CN117207045A - A kind of horizontal polishing processing equipment for edge-grinding box transformer casing - Google Patents
A kind of horizontal polishing processing equipment for edge-grinding box transformer casing Download PDFInfo
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- CN117207045A CN117207045A CN202311400828.1A CN202311400828A CN117207045A CN 117207045 A CN117207045 A CN 117207045A CN 202311400828 A CN202311400828 A CN 202311400828A CN 117207045 A CN117207045 A CN 117207045A
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- 238000005498 polishing Methods 0.000 title claims abstract description 64
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims description 123
- 230000001681 protective effect Effects 0.000 claims description 68
- 238000006748 scratching Methods 0.000 claims description 50
- 230000002393 scratching effect Effects 0.000 claims description 50
- 230000005540 biological transmission Effects 0.000 claims description 29
- 230000004224 protection Effects 0.000 claims description 12
- 238000007688 edging Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 49
- 239000010959 steel Substances 0.000 description 49
- 239000002699 waste material Substances 0.000 description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 238000007790 scraping Methods 0.000 description 12
- 229910052742 iron Inorganic materials 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 230000009979 protective mechanism Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域Technical field
本发明涉及抛光加工技术领域,具体涉及一种磨边式箱变外壳水平抛光加工设备。The invention relates to the technical field of polishing processing, and specifically relates to an edge-grinding box-type box transformer housing horizontal polishing processing equipment.
背景技术Background technique
箱变壳体通俗的讲是保护高压开关设备,电力变压器,低压开关设备三部分而构成的户外油变配电成套装置的外壳,它是箱式变电站不可缺少的组成部分。简而言之就是用于承载高压开关设备、低压配电装置、配电变压器的“容器”。它主要由底座、侧板、隔板、门以及顶盖等部分组成,底座以上的隔板、围板、门及顶盖等可以通过焊接或紧固件连接在一起,底座和顶盖的框架则是由角钢或是槽钢焊接而成。In layman's terms, the box-type transformer shell is the shell of an outdoor oil-based transformer and distribution device that protects three parts: high-voltage switchgear, power transformer, and low-voltage switchgear. It is an indispensable part of the box-type substation. In short, it is a "container" used to carry high-voltage switchgear, low-voltage distribution devices, and distribution transformers. It is mainly composed of base, side panels, partitions, doors and top covers. The partitions, enclosures, doors and top covers above the base can be connected together by welding or fasteners. The frame of the base and top cover It is welded from angle steel or channel steel.
现有装置在对钢板进行打磨抛光工作时,打磨辊与钢板进行挤压接触时,打磨辊的表面多会残留粘附大量的废屑,如不及时进行清理,打磨辊表面残留的废屑会对打磨辊的打磨抛光工作造成较大的干扰,在对钢板表面进行抛光时,废屑与打磨辊进行挤压摩擦,会对钢板的表面造成打磨划痕。When the existing device is grinding and polishing the steel plate, when the grinding roller is in extrusion contact with the steel plate, a large amount of waste debris will remain on the surface of the polishing roller. If not cleaned in time, the waste debris remaining on the surface of the polishing roller will It causes great interference to the grinding and polishing work of the grinding roller. When polishing the surface of the steel plate, the waste chips and the grinding roller are squeezed and rubbed, which will cause grinding scratches on the surface of the steel plate.
发明内容Contents of the invention
针对现有技术的不足,本发明解决其技术问题所采用的技术方案是:本发明所述的一种磨边式箱变外壳水平抛光加工设备,包括主体外壳,所述主体外壳的外表面设置有主电机,所述主体外壳内壁的两端转动连接有传动轴一,且主电机的输出端与传动轴一外表面的一端连接,且传动轴一的外表面转动连接有传送带,所述传送带内壁远离传动轴一的一端转动连接有传动轴二,且传动轴二外表面的两端与主体外壳转动连接,所述主体外壳的外表面对称设置有抛光部件,所述主体外壳远离主电机的一端固定连接有小电机,所述主体外壳靠近小电机一端的底部固定连接有集中部件;工作时,通过打开主电机,通过主电机输出端带动传动轴一进行转动,从而带动传送带在传动轴一的外表面上进行转动,传送带转动的同时带动传动轴二进行转动,将待加工的钢板放上传送带上通过传送带的输送,从而对钢板进行后续的抛光工作。In view of the shortcomings of the existing technology, the technical solution adopted by the present invention to solve the technical problem is: an edge-grinding box-type box transformer casing horizontal polishing processing equipment according to the present invention, including a main body casing, and the outer surface of the main body casing is provided with There is a main motor, the two ends of the inner wall of the main body shell are rotatably connected to a transmission shaft, and the output end of the main motor is connected to one end of the outer surface of the transmission shaft, and the outer surface of the transmission shaft is rotatably connected to a conveyor belt. The end of the inner wall away from the transmission shaft one is rotatably connected to the transmission shaft two, and the two ends of the outer surface of the transmission shaft two are rotatably connected to the main body shell. The outer surface of the main body shell is symmetrically provided with polishing parts, and the main body shell is away from the main motor. A small motor is fixedly connected to one end, and a centralized component is fixedly connected to the bottom of the main body shell close to one end of the small motor; during operation, by turning on the main motor, the output end of the main motor drives the transmission shaft to rotate, thereby driving the conveyor belt to rotate on the transmission shaft. The outer surface of the conveyor belt rotates. When the conveyor belt rotates, it drives the transmission shaft 2 to rotate at the same time. The steel plate to be processed is placed on the conveyor belt and transported by the conveyor belt to perform subsequent polishing work on the steel plate.
所述集中部件包括剐蹭机构,且剐蹭机构外表面的两端与主体外壳靠近小电机的内壁转动连接,所述剐蹭机构外表面的下方设置有收集机构,且收集机构外表面的两端与主体外壳的内壁固定连接。The centralized component includes a scratching mechanism, and the two ends of the outer surface of the scratching mechanism are rotationally connected to the inner wall of the main body shell close to the small motor. A collection mechanism is provided below the outer surface of the scratching mechanism, and the two ends of the outer surface of the collection mechanism are connected to the main body. The inner wall of the housing is fixedly connected.
优选的,所述抛光部件包括打磨辊,所述打磨辊外表面的两端滑动连接有固定座,且固定座的底部与主体外壳的外表面固定连接,所述固定座的外表面固定连接有大电机,且大电机的输出端与打磨辊的一端固定连接,所述固定座内腔的中部插接有螺纹杆,所述螺纹杆的顶部固定连接有旋钮,所述螺纹杆的底部与固定座内腔的底部转动连接,所述固定座的内壁固定连接有清洁机构,所述打磨辊下方靠近固定座的一端固定连接有保护机构,在进行抛光工作时,根据钢板的厚度旋转旋钮,通过旋钮带动螺纹杆在固定座内腔中进行转动,从而对打磨辊的高度进行调节,从而使得打磨辊对钢板进行抛光打磨工作。Preferably, the polishing component includes a polishing roller. Both ends of the outer surface of the polishing roller are slidably connected to fixed seats, and the bottom of the fixed seat is fixedly connected to the outer surface of the main body shell. The outer surface of the fixed seat is fixedly connected to A large motor, and the output end of the large motor is fixedly connected to one end of the grinding roller. A threaded rod is inserted into the middle of the inner cavity of the fixed seat. A knob is fixedly connected to the top of the threaded rod. The bottom of the threaded rod is connected to the fixed base. The bottom of the inner cavity of the seat is rotationally connected, the inner wall of the fixed seat is fixedly connected with a cleaning mechanism, and one end of the grinding roller close to the fixed seat is fixedly connected with a protection mechanism. When polishing, the knob is rotated according to the thickness of the steel plate, and the knob is rotated according to the thickness of the steel plate. The knob drives the threaded rod to rotate in the inner cavity of the fixed seat, thereby adjusting the height of the grinding roller, so that the grinding roller can polish the steel plate.
