CN117212570A - Steel cylinder concrete jacking pipe and connecting method and using method thereof - Google Patents
Steel cylinder concrete jacking pipe and connecting method and using method thereof Download PDFInfo
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Abstract
本发明公开了一种钢筒混凝土顶管及其连接方法和使用方法,钢筒混凝土顶管包括钢筒、混凝土,所述混凝土包括外侧混凝土,所述钢筒上连接有朝所述钢筒径向的栓钉,所述栓钉嵌在所述外侧混凝土中;该钢筒混凝土顶管,通过在钢筒上连接朝钢筒径向的栓钉,让栓钉嵌在外侧混凝土中,使得钢筒混凝土顶管在承受荷载的过程中,钢筒和外侧混凝土的相对位置保持一致,防止发生界面滑移。
The invention discloses a steel cylinder concrete pipe jacking and its connection method and use method. The steel cylinder concrete pipe jacking includes a steel cylinder and concrete. The concrete includes outer concrete. The steel cylinder is connected with a diameter facing the steel cylinder. The pegs in the direction are embedded in the outer concrete; the steel cylinder concrete jacking pipe is connected to the radial pegs of the steel cylinder, so that the pegs are embedded in the outer concrete, so that the steel cylinder When the cylinder concrete jacking pipe is bearing the load, the relative positions of the steel cylinder and the outer concrete remain consistent to prevent interface slippage.
Description
技术领域Technical field
本发明涉及顶进施工法用混凝土管道技术领域,具体地说是一种钢筒混凝土顶管及其连接方法和使用方法。The invention relates to the technical field of concrete pipes used in jacking construction methods, specifically a steel cylinder concrete pipe jacking method and its connection method and use method.
背景技术Background technique
目前,国内市政领域非开挖顶管技术已经广泛应用,该技术主要用到预应力钢筒混凝土顶管进行顶进施工,这种预应力钢筒混凝土顶管的结构包括钢筒和混凝土,在顶进施工的过程中,容易出现钢筒和混凝土之间出现界面滑移的情况,会造成顶进过程施工速度下降或顶进失败,耽误施工进度且增加施工成本。At present, trenchless pipe jacking technology has been widely used in the domestic municipal field. This technology mainly uses prestressed steel cylinder concrete pipe jacking for jacking construction. The structure of this prestressed steel cylinder concrete pipe jacking includes steel cylinders and concrete. During the jacking construction process, interface slippage between the steel cylinder and the concrete is likely to occur, which will cause the construction speed to decrease or jacking to fail, delaying the construction progress and increasing the construction cost.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服现有技术中钢筒和混凝土之间会出现界面滑移的缺陷,提供一种钢筒混凝土顶管及其连接方法和使用方法。The technical problem to be solved by the present invention is to provide a steel cylinder concrete pipe jacking method and its connection method and use method in order to overcome the defect of interface slippage between the steel cylinder and concrete in the prior art.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种钢筒混凝土顶管,包括钢筒、混凝土,所述混凝土包括外侧混凝土,所述钢筒上连接有朝所述钢筒径向的栓钉,所述栓钉嵌在所述外侧混凝土中。A steel cylinder concrete jacking pipe includes a steel cylinder and concrete. The concrete includes outer concrete. The steel cylinder is connected with studs radially directed toward the steel cylinder. The studs are embedded in the outer concrete. .
通过在钢筒上连接朝钢筒径向的栓钉,让栓钉嵌在外侧混凝土中,使得钢筒混凝土顶管在承受荷载的过程中,钢筒和外侧混凝土的相对位置保持一致,防止发生界面滑移。By connecting the studs radially toward the steel cylinder to the steel cylinder, the studs are embedded in the concrete on the outside, so that when the steel cylinder concrete jacking pipe is bearing the load, the relative positions of the steel cylinder and the concrete on the outside remain consistent, preventing the occurrence of Interface slippage.
优选地,所述栓钉包括栓钉主体和栓钉连接端,所述栓钉连接端与钢筒连接,所述栓钉连接端具有直径大于所述栓钉主体的柱状结构。Preferably, the bolt includes a bolt body and a bolt connection end. The bolt connection end is connected to a steel cylinder. The bolt connection end has a columnar structure with a diameter larger than the bolt body.
通过在栓钉与钢筒连接的栓钉连接端设置直径大于所述栓钉主体的柱状结构,可以增大栓钉与钢筒的连接面积,使得栓钉和钢筒的连接更牢固。By arranging a columnar structure with a diameter larger than the main body of the stud at the stud connection end where the stud is connected to the steel cylinder, the connection area between the stud and the steel cylinder can be increased, making the connection between the stud and the steel cylinder stronger.
优选地,所述栓钉包括栓钉主体和栓钉自由端,所述栓钉自由端具有直径大于所述栓钉主体的柱状结构。Preferably, the peg includes a peg body and a peg free end, and the peg free end has a columnar structure with a diameter larger than that of the peg body.
