, and the power connection rods plugged into the lower end of the solar panels are respectively connected to the power connection blocks at the upper end of the test processing box to complete the power connection conversion data transmission of the solar panels;

步骤七:当电池板测试完毕之后,送气盒停止对环形气槽的送气并将环形气槽和接通槽内气体排出,在第二弹簧和第一弹簧的作用下,夹板和活动放置架回至原位,接电插杆脱离接电块的连接,往复丝杆驱动活动底架原路返回,另一侧的活动底架和活动放置架上端提前放置待测试的电池板,当装有检测后电池板的活动底架原路返回时,对接套管和对接插管的插接相连,随着两者错位,进行反向旋转,并在第三弹簧推动作用下,对接插管和对接套管与往复滑槽同向时,可进行水平脱离,另一侧的对接插管与第二转动球的另一侧对接套管插接相连,完成同样的检测操作。Step seven: after the battery panel test is completed, the air supply box stops supplying air to the annular air groove and discharges the gas in the annular air groove and the connecting groove. Under the action of the second spring and the first spring, the clamping plate and the movable placement frame return to their original positions, the power connection rod is disconnected from the power connection block, and the reciprocating screw drives the movable base frame to return to the original path. The movable base frame and the upper end of the movable placement frame on the other side place the battery panel to be tested in advance. When the movable base frame equipped with the tested battery panel returns to the original path, the docking sleeve and the docking plug are connected by plugging. As the two are misaligned, they rotate in the opposite direction. Under the push of the third spring, when the docking plug and the docking sleeve are in the same direction as the reciprocating slide groove, they can be horizontally detached, and the docking plug on the other side is plugged and connected with the docking sleeve on the other side of the second rotating ball to complete the same testing operation.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

通过在水平控制台上端活动设置两个活动放置架,然后将电池板放置在活动放置架上端,在进行一侧的电池板测试时,另一侧活动放置架露出测试机台,方便进行电池板的拿放,两者交替使用,提高测试效率,加压接入组件在往复组件的活动控制作用下,可以进行快速自动连接,在加压连接之后,配合弹性支撑组件对电池板进行接电操作,操作简单,使用方便,且测试完毕之后,自动完成脱离接电,简化测试流畅,省时省力。Two movable placement racks are movably arranged on the upper end of the horizontal control console, and then the solar panels are placed on the upper ends of the movable placement racks. When the solar panels on one side are tested, the movable placement rack on the other side exposes the test machine, which is convenient for taking and placing the solar panels. The two are used alternately to improve the test efficiency. The pressurized access component can be quickly and automatically connected under the active control of the reciprocating component. After the pressurized connection, the elastic support component is used to connect the power to the solar panel. The operation is simple and easy to use. After the test is completed, the power connection is automatically disconnected, which simplifies the test flow and saves time and effort.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;

图2为本发明水平控制台与测试机台连接结构示意图;FIG2 is a schematic diagram of the connection structure between the horizontal control console and the test machine of the present invention;

图3为本发明水平控制台结构示意图;FIG3 is a schematic diagram of the structure of a horizontal control console of the present invention;

图4为本发明水平控制台第一局部剖视图;FIG4 is a first partial cross-sectional view of the horizontal control console of the present invention;

图5为本发明图4的A部位结构示意图;FIG5 is a schematic structural diagram of the portion A of FIG4 of the present invention;

图6为本发明两个活动底架连接结构示意图;FIG6 is a schematic diagram of the connection structure of two movable chassis of the present invention;

图7为本发明活动底架和活动放置架局部剖视图;FIG7 is a partial cross-sectional view of a movable base frame and a movable placement frame of the present invention;

图8为本发明图7的B部位示意图;FIG8 is a schematic diagram of the B portion of FIG7 of the present invention;

图9为本发明夹板连接示意图;FIG9 is a schematic diagram of the connection of the splints of the present invention;

图10为本发明图9的C部位示意图;FIG10 is a schematic diagram of the C portion of FIG9 of the present invention;

图11为本发明水平控制台第二局部剖视图;FIG11 is a second partial cross-sectional view of the horizontal control console of the present invention;

图12为本发明图11的D部位示意图;FIG12 is a schematic diagram of the D portion of FIG11 of the present invention;

图13为本发明图11的E部位示意图;FIG13 is a schematic diagram of the E portion of FIG11 of the present invention;

图14为本发明活动盒连接示意图;FIG14 is a schematic diagram of the connection of the activity box of the present invention;

图15为本发明图14的F部位示意图;FIG15 is a schematic diagram of the F portion of FIG14 of the present invention;

图16为本发明第一转动球和第二转动球连接示意图。FIG. 16 is a schematic diagram showing the connection between the first rotating ball and the second rotating ball of the present invention.

图中:测试机台1、水平控制台2、行走槽3、往复滑槽4、活动底架5、往复滑座6、往复控制块7、往复丝杆8、活动放置架9、接通槽10、支撑杆11、支撑槽12、第一弹簧13、排压安全槽14、环形气槽15、通气软管16、分控槽17、接通槽18、收纳槽19、夹板20、加长盒21、活塞推杆22、第二弹簧23、托板24、电池板25、伸缩槽26、活动盒27、活塞管28、约束块29、第一转动球30、对接插管31、送气盒32、第二转动球33、对接套管34、第三弹簧35、定位轴36、定位弹片37、测试处理盒38、接电块39、接电盒40、接电插杆41。In the figure: test machine 1, horizontal control console 2, walking slot 3, reciprocating slide 4, movable base 5, reciprocating slide 6, reciprocating control block 7, reciprocating screw 8, movable placement frame 9, connection slot 10, support rod 11, support slot 12, first spring 13, pressure relief safety slot 14, annular air slot 15, ventilation hose 16, sub-control slot 17, connection slot 18, storage slot 19, splint 20, extension box 21, piston push rod 22, second spring 23, support plate 24, battery board 25, telescopic slot 26, movable box 27, piston tube 28, constraint block 29, first rotating ball 30, docking plug 31, air supply box 32, second rotating ball 33, docking sleeve 34, third spring 35, positioning shaft 36, positioning spring piece 37, test processing box 38, power connection block 39, power connection box 40, power connection plug rod 41.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的技术方案,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the technical solutions in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅附图1-16,本申请提供以下五种优选方案的实施例。Please refer to Figures 1-16 , the present application provides the following five preferred embodiments.