优选的,所述剐蹭机构包括旋转轴,所述旋转轴外表面的一端与小电机的输出端固定连接,所述剐蹭板设置于两个清洁刷的中间处,所述旋转轴的外表面均匀设置有清洁刷,且清洁刷的一端与旋转轴的外表面固定连接,所述旋转轴的外表面均匀设置有伸缩杆,且伸缩杆的一端与旋转轴的外表面固定连接,所述伸缩杆远离旋转轴的一端固定连接有剐蹭板,所述伸缩杆的外表面套接有剐蹭弹簧,所述剐蹭弹簧靠近剐蹭板的一端与剐蹭板外表面靠近伸缩杆的一端固定连接,所述剐蹭弹簧远离剐蹭板的一端与旋转轴的外表面固定连接;传动带经过集中部件时,通过打开小电机,通过小电机输出端带动旋转轴进行转动,从而使得清洁刷能够对传送带进行清扫,剐蹭板的材质为铁质,将传送带表面粘附的打磨废屑进行清扫,同时通过离心力的作用使得剐蹭板通过剐蹭弹簧的拉伸使得剐蹭板能够对传送带进行剐蹭,将卡在传送带上不便于清扫的铁屑进行清理剐蹭,防止铁屑卡在传送带上。Preferably, the scratching mechanism includes a rotating shaft, one end of the outer surface of the rotating shaft is fixedly connected to the output end of the small motor, the scratching plate is disposed in the middle of the two cleaning brushes, and the outer surface of the rotating shaft is uniform. A cleaning brush is provided, and one end of the cleaning brush is fixedly connected to the outer surface of the rotating shaft. A telescopic rod is evenly provided on the outer surface of the rotating shaft, and one end of the telescopic rod is fixedly connected to the outer surface of the rotating shaft. The telescopic rod The end away from the rotation axis is fixedly connected with a scratching plate, and the outer surface of the telescopic rod is sleeved with a scratching spring. The end of the scratching spring close to the scratching plate is fixedly connected to the end of the outer surface of the scratching plate close to the telescopic rod. The scratching spring The end far away from the scraping plate is fixedly connected to the outer surface of the rotating shaft; when the transmission belt passes through the centralized component, the small motor is turned on, and the output end of the small motor drives the rotating shaft to rotate, so that the cleaning brush can clean the conveyor belt. The material of the scraping plate It is made of iron, and the grinding waste adhered to the surface of the conveyor belt is cleaned. At the same time, the scraping plate is stretched by the scratching spring through the action of centrifugal force, so that the scratching plate can scratch the conveyor belt, and the iron filings stuck on the conveyor belt are not easy to clean. Clean and scrape to prevent iron filings from getting stuck on the conveyor belt.
优选的,所述收集机构包括收集箱,所述收集箱内腔的底部对称设置有吸气机,且吸气机的底部与收集箱内腔的底部固定连接,所述吸气机的上方设置有滤网板,且滤网板外表面的两端与收集箱内壁相接触,所述收集箱的内壁对称开设有滑动槽,所述收集箱内腔的中部设置有滑板,且滑板外表面的两端与收集箱的内壁相接触,所述滑板外表面的两端对称设置有滑块,所述滑块的外表面与滑动槽的内壁滑动连接,所述滑块的外表面固定连接有弹簧杆,所述弹簧杆外表面远离滑块的一端与滑动槽的内壁固定连接,所述滑板的外表面均匀设置有清理块,所述清洁块的底部与滑板的外表面固定连接,所述滑板外表面的顶部固定连接有U型管,所述U型管外表面远离滑板的一端固定连接有敲击块;通过打开吸气机,通过吸气机将清理后的废屑吸入到收集箱中的滤网板上,通过剐蹭板旋转转动,使得剐蹭板与清洁刷对清理块产生冲击,同时清理块能够对清洁刷的表面进行清理剐蹭,防止清洁刷上粘附过多的废屑不便于后续的清理工作,清理块受到冲击时使得滑板通过滑块在滑动槽的内腔中进行滑动,通过滑板曲面设置防止掉落在收集箱中的废屑造成堆积,当旋转轴停止转动时,滑板通过弹簧杆的拉伸作用进行复位,同时通过U型管带动敲击块对收集箱的外壁进行敲击,将收集箱内壁与滑板表面残留的废屑进行敲击震落。Preferably, the collection mechanism includes a collection box. An air suction machine is symmetrically arranged at the bottom of the inner cavity of the collection box. The bottom of the air suction machine is fixedly connected to the bottom of the inner cavity of the collection box. An air suction machine is provided above the air suction machine. There is a filter plate, and both ends of the outer surface of the filter plate are in contact with the inner wall of the collection box. The inner wall of the collection box is symmetrically provided with sliding grooves. The middle part of the inner cavity of the collection box is provided with a sliding plate, and the outer surface of the sliding plate is Both ends are in contact with the inner wall of the collection box. Slide blocks are symmetrically arranged at both ends of the outer surface of the slide block. The outer surface of the slide block is slidingly connected to the inner wall of the sliding groove. The outer surface of the slide block is fixedly connected with a spring. Rod, one end of the outer surface of the spring rod away from the slider is fixedly connected to the inner wall of the sliding groove, the outer surface of the slider is evenly provided with cleaning blocks, and the bottom of the cleaning block is fixedly connected to the outer surface of the slider. A U-shaped tube is fixedly connected to the top of the outer surface, and a knocking block is fixedly connected to one end of the outer surface of the U-shaped tube away from the sliding plate; by turning on the air suction machine, the cleaned waste will be sucked into the collection box through the air suction machine. On the filter plate, the scratching plate rotates, causing the scratching plate and the cleaning brush to impact the cleaning block. At the same time, the cleaning block can clean and scratch the surface of the cleaning brush to prevent excessive waste from adhering to the cleaning brush. In the subsequent cleaning work, when the cleaning block is impacted, the slide plate slides in the inner cavity of the sliding groove through the slide block. The curved surface of the slide plate prevents the accumulation of waste chips falling in the collection box. When the rotating shaft stops rotating, the slide plate It is reset by the stretching effect of the spring rod, and at the same time, the U-shaped pipe drives the knocking block to knock the outer wall of the collection box, and knocks off the waste debris remaining on the inner wall of the collection box and the surface of the sliding plate.