通过在栓钉自由端设置直径大于栓钉的主体的柱状结构,可以增加栓钉与混凝土之间的接触面积,使得栓钉更牢固地嵌在混凝土中。By arranging a columnar structure with a diameter larger than the main body of the stud at the free end of the stud, the contact area between the stud and the concrete can be increased, making the stud more firmly embedded in the concrete.
优选地,所述栓钉在所述钢筒上均匀设置,所述栓钉之间的间距大于0.1m。Preferably, the pegs are evenly arranged on the steel cylinder, and the spacing between the pegs is greater than 0.1m.
通过将栓钉均匀地设置在钢筒上,可以保证钢筒和混凝土之间通过栓钉传递的作用力均匀分布,提高整体的稳定性;将栓钉之间的间距设置为大于0.1m,既能保证栓钉不影响混凝土的均匀浇筑,也节约了材料和成本。By evenly arranging the pegs on the steel cylinder, it can ensure that the force transmitted through the pegs between the steel cylinder and the concrete is evenly distributed, improving the overall stability; setting the spacing between the pegs to be greater than 0.1m, both It can ensure that the studs do not affect the even pouring of concrete, and also saves materials and costs.
优选地,所述栓钉在所述钢筒上均匀设置,所述栓钉之间的间距小于1m。Preferably, the pegs are evenly arranged on the steel cylinder, and the spacing between the pegs is less than 1 m.
通过将栓钉之间的间距设置为小于1m,保证了栓钉在钢筒混凝土顶管中有较好的防止界面滑移的效果,过宽的间距会使栓钉的作用效果大幅度减弱。By setting the spacing between the pegs to less than 1m, it is ensured that the pegs have a better effect of preventing interface slippage in the steel cylinder concrete jacking pipe. An excessively wide spacing will greatly weaken the effect of the pegs.
优选地,所述钢筒混凝土顶管的两端分别设置有用于与其他所述钢筒混凝土顶管相接插的承口和插口,所述承口和所述插口为钢制结构,所述钢筒的两端分别与承口和插口通过焊接方式实现连接。Preferably, the two ends of the steel cylinder concrete jacking pipe are respectively provided with sockets and sockets for connecting with other steel cylinder concrete jacking pipes, and the sockets and sockets are made of steel, and the The two ends of the steel cylinder are connected to the socket and socket respectively by welding.
通过设置承口和插口以方便钢筒混凝土顶管之间相互连接,将承口和插口设置为钢制结构,使得承口和插口不易损坏;将钢筒的两端分别与承口和插口通过焊接方式实现连接,使得钢筒的两端与承口和插口的连接更牢固,使得该钢筒混凝土顶管具有管体抗渗性能好,接口耐高压等优点。By setting the socket and the socket to facilitate the mutual connection between the steel cylinder concrete jacking pipes, the socket and the socket are set as steel structures, so that the socket and the socket are not easily damaged; the two ends of the steel cylinder are respectively connected with the socket and the socket The connection is achieved by welding, which makes the connection between the two ends of the steel cylinder and the socket and socket more solid, making the steel cylinder concrete jacking pipe have the advantages of good impermeability of the pipe body and high pressure resistance of the interface.
优选地,所述钢筒混凝土顶管还包括外钢套、锚筋和钢筋网,所述外钢套位于所述承口的外侧,所述外钢套通过锚筋穿过钢筋网固定于所述混凝土中;靠近所述插口的一端的钢筋网呈阶梯状布置形成阶梯面,所述阶梯面包括沿钢筒的轴向方向分布的第二阶梯面和第一阶梯面,所述第二阶梯面的直径小于所述钢筋网在管段中心处的直径,所述第一阶梯面的直径小于所述第二阶梯面的直径;所述第一阶梯面的外侧由端部向管段中心方向依次设置有钢环和楔形密封圈。Preferably, the steel cylinder concrete jacking pipe also includes an outer steel sleeve, anchor bars and a steel mesh. The outer steel sleeve is located outside the socket. The outer steel sleeve is fixed to the socket by passing the anchor bars through the steel mesh. In the concrete, the steel mesh near one end of the socket is arranged in a stepped manner to form a stepped surface. The stepped surface includes a second stepped surface and a first stepped surface distributed along the axial direction of the steel cylinder. The second stepped surface The diameter of the surface is smaller than the diameter of the steel mesh at the center of the pipe section, and the diameter of the first stepped surface is smaller than the diameter of the second stepped surface; the outer sides of the first stepped surface are arranged sequentially from the end toward the center of the pipe section. There are steel rings and wedge seals.
通过设置外钢套、钢环和楔形密封圈,能够保护两节钢筒混凝土顶管的相接时的接口处在顶进施工过程中不受外部泥砂的侵入,从而保证了钢筒混凝土顶管在顶进施工过程中的纠偏能力,同时保证了相邻两节钢筒混凝土顶管的接口密封性能的问题。By arranging the outer steel sleeve, steel ring and wedge sealing ring, the interface between the two sections of steel cylinder concrete jacking pipe can be protected from the invasion of external mud and sand during the jacking construction process, thus ensuring the steel cylinder concrete pipe jacking. The ability to correct deviations during the jacking construction process also ensures the sealing performance of the interface between two adjacent sections of steel cylinder concrete jacking pipes.