实施例一Embodiment 1

一种型电池和高效组件转换效率测试方法包括测试机台1,测试机台1一侧水平开设有测试槽,测试槽内上端水平设有光源板,测试槽内下端水平设有水平控制台2,两个活动底架5通过往复组件活动设于水平控制台2上端,往复组件包括两个往复丝杆8和四个往复滑座6,且四个往复滑座6分别两两对称设于两个活动底架5的两侧中心,水平控制台2上端开设有行走槽3,行走槽3内两侧对称开设有往复滑槽4,往复滑槽4内下端均开设有往复槽,两个往复丝杆8分别通过轴承水平设有两个往复槽内,两个活动底架5之间水平设有同步板,两个活动底架5的两侧往复滑座6分别活动插接两个往复滑槽4内一侧设置,四个往复滑座6下端均设有往复控制块7,四个往复控制块7分别插接两个往复槽内并通过丝杆螺套活动套接两个往复丝杆8设置。A method for testing the conversion efficiency of a type of battery and a high-efficiency component includes a test machine 1, a test slot is horizontally opened on one side of the test machine 1, a light source board is horizontally arranged at the upper end of the test slot, a horizontal control console 2 is horizontally arranged at the lower end of the test slot, two movable base frames 5 are movably arranged at the upper end of the horizontal control console 2 through a reciprocating component, the reciprocating component includes two reciprocating screw rods 8 and four reciprocating slides 6, and the four reciprocating slides 6 are symmetrically arranged at the centers of both sides of the two movable base frames 5, and a walking slot 3 is opened at the upper end of the horizontal control console 2. Reciprocating slide grooves 4 are symmetrically opened on both sides of the walking groove 3, and reciprocating grooves are opened at the lower ends of the reciprocating slide grooves 4. Two reciprocating screw rods 8 are horizontally arranged in the two reciprocating grooves through bearings respectively, and a synchronization plate is horizontally arranged between the two movable base frames 5. The reciprocating slide seats 6 on both sides of the two movable base frames 5 are movably inserted into one side of the two reciprocating slide grooves 4 respectively, and reciprocating control blocks 7 are arranged at the lower ends of the four reciprocating slide seats 6. The four reciprocating control blocks 7 are respectively inserted into the two reciprocating grooves and movably sleeved with the two reciprocating screw rods 8 through the screw rod sleeve.

本发明实施例二中披露的新型电池和高效组件转换效率测试装置,其结构与实施例一中基本相同,其不同之处在于:对电池板25进行放置和夹持,在活动放置架9向下活动时,可以稳定带动电池板25同步下降,装夹组件通过弹性支撑组件活动设于活动底架5上端,装夹组件包括活动放置架9和两个夹板20,活动放置架9内水平设有电池板25,且两个夹板20一侧分别与电池板25相接触设置,活动底架5与活动放置架9为同尺寸框架结构设置,活动放置架9下端均水平对称设有两个托板24,电池板25下端与两个托板24上端相搭接设置,活动放置架9靠近电池板25两侧均开设有收纳槽19,两个夹板20分别活动插接两个收纳槽19内设置,活动放置架9内靠近收纳槽19一侧均开设有分控槽17,分控槽17内均对称设有若干加长盒21,加长盒21一侧开设有第一活塞槽,夹板20一侧对称设有若干活塞推杆22,若干活塞推杆22一侧分别贯穿收纳槽19一侧插接若干第一活塞槽内并设有第一活塞,且活塞推杆22位于第一活塞槽内的第一活塞槽一侧均套接设有第二弹簧23。The novel battery and high-efficiency component conversion efficiency testing device disclosed in the second embodiment of the present invention has a structure that is basically the same as that in the first embodiment, except that: the battery panel 25 is placed and clamped, and when the movable placement frame 9 moves downward, the battery panel 25 can be stably driven to synchronously descend, and the clamping assembly is movably arranged on the upper end of the movable base frame 5 through an elastic support assembly. The clamping assembly includes a movable placement frame 9 and two clamping plates 20. The battery panel 25 is horizontally arranged in the movable placement frame 9, and one side of the two clamping plates 20 is respectively arranged in contact with the battery panel 25. The movable base frame 5 and the movable placement frame 9 are arranged as a frame structure of the same size, and two support plates 24 are horizontally and symmetrically arranged at the lower end of the movable placement frame 9. The lower end of the battery panel 25 is overlapped with the upper ends of the two support plates 24, and the movable placement frame 9 is provided with storage grooves 19 on both sides near the battery panel 25. The two clamps 20 are respectively movably inserted into the two storage grooves 19. The movable placement frame 9 is provided with a sub-control groove 17 on one side near the storage groove 19. A number of extension boxes 21 are symmetrically arranged in the sub-control groove 17, and a first piston groove is opened on one side of the extension box 21. A number of piston push rods 22 are symmetrically arranged on one side of the clamp 20, and one side of the several piston push rods 22 respectively penetrates through one side of the storage groove 19 and is inserted into a number of first piston grooves and is provided with a first piston, and the piston push rods 22 are located in the first piston groove. One side of the first piston groove is sleeved with a second spring 23.