优选的,所述清理机构包括转动杆,所述转动杆外表面的两端转动连接有清理外壳,所述清理外壳外表面的两端与固定座的内壁固定连接,所述清理外壳的内壁均匀设置有连接轴,所述连接轴贯穿刮板的外表面,且连接轴的外表面与刮板的内壁滑动连接,所述连接轴的一端与清理外壳的内壁固定连接,所述连接轴外表面远离清理外壳的一端固定连接有L板,所述L板外表面靠近刮板的一端均匀设置有清洁杆,所述清洁杆的外表面与过孔的内壁滑动连接,所述清洁杆的一端与L板的外表面固定连接,所述转动杆的外表面固定连接有刮板,所述刮板的外表面均匀开设有过孔,所述清洁杆的外表面套接有清理弹簧,所述清理弹簧远离刮板的一端与L板外表面靠近连接轴的一端固定连接,所述清理弹簧外表面远离L板的一端与刮板外表面靠近L板的一端固定连接;在打磨辊对钢板表面进行抛光打磨工作时,打磨辊工作时表面会粘附残留大量的碎屑,如不及时对打磨辊进行清理,在持续对钢板进行打磨抛光时,打磨辊表面残留的废屑会对打磨辊的打磨抛光工作造成较大的干扰,在对钢板表面进行抛光时,废屑与打磨辊进行挤压摩擦,会对钢板的表面造成打磨划痕,通过增加清理机构,在打磨辊进行抛光打磨工作时,通过打磨辊进行转动时,使得打磨辊对刮板进行挤压,使得刮板通过转动杆在清理外壳的内腔中进行移动,同时刮板在连接轴上进行滑动使得L板通过清理弹簧的拉伸脱离刮板,使得刮板与打磨辊进行接触,从而对打磨辊的表面进行清理剐蹭清理工作,剐蹭脱落的废屑通过通孔进入到清理外壳的内腔中,从而对废屑进行收集,当抛光工作结束后,打磨辊停止转动,刮板通过清理弹簧的拉伸作用进行收复,同时L板对刮板的表面进行清理工作,从而避免刮板的表面粘附废屑,同时清洁杆在过孔的内腔中进行滑动,从而对过孔内腔进行清理,防止废屑卡积在通孔造成堵塞。Preferably, the cleaning mechanism includes a rotating rod, the two ends of the outer surface of the rotating rod are rotationally connected to a cleaning shell, the two ends of the outer surface of the cleaning shell are fixedly connected to the inner wall of the fixed seat, and the inner wall of the cleaning shell is uniform. A connecting shaft is provided, the connecting shaft penetrates the outer surface of the scraper, and the outer surface of the connecting shaft is slidingly connected to the inner wall of the scraper. One end of the connecting shaft is fixedly connected to the inner wall of the cleaning shell. The outer surface of the connecting shaft An L plate is fixedly connected to one end away from the cleaning shell. A cleaning rod is evenly arranged on the outer surface of the L plate at one end close to the scraper. The outer surface of the cleaning rod is slidingly connected to the inner wall of the through hole. One end of the cleaning rod is connected to the inner wall of the through hole. The outer surface of the L plate is fixedly connected, the outer surface of the rotating rod is fixedly connected with a scraper, the outer surface of the scraper is evenly provided with through holes, the outer surface of the cleaning rod is sleeved with a cleaning spring, the cleaning spring The end of the spring that is far away from the scraper is fixedly connected to the end of the outer surface of the L plate that is close to the connecting shaft. The end of the cleaning spring that is far away from the L plate is fixedly connected to the end of the outer surface of the scraper that is close to the L plate; the surface of the steel plate is polished by the grinding roller. During polishing and grinding work, a large amount of debris will remain on the surface of the grinding roller. If the grinding roller is not cleaned in time, when the steel plate is continuously polished, the debris remaining on the surface of the grinding roller will cause damage to the grinding roller. The polishing work causes great interference. When polishing the surface of the steel plate, the waste chips and the grinding roller are squeezed and rubbed, which will cause grinding scratches on the surface of the steel plate. By adding a cleaning mechanism, when the grinding roller is polishing, When the grinding roller rotates, the grinding roller squeezes the scraper, causing the scraper to move in the inner cavity of the cleaning shell through the rotating rod. At the same time, the scraper slides on the connecting shaft so that the L plate is pulled by the cleaning spring. Extend the scraper so that the scraper comes into contact with the grinding roller, thereby cleaning and scratching the surface of the grinding roller. The scraped scrap enters the inner cavity of the cleaning shell through the through hole, thereby collecting the scrap. When the polishing work is completed, the grinding roller stops rotating, and the scraper is recovered by the stretching effect of the cleaning spring. At the same time, the L plate cleans the surface of the scraper to prevent waste debris from adhering to the surface of the scraper. At the same time, the cleaning rod is in the Slide in the inner cavity of the via hole to clean the inner cavity of the via hole and prevent debris from getting stuck in the through hole and causing blockage.
优选的,所述保护机构包括保护外壳,所述保护外壳内腔的中部固定连接有保护弹簧,所述保护弹簧远离保护外壳内腔的一端固定连接有打磨块,所述打磨块外表面靠近保护外壳一端的中部通过插口与保护外壳内腔的中部滑动连接,所述打磨块外表面的两端对称设置有连杆,且连杆相对侧与打磨块转动连接,所述连杆外表面远离打磨块的一端通过插口转动连接有保护板,所述保护板的外表面与保护外壳的内壁滑动连接,所述保护外壳内腔的顶部均匀设置有连接块,所述连接块外表面远离橡胶架的一端与保护外壳的内壁转动连接,所述连接块的一端与保护外壳的内壁固定连接,所述连接块外表面远离保护外壳的一端均匀设置有橡胶架;钢板经过传送带的输送经过保护外壳时,通过钢板的两端对打磨块进行挤压,同时打磨块能够对钢板端面的两侧进行毛刺打磨清理,从而防止在拆卸钢板时毛刺对操作者造成划伤,打磨板受到挤压时,使得打磨块向保护外壳内腔的方向进行移动,从而通过打磨块移动时挤压连杆,使得保护板在保护外壳的内腔中进行滑动,从而使得在对钢板进行打磨加工时能够将打磨产生飞溅的废屑进行抵挡收集,同时当飞溅的废屑撞击到橡胶架时,能够将飞溅到保护外壳内腔中的废屑进行缓冲,从而防止飞溅到保护外壳内腔中的废屑造成反弹撞击飞出保护外壳的内腔,对操作者造成伤害。Preferably, the protection mechanism includes a protective shell, a protective spring is fixedly connected to the middle part of the inner cavity of the protective shell, and a grinding block is fixedly connected to one end of the protective spring away from the inner cavity of the protective shell, and the outer surface of the grinding block is close to the protective shell. The middle part of one end of the shell is slidingly connected to the middle part of the inner cavity of the protective shell through the socket. Connecting rods are symmetrically arranged at both ends of the outer surface of the grinding block, and the opposite sides of the connecting rod are rotationally connected to the grinding block. The outer surface of the connecting rod is away from the grinding block. One end of the block is rotatably connected to a protective plate through the socket. The outer surface of the protective plate is slidingly connected to the inner wall of the protective shell. The top of the inner cavity of the protective shell is evenly provided with connecting blocks. The outer surface of the connecting block is away from the rubber frame. One end is rotatably connected to the inner wall of the protective shell, and one end of the connecting block is fixedly connected to the inner wall of the protective shell. The outer surface of the connecting block is evenly provided with a rubber frame at one end away from the protective shell; when the steel plate is transported by the conveyor belt and passes through the protective shell, The grinding block is squeezed through both ends of the steel plate. At the same time, the grinding block can grind and clean burrs on both sides of the end face of the steel plate, thereby preventing the burrs from causing scratches to the operator when disassembling the steel plate. When the grinding plate is squeezed, the grinding The block moves in the direction of the inner cavity of the protective shell, thereby squeezing the connecting rod when the grinding block moves, causing the protective plate to slide in the inner cavity of the protective shell, so that when the steel plate is polished, the splash generated by the grinding can be The waste chips are resisted and collected. At the same time, when the splashed waste chips hit the rubber frame, the waste chips splashed into the inner cavity of the protective shell can be buffered, thereby preventing the waste chips splashed into the inner cavity of the protective shell from causing rebound impact and flying out. Protect the inner cavity of the housing and cause harm to the operator.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过设置清理机构,打磨辊工作时表面会粘附残留大量的碎屑,如不及时对打磨辊进行清理,在持续对钢板进行打磨抛光时,打磨辊表面残留的废屑会对打磨辊的打磨抛光工作造成较大的干扰,在对钢板表面进行抛光时,废屑与打磨辊进行挤压摩擦,会对钢板的表面造成打磨划痕,通过增加清理机构,在打磨辊进行抛光打磨工作时,通过打磨辊进行转动时,使得打磨辊对刮板进行挤压,使得刮板在清理外壳的内腔中进行移动,使得刮板与打磨辊进行接触,从而对打磨辊的表面进行清理剐蹭清理工作,剐蹭脱落的废屑通过通孔进入到清理外壳的内腔中,从而对废屑进行收集,当抛光工作结束后,打磨辊停止转动,刮板通过清理弹簧的拉伸作用进行收复,同时L板对刮板的表面进行清理工作,从而避免刮板的表面粘附废屑,同时清洁杆在过孔的内腔中进行滑动,从而对过孔内腔进行清理,防止废屑卡积在通孔造成堵塞。1. In the present invention, by setting up a cleaning mechanism, a large amount of debris will remain on the surface of the grinding roller when it is working. If the grinding roller is not cleaned in time, when the steel plate is continuously polished, the debris remaining on the surface of the grinding roller will cause damage to the steel plate. The grinding and polishing work of the grinding roller causes great interference. When polishing the surface of the steel plate, the waste chips and the grinding roller are squeezed and rubbed, which will cause grinding scratches on the surface of the steel plate. By adding a cleaning mechanism, the grinding roller performs polishing During the grinding work, when the grinding roller rotates, the grinding roller squeezes the scraper, causing the scraper to move in the inner cavity of the cleaning shell, causing the scraper to come into contact with the grinding roller, thereby affecting the surface of the grinding roller. During the cleaning work, the scraped scraps enter the inner cavity of the cleaning casing through the through hole, thereby collecting the scraps. When the polishing work is completed, the grinding roller stops rotating, and the scraper moves forward through the stretching action of the cleaning spring. At the same time, the L plate cleans the surface of the scraper to prevent debris from adhering to the surface of the scraper. At the same time, the cleaning rod slides in the inner cavity of the via hole to clean the inner cavity of the via hole and prevent debris. stuck in the through hole causing blockage.