优选地,沿所述钢筒混凝土顶管的接插方向,所述插口设置有一组或者相隔设置有两组凹槽,所述凹槽设置在所述插口的远离所述插口与所述钢筒的连接处的端部,凹槽内嵌入设置“O”形密封圈。Preferably, along the insertion direction of the steel cylinder concrete jacking pipe, the socket is provided with one set or two sets of grooves spaced apart, and the grooves are arranged at a distance from the socket away from the socket and the steel cylinder. At the end of the connection, an "O" ring is embedded in the groove.
通过在所述插口设置凹槽并嵌入设置“O”形密封圈,可以使本节钢筒混凝土顶管的插口与另一节钢筒混凝土顶管的承口之间形成密封连接,将密封圈嵌入设置在凹槽里可以防止密封圈在两节钢筒混凝土顶管连接的过程中移位。By arranging a groove in the socket and inserting an "O"-shaped sealing ring, a sealed connection can be formed between the socket of this steel cylinder concrete jacking pipe and the socket of another steel cylinder concrete jacking pipe, and the sealing ring can be Being embedded in the groove can prevent the sealing ring from being displaced during the connection of two sections of steel cylinder concrete jacking pipes.
优选地,所述钢筒混凝土顶管上设置有沿所述钢筒混凝土顶管的径向贯通的注浆孔,所述注浆孔设置在所述钢筒上靠近所述插口处。Preferably, the steel cylinder concrete jacking pipe is provided with a grouting hole penetrating along the radial direction of the steel cylinder concrete jacking pipe, and the grouting hole is provided on the steel cylinder close to the socket.
通过在钢筒上靠近插口处设置沿钢筒混凝土顶管的径向贯通的注浆孔,便于两节钢筒混凝土顶管连接后进行注浆并封堵。By arranging grouting holes on the steel cylinder close to the socket along the radial direction of the steel cylinder concrete jacking pipe, grouting and sealing are facilitated after the two steel cylinder concrete jacking pipes are connected.
优选地,所述外钢套与所述锚筋之间通过焊接方式实现连接。Preferably, the outer steel sleeve and the anchor bar are connected by welding.
相比于其他连接方式,焊接使得外钢套与锚筋之间的连接更牢固,不易损坏。Compared with other connection methods, welding makes the connection between the outer steel sleeve and the anchor bar stronger and less likely to be damaged.
一种钢筒混凝土顶管的连接方法,所述钢筒混凝土顶管的连接方法用于对两节如上所述的钢筒混凝土顶管进行连接,所述钢筒混凝土顶管的连接方法具体包括以下步骤:将第一节所述钢筒混凝土顶管的承口与第二节所述钢筒混凝土顶管的插口连接,其中,在第一节所述钢筒混凝土顶管的外钢套与第二节所述钢筒混凝土顶管的外侧混凝土通过所述密封圈形成密封连接时,在所述外钢套与所述外侧混凝土之间形成有缝隙,所述缝隙作为连通所述注浆孔的注浆嘴。A method of connecting steel cylinder concrete pipe jacking. The connection method of steel cylinder concrete pipe jacking is used to connect two steel cylinder concrete pipe jacking sections as described above. The connection method of steel cylinder concrete pipe jacking specifically includes The following steps: connect the socket of the steel cylinder concrete jacking pipe described in the first section with the socket of the steel cylinder concrete jacking pipe described in the second section, wherein the outer steel sleeve of the steel cylinder concrete jacking pipe described in the first section is connected to the socket of the steel cylinder concrete jacking pipe described in the second section. When the outer concrete of the steel cylinder concrete jacking pipe described in Section 2 forms a sealed connection through the sealing ring, a gap is formed between the outer steel sleeve and the outer concrete, and the gap serves as a connecting hole for the grouting hole. grouting nozzle.
通过将外钢套和外侧混凝土之间形成的缝隙作为连通注浆孔的注浆嘴,无需额外设置注浆嘴,使得钢筒混凝土的连接更简单。By using the gap formed between the outer steel sleeve and the outer concrete as a grouting nozzle connecting the grouting holes, there is no need to set up an additional grouting nozzle, making the connection of the steel cylinder concrete simpler.
