CN117206850A - An automatic assembly system for automobile control valve seals and screws - Google Patents
An automatic assembly system for automobile control valve seals and screws Download PDFInfo
- Publication number
- CN117206850A CN117206850A CN202311057844.5A CN202311057844A CN117206850A CN 117206850 A CN117206850 A CN 117206850A CN 202311057844 A CN202311057844 A CN 202311057844A CN 117206850 A CN117206850 A CN 117206850A
- Authority
- CN
- China
- Prior art keywords
- screw
- cylinder
- control valve
- feeding
- bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
Description
技术领域Technical field
本发明涉及汽车配件加工技术领域,具体是一种汽车控制阀的密封垫及螺钉自动装配系统,该装配系统能够实现汽车控制阀的密封垫及螺钉的快速装配,并且具有超限报警功能,使得在复杂装配情况下提升汽车控制阀的装配稳定性和可靠性。The invention relates to the technical field of automobile parts processing, specifically an automatic assembly system for sealing gaskets and screws of automobile control valves. The assembly system can realize the rapid assembly of sealing gaskets and screws of automobile control valves, and has an over-limit alarm function, so that Improve the assembly stability and reliability of automotive control valves under complex assembly conditions.
背景技术Background technique
目前,汽车控制阀的密封垫和螺钉装配具体方式如下,首先将待装配阀体平放在工作台上,人工拾取密封垫,放置在阀体需要密封的凹面,同时把密封垫按到位,再上面放置一个螺钉,并手扶稳螺钉,然后用气动工具锁紧螺钉,完成正面装配后,再将阀体翻转180度平放在工作台上,再依次放入密封垫、螺钉,然后再用气动工具锁紧螺钉,完成整个产品的装配;如果采用非人工装配,则需面临螺钉长度直径比低于1.3容易失态、密封垫与产品配合精度要求高、且重量轻等诸多难题。At present, the specific method of assembling the seals and screws of automobile control valves is as follows. First, place the valve body to be assembled flat on the workbench, manually pick up the sealing gasket, place it on the concave surface of the valve body that needs to be sealed, and press the sealing gasket into place at the same time. Place a screw on top, hold the screw firmly with your hand, and then use a pneumatic tool to tighten the screw. After completing the front assembly, flip the valve body 180 degrees and place it flat on the workbench, then put in the sealing gasket and screws in sequence, and then use Pneumatic tools lock the screws to complete the assembly of the entire product; if non-manual assembly is used, the screw length-to-diameter ratio is less than 1.3 and it is easy to lose shape, the sealing gasket and the product require high precision, and are light in weight.
现有的装配方法存在以下缺点:从整个阀体装配至下一工序的状态,这个过程中经历的独立工序达5个,需要1名专业操作工,2套工装;各个工序之间还需要添加人员和辅助设备传递半成品加工件;这样加工流程长,生产效率较低下;需要单个工作台及相应的工装夹具多,在厂内的占地面积大;且对于工装设备的操作有一定机械设备操作技术要求;操作人员的劳动强度较大;加工的准确性也存在一定的偏差。The existing assembly method has the following shortcomings: from assembling the entire valve body to the next process, there are up to 5 independent processes in this process, requiring 1 professional operator and 2 sets of tooling; additional components need to be added between each process. Personnel and auxiliary equipment transfer semi-finished products; this process is long and the production efficiency is low; it requires a single workbench and corresponding tooling fixtures, which takes up a large area in the factory; and certain mechanical equipment is needed to operate the tooling equipment. Operating technical requirements; the operator's labor intensity is relatively high; there is also a certain deviation in the accuracy of processing.
发明内容Contents of the invention
本发明针对现有技术存在的问题,提供了一种切换便捷、不需要人力操作的、并可自动检测的汽车控制阀密封垫及螺钉自动装配系统,该装配系统可以缩短控制阀装配流程,提升设备集成度,提高控制阀密封垫和螺钉的装配精准性。In view of the problems existing in the existing technology, the present invention provides an automatic assembly system for automobile control valve seals and screws that is easy to switch, does not require manual operation, and can automatically detect. This assembly system can shorten the control valve assembly process and improve Equipment integration improves the assembly accuracy of control valve seals and screws.