2.本发明通过设置保护机构,钢板经过传送带的输送经过保护外壳时,同时打磨块能够对钢板端面的两侧进行毛刺打磨清理,从而防止在拆卸钢板时毛刺对操作者造成划伤,打磨板受到挤压时,使得打磨块向保护外壳内腔的方向进行移动,保护板在保护外壳的内腔中进行滑动,从而使得在对钢板进行打磨加工时能够将打磨产生飞溅的废屑进行抵挡收集,同时当飞溅的废屑撞击到橡胶架时,能够将飞溅到保护外壳内腔中的废屑进行缓冲,从而防止飞溅到保护外壳内腔中的废屑造成反弹撞击飞出保护外壳的内腔,对操作者造成伤害。2. By setting up a protection mechanism, the present invention allows the steel plate to be conveyed by the conveyor belt and pass through the protective shell. At the same time, the grinding block can perform burr grinding and cleaning on both sides of the end face of the steel plate, thereby preventing the burrs from causing scratches to the operator when the steel plate is disassembled and polishing the plate. When being squeezed, the grinding block moves toward the inner cavity of the protective shell, and the protective plate slides in the inner cavity of the protective shell, so that when the steel plate is polished, the waste chips generated by the grinding can be collected. , at the same time, when the splashed waste chips hit the rubber frame, the waste chips splashed into the inner cavity of the protective shell can be buffered, thereby preventing the waste chips splashed into the inner cavity of the protective shell from causing rebound and impact and flying out of the inner cavity of the protective shell. , causing harm to the operator.
3.本发明通过设置收集机构,传动带经过集中部件时,通过小电机输出端带动旋转轴进行转动,使得清洁刷能够对传送带进行清扫,将传送带表面粘附的打磨废屑进行清扫,剐蹭板的材质为铁质,同时通过离心力的作用使得剐蹭板通过剐蹭弹簧的拉伸使得剐蹭板能够对传送带进行剐蹭,将卡在传送带上不便于清扫的铁屑进行清理剐蹭,防止铁屑长时间卡在传送带上,造成挤压将传送带造成挤压破损的现象。3. By setting up a collection mechanism, the present invention drives the rotating shaft to rotate through the output end of the small motor when the transmission belt passes through the centralized component, so that the cleaning brush can clean the conveyor belt and clean the grinding waste adhered to the surface of the conveyor belt, thereby eliminating the scratches on the board. The material is made of iron. At the same time, the centrifugal force causes the scratching plate to be stretched by the scratching spring so that the scratching plate can scratch the conveyor belt. The iron filings stuck on the conveyor belt that are not easy to clean are cleaned and scratched to prevent the iron filings from getting stuck for a long time. On the conveyor belt, extrusion will cause the conveyor belt to be extruded and damaged.
4.本发明通过设置剐蹭机构,通过吸气机将清理后的废屑吸入到收集箱中的滤网板上,通过剐蹭板旋转转动,使得剐蹭板与清洁刷对清洁块产生冲击,同时清洁块能够对清洁刷进行清理剐蹭,防止清洁刷上粘附过多的废屑不便于后续的清理工作,清洁块受到冲击时使得滑板通过滑块在滑动槽的内腔中进行滑动,通过滑板曲面设置防止掉落在收集箱中的废屑造成堆积,当旋转轴停止转动时,滑板通过弹簧杆的拉伸作用进行复位,同时通过U型管带动敲击块对收集箱的外壁进行敲击,将收集箱内壁与滑板表面残留的废屑进行敲击震落。4. In the present invention, by setting up a scratching mechanism, the cleaned waste is sucked into the filter plate in the collection box through an air suction machine, and the scratching plate is rotated so that the scratching plate and the cleaning brush impact the cleaning block and clean at the same time. The block can clean and scratch the cleaning brush to prevent excessive debris from adhering to the cleaning brush, which is inconvenient for subsequent cleaning work. When the cleaning block is impacted, the skateboard slides in the inner cavity of the sliding groove through the slider, and passes through the curved surface of the skateboard. It is set to prevent the waste chips falling in the collection box from accumulating. When the rotating shaft stops rotating, the sliding plate is reset by the stretching effect of the spring rod, and at the same time, the U-shaped pipe drives the knocking block to knock on the outer wall of the collection box. Knock the remaining scraps off the inner wall of the collection box and the surface of the sliding plate.
附图说明Description of drawings
图1是本发明的主视图;Figure 1 is a front view of the present invention;
图2是本发明的剖视图;Figure 2 is a cross-sectional view of the present invention;
图3是本发明集中部件的结构示意图;Figure 3 is a schematic structural diagram of the centralized components of the present invention;
图4是本发明抛光部件的结构示意图;Figure 4 is a schematic structural diagram of the polishing component of the present invention;
图5是本发明剐蹭机构的结构示意图;Figure 5 is a schematic structural diagram of the scratching mechanism of the present invention;
图6是本发明收集机构的结构示意图;Figure 6 is a schematic structural diagram of the collection mechanism of the present invention;
图7是本发明图6中B处的结构示意图;Figure 7 is a schematic structural diagram of position B in Figure 6 of the present invention;
图8是本发明清理机构的结构示意图;Figure 8 is a schematic structural diagram of the cleaning mechanism of the present invention;
图9是本发明图6中A处的结构示意图;Figure 9 is a schematic structural diagram of position A in Figure 6 of the present invention;
图10是本发明保护机构的结构示意图;Figure 10 is a schematic structural diagram of the protection mechanism of the present invention;
图中:1、主体外壳;2、主电机;3、传动轴一;4、传送带;5、抛光部件;51、固定座;52、螺纹杆;53、旋钮;54、打磨辊;55、清理机构;551、清理外壳;552、连接轴;553、转动杆;554、L板;555、清理弹簧;556、过孔;557、清洁杆;558、刮板;56、保护机构;561、保护外壳;562、保护弹簧;563、打磨块;564、连杆;565、保护板;566、连接块;567、橡胶架;57、大电机;6、集中部件;61、收集机构;611、收集箱;612、吸气机;613、滤网板;614、滑板;615、清理块;616、U型管;617、敲击块;618、滑块;619、弹簧杆;6110、滑动槽;62、剐蹭机构;621、旋转轴;622、清洁刷;623、伸缩杆;624、剐蹭弹簧;625、剐蹭板;7、小电机;8、传动轴二。In the picture: 1. Main body shell; 2. Main motor; 3. Drive shaft one; 4. Conveyor belt; 5. Polishing parts; 51. Fixing seat; 52. Threaded rod; 53. Knob; 54. Grinding roller; 55. Cleaning Mechanism; 551. Clean the shell; 552. Connecting shaft; 553. Rotating rod; 554. L plate; 555. Cleaning spring; 556. Through hole; 557. Cleaning rod; 558. Scraper; 56. Protection mechanism; 561. Protection Shell; 562, protective spring; 563, grinding block; 564, connecting rod; 565, protective plate; 566, connecting block; 567, rubber frame; 57, large motor; 6, centralized components; 61, collection mechanism; 611, collection Box; 612. Air suction machine; 613. Filter plate; 614. Slide plate; 615. Cleaning block; 616. U-shaped pipe; 617. Percussion block; 618. Slider; 619. Spring rod; 6110. Sliding groove; 62. Scratching mechanism; 621. Rotating shaft; 622. Cleaning brush; 623. Telescopic rod; 624. Scratching spring; 625. Scratching plate; 7. Small motor; 8. Transmission shaft 2.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use contemplated.