一种钢筒混凝土顶管的使用方法,所述钢筒混凝土顶管的使用方法采用上所述的钢筒混凝土顶管,在顶进施工过程中,用第一节所述钢筒混凝土顶管顶进第二节所述钢筒混凝土顶管后,通过所述注浆孔注入润滑泥浆,注入润滑泥浆后进行水压试验;在所述水压试验合格后,进行微膨胀水泥砂浆的嵌缝施工,在所述注浆孔注入水泥浆或水泥砂浆替换润滑泥浆以进行泥浆置换,完成后采用管堵进行封堵。A method of using steel cylinder concrete pipe jacking. The method of using steel cylinder concrete pipe jacking adopts the steel cylinder concrete pipe jacking described above. During the jacking construction process, the steel cylinder concrete pipe jacking method described in the first section is used. After jacking the steel cylinder concrete pipe described in Section 2, lubricating mud is injected through the grouting hole. After the lubricating mud is injected, a hydraulic pressure test is performed; after the hydraulic pressure test is qualified, the micro-expansion cement mortar is caulked During construction, cement slurry or cement mortar is injected into the grouting hole to replace the lubricating mud for mud replacement. After completion, pipe plugging is used for sealing.
通过使用上述的钢筒混凝土顶管,使得顶进施工过程中钢筒混凝土顶管不会发生界面滑移的问题,保证施工顺利进行,完成封堵的钢筒混凝土顶管,具备良好的防渗抗压效果。By using the above-mentioned steel cylinder concrete pipe jacking, the problem of interface slipping will not occur during the jacking construction process, ensuring the smooth progress of the construction. The sealed steel cylinder concrete pipe jacking has good anti-seepage properties. Anti-stress effect.
本发明的积极进步效果在于:通过在钢筒上连接朝所述钢筒径向的栓钉,让栓钉嵌在外侧混凝土中,使得钢筒混凝土顶管在承受荷载的过程中,钢筒和外侧混凝土的相对位置保持一致,防止发生界面滑移。The positive and progressive effect of the present invention is that by connecting the studs in the radial direction of the steel cylinder to the steel cylinder, the studs are embedded in the outer concrete, so that when the steel cylinder concrete jacking pipe is bearing the load, the steel cylinder and The relative position of the outer concrete remains consistent to prevent interface slippage.
附图说明Description of the drawings
图1为本发明一实施例实施例的钢筒混凝土顶管的三维结构示意图;Figure 1 is a schematic three-dimensional structural diagram of a steel cylinder concrete pipe jacking according to an embodiment of the present invention;
图2为本发明一实施例的栓钉结构示意图;Figure 2 is a schematic structural diagram of a bolt according to an embodiment of the present invention;
图3为本发明一实施例的栓钉和钢筒的连接示意图;Figure 3 is a schematic diagram of the connection between the bolt and the steel cylinder according to an embodiment of the present invention;
图4为本发明一实施例的钢筒混凝土顶管管身径向剖面示意图;Figure 4 is a schematic radial cross-sectional view of the steel cylinder concrete jacking pipe body according to one embodiment of the present invention;
图5为本发明一实施例的钢筒混凝土顶管管身轴向剖面示意图;Figure 5 is a schematic axial cross-sectional view of the steel cylinder concrete jacking pipe body according to one embodiment of the present invention;
图6为本发明又一实施例的相邻两节钢筒混凝土顶管的接口轴向剖面结构示意图。Figure 6 is a schematic structural diagram of the axial section of the interface between two adjacent sections of steel cylinder concrete jacking pipes according to another embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
第一节钢筒混凝土顶管100Section 1 Steel Cylinder Concrete Pipe Jacking 100
第二节钢筒混凝土顶管200Section 2 Steel Cylinder Concrete Pipe Jacking 200
钢筒1Steel cylinder 1
承口2Socket 2
插口3Jack 3
凹槽31Groove 31
“O”形密封圈32"O" ring seal 32
栓钉4peg 4
栓钉主体41Bolt body 41
栓钉连接端42Bolt connection end 42
栓钉自由端43Bolt free end 43
钢筋网5Reinforced mesh 5
外钢套6Outer steel sleeve 6
锚筋7Anchor bar 7
钢环8steel ring 8
外侧混凝土9Outside concrete 9
内层混凝土10Inner layer of concrete 10
木衬垫11wood liner 11
楔形密封圈12Wedge seal 12
注浆孔13Grouting hole 13
注浆嘴14Grouting nozzle 14
微膨胀水泥砂浆15Micro expansion cement mortar 15
第一阶梯面51First step surface 51
第二阶梯面52Second step surface 52
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在实施例范围之中。The present invention is further described below by means of examples, but the present invention is not limited to the scope of the examples.
