CN117208603A - Self-cleaning stable discharger - Google Patents
Self-cleaning stable discharger Download PDFInfo
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- CN117208603A CN117208603A CN202310867105.6A CN202310867105A CN117208603A CN 117208603 A CN117208603 A CN 117208603A CN 202310867105 A CN202310867105 A CN 202310867105A CN 117208603 A CN117208603 A CN 117208603A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 59
- 238000007599 discharging Methods 0.000 claims abstract description 94
- 238000003756 stirring Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 29
- 239000000843 powder Substances 0.000 claims abstract description 15
- 238000007790 scraping Methods 0.000 claims abstract description 7
- 238000012840 feeding operation Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 238000005054 agglomeration Methods 0.000 abstract description 4
- 230000002776 aggregation Effects 0.000 abstract description 4
- 239000003973 paint Substances 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010298 pulverizing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 metallurgy Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The application relates to a self-cleaning stable discharger, which relates to the field of autonomous discharging machinery and comprises a self-cleaning discharging assembly and a crushing discharging assembly. The self-cleaning discharging assembly comprises a hollow shell with preset acceptances; the discharging unit is arranged in the hollow accommodating cavity of the shell and can perform corresponding rotary discharging operation; and the self-cleaning unit is arranged on the surface of the working surface of the discharging unit and can perform preset cleaning operation. The crushing and discharging assembly comprises a hollow housing with preset acceptances; and the powder stirring unit is communicated with the housing hollow accommodating cavity. According to the self-cleaning device, the self-cleaning unit can be used for scraping the reserved materials on the surface of the working surface of the unloading unit, so that the phenomenon of material clamping caused by material residues is avoided. Meanwhile, the powder stirring unit is used for sufficiently stirring the materials, so that the phenomenon of paint caused by material agglomeration is avoided.
Description
Technical Field
The application relates to the field of autonomous unloading machinery, in particular to a self-cleaning stable discharger.
Background
The discharger is a main device for ash discharge, air supply and feeding of other devices of the dust removing device, and is suitable for powdery materials and granular materials. The discharger is divided into three main types of common type, pressure-resistant type and high temperature-resistant type. The discharger can be driven at a constant speed, continuously discharge materials according to a control rate, or driven at an indefinite speed, and is used as a feeder. The discharger is widely used as an ash bucket discharging device of various dust removing devices in building materials, metallurgy, chemical industry, electric power and the like, and discharges and continuously and uniformly feeds the materials in the bin into the next device by means of the gravity action of the materials and the forced action of a working mechanism of a feeder. The device can also be used as a feeding and discharging device of various mills, dryers, bins and other equipment, and is suitable for drying powdery and small granular materials.
The traditional discharger is easy to cause the phenomena of blockage and blockage of the discharger in the factors of dust adhesiveness, dust moisture content, dust electrical influence and the like.
Disclosure of Invention
The application aims to: a self-cleaning stable discharger is provided to solve the above problems in the prior art.
The technical scheme is as follows: a self-cleaning stable discharger comprises a self-cleaning discharging component and a crushing discharging component.
Wherein the self-cleaning discharge assembly comprises a hollow shell with preset acceptances; the discharging unit is arranged in the hollow accommodating cavity of the shell and can perform corresponding rotary discharging operation; a self-cleaning unit which is arranged on the surface of the working surface of the unloading unit and can perform preset cleaning operation;
the crushing and discharging assembly comprises a hollow housing with preset acceptances; and the powder stirring unit is communicated with the housing hollow accommodating cavity.
In a further embodiment, the discharge unit comprises two components, a rotary shaft and a rotary discharge shaft. The rotating shaft penetrates through the hollow accommodating cavity of the shell and extends out of the working position of the shell by a preset distance, so that omnibearing rotation adjustment operation can be performed; the rotary unloading shaft is sleeved on the outer surface of the rotating shaft working surface and can correspondingly rotate along with rotation adjustment of the rotating shaft.
In a further embodiment, a through hole matched with the rotating shaft is formed in a position, corresponding to the operating position of the rotating shaft, of the shell, and the rotating shaft penetrates through the shell through the through hole formed in the shell and extends out of the operating position of the shell by a preset distance; the rotary shaft extends out of the working position of the shell, is connected with a joint plate, is connected with the joint plate through a corresponding ball bearing, and can perform omnibearing rotary adjustment work around a connection point with the joint plate.
In a further embodiment, a plurality of baffles are uniformly distributed on the surface of the working surface of the rotary discharging shaft, and protruding auxiliary plates are arranged at two ends of the rotary discharging shaft; the whole operation size of the baffle is matched with the rotary discharging shaft, and both ends of the baffle are connected with the auxiliary plate; the baffle is matched with the auxiliary plate, and a plurality of independent open cavities with equal bearing spaces can be separated along the surface of the working surface of the rotary discharging shaft.