实施例,使用图1-图10对本发明一实施方式的一种磨边式箱变外壳水平抛光加工设备进行如下说明。Examples: An edge-grinding box-type box transformer casing horizontal polishing processing equipment according to an embodiment of the present invention is described below using FIGS. 1-10.
如图1-图10示,本发明的一种磨边式箱变外壳水平抛光加工设备,包括主体外壳1,主体外壳1的外表面设置有主电机2,主体外壳1内壁的两端转动连接有传动轴一3,且主电机2的输出端与传动轴一3外表面的一端连接,且传动轴一3的外表面转动连接有传送带4,传送带4内壁远离传动轴一3的一端转动连接有传动轴二8,且传动轴二8外表面的两端与主体外壳1转动连接,主体外壳1的外表面对称设置有抛光部件5,主体外壳1远离主电机2的一端固定连接有小电机7,主体外壳1靠近小电机7一端的底部固定连接有集中部件6;工作时,通过打开主电机2,通过主电机2输出端带动传动轴一3进行转动,从而带动传送带4在传动轴一3的外表面上进行转动,传送带4转动的同时带动传动轴二8进行转动,将待加工的钢板放上传送带4上通过传送带4的输送,从而对钢板进行后续的抛光工作。As shown in Figures 1 to 10, an edge-grinding box-type box transformer casing horizontal polishing processing equipment of the present invention includes a main body casing 1. A main motor 2 is provided on the outer surface of the main body casing 1, and the two ends of the inner wall of the main body casing 1 are rotationally connected. There is a transmission shaft 3, and the output end of the main motor 2 is connected to one end of the outer surface of the transmission shaft 3, and the outer surface of the transmission shaft 3 is rotatably connected to a conveyor belt 4, and the inner wall of the conveyor belt 4 is rotatably connected to one end away from the transmission shaft 3 There is a transmission shaft 2 8 , and both ends of the outer surface of the transmission shaft 2 8 are rotationally connected to the main body shell 1 . The outer surface of the main body shell 1 is symmetrically provided with a polishing component 5 , and one end of the main body shell 1 away from the main motor 2 is fixedly connected to a small motor. 7. The bottom of the main housing 1 near one end of the small motor 7 is fixedly connected with the centralized component 6; during operation, by turning on the main motor 2, the output end of the main motor 2 drives the transmission shaft 3 to rotate, thereby driving the conveyor belt 4 to rotate on the transmission shaft 1. 3 rotates on the outer surface, the conveyor belt 4 rotates and drives the transmission shaft 28 to rotate at the same time, and the steel plate to be processed is placed on the conveyor belt 4 and transported by the conveyor belt 4, so as to perform subsequent polishing work on the steel plate.
集中部件6包括剐蹭机构62,且剐蹭机构62外表面的两端与主体外壳1靠近小电机7的内壁转动连接,剐蹭机构62外表面的下方设置有收集机构61,且收集机构61外表面的两端与主体外壳1的内壁固定连接。The concentration component 6 includes a scratching mechanism 62, and both ends of the outer surface of the scratching mechanism 62 are rotationally connected to the inner wall of the main body shell 1 close to the small motor 7. A collection mechanism 61 is provided below the outer surface of the scratching mechanism 62, and the collection mechanism 61 has an outer surface. Both ends are fixedly connected to the inner wall of the main body shell 1.
抛光部件5包括打磨辊54,打磨辊54外表面的两端滑动连接有固定座51,且固定座51的底部与主体外壳1的外表面固定连接,固定座51的外表面固定连接有大电机57,且大电机57的输出端与打磨辊54的一端固定连接,固定座51内腔的中部插接有螺纹杆52,螺纹杆52的顶部固定连接有旋钮53,螺纹杆52的底部与固定座51内腔的底部转动连接,固定座51的内壁固定连接有清洁机构55,打磨辊54下方靠近固定座51的一端固定连接有保护机构56,在进行抛光工作时,根据钢板的厚度旋转旋钮53,通过旋钮53带动螺纹杆52在固定座51内腔中进行转动,从而对打磨辊54的高度进行调节,从而使得打磨辊54对钢板进行抛光打磨工作。The polishing component 5 includes a polishing roller 54. Both ends of the outer surface of the polishing roller 54 are slidingly connected to fixed seats 51, and the bottom of the fixed seat 51 is fixedly connected to the outer surface of the main body shell 1. The outer surface of the fixed seat 51 is fixedly connected to a large motor. 57, and the output end of the large motor 57 is fixedly connected to one end of the grinding roller 54, a threaded rod 52 is inserted into the middle of the inner cavity of the fixed seat 51, a knob 53 is fixedly connected to the top of the threaded rod 52, and the bottom of the threaded rod 52 is fixed to The bottom of the inner cavity of the seat 51 is rotatably connected, the inner wall of the fixed seat 51 is fixedly connected with a cleaning mechanism 55, and one end of the grinding roller 54 below the fixed seat 51 is fixedly connected with a protective mechanism 56. When polishing, the knob is rotated according to the thickness of the steel plate. 53. The knob 53 drives the threaded rod 52 to rotate in the inner cavity of the fixed seat 51, thereby adjusting the height of the grinding roller 54, so that the grinding roller 54 can polish and grind the steel plate.