实施例1Example 1
如图1所示,本实施例提供一种钢筒混凝土顶管,该钢筒混凝土顶管分为主体部分和连接部分,主体部分包括沿该钢筒混凝土顶管的径向由内向外依次排列的钢筒1、栓钉4和外侧混凝土9。栓钉4的栓钉连接端42与钢筒1连接,栓钉自由端43嵌入在外侧混凝土9中。通过在钢筒1上连接朝钢筒1径向的栓钉4,让栓钉4嵌在外侧混凝土9中,使得钢筒混凝土顶管在承受荷载的过程中,钢筒1和外侧混凝土9的相对位置保持一致,防止发生界面滑移;钢筒1既能起到防水抗渗作用,也能充分发挥抗拉能力。As shown in Figure 1, this embodiment provides a steel-cylinder concrete jacking pipe. The steel-cylinder concrete jacking pipe is divided into a main part and a connecting part. The main part includes components arranged sequentially from the inside to the outside along the radial direction of the steel-cylinder concrete jacking pipe. The steel cylinder 1, the stud 4 and the outer concrete 9. The bolt connection end 42 of the bolt 4 is connected to the steel cylinder 1 , and the free end 43 of the bolt is embedded in the outer concrete 9 . By connecting the studs 4 in the radial direction of the steel cylinder 1 to the steel cylinder 1, the studs 4 are embedded in the outer concrete 9, so that when the steel cylinder concrete jacking pipe is bearing the load, the relationship between the steel cylinder 1 and the outer concrete 9 The relative positions are kept consistent to prevent interface slippage; the steel cylinder 1 can not only play a waterproof and anti-seepage role, but also fully exert its tensile strength.
在本实施例中,栓钉4与钢筒1是焊接连接的。进一步地,如图2所示,栓钉4与钢筒1连接的栓钉连接端42具有直径大于栓钉主体41的柱状结构;栓钉4远离栓钉4与钢筒1连接的栓钉连接端42的栓钉自由端43具有直径大于栓钉4的主体的圆柱状结构。在其他实施例中,栓钉4与钢筒1连接的连接端也可以是直径大于栓钉主体41的其它的柱状结构,比如截面是四边形或六边形的柱状结构。栓钉4的远离连接端的自由端具有直径大于栓钉4的主体的柱状结构;在其他实施例中,栓钉4与钢筒1连接的连接端也可以是直径大于栓钉主体41的其它的柱状结构,比如截面是四边形或六边形的柱状结构。In this embodiment, the stud 4 and the steel cylinder 1 are welded. Further, as shown in Figure 2, the stud connection end 42 connecting the stud 4 to the steel cylinder 1 has a columnar structure with a diameter larger than the stud body 41; the stud 4 is far away from the stud connection between the stud 4 and the steel cylinder 1. The free end 43 of the peg 42 has a cylindrical structure with a diameter larger than the body of the peg 4 . In other embodiments, the connecting end of the stud 4 and the steel cylinder 1 may also be another columnar structure with a diameter larger than the stud body 41 , such as a columnar structure with a quadrilateral or hexagonal cross-section. The free end of the stud 4 away from the connecting end has a columnar structure with a diameter larger than the main body of the stud 4; in other embodiments, the connecting end of the stud 4 and the steel cylinder 1 can also be other diameters larger than the stud body 41 Column structure, such as a columnar structure with a quadrilateral or hexagonal cross-section.
通过在栓钉连接端42设置直径大于栓钉主体41的柱状结构,可以增大栓钉4与钢筒1的连接面积,使得栓钉4和钢筒1的连接更牢固。栓钉自由端43设置直径大于栓钉主体41的柱状结构,可以增加栓钉4与混凝土之间的接触面积,使得栓钉4更牢固地嵌在混凝土中。By arranging a columnar structure with a larger diameter than the main body 41 of the bolt at the bolt connection end 42, the connection area between the bolt 4 and the steel cylinder 1 can be increased, making the connection between the bolt 4 and the steel cylinder 1 stronger. The free end 43 of the bolt is provided with a columnar structure with a diameter larger than the main body 41 of the bolt, which can increase the contact area between the bolt 4 and the concrete, making the bolt 4 more firmly embedded in the concrete.
进一步地,如图3所示,栓钉4采用矩形布置形式在钢筒1上均匀设置,栓钉4之间的间距在0.1m~1m之间。在其他实施例中,栓钉4也可以采用三角形布置形式或梅花形布置形式,只要布置均匀以保证不同栓钉的受力均匀即可。Further, as shown in Figure 3, the studs 4 are evenly arranged on the steel cylinder 1 in a rectangular arrangement, and the spacing between the studs 4 is between 0.1m and 1m. In other embodiments, the pegs 4 may also be arranged in a triangular or plum-shaped arrangement, as long as the arrangement is uniform to ensure uniform stress on different pegs.
通过将栓钉4均匀地设置在钢筒1上,可以保证钢筒1和混凝土之间通过栓钉4传递的作用力均匀分布,提高整体的稳定性,以获得更好的防止界面滑移的效果;将栓钉4之间的间距设置为大于0.1m,既能保证栓钉4不影响混凝土的均匀浇筑,使得该钢筒混凝土顶管可一次浇筑成型、制作简单、造价较低,节约了材料和成本;将栓钉4之间的间距设置为小于1m,保证了栓钉4在钢筒混凝土顶管中有较好的防止界面滑移的效果,过宽的间距会使栓钉4的作用效果大幅度减弱。By arranging the studs 4 evenly on the steel cylinder 1, it is possible to ensure that the force transmitted through the studs 4 between the steel cylinder 1 and the concrete is evenly distributed, thereby improving the overall stability and obtaining better protection against interface slippage. Effect: Setting the spacing between the pegs 4 to greater than 0.1m ensures that the pegs 4 do not affect the uniform pouring of concrete, so that the steel cylinder concrete jacking pipe can be poured into shape at one time, is simple to make, has a low cost, and saves money. Materials and cost; setting the spacing between the studs 4 to less than 1m ensures that the studs 4 have a better effect in preventing interface slippage in the steel cylinder concrete jacking pipe. An excessively wide spacing will cause the studs 4 to The effect is greatly reduced.