本发明实施例三中披露的新型电池和高效组件转换效率测试装置,其结构与实施例二中基本相同,其不同之处在于:对活动放置架9的水平上下活动进行导向和悬空支撑,弹性支撑组件包括四个支撑杆11,且四个支撑杆11竖直对称设于活动底架5上端,活动放置架9四侧对称开设有四个接通槽10,一侧两个接通槽10的一侧分别与一侧分控槽17连通开设有接通槽18,活动放置架9内位于接通槽10上端均开设有支撑槽12,四个支撑杆11上端分别竖直活动贯穿接通槽10和支撑槽12设置,且支撑杆11贯穿接通槽10的上下两端均套接设有第二活塞,支撑杆11置于支撑槽12内下端水平设有压板,支撑杆11位于压板上端均套接设有第一弹簧13,支撑杆11位于活动放置架9和活动底架5之间开设有排压安全槽14,排压安全槽14呈U形结构设置,且活动放置架9下降至最大行程时,排压安全槽14一侧与接通槽10连通设置,当活动放置架9下降时,逐渐靠近排压安全槽14,当下降至最大程度时,接通槽10内多余气压从排压安全槽14排出,避免持续送入高压气体,损坏活动底架5和活动放置架9;The new battery and high-efficiency component conversion efficiency testing device disclosed in the third embodiment of the present invention has a structure that is basically the same as that in the second embodiment, except that: the horizontal up and down movement of the movable placement frame 9 is guided and suspended, the elastic support assembly includes four support rods 11, and the four support rods 11 are vertically symmetrically arranged on the upper end of the movable base frame 5, the movable placement frame 9 is symmetrically provided with four connection slots 10 on four sides, one side of the two connection slots 10 on one side is respectively connected to the sub-control slot 17 on one side to form a connection slot 18, the movable placement frame 9 is provided with a support slot 12 at the upper end of the connection slot 10, the upper ends of the four support rods 11 are respectively vertically movable and penetrate the connection slot 10 and the support slot 12, and the support rods 11 A second piston is sleeved at both the upper and lower ends of the connecting groove 10, a support rod 11 is placed in the support groove 12 and a pressure plate is horizontally arranged at the lower end, and a first spring 13 is sleeved at the upper end of the support rod 11 located at the pressure plate, and a pressure relief safety groove 14 is provided between the support rod 11 and the movable placement frame 9 and the movable base frame 5, and the pressure relief safety groove 14 is arranged in a U-shaped structure, and when the movable placement frame 9 is lowered to the maximum stroke, one side of the pressure relief safety groove 14 is connected with the connecting groove 10, and when the movable placement frame 9 is lowered, it gradually approaches the pressure relief safety groove 14, and when it is lowered to the maximum extent, the excess air pressure in the connecting groove 10 is discharged from the pressure relief safety groove 14, so as to avoid continuous supply of high-pressure gas and damage to the movable base frame 5 and the movable placement frame 9;

另外环形气槽15内送入的气体,在达到最大设定压力后,可自动启停。In addition, the gas introduced into the annular gas groove 15 can be automatically started and stopped after reaching the maximum set pressure.

本发明实施例四中披露的新型电池和高效组件转换效率测试装置,其结构与实施例三中基本相同,其不同之处在于:加压接入组件,加压接入组件设于往复滑座6内一侧,加压接入组件包括活动盒27和第一转动球30,活动底架5内开设有环形气槽15,环形气槽15内靠近接通槽10一侧与接通槽10内一侧均贯穿开设有软接孔,一侧两个软接孔之间均插接设有通气软管16,往复滑座6一侧开设有伸缩槽26,且伸缩槽26一侧均连通环形气槽15开设有第二活塞槽,活动盒27插接伸缩槽26内,活动盒27一侧水平设有活塞管28,活塞管28插接第二活塞槽内设置,活塞管28置于伸缩槽26内一侧均套接设有第三弹簧35,伸缩槽26内来内贯穿对称设有约束槽,活动盒27位于约束槽一侧均设有约束块29,两个约束块29分别活动插接两个约束块29设置,往复滑槽4内位于测试机台1一侧水平设有送气盒32,一侧电池板25位于光源板正下方时,活动盒27与送气盒32相对设置,活动盒27与送气盒32一侧均开设有球槽,两个球槽内分别活动插接设有第一转动球30和第二转动球33,两个球槽内一侧分别贯穿活动盒27和送气盒32一侧开设有对接槽,第一转动球30的一侧和第二转动球33的两侧分别设有对接插管31和对接套管34,对接插管31和对接套管34分别贯穿第一转动球30和第二转动球33与对接槽连通设置,且对接插管31一侧活动插接一侧对接套管34内设置,第一转动球30和第二转动球33位于球槽内上下两端分别竖直设有定位轴36,球槽内上下两端对称开设有两个转动槽,两个定位轴36转动插接置于两个转动槽内,转动槽内三侧对称设有开设有三个嵌接槽,嵌接槽内均嵌接设有定位弹片37,定位轴36位于转动槽内一侧对称设有三个卡槽,器三个定位弹片37一侧分别插接三个卡槽设置;The novel battery and high-efficiency component conversion efficiency testing device disclosed in the fourth embodiment of the present invention has a structure that is basically the same as that in the third embodiment, except that: a pressurized access component is arranged on one side of the reciprocating slide 6, the pressurized access component includes a movable box 27 and a first rotating ball 30, an annular air groove 15 is provided in the movable base 5, and soft connection holes are provided through the annular air groove 15 on one side close to the connection groove 10 and on one side of the connection groove 10, a ventilation hose 16 is inserted between the two soft connection holes on one side, and a telescopic groove 26 is provided on one side of the reciprocating slide 6. One side of the telescopic groove 26 is connected to the annular gas groove 15 and is provided with a second piston groove. The movable box 27 is inserted into the telescopic groove 26. A piston tube 28 is horizontally arranged on one side of the movable box 27. The piston tube 28 is inserted into the second piston groove. The piston tube 28 is placed in the telescopic groove 26 and is sleeved with a third spring 35 on one side. The telescopic groove 26 is symmetrically provided with a constraint groove. The movable box 27 is located on one side of the constraint groove and is provided with a constraint block 29. The two constraint blocks 29 are respectively movably inserted into the two constraint blocks 29. An air delivery box 32 is horizontally arranged on one side of the reciprocating slide 4 and the test machine 1. When one side of the battery panel 25 is located directly below the light source panel, the movable box 27 and the air supply box 32 are arranged opposite to each other, and a ball groove is provided on one side of the movable box 27 and the air supply box 32, and a first rotating ball 30 and a second rotating ball 33 are movably inserted in the two ball grooves respectively, and a docking groove is provided on one side of the two ball grooves respectively penetrating the movable box 27 and the air supply box 32, and a docking plug 31 and a docking sleeve 34 are provided on one side of the first rotating ball 30 and on both sides of the second rotating ball 33, respectively, and the docking plug 31 and the docking sleeve 34 respectively penetrate the first rotating ball 30 and the second rotating ball 33 and The docking grooves are connected, and one side of the docking plug 31 is movably inserted into the docking sleeve 34 on the other side. The first rotating ball 30 and the second rotating ball 33 are located in the ball grooves, and positioning shafts 36 are respectively vertically provided at the upper and lower ends. Two rotating grooves are symmetrically provided at the upper and lower ends of the ball groove. The two positioning shafts 36 are rotatably inserted into the two rotating grooves. Three embedded grooves are symmetrically provided on three sides of the rotating groove. The embedded grooves are all embedded with positioning spring pieces 37. The positioning shaft 36 is located in the rotating groove and one side is symmetrically provided with three card slots. The three positioning spring pieces 37 are respectively inserted into the three card slots on one side;