为了解决上述技术问题,本发明提供了一种汽车控制阀的密封垫及螺钉自动装配系统,所述装配系统包括控制阀定位装置、螺钉输送导向装置、密封垫输送导向装置、螺钉吸取锁紧机构和装配架,在装配架上固定安装有操作平台,所述控制阀定位装置、螺钉输送导向装置和螺钉吸取锁紧机构均置于操作平台上;In order to solve the above technical problems, the present invention provides an automatic assembly system for sealing gaskets and screws of automobile control valves. The assembly system includes a control valve positioning device, a screw conveying guide device, a sealing gasket conveying guide device, and a screw suction and locking mechanism. and an assembly frame, on which an operating platform is fixedly installed, and the control valve positioning device, screw conveying guide device and screw suction and locking mechanism are all placed on the operating platform;
为了达到上述技术目的,本发明提供了一种汽车控制阀密封垫及螺钉自动装配系统,所述装配系统包括控制阀定位装置、螺钉输送导向装置、密封垫输送导向装置、螺钉吸取锁紧机构和装配架,在装配架上固定安装有操作平台,所述控制阀定位装置、螺钉输送导向装置和螺钉吸取锁紧机构均置于操作平台上;In order to achieve the above technical objectives, the present invention provides an automatic assembly system for automobile control valve seals and screws. The assembly system includes a control valve positioning device, a screw conveying guide device, a sealing gasket conveying guide device, a screw sucking and locking mechanism and An assembly frame has an operating platform fixedly installed on the assembly frame, and the control valve positioning device, screw conveying guide device and screw suction and locking mechanism are all placed on the operating platform;
所述控制阀定位装置包括伸缩旋转气缸和安装在伸缩旋转气缸活塞端的产品定位底座,所述伸缩旋转气缸通过第一气缸支架固定安装在操作平台上,在产品定位底座上设有产品定位销,在产品定位底座的底部设有底座支撑顶升气缸;The control valve positioning device includes a telescopic rotary cylinder and a product positioning base installed on the piston end of the telescopic rotary cylinder. The telescopic rotary cylinder is fixedly installed on the operating platform through the first cylinder bracket, and a product positioning pin is provided on the product positioning base. There is a base support lifting cylinder at the bottom of the product positioning base;
所述密封垫输送导向装置包括密封垫输送机构和密封垫移位机构,所述密封垫输送机构通过支撑架架设在操作平台的一侧,其送料轨道延伸至操作平台上;所述密封垫移位机构包括旋转支架、安装在旋转支架上的密封垫吸附气缸和安装在密封垫吸附气缸活塞端的密封垫吸头,所述旋转支架安装在送料轨道的出料端与产品定位底座之间,并在旋转支架的旋转作用下,密封垫吸头位于送料轨道的出料端正上方,或在产品定位底座位于装配位时,位于定位在产品定位底座上的待装配控制阀的正上方,用于将送料轨道出料端的密封垫转移至待装配控制阀的密封垫安装槽内;The sealing pad conveying guide device includes a sealing pad conveying mechanism and a sealing pad shifting mechanism. The sealing pad conveying mechanism is erected on one side of the operating platform through a support frame, and its feeding track extends to the operating platform; the sealing pad moving mechanism The positioning mechanism includes a rotating bracket, a gasket adsorption cylinder installed on the rotating bracket, and a gasket suction head installed on the piston end of the gasket adsorption cylinder. The rotating bracket is installed between the discharge end of the feeding track and the product positioning base, and Under the rotation of the rotating bracket, the sealing pad suction head is located directly above the discharge end of the feeding track, or directly above the control valve to be assembled positioned on the product positioning base when the product positioning base is in the assembly position. The sealing gasket at the discharge end of the feeding track is transferred to the gasket installation groove of the control valve to be assembled;
所述螺钉吸取锁紧机构包括升降支架、旋转电机和螺钉吸取套管,所述升降支架安装在操作平台上,旋转电机安装在升降支架上,所述螺钉吸取套管与旋转电机的输出轴连接,且螺钉吸取套管位于待装配控制阀装配位的正上方,在螺钉吸取套管的端部设有螺钉吸取头;The screw sucking and locking mechanism includes a lifting bracket, a rotating motor and a screw sucking sleeve. The lifting bracket is installed on the operating platform. The rotating motor is installed on the lifting bracket. The screw sucking sleeve is connected to the output shaft of the rotating motor. , and the screw suction sleeve is located directly above the assembly position of the control valve to be assembled, and a screw suction head is provided at the end of the screw suction sleeve;
所述螺钉输送导向装置包括螺钉送料盘和螺钉导向轨道,所述螺钉送料盘固定在操作平台上,所述螺钉导向轨道延伸至螺钉吸取锁紧机构的螺钉吸取头正下方。The screw conveying guide device includes a screw feeding tray and a screw guide track. The screw feeding tray is fixed on the operating platform. The screw guide track extends to just below the screw suction head of the screw suction and locking mechanism.