具体来说,如图4所示,该钢筒混凝土顶管的主体部分还包括位于栓钉4外侧的钢筋网5和位于钢筒1内侧的内层混凝土10,该钢筋网5也嵌在外侧混凝土9中;进一步地,如图5所示,该钢筒混凝土顶管的连接部分包括用于与其他钢筒混凝土顶管相接插的钢制的承口2和插口3,承口2和插口3分别位于该钢筒混凝土顶管两端并分别与钢筒1的两端相连接。Specifically, as shown in Figure 4, the main part of the steel cylinder concrete jacking pipe also includes a steel mesh 5 located outside the studs 4 and an inner layer of concrete 10 located inside the steel cylinder 1. The steel mesh 5 is also embedded on the outside. in concrete 9; further, as shown in Figure 5, the connection part of the steel cylinder concrete jacking pipe includes a steel socket 2 and a socket 3 for connecting with other steel cylinder concrete jacking pipes. The socket 2 and The sockets 3 are respectively located at both ends of the steel cylinder concrete jacking pipe and are connected to the two ends of the steel cylinder 1 respectively.
在本实施例中,钢筒1的厚度为0.5mm~5mm,承口2和插口3通过焊接分别与钢筒1的两端相连接。In this embodiment, the thickness of the steel cylinder 1 is 0.5 mm to 5 mm, and the socket 2 and the socket 3 are respectively connected to the two ends of the steel cylinder 1 through welding.
通过设置承口2和插口3,以便于多节钢筒混凝土顶管进行连接;相比于混凝土直接浇筑或其它材质如铁制的承口2和插口3,用钢制的承口2和插口3不易损坏,耐久性更好;钢筒1的厚度大于0.5mm保证了钢筒混凝土顶管的结构强度,钢筒1的厚度小于5mm则在保证结构强度的基础上避免浪费材料;相比于其他连接方法,焊接连接更牢固,使得该钢筒混凝土顶管具有管体抗渗性能好,接口耐高压等优点。By setting the socket 2 and the socket 3, it is convenient to connect the multi-section steel cylinder concrete jacking pipe; compared with the direct pouring of concrete or the socket 2 and the socket 3 made of other materials such as iron, the socket 2 and the socket 3 made of steel are used 3. It is not easy to be damaged and has better durability; the thickness of the steel cylinder 1 is greater than 0.5mm to ensure the structural strength of the steel cylinder concrete jacking pipe, and the thickness of the steel cylinder 1 is less than 5mm to avoid wasting material on the basis of ensuring the structural strength; compared to Other connection methods, welded connections are stronger, making the steel cylinder concrete jacking pipe have the advantages of good impermeability of the pipe body and high pressure resistance of the interface.
进一步地,在承口2的外侧设置有外钢套6,外钢套6的一端通过锚筋7穿过钢筋网局部固定于外侧混凝土9的外沿,锚筋嵌入在外侧混凝土9中,外钢套6的另一端沿钢筒混凝土顶管的轴向向外延伸。承口2处的结构沿径向由内到外依次为承口2、外侧混凝土9、钢筋网5和固定于外侧混凝土9的外沿的局部的外钢套6,插口3处的结构沿径向由内到外依次为内侧混凝土和插口3。靠近插口3的钢筋网5呈阶梯状布置形成阶梯面,阶梯面包括沿钢筒1的轴向方向外延伸分布的第二阶梯面52和第一阶梯面51,第二阶梯面52的直径小于钢筋网在管段中心处的直径,第一阶梯面51的直径小于第二阶梯面52的直径;第一阶梯面51的外侧由端部向管段中心方向依次设置有钢环8和楔形密封圈12,钢环8可以防止钢筒混凝土顶管在运输的过程中磕碰损坏。进一步地,插口3处相隔设置有两组凹槽31,相隔设置的两组凹槽31沿钢筒混凝土顶管的轴向分布,该凹槽31设置插口3的远离插口3与钢筒1的连接处的端部,凹槽31内嵌入设置“O”形密封圈32。Further, an outer steel sleeve 6 is provided on the outside of the socket 2. One end of the outer steel sleeve 6 is partially fixed to the outer edge of the outer concrete 9 through the anchor bars 7 through the steel mesh. The anchor bars are embedded in the outer concrete 9. The other end of the steel sleeve 6 extends outward along the axial direction of the steel cylinder concrete jacking pipe. The structure at the socket 2 is composed of the socket 2, the outer concrete 9, the steel mesh 5 and the partial outer steel sleeve 6 fixed on the outer edge of the outer concrete 9 from the inside to the outside in the radial direction. The structure at the socket 3 is along the radial direction. From the inside to the outside, there are the inner concrete and socket 3. The steel mesh 5 close to the socket 3 is arranged in a stepped manner to form a stepped surface. The stepped surface includes a second stepped surface 52 and a first stepped surface 51 extending outward in the axial direction of the steel cylinder 1. The diameter of the second stepped surface 52 is less than The diameter of the steel mesh at the center of the pipe section, the diameter of the first stepped surface 51 is smaller than the diameter of the second stepped surface 52; a steel ring 8 and a wedge-shaped sealing ring 12 are arranged on the outside of the first stepped surface 51 from the end to the center of the pipe section. , the steel ring 8 can prevent the steel cylinder concrete jacking pipe from being damaged by collision during transportation. Further, two sets of grooves 31 are provided at the socket 3. The two sets of grooves 31 are distributed along the axial direction of the steel cylinder concrete jacking pipe. The grooves 31 are arranged at the distance between the socket 3 and the steel cylinder 1. At the end of the connection, an “O”-shaped sealing ring 32 is embedded in the groove 31 .