剐蹭机构62包括旋转轴621,旋转轴621外表面的一端与小电机7的输出端固定连接,剐蹭板625设置于两个清洁刷622的中间处,旋转轴621的外表面均匀设置有清洁刷622,且清洁刷的一端与旋转轴621的外表面固定连接,旋转轴621的外表面均匀设置有伸缩杆623,且伸缩杆623的一端与旋转轴621的外表面固定连接,伸缩杆623远离旋转轴621的一端固定连接有剐蹭板625,伸缩杆623的外表面套接有剐蹭弹簧624,剐蹭弹簧624靠近剐蹭板625的一端与剐蹭板625外表面靠近伸缩杆623的一端固定连接,剐蹭弹簧624远离剐蹭板625的一端与旋转轴621的外表面固定连接;传动带经过集中部件6时,通过打开小电机7,通过小电机7输出端带动旋转轴621进行转动,从而使得清洁刷622能够对传送带4进行清扫,剐蹭板625的材质为铁质,将传送带4表面粘附的打磨废屑进行清扫,同时通过离心力的作用使得剐蹭板625通过剐蹭弹簧624的拉伸使得剐蹭板625能够对传送带4进行剐蹭,将卡在传送带4上不便于清扫的铁屑进行清理剐蹭,防止铁屑卡在传送带4上。The scratching mechanism 62 includes a rotating shaft 621. One end of the outer surface of the rotating shaft 621 is fixedly connected to the output end of the small motor 7. The scratching plate 625 is arranged in the middle of the two cleaning brushes 622. The outer surface of the rotating shaft 621 is evenly provided with cleaning brushes. 622, and one end of the cleaning brush is fixedly connected to the outer surface of the rotating shaft 621, the outer surface of the rotating shaft 621 is evenly provided with a telescopic rod 623, and one end of the telescopic rod 623 is fixedly connected to the outer surface of the rotating shaft 621, and the telescopic rod 623 is away from One end of the rotating shaft 621 is fixedly connected with a scratching plate 625, and a scratching spring 624 is sleeved on the outer surface of the telescopic rod 623. The end of the scratching spring 624 close to the scratching plate 625 is fixedly connected to the end of the outer surface of the scratching plate 625 close to the telescopic rod 623. The end of the spring 624 away from the scraping plate 625 is fixedly connected to the outer surface of the rotating shaft 621; when the transmission belt passes through the centralized component 6, the small motor 7 is turned on, and the output end of the small motor 7 drives the rotating shaft 621 to rotate, so that the cleaning brush 622 can The conveyor belt 4 is cleaned. The material of the scraping plate 625 is iron. The grinding waste adhered to the surface of the conveyor belt 4 is cleaned. At the same time, the scraping plate 625 is stretched by the scraping spring 624 through the action of centrifugal force, so that the scraping plate 625 can The conveyor belt 4 is scratched, and the iron filings stuck on the conveyor belt 4 that are difficult to clean are cleaned and scratched to prevent the iron filings from getting stuck on the conveyor belt 4.
收集机构61包括收集箱611,收集箱611内腔的底部对称设置有吸气机612,且吸气机612的底部与收集箱611内腔的底部固定连接,吸气机612的上方设置有滤网板613,且滤网板613外表面的两端与收集箱611内壁相接触,收集箱611的内壁对称开设有滑动槽6110,收集箱611内腔的中部设置有滑板614,且滑板614外表面的两端与收集箱611的内壁相接触,滑板614外表面的两端对称设置有滑块618,滑块618的外表面与滑动槽6110的内壁滑动连接,滑块618的外表面固定连接有弹簧杆619,弹簧杆619外表面远离滑块618的一端与滑动槽6110的内壁固定连接,滑板614的外表面均匀设置有清理块615,清洁块615的底部与滑板614的外表面固定连接,滑板614外表面的顶部固定连接有U型管616,U型管616外表面远离滑板614的一端固定连接有敲击块617;通过打开吸气机612,通过吸气机612将清理后的废屑吸入到收集箱611中的滤网板613上,通过剐蹭板625旋转转动,使得剐蹭板625与清洁刷622对清理块615产生冲击,同时清理块615能够对清洁刷622的表面进行清理剐蹭,防止清洁刷622上粘附过多的废屑不便于后续的清理工作,清理块615受到冲击时使得滑板614通过滑块618在滑动槽6110的内腔中进行滑动,通过滑板614曲面设置防止掉落在收集箱611中的废屑造成堆积,当旋转轴621停止转动时,滑板614通过弹簧杆619的拉伸作用进行复位,同时通过U型管616带动敲击块617对收集箱611的外壁进行敲击,将收集箱611内壁与滑板614表面残留的废屑进行敲击震落。The collection mechanism 61 includes a collection box 611. An air aspirator 612 is symmetrically arranged at the bottom of the inner cavity of the collection box 611, and the bottom of the air aspirator 612 is fixedly connected to the bottom of the inner cavity of the collection box 611. A filter is provided above the air aspirator 612. Screen plate 613, and both ends of the outer surface of the filter screen plate 613 are in contact with the inner wall of the collection box 611. The inner wall of the collection box 611 is symmetrically provided with a sliding groove 6110, and a sliding plate 614 is provided in the middle of the inner cavity of the collecting box 611, and the outer surface of the sliding plate 614 Both ends of the surface are in contact with the inner wall of the collection box 611. Slide blocks 618 are symmetrically arranged on both ends of the outer surface of the slide plate 614. The outer surface of the slide block 618 is slidingly connected to the inner wall of the sliding groove 6110. The outer surface of the slide block 618 is fixedly connected. There is a spring rod 619. The end of the outer surface of the spring rod 619 away from the slider 618 is fixedly connected to the inner wall of the sliding groove 6110. The outer surface of the slider 614 is evenly provided with cleaning blocks 615. The bottom of the cleaning block 615 is fixedly connected to the outer surface of the slider 614. , a U-shaped pipe 616 is fixedly connected to the top of the outer surface of the sliding plate 614, and a knocking block 617 is fixedly connected to the outer surface of the U-shaped pipe 616 away from the sliding plate 614; by opening the air aspirator 612, the cleaned The scraps are sucked into the filter plate 613 in the collection box 611, and the scraping plate 625 rotates, causing the scraping plate 625 and the cleaning brush 622 to impact the cleaning block 615. At the same time, the cleaning block 615 can clean the surface of the cleaning brush 622. Scratching prevents excessive waste from adhering to the cleaning brush 622, which is inconvenient for subsequent cleaning work. When the cleaning block 615 is impacted, the slide plate 614 slides in the inner cavity of the sliding groove 6110 through the slide block 618. The curved surface of the slide plate 614 is set To prevent waste chips falling in the collection box 611 from accumulating, when the rotating shaft 621 stops rotating, the sliding plate 614 is reset by the stretching effect of the spring rod 619, and at the same time, the U-shaped tube 616 drives the knocking block 617 to push the collection box 611 Knock the outer wall of the collecting box 611 and knock off the remaining scraps on the inner wall of the collection box 611 and the surface of the sliding plate 614.