In a further embodiment, the self-cleaning unit comprises two components, a telescopic rod and a scraper. The telescopic rod is arranged on the surface of the working surface of the rotary discharging shaft and is attached to the baffle plate, and can perform telescopic adjustment operation within a preset range along the direction perpendicular to the working position of the rotary discharging shaft; the scraping plate is connected with the telescopic rod and can adjust corresponding operation positions along with telescopic adjustment of the telescopic rod. The telescopic rods are multiple and symmetrically distributed on the surface of the working surface of the rotary discharging shaft; the left end and the right end of the scraper blade operation direction are connected with the telescopic rod.
In a further embodiment, the powder stirring unit comprises three components of a connecting pipe, a discharging pipe and a crushing group. The connecting pipe is hollow, has two open ends, is communicated with the housing, is arranged at the lower end position of the housing in the operation direction, has a preset operation length, and can perform corresponding material guiding operation; the discharging pipe is hollow, two ends of the discharging pipe are open, the discharging pipe is communicated with the connecting pipe, the discharging pipe has a preset operation length, and the operation position is vertical to the operation position of the connecting pipe; the crushing group is arranged in the hollow cavity of the discharging pipe and is matched with the whole operation length of the discharging pipe, and corresponding rotary crushing operation can be performed.
In a further embodiment, the comminution group comprises three components of a stirring roller, a comminution plate and a comminution motor. The stirring roller is arranged in the hollow cavity of the discharging pipe, one end of the stirring roller is connected with the discharging pipe through a corresponding ball bearing, and the stirring roller can perform omnibearing rotation adjustment operation around a connection point with the discharging pipe; the crushing plate is spiral and uniformly wound on the surface of the working surface of the stirring roller, and can change the corresponding working direction along with the rotation adjustment of the stirring roller; the crushing motor is arranged on the outer surface of the working surface of the discharging pipe and connected with the stirring roller, and can drive the stirring roller to perform corresponding rotation adjustment operation.
In a further embodiment, both ends of the housing and the cover are open, and the housing and the cover are fixed by bolts; one end of the shell is provided with a corresponding feeding opening, so that corresponding feeding operation can be performed; the lower end of the housing in the operation direction is funnel-shaped, and can perform corresponding guiding and collecting operation.
The beneficial effects are that: the application relates to a self-cleaning stable discharger, which relates to the field of autonomous discharging machinery and comprises a self-cleaning discharging assembly and a crushing discharging assembly. The self-cleaning discharging assembly comprises a hollow shell with preset acceptances; the discharging unit is arranged in the hollow accommodating cavity of the shell and can perform corresponding rotary discharging operation; and the self-cleaning unit is arranged on the surface of the working surface of the discharging unit and can perform preset cleaning operation. The crushing and discharging assembly comprises a hollow housing with preset acceptances; and the powder stirring unit is communicated with the housing hollow accommodating cavity. According to the self-cleaning device, the self-cleaning unit can be used for scraping the reserved materials on the surface of the working surface of the unloading unit, so that the phenomenon of material clamping caused by material residues is avoided. Meanwhile, the powder stirring unit is used for sufficiently stirring the materials, so that the phenomenon of paint caused by material agglomeration is avoided.
Drawings
Fig. 1 is an overall schematic of the present application.
FIG. 2 is a schematic view of a self-cleaning discharge assembly according to the present application.
FIG. 3 is a schematic view of a portion of the assembly of the self-cleaning discharge assembly of the present application.
FIG. 4 is a schematic view of another part of the self-cleaning discharge assembly of the present application.
Fig. 5 is a schematic view of the pulverizing and discharging assembly according to the present application.
The reference numerals in the drawings are as follows: the device comprises a shell 1, a feed inlet 2, a driving motor 3, a rotating shaft 301, a rotary discharge shaft 302, a baffle 303, an auxiliary plate 304, a telescopic rod 305, a scraper 306, a housing 4, a connecting pipe 5, a discharge pipe 6, a stirring roller 601, a crushing plate 602, a crushing motor 7 and a connecting plate 8.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present application. It will be apparent, however, to one skilled in the art that the application may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the application.
The applicant believes that the phenomena of blockage and blockage of the conventional discharger are easy to occur in the aspects of dust adhesiveness, dust moisture content, dust electrical influence and the like.