当一节钢筒混凝土顶管的承口2端与另一节钢筒混凝土顶管的插口3端相互接插时,楔形密封圈12与外钢套6共同作用形成第一处密封结构,承口2、“O”形密封圈32和插口3之间形成第二处密封结构,使得在顶进施工过程中,两节钢筒混凝土顶管的接口处不受外部泥砂的侵入,从而保证了钢筒混凝土顶管在顶进施工过程中的纠偏能力,同时保证了相邻两节钢筒混凝土顶管的接口密封性能的问题。将“O”形密封圈32嵌入设置在凹槽31里可以防止密封圈在两节钢筒混凝土顶管连接的过程中移位,在本实施例中,插口3处设置了两道凹槽31和两个“O”形密封圈32,使得第二处密封结构效果更好。在其他实施例中,也可以设置一道或者多道嵌入“O”形密封圈32嵌入的凹槽31结构,只要能密封承口2和插口3的接插处即可。When the socket 2 end of one steel cylinder concrete jacking pipe is connected to the socket 3 end of another steel cylinder concrete jacking pipe, the wedge sealing ring 12 and the outer steel sleeve 6 work together to form the first sealing structure. A second sealing structure is formed between the port 2, the "O"-shaped sealing ring 32 and the socket 3, so that during the jacking construction process, the interface of the two steel cylinder concrete jacking pipes will not be invaded by external mud and sand, thereby ensuring The ability of the steel cylinder concrete jacking pipe to correct deviations during the jacking construction process also ensures the sealing performance of the interface between two adjacent steel cylinder concrete pipe jacking sections. Embedding the "O"-shaped sealing ring 32 in the groove 31 can prevent the sealing ring from being displaced during the connection of two sections of steel cylinder concrete jacking pipes. In this embodiment, two grooves 31 are provided at the socket 3 and two "O"-shaped sealing rings 32, making the second sealing structure more effective. In other embodiments, one or more grooves 31 in which the "O"-shaped sealing ring 32 is embedded can also be provided, as long as the connection between the socket 2 and the socket 3 can be sealed.
进一步地,外钢套6与锚筋7之间通过焊接方式实现连接。Further, the outer steel sleeve 6 and the anchor bar 7 are connected by welding.
相比于其他连接方法,焊接使得钢套与锚筋7之间的连接更牢固,不易损坏。Compared with other connection methods, welding makes the connection between the steel sleeve and the anchor bar 7 stronger and less likely to be damaged.
在本实施例中,钢筒混凝土顶管上设置有沿该钢筒混凝土顶管的径向贯通的注浆孔13,注浆孔13设置在钢筒1上靠近插口3处。In this embodiment, the steel cylinder concrete jacking pipe is provided with a grouting hole 13 penetrating along the radial direction of the steel cylinder concrete jacking pipe. The grouting hole 13 is provided on the steel cylinder 1 close to the socket 3 .
通过在钢筒1上靠近插口3处设置沿钢筒混凝土顶管的径向贯通的注浆孔13,便于两节钢筒混凝土顶管连接后进行注浆并封堵。By setting a grouting hole 13 on the steel cylinder 1 close to the socket 3 along the radial direction of the steel cylinder concrete jacking pipe, grouting and sealing can be performed after the two sections of the steel cylinder concrete jacking pipe are connected.
此外,该钢筒混凝土顶管结构可开孔并锚固各类铁件,可靠性和耐久性更高,在综合管廊、电力隧道、给排水管道等领域都有广阔的应用前景。In addition, the steel cylinder concrete pipe jacking structure can open holes and anchor various iron parts, with higher reliability and durability. It has broad application prospects in comprehensive pipe corridors, power tunnels, water supply and drainage pipelines and other fields.