第一转动球30与对接插管31的旋转角度为90°,通过若干定位弹片37可对第一转动球30和对接插管31的位置进行定位,同理第二转动球33一样方便自定位,时对接套管34和对接插管31在没有互相连接时,与往复滑槽4保持同向设置。The rotation angle of the first rotating ball 30 and the docking plug 31 is 90°. The positions of the first rotating ball 30 and the docking plug 31 can be positioned by a plurality of positioning springs 37. Similarly, the second rotating ball 33 is also convenient for self-positioning. When the docking sleeve 34 and the docking plug 31 are not connected to each other, they are set in the same direction as the reciprocating slide 4.

本发明实施例五中披露的新型电池和高效组件转换效率测试装置,其结构与实施例四中基本相同,其不同之处在于:在活动放置架9上下活动时,进行接电操作,测试完毕之后,自动取消接电连接,接电组件包括测试处理盒38和两个接电插杆41,且两个接电插杆41分别插接电池板25下端两侧设置,电池板25下端中心对称设有两个接电盒40,行走槽3内位于测试槽一侧水平设有测试处理盒38,测试处理盒38上端位于接电盒40一侧均竖直设有接电块39,接电盒40下端均通过接电插头插接设有接电插杆41,接电插杆41下端开设有接电口,接电口位于接电块39正上方设置,当一侧活动底架5和活动放置架9处于测试槽内时,另一侧活动底架5和活动放置架9远离测试机台1设置。The new battery and high-efficiency component conversion efficiency testing device disclosed in the fifth embodiment of the present invention has a structure that is basically the same as that in the fourth embodiment, except that: when the movable placement frame 9 moves up and down, the power connection operation is performed, and after the test is completed, the power connection is automatically canceled. The power connection component includes a test processing box 38 and two power connection rods 41, and the two power connection rods 41 are respectively plugged into the two sides of the lower end of the battery panel 25, and two power connection boxes 40 are symmetrically arranged at the center of the lower end of the battery panel 25. A test processing box 38 is horizontally arranged on one side of the test slot in the walking slot 3, and a power connection block 39 is vertically arranged on the upper end of the test processing box 38 on one side of the power connection box 40. The lower end of the power connection box 40 is plugged with a power connection rod 41 through a power connection plug, and a power connection port is opened at the lower end of the power connection rod 41, and the power connection port is arranged directly above the power connection block 39. When the movable base frame 5 and the movable placement frame 9 on one side are in the test slot, the movable base frame 5 and the movable placement frame 9 on the other side are arranged away from the test machine 1.

一种新型电池和高效组件转换效率测试方法,包括以下步骤:A novel method for testing conversion efficiency of a battery and a high-efficiency component comprises the following steps:

步骤一:通过自动上料装置将电池板25水平放置在活动放置架9内,并在托板24的承托作用下保持水平;Step 1: Place the battery panel 25 horizontally in the movable placement rack 9 through the automatic loading device, and keep it horizontal under the support of the support plate 24;

步骤二:伺服电机驱动往复丝杆8进行旋转,通过设有丝杆螺套的往复控制块7,控制两个活动底架5向一侧移动,将刚装设电池板25的活动放置架9和活动底架5水平移动至测试槽内;Step 2: The servo motor drives the reciprocating screw 8 to rotate, and controls the two movable base frames 5 to move to one side through the reciprocating control block 7 provided with the screw sleeve, so as to horizontally move the movable placement frame 9 and the movable base frame 5 on which the solar panel 25 is just installed into the test slot;

步骤三:此时第二转动球33的两个对接套管34与往复滑槽4同向设置,当活动底架5带动往复滑座6靠近第二转动球33时,往复滑座6内设置活动盒27在第三弹簧35弹力作用下伸出伸缩槽26,第一转动球30的对接插管31同样与往复滑槽4同向设置,在约束块29的约束限位作用下,对接插管31与第二转动球33一侧的对接套管34对应设置,对接插管31插入对接套管34内,然后随着活动底架5的进一步移动,第一转动球30和第二转动球33在对接插管31和对接套管34的插接作用下,进行同步相对运动,在运动过程中,对接套管34推动第一转动球30和活动盒27缩入伸缩槽26内,对接套管34与送气盒32的对接槽连通,对接插管31与活动盒27的对接槽连通,此时往复丝杆8在自动传感模块控制下,保持该位置不动;Step 3: At this time, the two docking sleeves 34 of the second rotating ball 33 are arranged in the same direction as the reciprocating slide 4. When the movable base frame 5 drives the reciprocating slide 6 to approach the second rotating ball 33, the movable box 27 arranged in the reciprocating slide 6 extends out of the telescopic slot 26 under the elastic force of the third spring 35. The docking plug 31 of the first rotating ball 30 is also arranged in the same direction as the reciprocating slide 4. Under the restraining and limiting action of the restraining block 29, the docking plug 31 is arranged corresponding to the docking sleeve 34 on one side of the second rotating ball 33. The docking plug 31 is inserted into the docking sleeve 34 on the second rotating ball 33. The first rotating ball 30 and the second rotating ball 33 move synchronously relative to each other under the plugging action of the docking plug 31 and the docking plug 34. During the movement, the docking plug 34 pushes the first rotating ball 30 and the movable box 27 to retract into the telescopic groove 26. The docking plug 34 is connected to the docking groove of the air delivery box 32, and the docking plug 31 is connected to the docking groove of the movable box 27. At this time, the reciprocating screw 8 is controlled by the automatic sensing module to keep the position unchanged.