Therefore, the applicant designs a self-cleaning stable discharger, and the self-cleaning unit can be used for scraping the reserved materials on the surface of the working surface of the discharge unit according to a preset rule, so that the phenomenon of material clamping caused by material residues is avoided. Meanwhile, the powder stirring unit is used for sufficiently stirring the materials, so that the phenomenon of paint caused by material agglomeration is avoided.
The application relates to a self-cleaning stable discharger which mainly comprises a self-cleaning discharging component and a crushing discharging component. Wherein the self-cleaning discharging assembly comprises a hollow shell 1 with preset acceptances; the discharging unit is arranged in the hollow accommodating cavity of the shell 1 and can perform corresponding rotary discharging operation; a self-cleaning unit which is arranged on the surface of the working surface of the unloading unit and can perform preset cleaning operation; the crushing and discharging assembly comprises a hollow housing 4 with preset acceptances; and a powder stirring unit communicated with the hollow accommodating cavity of the housing 4. The self-cleaning unit can conduct scraping self-cleaning operation with a preset rule along the surface of the operation surface of the discharging unit, and the powder stirring unit can conduct powder stirring discharging treatment on the materials discharged by the discharging unit.
The discharge unit comprises two components, a rotation shaft 301 and a rotary discharge shaft 302. The rotation shaft 301 penetrates through the hollow accommodating chamber of the housing 1 and extends out of the operating position of the housing 1 by a preset distance, so that omnibearing rotation adjustment operation can be performed; the rotary unloading shaft 302 is sleeved on the outer surface of the working surface of the rotary shaft 301, and can perform corresponding rotary operation along with the rotary adjustment of the rotary shaft 301.
A through hole matched with the rotating shaft 301 is formed in the position, corresponding to the operating position of the rotating shaft 301, of the housing 1, and the rotating shaft 301 penetrates through the housing 1 through the through hole formed in the housing 1 and extends out of the operating position of the housing 1 by a preset distance; the rotating shaft 301 is connected with a connecting plate 8 at a position extending out of the operating position of the shell 1, and is connected with the connecting plate 8 through a corresponding ball bearing, so that the omnibearing rotation adjustment operation can be performed around the connecting point with the connecting plate 8. The left and right ends of the rotation shaft 301 in the operation direction penetrate through the casing 1 through the through holes formed in the casing 1, and extend out of the operation position of the casing 1 by a predetermined distance, and the two ends are connected with the casing 1 through the connection plates 8. Corresponding through holes are formed in the preset positions of the connecting plates 8, corresponding ball bearings are connected in the through holes formed in the connecting plates 8 in an embedded mode, the rotating shafts 301 are connected with the ball bearings, and omnibearing rotation operation can be carried out in the cooperation of the corresponding driving motors 3 and the ball bearings in the later operation process. The engagement plate 8 can perform corresponding limiting and fixing operations, and can increase the stability of the overall operation of the rotating shaft 301 when the rotating shaft 301 rotates.
A plurality of baffles 303 are uniformly distributed on the surface of the working surface of the rotary discharging shaft 302, and protruding auxiliary plates 304 are arranged at two ends of the rotary discharging shaft 302; the overall operation size of the baffle 303 is matched with that of the rotary discharging shaft 302, and both ends of the baffle are connected with the auxiliary plate 304; the baffle 303 cooperates with the auxiliary plate 304 to separate a plurality of independent open chambers with equal bearing spaces along the working surface of the rotary discharge shaft 302. In the later operation process, the rotation shaft 301 drives the rotation discharging shaft 302 to rotate, so that the independent open chamber formed by the baffle 303 and the auxiliary plate 304 can rotate. Because the rotation shaft 301 can rotate at a constant speed under the driving of the corresponding driving motor 3, the rotation discharging shaft 302 can be driven to rotate at a constant speed, and the independent open chamber formed by the baffle 303 and the auxiliary plate 304 can be driven to rotate at a constant speed, so that equal discharging operation can be realized.
The self-cleaning unit comprises two components, namely a telescopic rod 305 and a scraping plate 306. The telescopic rod 305 is disposed on the surface of the working surface of the rotary discharging shaft 302 and is attached to the baffle 303, so that a telescopic adjustment operation within a predetermined range can be performed in a direction perpendicular to the working position of the rotary discharging shaft 302; the scraper 306 is connected with the telescopic rod 305, and can adjust the corresponding working position along with the telescopic adjustment of the telescopic rod 305. The plurality of telescopic rods 305 are symmetrically distributed on the surface of the working surface of the rotary discharging shaft 302; the left and right ends of the scraper 306 in the operation direction are connected with the telescopic rod 305. The number of the self-cleaning units is multiple, and the number of the self-cleaning units is matched with the number of the independent open cavities formed by the auxiliary plate 304 and the baffle 303, namely, the number of the self-cleaning units is at least twice the number of the independent open cavities formed by the auxiliary plate 304 and the baffle 303. In the post-operation process, the rotating shaft 301 is provided with a corresponding number sensor, and each time the number sensor records and senses that the rotating shaft 301 rotates to a preset value, a corresponding self-cleaning instruction is sent to the self-cleaning unit, and the self-cleaning unit starts to perform corresponding self-cleaning operation after receiving the corresponding instruction. The number sensor can be any one of the number sensors in the prior art, and the number sensor and the self-cleaning unit can be in corresponding instruction transmission and signal communication through wireless signals, which are all the prior art and are not repeated in the application.