实施例2Example 2
本实施例提供一种钢筒混凝土顶管的连接方法,如图6所示,该钢筒混凝土顶管的连接方法用于对两节实施例1中的钢筒混凝土顶管进行连接,该钢筒混凝土顶管的连接方法具体包括以下步骤:在第一节钢筒混凝土顶管100的承口2的端部安装木衬垫11,采用顶推法将第二节钢筒混凝土顶管200的插口3顶入到第一节钢筒混凝土顶管100的承口2,通过“O”形密封圈32使第二节钢筒混凝土顶管200的插口3与第一节钢筒混凝土顶管100的承口2之间形成密封连接,其中,在第一节钢筒混凝土顶管100的外钢套6与第二节钢筒混凝土顶管200的局部的外侧混凝土9通过和楔形密封圈12形成密封连接时,在外钢套6与外侧混凝土9之间还形成有缝隙,该缝隙作为连通注浆孔13的注浆嘴14。This embodiment provides a connection method for steel cylinder concrete pipe jacking. As shown in Figure 6, the connection method for steel cylinder concrete pipe jacking is used to connect two sections of steel cylinder concrete pipe jacking in Example 1. The steel cylinder concrete pipe jacking The connection method of the cylinder concrete jacking pipe specifically includes the following steps: install a wooden liner 11 at the end of the socket 2 of the first section of the steel cylinder concrete pipe jacking pipe 100, and use the pushing method to push the second section of the steel cylinder concrete pipe jacking pipe 200. The socket 3 is pushed into the socket 2 of the first steel cylinder concrete jacking pipe 100, and the socket 3 of the second steel cylinder concrete jacking pipe 200 is connected to the first steel cylinder concrete jacking pipe 100 through the "O"-shaped sealing ring 32. A sealed connection is formed between the sockets 2 , in which the outer steel sleeve 6 of the first section of the steel cylinder concrete jacking pipe 100 and the local outer concrete 9 of the second section of the steel cylinder concrete jacking pipe 200 are formed by the wedge-shaped sealing ring 12 During the sealing connection, a gap is formed between the outer steel sleeve 6 and the outer concrete 9 , and this gap serves as a grouting nozzle 14 communicating with the grouting hole 13 .
通过将外钢套6和外侧混凝土9之间形成的缝隙作为连通注浆孔13的注浆嘴14,无需额外设置注浆嘴14,使得钢筒1混凝土的连接更简单。By using the gap formed between the outer steel sleeve 6 and the outer concrete 9 as the grouting nozzle 14 communicating with the grouting hole 13, there is no need to provide an additional grouting nozzle 14, making the connection of the concrete of the steel cylinder 1 simpler.
实施例3Example 3
本实施例提供一种钢筒混凝土顶管的使用方法,该钢筒混凝土顶管的使用方法采用实施例1中的钢筒混凝土顶管,在顶进施工过程中,用第一节钢筒混凝土顶管100顶进第二节钢筒混凝土顶管200后,通过注浆孔13注入润滑泥浆,注入润滑泥浆后进行水压试验;在水压试验合格后,进行微膨胀水泥砂浆15的嵌缝施工,在注浆孔13注入水泥浆或水泥砂浆替换润滑泥浆以进行泥浆置换,完成后采用管堵进行封堵。进行泥浆置换的具体操作过程属于现有技术的范畴,在此不作赘述。This embodiment provides a method of using steel cylinder concrete pipe jacking. The method of using steel cylinder concrete pipe jacking adopts the steel cylinder concrete pipe jacking in Embodiment 1. During the jacking construction process, the first section of steel cylinder concrete pipe is used. After the jacking pipe 100 is jacked into the second steel cylinder concrete jacking pipe 200, lubricating mud is injected through the grouting hole 13. After the lubricating mud is injected, a hydraulic pressure test is performed; after the hydraulic pressure test is qualified, the micro-expansion cement mortar 15 is caulked. During construction, cement slurry or cement mortar is injected into the grouting hole 13 to replace the lubricating mud for mud replacement. After completion, pipe plugging is used for sealing. The specific operation process of mud replacement belongs to the scope of the existing technology and will not be described in detail here.
通过使用上述的钢筒混凝土顶管,使得顶进施工过程中钢筒混凝土顶管不会发生界面滑移的问题,保证施工顺利进行,完成封堵的钢筒混凝土顶管,具备良好的防渗抗压效果。By using the above-mentioned steel cylinder concrete pipe jacking, the problem of interface slipping will not occur during the jacking construction process, ensuring the smooth progress of the construction. The sealed steel cylinder concrete pipe jacking has good anti-seepage properties. Anti-stress effect.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although specific embodiments of the present invention have been described above, those skilled in the art will understand that these are only examples, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
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Application publication date: 20231212 |
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| WW01 | Invention patent application withdrawn after publication |