步骤四:高压气体通过对接套管34和对接插管31进入环形气槽15内,然后环形气槽15内高压气体从通气软管16内分别进入四个接通槽10内,然后四个接通槽10内气体分别通过接通槽18进入两个分控槽17内;Step 4: The high-pressure gas enters the annular gas groove 15 through the docking sleeve 34 and the docking insert 31, and then the high-pressure gas in the annular gas groove 15 enters the four connecting grooves 10 from the ventilation hose 16, and then the gas in the four connecting grooves 10 enters the two sub-control grooves 17 through the connecting groove 18;

步骤五:分控槽17内气体推动若干第一活塞和活塞推杆22向电池板25一侧移动,进而两个夹板20对电池板25进行夹持,当夹板20无法活动时,分控槽17和接通槽10内气压逐渐增大,当达到一定压力之后,在内外压强差作用下,活动放置架9挤压第一弹簧13向下活动;Step 5: The gas in the sub-control groove 17 pushes the first pistons and the piston push rods 22 to move toward the side of the battery panel 25, and then the two clamps 20 clamp the battery panel 25. When the clamps 20 cannot move, the air pressure in the sub-control groove 17 and the connection groove 10 gradually increases. When a certain pressure is reached, under the action of the internal and external pressure difference, the movable placement frame 9 squeezes the first spring 13 to move downward;

步骤六:活动放置架9带动稳定夹持的电池板25向下同步移动,电池板25下端插接的接电插杆41分别套接测试处理盒38上端的接电块39,完成电池板25的接电转化数据传输;Step 6: The movable placement rack 9 drives the stably clamped battery panel 25 to move downward synchronously, and the power connection rods 41 plugged into the lower end of the battery panel 25 are respectively connected to the power connection blocks 39 at the upper end of the test processing box 38, completing the power connection conversion data transmission of the battery panel 25;

步骤七:当电池板25测试完毕之后,送气盒32停止对环形气槽15的送气并将环形气槽15和接通槽10内气体排出,在第二弹簧23和第一弹簧13的作用下,夹板20和活动放置架9回至原位,接电插杆41脱离接电块39的连接,往复丝杆8驱动活动底架5原路返回,另一侧的活动底架5和活动放置架9上端提前放置待测试的电池板25,当装有检测后电池板25的活动底架5原路返回时,对接套管34和对接插管31的插接相连,随着两者错位,进行反向旋转,并在第三弹簧35推动作用下,对接插管31和对接套管34与往复滑槽4同向时,可进行水平脱离,另一侧的对接插管31与第二转动球33的另一侧对接套管34插接相连,完成同样的检测操作。Step seven: after the test of the battery panel 25 is completed, the air supply box 32 stops supplying air to the annular air groove 15 and discharges the gas in the annular air groove 15 and the connecting groove 10. Under the action of the second spring 23 and the first spring 13, the clamping plate 20 and the movable placement frame 9 return to their original positions, the power plug rod 41 is disconnected from the power connection block 39, and the reciprocating screw rod 8 drives the movable base frame 5 to return to the original position. The movable base frame 5 and the upper end of the movable placement frame 9 on the other side place the battery panel 25 to be tested in advance. When the movable base frame 5 equipped with the tested battery panel 25 returns to the original position, the docking sleeve 34 and the docking plug 31 are connected by plugging. As the two are misaligned, they rotate in the opposite direction. Under the pushing action of the third spring 35, when the docking plug 31 and the docking sleeve 34 are in the same direction as the reciprocating slide 4, they can be horizontally separated, and the docking plug 31 on the other side is plugged and connected with the docking sleeve 34 on the other side of the second rotating ball 33 to complete the same detection operation.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (3)