The powder stirring unit comprises a connecting pipe 5, a discharging pipe 6 and a crushing group. The connecting pipe 5 is hollow, has two open ends, is communicated with the housing 4, is arranged at the lower end position of the housing 4 in the operation direction, has a preset operation length, and can perform corresponding material guiding operation; the discharging pipe 6 is hollow, has two open ends, is communicated with the connecting pipe 5, has a preset operation length, and has an operation position perpendicular to the operation position of the connecting pipe 5; the crushing group is arranged in the hollow cavity of the discharging pipe 6 and is matched with the whole operation length of the discharging pipe 6, and corresponding rotary crushing operation can be performed. The connecting pipe 5 and the discharging pipe 6 have preset inclination angles, and in a further preferred embodiment, the crushing group is also arranged in the hollow chamber of the connecting pipe 5, so that corresponding powder stirring feeding operation can be performed.
The pulverizing group includes three components of a stirring roller 601, a pulverizing plate 602, and a pulverizing motor 7. The stirring roller 601 is arranged in the hollow cavity of the discharging pipe 6, and one end of the stirring roller is connected with the discharging pipe 6 through a corresponding ball bearing, so that the stirring roller can perform omnibearing rotation adjustment operation around a connection point with the discharging pipe 6; the crushing plate 602 is spiral and uniformly wound on the surface of the working surface of the stirring roller 601, and can change the corresponding working direction along with the rotation adjustment of the stirring roller 601; the crushing motor 7 is arranged on the outer surface of the working surface of the discharging pipe 6 and is connected with the stirring roller 601, and can drive the stirring roller 601 to perform corresponding rotation adjustment operation. In the later operation process, the stirring roller 601 is driven by the crushing motor 7 to perform corresponding rotation adjustment operation, so that the crushing plate 602 is driven to perform corresponding rotation adjustment operation, and then the material can be subjected to corresponding powder stirring treatment, and the occurrence of blocking phenomenon of material agglomeration is avoided.
The two ends of the shell 1 and the housing 4 are open, and the shell 1 and the housing 4 are fixed through bolts; one end of the shell 1 is provided with a corresponding feeding opening 2, so that corresponding feeding operation can be performed; the lower end of the housing 4 in the operation direction is funnel-shaped, and can perform corresponding guiding and collecting operation.
On the basis of the self-cleaning stable discharger, the application provides a use method of the self-cleaning stable discharger, which comprises the following specific steps:
firstly, the materials to be conveyed and discharged are poured into the shell through a feed opening 2 arranged on the shell 1, and then the rotating shaft 301 is started to drive the rotary discharging shaft 302 to perform corresponding rotation adjustment operation. The corresponding equivalent discharging operation is performed under the rotation of the independent open chamber formed by the baffle 303 and the auxiliary plate 304.
Then, the material after the equivalent discharging treatment by the discharging unit falls into the hollow accommodating cavity of the housing 4, and then falls into the hollow cavity of the discharging pipe 6 by the connecting pipe 5.
Subsequently, the crushing motor 7 is started, so that the crushing motor 7 drives the stirring roller 601 to rotate, and then drives the crushing plate 602 to perform corresponding rotation adjustment operation, and the material falling into the discharging pipe 6 through the connecting pipe 5 is discharged and conveyed.
The final material is discharged through the open end of the discharge pipe 6, so that the corresponding discharging operation can be completed.
As described above, although the present application has been shown and described with reference to certain preferred embodiments, it is not to be construed as limiting the application itself. Various changes in form and details may be made therein without departing from the spirit and scope of the application as defined by the appended claims.
Claims (8)
1. A self-cleaning stable discharger, characterized by comprising:
the self-cleaning discharging assembly comprises a hollow shell with preset acceptances; the discharging unit is arranged in the hollow accommodating cavity of the shell and can perform corresponding rotary discharging operation; a self-cleaning unit which is arranged on the surface of the working surface of the unloading unit and can perform preset cleaning operation;
the crushing and discharging assembly comprises a hollow housing with preset acceptances; and the powder stirring unit is communicated with the housing hollow accommodating cavity.