清理机构55包括转动杆553,转动杆553外表面的两端转动连接有清理外壳551,清理外壳551外表面的两端与固定座51的内壁固定连接,清理外壳551的内壁均匀设置有连接轴552,连接轴552贯穿刮板558的外表面,且连接轴552的外表面与刮板558的内壁滑动连接,连接轴552的一端与清理外壳551的内壁固定连接,连接轴552外表面远离清理外壳551的一端固定连接有L板554,L板554外表面靠近刮板558的一端均匀设置有清洁杆557,清洁杆557的外表面与过孔556的内壁滑动连接,清洁杆557的一端与L板554的外表面固定连接,转动杆553的外表面固定连接有刮板558,刮板558的外表面均匀开设有过孔556,清洁杆557的外表面套接有清理弹簧555,清理弹簧555远离刮板558的一端与L板554外表面靠近连接轴552的一端固定连接,清理弹簧555外表面远离L板554的一端与刮板558外表面靠近L板554的一端固定连接;在打磨辊54对钢板表面进行抛光打磨工作时,打磨辊54工作时表面会粘附残留大量的碎屑,如不及时对打磨辊54进行清理,在持续对钢板进行打磨抛光时,打磨辊54表面残留的废屑会对打磨辊54的打磨抛光工作造成较大的干扰,在对钢板表面进行抛光时,废屑与打磨辊54进行挤压摩擦,会对钢板的表面造成打磨划痕,通过增加清理机构55,在打磨辊54进行抛光打磨工作时,通过打磨辊54进行转动时,使得打磨辊54对刮板553进行挤压,使得刮板558通过转动杆553在清理外壳551的内腔中进行移动,同时刮板558在连接轴552上进行滑动使得L板554通过清理弹簧555的拉伸脱离刮板558,使得刮板558与打磨辊54进行接触,从而对打磨辊54的表面进行清理剐蹭清理工作,剐蹭脱落的废屑通过通孔进入到清理外壳551的内腔中,从而对废屑进行收集,当抛光工作结束后,打磨辊54停止转动,刮板558通过清理弹簧555的拉伸作用进行收复,同时L板554对刮板558的表面进行清理工作,从而避免刮板558的表面粘附废屑,同时清洁杆557在过孔556的内腔中进行滑动,从而对过孔556内腔进行清理,防止废屑卡积在通孔造成堵塞。The cleaning mechanism 55 includes a rotating rod 553. The two ends of the outer surface of the rotating rod 553 are rotationally connected to a cleaning shell 551. The two ends of the outer surface of the cleaning shell 551 are fixedly connected to the inner wall of the fixed seat 51. The inner wall of the cleaning shell 551 is evenly provided with connecting shafts. 552, the connecting shaft 552 penetrates the outer surface of the scraper 558, and the outer surface of the connecting shaft 552 is slidingly connected to the inner wall of the scraper 558. One end of the connecting shaft 552 is fixedly connected to the inner wall of the cleaning shell 551, and the outer surface of the connecting shaft 552 is away from the cleaning An L plate 554 is fixedly connected to one end of the housing 551. A cleaning rod 557 is evenly arranged on the outer surface of the L plate 554 close to the scraper 558. The outer surface of the cleaning rod 557 is slidingly connected to the inner wall of the through hole 556. One end of the cleaning rod 557 is connected to the inner wall of the through hole 556. The outer surface of the L plate 554 is fixedly connected. The outer surface of the rotating rod 553 is fixedly connected with a scraper 558. The outer surface of the scraper 558 is evenly provided with through holes 556. The outer surface of the cleaning rod 557 is sleeved with a cleaning spring 555. The cleaning spring The end of the outer surface of the cleaning spring 555 away from the L plate 554 is fixedly connected to the end of the outer surface of the scraper 558 close to the L plate 554; after polishing When the roller 54 is polishing the surface of the steel plate, a large amount of debris will remain on the surface of the polishing roller 54. If the polishing roller 54 is not cleaned in time, when the steel plate is continuously polished, residual debris will remain on the surface of the polishing roller 54. The waste chips will cause great interference to the grinding and polishing work of the grinding roller 54. When polishing the surface of the steel plate, the waste chips will squeeze and rub against the grinding roller 54, which will cause grinding scratches on the surface of the steel plate. By increasing the cleaning Mechanism 55, when the grinding roller 54 performs polishing and grinding work, when the grinding roller 54 rotates, the grinding roller 54 squeezes the scraper 553, so that the scraper 558 cleans the inner cavity of the housing 551 through the rotating rod 553. At the same time, the scraper 558 slides on the connecting shaft 552 so that the L plate 554 is separated from the scraper 558 by the stretching of the cleaning spring 555, so that the scraper 558 comes into contact with the grinding roller 54, thereby cleaning and scratching the surface of the grinding roller 54. During the cleaning work, the scraped scraps enter the inner cavity of the cleaning shell 551 through the through hole, thereby collecting the scraps. When the polishing work is completed, the grinding roller 54 stops rotating, and the scraper 558 is stretched by the cleaning spring 555 At the same time, the L plate 554 cleans the surface of the scraper 558 to prevent debris from adhering to the surface of the scraper 558. At the same time, the cleaning rod 557 slides in the inner cavity of the via hole 556, thereby cleaning the via hole 556. Clean the inner cavity to prevent debris from getting stuck in the through hole and causing blockage.
保护机构56包括保护外壳561,保护外壳561内腔的中部固定连接有保护弹簧562,保护弹簧562远离保护外壳561内腔的一端固定连接有打磨块563,打磨块563外表面靠近保护外壳561一端的中部通过插口与保护外壳561内腔的中部滑动连接,打磨块563外表面的两端对称设置有连杆564,且连杆564相对侧与打磨块563转动连接,连杆564外表面远离打磨块563的一端通过插口转动连接有保护板565,保护板565的外表面与保护外壳561的内壁滑动连接,保护外壳561内腔的顶部均匀设置有连接块566,连接块566外表面远离橡胶架567的一端与保护外壳561的内壁转动连接,连接块566的一端与保护外壳561的内壁固定连接,连接块566外表面远离保护外壳561的一端均匀设置有橡胶架567;钢板经过传送带4的输送经过保护外壳561时,通过钢板的两端对打磨块563进行挤压,同时打磨块563能够对钢板端面的两侧进行毛刺打磨清理,从而防止在拆卸钢板时毛刺对操作者造成划伤,打磨板受到挤压时,使得打磨块563向保护外壳561内腔的方向进行移动,从而通过打磨块563移动时挤压连杆564,使得保护板565在保护外壳561的内腔中进行滑动,从而使得在对钢板进行打磨加工时能够将打磨产生飞溅的废屑进行抵挡收集,同时当飞溅的废屑撞击到橡胶架567时,能够将飞溅到保护外壳561内腔中的废屑进行缓冲,从而防止飞溅到保护外壳561内腔中的废屑造成反弹撞击飞出保护外壳561的内腔,对操作者造成伤害。The protection mechanism 56 includes a protective shell 561. A protective spring 562 is fixedly connected to the middle of the inner cavity of the protective shell 561. An end of the protective spring 562 away from the inner cavity of the protective shell 561 is fixedly connected to a grinding block 563. The outer surface of the grinding block 563 is close to one end of the protective shell 561. The middle part is slidingly connected to the middle part of the inner cavity of the protective shell 561 through the socket. Connecting rods 564 are symmetrically arranged at both ends of the outer surface of the grinding block 563, and the opposite sides of the connecting rod 564 are rotationally connected to the grinding block 563. The outer surface of the connecting rod 564 is far away from the grinding block. One end of the block 563 is connected to a protective plate 565 through a socket. The outer surface of the protective plate 565 is slidingly connected to the inner wall of the protective shell 561. The top of the inner cavity of the protective shell 561 is evenly provided with connecting blocks 566. The outer surface of the connecting blocks 566 is away from the rubber frame. One end of the connecting block 567 is rotatably connected to the inner wall of the protective shell 561, and one end of the connecting block 566 is fixedly connected to the inner wall of the protective shell 561. The outer surface of the connecting block 566 is evenly provided with a rubber frame 567 at one end away from the protective shell 561; the steel plate is transported by the conveyor belt 4 When passing through the protective shell 561, the grinding block 563 is squeezed through both ends of the steel plate. At the same time, the grinding block 563 can perform burr grinding and cleaning on both sides of the end face of the steel plate, thereby preventing the burrs from causing scratches to the operator when disassembling the steel plate. When the plate is squeezed, the grinding block 563 moves toward the inner cavity of the protective shell 561, thereby squeezing the connecting rod 564 when the grinding block 563 moves, causing the protective plate 565 to slide in the inner cavity of the protective shell 561, thereby Therefore, when the steel plate is being polished, the scraps splashed by the grinding can be resisted and collected. At the same time, when the splashed scraps hit the rubber frame 567, the scraps splashed into the inner cavity of the protective shell 561 can be buffered, thereby buffering the scraps. This prevents debris splashed into the inner cavity of the protective shell 561 from causing rebound impact and flying out of the inner cavity of the protective shell 561, causing harm to the operator.