1.一种电池和高效组件转换效率测试装置,其特征在于,所述电池和高效组件转换效率测试装置包括:1. A battery and high-efficiency component conversion efficiency testing device, characterized in that the battery and high-efficiency component conversion efficiency testing device comprises: 测试机台(1),所述测试机台(1)一侧水平开设有测试槽,测试槽内上端水平设有光源板,测试槽内下端水平设有水平控制台(2);A test machine (1), wherein a test slot is horizontally provided on one side of the test machine (1), a light source board is horizontally provided at the upper end of the test slot, and a horizontal control console (2) is horizontally provided at the lower end of the test slot; 两个活动底架(5),两个所述活动底架(5)通过往复组件活动设于水平控制台(2)上端,往复组件包括两个往复丝杆(8)和四个往复滑座(6),且四个往复滑座(6)分别两两对称设于两个活动底架(5)的两侧中心;Two movable base frames (5), the two movable base frames (5) are movably arranged on the upper end of the horizontal control console (2) through a reciprocating assembly, the reciprocating assembly comprises two reciprocating screw rods (8) and four reciprocating slides (6), and the four reciprocating slides (6) are symmetrically arranged in pairs at the centers of both sides of the two movable base frames (5); 装夹组件,所述装夹组件通过弹性支撑组件活动设于活动底架(5)上端,装夹组件包括活动放置架(9)和两个夹板(20),活动放置架(9)内水平设有电池板(25),且两个夹板(20)一侧分别与电池板(25)相接触设置;A clamping assembly, wherein the clamping assembly is movably arranged at the upper end of the movable base frame (5) via an elastic support assembly, and the clamping assembly comprises a movable placement frame (9) and two clamping plates (20), wherein a battery panel (25) is horizontally arranged in the movable placement frame (9), and one side of the two clamping plates (20) is respectively arranged in contact with the battery panel (25); 弹性支撑组件包括四个支撑杆(11),且四个支撑杆(11)竖直对称设于活动底架(5)上端;The elastic support assembly comprises four support rods (11), and the four support rods (11) are vertically symmetrically arranged on the upper end of the movable bottom frame (5); 加压接入组件,所述加压接入组件设于往复滑座(6)内一侧,加压接入组件包括活动盒(27)和第一转动球(30);A pressurized access component, the pressurized access component is arranged on one side of the reciprocating slide seat (6), and the pressurized access component comprises a movable box (27) and a first rotating ball (30); 接电组件,所述接电组件包括测试处理盒(38)和两个接电插杆(41),且两个接电插杆(41)分别插接电池板(25)下端两侧设置;A power connection assembly, the power connection assembly comprising a test processing box (38) and two power connection plug rods (41), and the two power connection plug rods (41) are respectively connected to two sides of the lower end of the battery panel (25); 所述水平控制台(2)上端开设有行走槽(3),行走槽(3)内两侧对称开设有往复滑槽(4),往复滑槽(4)内下端均开设有往复槽,两个往复丝杆(8)分别通过轴承水平设有两个往复槽内,两个活动底架(5)之间水平设有同步板,两个活动底架(5)的两侧往复滑座(6)分别活动插接两个往复滑槽(4)内一侧设置,四个往复滑座(6)下端均设有往复控制块(7),四个往复控制块(7)分别插接两个往复槽内并通过丝杆螺套活动套接两个往复丝杆(8)设置;The upper end of the horizontal control console (2) is provided with a running groove (3), and reciprocating slide grooves (4) are symmetrically provided on both sides of the running groove (3), and reciprocating grooves are provided at the lower ends of the reciprocating slide grooves (4). Two reciprocating screw rods (8) are respectively arranged horizontally in the two reciprocating grooves through bearings, and a synchronization plate is arranged horizontally between the two movable base frames (5). The reciprocating slide seats (6) on both sides of the two movable base frames (5) are respectively movably inserted into one side of the two reciprocating slide grooves (4), and the lower ends of the four reciprocating slide seats (6) are respectively provided with reciprocating control blocks (7), and the four reciprocating control blocks (7) are respectively inserted into the two reciprocating grooves and are movably sleeved with the two reciprocating screw rods (8) through the screw rod sleeve; 所述活动底架(5)与活动放置架(9)为同尺寸框架结构设置,活动放置架(9)下端均水平对称设有两个托板(24),电池板(25)下端与两个托板(24)上端相搭接设置,活动放置架(9)靠近电池板(25)两侧均开设有收纳槽(19),两个夹板(20)分别活动插接两个收纳槽(19)内设置,活动放置架(9)内靠近收纳槽(19)一侧均开设有分控槽(17),分控槽(17)内均对称设有若干加长盒(21),加长盒(21)一侧开设有第一活塞槽,夹板(20)一侧对称设有若干活塞推杆(22),若干活塞推杆(22)一侧分别贯穿收纳槽(19)一侧插接若干第一活塞槽内并设有第一活塞,且活塞推杆(22)位于第一活塞槽内的第一活塞槽一侧均套接设有第二弹簧(23);The movable base frame (5) and the movable placement frame (9) are arranged in a frame structure of the same size. The lower end of the movable placement frame (9) is provided with two support plates (24) in a horizontal and symmetrical manner. The lower end of the battery panel (25) is overlapped with the upper ends of the two support plates (24). The movable placement frame (9) is provided with storage grooves (19) on both sides close to the battery panel (25). The two clamping plates (20) are respectively movably inserted into the two storage grooves (19). The movable placement frame (9) is provided with a plurality of clamping plates (20) close to the storage grooves (19). A sub-control groove (17) is provided on each side, a plurality of extension boxes (21) are symmetrically provided in the sub-control groove (17), a first piston groove is provided on one side of the extension box (21), a plurality of piston push rods (22) are symmetrically provided on one side of the clamping plate (20), one side of the plurality of piston push rods (22) respectively penetrates through the receiving groove (19) and is inserted into the plurality of first piston grooves and is provided with a first piston, and a second spring (23) is sleeved on one side of the first piston groove where the piston push rods (22) are located in the first piston groove; 所述活动放置架(9)四侧对称开设有四个接通槽(10),一侧两个接通槽(10)的一侧分别与一侧分控槽(17)连通开设有接通槽(18),活动放置架(9)内位于接通槽(10)上端均开设有支撑槽(12),四个支撑杆(11)上端分别竖直活动贯穿接通槽(10)和支撑槽(12)设置,且支撑杆(11)贯穿接通槽(10)的上下两端均套接设有第二活塞;The movable placement frame (9) is symmetrically provided with four connecting grooves (10) on four sides, one side of the two connecting grooves (10) on one side is respectively connected with a connecting groove (18) on one side, and a supporting groove (12) is provided at the upper end of the connecting groove (10) in the movable placement frame (9), and the upper ends of four supporting rods (11) are respectively vertically movable and penetrate the connecting groove (10) and the supporting groove (12), and the upper and lower ends of the supporting rods (11) penetrating the connecting groove (10) are sleeved