2. A self-cleaning stable discharger according to claim 1, wherein the discharger unit comprises:
the rotating shaft penetrates through the hollow accommodating cavity of the shell and extends out of the working position of the shell by a preset distance, so that omnibearing rotation adjustment operation can be performed;
the rotary unloading shaft is sleeved on the outer surface of the rotating shaft working surface and can correspondingly rotate along with rotation adjustment of the rotating shaft.
3. A self-cleaning stable discharger according to claim 2, wherein:
the position of the shell corresponding to the operation position of the rotating shaft is provided with a through hole matched with the rotating shaft, and the rotating shaft penetrates through the shell through the through hole arranged on the shell and extends out of the operation position of the shell for a preset distance;
the rotary shaft extends out of the working position of the shell, is connected with a joint plate, is connected with the joint plate through a corresponding ball bearing, and can perform omnibearing rotary adjustment work around a connection point with the joint plate.
4. A self-cleaning stable discharger according to claim 3, wherein:
a plurality of baffles are uniformly distributed on the surface of the working surface of the rotary discharging shaft, and protruding auxiliary plates are arranged at two ends of the rotary discharging shaft; the whole operation size of the baffle is matched with the rotary discharging shaft, and both ends of the baffle are connected with the auxiliary plate; the baffle is matched with the auxiliary plate, and a plurality of independent open cavities with equal bearing spaces can be separated along the surface of the working surface of the rotary discharging shaft.
5. A self-cleaning stable discharger according to claim 3, wherein the self-cleaning unit comprises:
the telescopic rod is arranged on the surface of the working surface of the rotary discharging shaft, is attached to the baffle plate and can carry out telescopic adjustment operation within a preset range along the direction perpendicular to the working position of the rotary discharging shaft;
the scraping plate is connected with the telescopic rod and can adjust corresponding operation positions along with telescopic adjustment of the telescopic rod;
the telescopic rods are multiple and symmetrically distributed on the surface of the working surface of the rotary discharging shaft; the left end and the right end of the scraper blade operation direction are connected with the telescopic rod.
6. A self-cleaning stable discharger according to claim 1, wherein the powder stirring unit comprises:
the connecting pipe is hollow, has two open ends, is communicated with the housing, is arranged at the lower end position of the operation direction of the housing, has a preset operation length and can perform corresponding material guiding operation;
the discharging pipe is hollow, the two ends of the discharging pipe are open, the discharging pipe is communicated with the connecting pipe and has a preset operation length, and the operation position of the discharging pipe is vertical to the operation position of the connecting pipe;
the crushing group is arranged in the hollow cavity of the discharging pipe and is matched with the whole operation length of the discharging pipe, and corresponding rotary crushing operation can be performed.
7. A self-cleaning stabilizing discharger according to claim 6, wherein the crushing group comprises:
the stirring roller is arranged in the hollow cavity of the discharge pipe, one end of the stirring roller is connected with the discharge pipe through a corresponding ball bearing, and the stirring roller can perform omnibearing rotation adjustment operation around a connection point with the discharge pipe;
the crushing plate is spiral and uniformly wound on the surface of the working surface of the stirring roller, and can change the corresponding working direction along with the rotation adjustment of the stirring roller;
the crushing motor is arranged at the outer surface of the working surface of the discharging pipe and connected with the stirring roller, and can drive the stirring roller to perform corresponding rotation adjustment operation.
8. A self-cleaning stable discharger according to claim 1, wherein:
the two ends of the shell and the housing are open, and the shell and the housing are fixed through bolts; one end of the shell is provided with a corresponding feeding opening, so that corresponding feeding operation can be performed;
the lower end of the housing in the operation direction is funnel-shaped, and can perform corresponding guiding and collecting operation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310867105.6A CN117208603A (en) | 2023-07-14 | 2023-07-14 | Self-cleaning stable discharger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310867105.6A CN117208603A (en) | 2023-07-14 | 2023-07-14 | Self-cleaning stable discharger |
Publications (1)
Publication Number | Publication Date |
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CN117208603A true CN117208603A (en) | 2023-12-12 |
Family
ID=89035899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202310867105.6A Pending CN117208603A (en) | 2023-07-14 | 2023-07-14 | Self-cleaning stable discharger |
Country Status (1)
Country | Link |
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CN (1) | CN117208603A (en) |
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2023
- 2023-07-14 CN CN202310867105.6A patent/CN117208603A/en active Pending
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