具体工作流程如下:The specific workflow is as follows:
工作时,通过打开主电机2,通过主电机2输出端带动传动轴一3进行转动,从而带动传送带4在传动轴一3的外表面上进行转动,传送带4转动的同时带动传动轴二8进行转动,将待加工的钢板放上传送带4上通过传送带4的输送,从而对钢板进行后续的抛光工作,在进行抛光工作时,根据钢板的厚度旋转旋钮53,通过旋钮53带动螺纹杆52在固定座51内腔中进行转动,从而对打磨辊54的高度进行调节,从而使得打磨辊54对钢板进行抛光打磨工作,在打磨辊54对钢板表面进行抛光打磨工作时,在打磨辊54进行抛光打磨工作时,通过打磨辊54进行转动时,使得打磨辊54对刮板553进行挤压,使得刮板558通过转动杆553在清理外壳551的内腔中进行移动,同时刮板558在连接轴552上进行滑动使得L板554通过清理弹簧555的拉伸脱离刮板558,使得刮板558与打磨辊54进行接触,从而对打磨辊54的表面进行清理剐蹭清理工作,剐蹭脱落的废屑通过通孔进入到清理外壳551的内腔中,从而对废屑进行收集,当抛光工作结束后,打磨辊54停止转动,刮板558通过清理弹簧555的拉伸作用进行收复,同时L板554对刮板558的表面进行清理工作,同时清洁杆557在过孔556的内腔中进行滑动,从而对过孔556内腔进行清理;During operation, by turning on the main motor 2, the output end of the main motor 2 drives the transmission shaft 3 to rotate, thereby driving the conveyor belt 4 to rotate on the outer surface of the transmission shaft 3. When the conveyor belt 4 rotates, it drives the transmission shaft 2 8 to rotate. Rotate, put the steel plate to be processed on the conveyor belt 4 and transport it through the conveyor belt 4, so as to perform subsequent polishing work on the steel plate. During the polishing work, rotate the knob 53 according to the thickness of the steel plate, and drive the threaded rod 52 through the knob 53 to fix it Rotate in the inner cavity of the seat 51 to adjust the height of the grinding roller 54, so that the grinding roller 54 polishes and grinds the steel plate. When the grinding roller 54 polishes and grinds the surface of the steel plate, the grinding roller 54 performs polishing and grinding. During operation, when the grinding roller 54 rotates, the grinding roller 54 squeezes the scraper 553 so that the scraper 558 moves in the inner cavity of the cleaning shell 551 through the rotating rod 553. At the same time, the scraper 558 moves on the connecting shaft 552. The L plate 554 is pulled away from the scraper 558 by the stretching of the cleaning spring 555, so that the scraper 558 comes into contact with the grinding roller 54, thereby cleaning and scratching the surface of the grinding roller 54, and the scraped scraps pass through the passage. The hole enters the inner cavity of the cleaning shell 551 to collect waste chips. When the polishing work is completed, the grinding roller 54 stops rotating, and the scraper 558 is recovered by the stretching effect of the cleaning spring 555. At the same time, the L plate 554 The surface of the plate 558 is cleaned, and the cleaning rod 557 slides in the inner cavity of the via hole 556, thereby cleaning the inner cavity of the via hole 556;
在钢板在传送带4的带动持续移动时,钢板的两端对打磨块563进行挤压,同时打磨块563能够对钢板端面的两侧进行毛刺打磨清理,打磨板受到挤压时,使得打磨块563向保护外壳561内腔的方向进行移动,从而通过打磨块563移动时挤压连杆564,使得保护板565在保护外壳561的内腔中进行滑动,同时当飞溅的废屑撞击到橡胶架567时,能够将飞溅到保护外壳561内腔中的废屑进行缓冲,从而防止飞溅到保护外壳561内腔中的废屑造成反弹撞击飞出保护外壳561的内腔;When the steel plate continues to move driven by the conveyor belt 4, both ends of the steel plate squeeze the grinding block 563. At the same time, the grinding block 563 can perform burr grinding and cleaning on both sides of the end face of the steel plate. When the grinding plate is squeezed, the grinding block 563 Move toward the inner cavity of the protective shell 561, thereby squeezing the connecting rod 564 when the grinding block 563 moves, so that the protective plate 565 slides in the inner cavity of the protective shell 561, and at the same time, when the flying debris hits the rubber frame 567 When, the waste chips splashed into the inner cavity of the protective shell 561 can be buffered, thereby preventing the waste chips splashed into the inner cavity of the protective shell 561 from causing rebound impact and flying out of the inner cavity of the protective shell 561;
传动带经过集中部件6时,通过打开小电机7,通过小电机7输出端带动旋转轴621进行转动,从而使得清洁刷622能够对传送带4进行清扫,剐蹭板625的材质为铁质,将传送带4表面粘附的打磨废屑进行刮落,同时通过离心力的作用使得剐蹭板625通过剐蹭弹簧624的拉伸使得剐蹭板625能够对传送带4进行剐蹭;通过打开吸气机612,通过吸气机612将清理后的废屑吸入到收集箱611中的滤网板613上,通过剐蹭板625旋转转动,使得剐蹭板625与清洁刷622对清理块615产生冲击,同时清理块615能够对清洁刷622的表面进行清理剐蹭,清理块615受到冲击时使得滑板614通过滑块618在滑动槽6110的内腔中进行滑动,通过滑板614曲面设置防止掉落在收集箱611中的废屑造成堆积,当旋转轴621停止转动时,滑板614通过弹簧杆619的拉伸作用进行复位,同时通过U型管616带动敲击块617对收集箱611的外壁进行敲击,将收集箱611内壁与滑板614表面残留的废屑进行敲击震落。When the transmission belt passes through the centralized component 6, the small motor 7 is turned on, and the output end of the small motor 7 drives the rotating shaft 621 to rotate, so that the cleaning brush 622 can clean the conveyor belt 4. The scratch plate 625 is made of iron, and the conveyor belt 4 is The grinding waste adhered to the surface is scraped off, and at the same time, the scratching plate 625 is stretched by the scratching spring 624 through the action of centrifugal force, so that the scratching plate 625 can scratch the conveyor belt 4; by opening the air suction machine 612, the air suction machine 612 The cleaned waste is sucked into the filter plate 613 in the collection box 611, and the scraping plate 625 rotates, so that the scraping plate 625 and the cleaning brush 622 impact the cleaning block 615, and at the same time the cleaning block 615 can impact the cleaning brush 622 The surface is cleaned and scratched. When the cleaning block 615 is impacted, the slide plate 614 slides in the inner cavity of the sliding groove 6110 through the slide block 618. The curved surface of the slide plate 614 prevents the accumulation of waste chips falling in the collection box 611. When the rotating shaft 621 stops rotating, the sliding plate 614 is reset by the stretching effect of the spring rod 619, and at the same time, the U-shaped pipe 616 drives the knocking block 617 to knock the outer wall of the collection box 611, so that the inner wall of the collecting box 611 and the surface of the sliding plate 614 are The remaining scraps are knocked off.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in this field and related fields without creative efforts should fall within the scope of protection of the present invention. The structures, devices and operating methods that are not specifically described and explained in the present invention are all implemented according to conventional means in the art unless otherwise specified or limited.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119036224A (en) * | 2024-10-31 | 2024-11-29 | 江苏迪迈机械有限公司 | Dust-removing worm polishing equipment for worm gear reducer production |
| CN119117582A (en) * | 2024-11-12 | 2024-12-13 | 云南凯瑞特工程机械设备有限公司 | A crawler mobile conveyor with dust suppression function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119036224A (en) * | 2024-10-31 | 2024-11-29 | 江苏迪迈机械有限公司 | Dust-removing worm polishing equipment for worm gear reducer production |
| CN119117582A (en) * | 2024-11-12 | 2024-12-13 | 云南凯瑞特工程机械设备有限公司 | A crawler mobile conveyor with dust suppression function |
| CN119117582B (en) * | 2024-11-12 | 2025-09-05 | 云南凯瑞特工程机械设备有限公司 | A crawler mobile conveyor with dust suppression function |
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Application publication date: 20231212 |
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