with a second piston; 所述支撑杆(11)置于支撑槽(12)内下端水平设有压板,支撑杆(11)位于压板上端均套接设有第一弹簧(13),支撑杆(11)位于活动放置架(9)和活动底架(5)之间开设有排压安全槽(14),排压安全槽(14)呈U形结构设置,且活动放置架(9)下降至最大行程时,排压安全槽(14)一侧与接通槽(10)连通设置;The support rod (11) is placed in the support groove (12) and a pressure plate is horizontally arranged at the lower end. The support rod (11) is sleeved with a first spring (13) at the upper end of the pressure plate. The support rod (11) is located between the movable placement frame (9) and the movable bottom frame (5) and is provided with a pressure relief safety groove (14). The pressure relief safety groove (14) is arranged in a U-shaped structure, and when the movable placement frame (9) descends to the maximum stroke, one side of the pressure relief safety groove (14) is connected to the connection groove (10); 所述活动底架(5)内开设有环形气槽(15),环形气槽(15)内靠近接通槽(10)一侧与接通槽(10)内一侧均贯穿开设有软接孔,一侧两个软接孔之间均插接设有通气软管(16),往复滑座(6)一侧开设有伸缩槽(26),且伸缩槽(26)一侧均连通环形气槽(15)开设有第二活塞槽;The movable base frame (5) is provided with an annular air groove (15), a flexible connection hole is provided in the annular air groove (15) on one side close to the connecting groove (10) and on one side in the connecting groove (10), a ventilation hose (16) is inserted between the two flexible connection holes on one side, a telescopic groove (26) is provided on one side of the reciprocating slide seat (6), and a second piston groove is provided on one side of the telescopic groove (26) which is connected to the annular air groove (15); 所述活动盒(27)插接伸缩槽(26)内,活动盒(27)一侧水平设有活塞管(28),活塞管(28)插接第二活塞槽内设置,活塞管(28)置于伸缩槽(26)内一侧均套接设有第三弹簧(35),伸缩槽(26)内来内贯穿对称设有约束槽,活动盒(27)位于约束槽一侧均设有约束块(29),两个约束块(29)分别活动插接两个约束块(29)设置,往复滑槽(4)内位于测试机台(1)一侧水平设有送气盒(32),一侧电池板(25)位于光源板正下方时,活动盒(27)与送气盒(32)相对设置,活动盒(27)与送气盒(32)一侧均开设有球槽,两个球槽内分别活动插接设有第一转动球(30)和第二转动球(33),两个球槽内一侧分别贯穿活动盒(27)和送气盒(32)一侧开设有对接槽,第一转动球(30)的一侧和第二转动球(33)的两侧分别设有对接插管(31)和对接套管(34),对接插管(31)和对接套管(34)分别贯穿第一转动球(30)和第二转动球(33)与对接槽连通设置,且对接插管(31)一侧活动插接一侧对接套管(34)内设置;The movable box (27) is plugged into the telescopic slot (26), a piston tube (28) is horizontally arranged on one side of the movable box (27), the piston tube (28) is plugged into the second piston slot, a third spring (35) is sleeved on one side of the piston tube (28) placed in the telescopic slot (26), constraint slots are symmetrically arranged in the telescopic slot (26), a constraint block (29) is arranged on one side of the movable box (27) located at the constraint slot, two constraint blocks (29) are movably plugged into two constraint blocks (29) respectively, an air supply box (32) is horizontally arranged on one side of the reciprocating slide slot (4) located at the test bench (1), and when one side of the battery panel (25) is located directly below the light source panel, the movable box (27) and the air supply box (32) are arranged relatively to each other, a ball groove is provided on one side of the movable box (27) and the air supply box (32), a first rotating ball (30) and a second rotating ball (33) are movably inserted in the two ball grooves respectively, a docking groove is provided on one side of the two ball grooves respectively penetrating the movable box (27) and the air supply box (32), a docking plug (31) and a docking sleeve (34) are provided on one side of the first rotating ball (30) and both sides of the second rotating ball (33), the docking plug (31) and the docking sleeve (34) respectively penetrate the first rotating ball (30) and the second rotating ball (33) and are connected to the docking groove, and one side of the docking plug (31) is movably inserted in one side of the docking sleeve (34); 所述第一转动球(30)和第二转动球(33)位于球槽内上下两端分别竖直设有定位轴(36),球槽内上下两端对称开设有两个转动槽,两个定位轴(36)转动插接置于两个转动槽内,转动槽内三侧对称设有开设有三个嵌接槽,嵌接槽内均嵌接设有定位弹片(37),定位轴(36)位于转动槽内一侧对称设有三个卡槽,器三个定位弹片(37)一侧分别插接三个卡槽设置。The first rotating ball (30) and the second rotating ball (33) are located in the ball groove, and the upper and lower ends thereof are respectively provided with positioning shafts (36) vertically. Two rotating grooves are symmetrically provided at the upper and lower ends of the ball groove. The two positioning shafts (36) are rotatably inserted in the two rotating grooves. Three engaging grooves are symmetrically provided on three sides of the rotating groove. Positioning spring pieces (37) are all embedded in the engaging grooves. Three clamping grooves are symmetrically provided on one side of the positioning shaft (36) located in the rotating groove. One side of the three positioning spring pieces (37) is respectively inserted in the three clamping grooves. 2.根据权利要求1所述的一种电池和高效组件转换效率测试装置,其特征在于:所述电池板(25)下端中心对称设有两个接电盒(40),行走槽(3)内位于测试槽一侧水平设有测试处理盒(38),测试处理盒(38)上端位于接电盒(40)一侧均竖直设有接电块(39),接电盒(40)下端均通过接电插头插接设有接电插杆(41),接电插杆(41)下端开设有接电口,接电口位于接电块(39)正上方设置,当一侧活动底架(5)和活动放置架(9)处于测试槽内时,另一侧活动底架(5)和活动放置架(9)远离测试机台(1)设置。2. A battery and high-efficiency component conversion efficiency testing device according to claim 1, characterized in that: two power connection boxes (40) are symmetrically arranged at the lower end of the battery panel (25), a test processing box (38) is horizontally arranged on one side of the test slot in the walking slot (3), and a power connection block (39) is vertically arranged on one side of the power connection box (40) at the upper end of the test processing box (38), and a power connection rod (41) is arranged at the lower end of the power connection box (40) through a power connection plug. The power connection port is arranged at the lower end of the power connection rod (41), and the power connection port is arranged just above the power connection block (39). When the movable base frame (5) and the movable placement frame (9) on one side are in the test slot, the movable base frame (5) and the movable placement frame (9) on the other side are arranged away from the test machine (1). 3.一种电池和高效组件转换效率测试方法,其特征在于:所述电池和高效组件转换效率测试方法应用于权利要求1-2任意一项所述的电池和高效组件转换效率测试装置,包括以下步骤:3. A method for testing the conversion efficiency of a battery and a high-efficiency component, characterized in that: the method for testing the conversion efficiency of a battery and a high-efficiency component is applied to the battery and high-efficiency component conversion efficiency testing device according to any one of claims 1-2, comprising the following steps: 步骤一:通过自动上料装置将电池板(25)水平放置在活动放置架(9)内,并在托板(24)的承托作用下保持水平;Step 1: The battery panel (25) is horizontally placed in the movable placement frame (9) by an automatic loading device, and is kept horizontal under the support of the support plate (24); 步骤二:伺服电机驱动往复丝杆(8)进行旋转,通过设有丝杆螺套的往复控制块(7),控制两个活动底架(5)向一侧移动,将刚装设电池板(25)的活动放置架(9)和活动底架(5)水平移动至测试槽内;Step 2: The servo motor drives the reciprocating screw (8) to rotate, and controls the two movable base frames (5) to move to one side through the reciprocating control block (7) provided with the screw sleeve, so as to horizontally move the movable placement frame (9) and the movable base frame (5) on which the solar panel (25) has just been installed into the test slot; 步骤三:此时第二转动球(33)的两个对接套管(34)与往复滑槽(4)同向设置,当活动底架(5)带动往复滑座(6)靠近第二转动球(33)时,往复滑座(6)内设置活动盒(27)在第三弹簧(35)弹力作用下伸出伸缩槽(26),第一转动球(30)的对接插管(31)同样与往复滑槽(4)同向设置,在约束块(29)的约束限位作用下,对接插管(31)与第二转动球(33)一侧的对接套管(34)对应设置,对接插管(31)插入对接套管(34)内,然后随着活动底架(5)的进一步移动,第一转动球(30)和第二转动球(33)在对接插管(31)和对接套管(34)的插接作用下,进行同步相对运动,在运动过程中,对接套管(34)推动第一转动球(30)和活动盒(27)缩入伸缩槽(26)内,对接套管(34)与送气盒(32)的对接槽连通,对接插管(31)与活动盒(27)的对接槽连通,此时往复丝杆(8)在自动传感模块控制下,保持该位置不动;Step 3: At this time, the two docking sleeves (34) of the second rotating ball (33) are arranged in the same direction as the reciprocating slide groove (4). When the movable base frame (5) drives the reciprocating slide seat (6) to approach the second rotating ball (33), the movable box (27) arranged in the reciprocating slide seat (6) extends out of the telescopic groove (26) under the elastic force of the third spring (35). The docking plug (31) of the first rotating ball (30) is also arranged in the same direction as the reciprocating slide groove (4). Under the restraining and limiting action of the restraining block (29), the docking plug (31) is arranged correspondingly to the docking sleeve (34) on one side of the second rotating ball (33). The docking plug (31) Inserted into the docking sleeve (34), then as the movable base frame (5) moves further, the first rotating ball (30) and the second rotating ball (33) perform synchronous relative movement under the plugging action of the docking sleeve (31) and the docking sleeve (34). During the movement, the docking sleeve (34) pushes the first rotating ball (30) and the movable box (27) to retract into the telescopic groove (26), the docking sleeve (34) is connected to the docking groove of the air supply box (32), and the docking sleeve (31) is connected to the docking groove of the movable box (27). At this time, the reciprocating screw rod (8) is controlled by the automatic sensing module to maintain the position; 步骤四:高压气体通过对接套管(34)和对接插管(31)进入环形气槽(15)内,然后环形气槽(15)内高压气体从通气软管(16)内分别进入四个接通槽(10)内,然后四个接通槽(10)内气体分别通过接通槽(18)进入两个分控槽(17)内;Step 4: The high-pressure gas enters the annular gas groove (15) through the docking sleeve (34) and the docking plug (31), and then the high-pressure gas in the annular gas groove (15) enters the four connecting grooves (10) from the ventilation hose (16), and then the gas in the four connecting grooves (10) enters the two sub-control grooves (17) through the connecting groove (18); 步骤五:分控槽(17)内气体推动若干第一活塞和活塞推杆(22)向电池板(25)一侧移动,进而两个夹板(20)对电池板(25)进行夹持,当夹板(20)无法活动时,分控槽(17)和接通槽(10)内气压逐渐增大,当达到一定压力之后,在内外压强差作用下,活动放置架(9)挤压第一弹簧(13)向下活动;Step 5: The gas in the sub-control groove (17) pushes the first pistons and the piston push rods (22) to move toward one side of the battery panel (25), and then the two clamping plates (20) clamp the battery panel (25). When the clamping plates (20) cannot move, the gas pressure in the sub-control groove (17) and the connection groove (10) gradually increases. When a certain pressure is reached, under the action of the internal and external pressure difference, the movable placement frame (9) squeezes the first spring (13) to move downward; 步骤六:活动放置架(9)带动稳定夹持的电池板(25)向下同步移动,电池板(25)下端插接的接电插杆(41)分别套接测试处理盒(38)上端的接电块(39),完成电池板(25)的接电转化数据传输;Step 6: The movable placement frame (9) drives the stably clamped battery panel (25) to move downward synchronously, and the power connection rods (41) plugged into the lower end of the battery panel (25) are respectively connected to the power connection blocks (39) at the upper end of the test processing box (38), completing the power connection conversion data transmission of the battery panel (25); 步骤七:当电池板(25)测试完毕之后,送气盒(32)停止对环形气槽(15)的送气并将环形气槽(15)和接通槽(10)内气体排出,在第二弹簧(23)和第一弹簧(13)的作用下,夹板(20)和活动放置架(9)回至原位,接电插杆(41)脱离接电块(39)的连接,往复丝杆(8)驱动活动底架(5)原路返回,另一侧的活动底架(5)和活动放置架(9)上端提前放置待测试的电池板(25),当装有检测后电池板(25)的活动底架(5)原路返回时,对接套管(34)和对接插管(31)的插接相连,随着两者错位,进行反向旋转,并在第三弹簧(35)推动作用下,对接插管(31)和对接套管(34)与往复滑槽(4)同向时,可进行水平脱离,另一侧的对接插管(31)与第二转动球(33)的另一侧对接套管(34)插接相连,完成同样的检测操作。Step 7: After the battery panel (25) is tested, the air supply box (32) stops supplying air to the annular air groove (15) and discharges the air in the annular air groove (15) and the connecting groove (10). Under the action of the second spring (23) and the first spring (13), the clamping plate (20) and the movable placement frame (9) return to their original positions, the power connection rod (41) is disconnected from the power connection block (39), and the reciprocating screw rod (8) drives the movable base frame (5) to return to the original path. The upper end of the movable base frame (5) and the movable placement frame (9) on the other side are placed in advance to be When the tested battery panel (25) is returned to its original path by the movable chassis (5) equipped with the tested battery panel (25), the docking sleeve (34) and the docking plug (31) are plugged and connected. As the two are misaligned, they rotate in the opposite direction. Under the pushing action of the third spring (35), when the docking plug (31) and the docking sleeve (34) are in the same direction as the reciprocating slide groove (4), they can be horizontally separated. The docking plug (31) on the other side is plugged and connected with the docking sleeve (34) on the other side of the second rotating ball (33), completing the same testing operation.
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