本发明较优的技术方案:所述装配系统还包括电控系统,所述电控系统包括控制箱、显示触摸屏、安装在控制箱内的控制模块,安装在产品定位底座的产品定位销处设有第一位置传感器、安装在送料轨道出料端的第二位置传感器、安装在螺钉导向轨道出料端的第三位置传感器、安装在密封垫吸头管道中的第四位置传感器和安装在螺钉吸取锁紧机构上的第五位置传感器;所述第一位置传感器、第二位置传感器、第三位置传感器、第四位置传感器和第五位置传感器的信号输出端与控制模块的信号输入端连接,所述控制模块的信号输出端与控制阀定位机构、螺钉输送导向机构、密封垫输送导向机构和螺钉吸取锁紧机构控制端连接,用于接收自动装配系统全部位置信号,并对控制阀定位机构、螺钉输送导向机构、密封垫输送导向机构和螺钉吸取锁紧机构实现自动控制;所述控制模块与显示触摸屏通讯连接,并与显示触摸屏实时交换数据;所述显示触摸屏用于接收并显示控制模块的数据及报警信息。A preferred technical solution of the present invention: the assembly system also includes an electronic control system, which includes a control box, a display touch screen, and a control module installed in the control box. The product positioning pin is installed on the product positioning base. There are a first position sensor, a second position sensor installed at the discharge end of the feeding track, a third position sensor installed at the discharge end of the screw guide track, a fourth position sensor installed in the sealing pad suction head pipe and a screw suction lock installed. The fifth position sensor on the tightening mechanism; the signal output terminals of the first position sensor, the second position sensor, the third position sensor, the fourth position sensor and the fifth position sensor are connected to the signal input terminal of the control module, the The signal output end of the control module is connected to the control end of the control valve positioning mechanism, screw conveying guide mechanism, sealing gasket conveying guide mechanism and screw suction locking mechanism. It is used to receive all position signals of the automatic assembly system and control the control valve positioning mechanism and screws. The conveying guide mechanism, the seal conveying guide mechanism and the screw suction and locking mechanism realize automatic control; the control module is connected to the display touch screen and exchanges data with the display touch screen in real time; the display touch screen is used to receive and display the data of the control module and alarm information.
本发明较优的技术方案:所述第一气缸支架为L型支架,其横向板固定在操作平台上,所述伸缩旋转气缸安装在第一气缸支架竖向挡板的一侧,其旋转活塞杆延伸至竖向挡板的另一侧,并通过连接块与产品定位底座固定连接;所述产品定位底座的产品安装位对应开设有密封垫安装孔,当待装配控制阀定位在产品定位底座上时,待装配控制阀的一端密封凹槽朝上,另一端密封凹槽与产品定位底座上的密封垫安装孔对应,并在待装配控制阀其中一端密封凹槽的密封垫和螺钉安装完成后,通过伸缩旋转气缸对产品定位底座进行180°翻转,然后通过产品定位底座上的密封垫安装孔安装待装配控制阀另一端密封凹槽的密封垫和螺钉。The preferred technical solution of the present invention is that the first cylinder bracket is an L-shaped bracket, and its transverse plate is fixed on the operating platform. The telescopic rotating cylinder is installed on one side of the vertical baffle of the first cylinder bracket, and its rotating piston The rod extends to the other side of the vertical baffle and is fixedly connected to the product positioning base through the connecting block; a sealing gasket installation hole is provided corresponding to the product installation position of the product positioning base. When the control valve to be assembled is positioned on the product positioning base When it is installed, the sealing groove at one end of the control valve to be assembled faces upward, the sealing groove at the other end corresponds to the gasket mounting hole on the product positioning base, and the sealing gasket and screws in the sealing groove at one end of the control valve to be assembled are installed. Finally, turn the product positioning base 180° through the telescopic rotating cylinder, and then install the sealing gasket and screws of the sealing groove at the other end of the control valve to be assembled through the gasket mounting hole on the product positioning base.
本发明较优的技术方案:所述装配架为方形框架,操作平台位于装配架的中部,所述控制箱安装在操作平台的下方,在装配架的四根支撑立杆底部设有支撑脚垫;所述显示触摸屏安装在装配架上。The preferred technical solution of the present invention is that the assembly frame is a square frame, the operating platform is located in the middle of the assembly frame, the control box is installed below the operating platform, and support foot pads are provided at the bottom of the four support poles of the assembly frame. ; The display touch screen is installed on the assembly frame.
本发明较优的技术方案:所述螺钉输送导向装置还包括螺钉分选机构和接料送料机构,所述螺钉分选机构包括设置螺钉导向轨道出料端的螺钉落料换向机构和安装在螺钉落料换向机构上伸缩气缸,所述螺钉落料换向机构上设有接料槽和出料口,所述接料槽与螺钉导向轨道的出料口对接,所述伸缩气缸的活塞端伸入螺钉落料换向机构,并在活塞端设有推料块;所述接料机构包括置于螺钉落料换向机构出料口下方的螺钉接料隔磁套和送料气缸,所述送料气缸通过送料支架安装在螺钉导向轨道的下方,其活塞端通过送料板与螺钉接料隔磁套连接;在伸缩气缸的作用下通过推料块将接料槽内的螺钉推送至出料口,并掉落至出料口下方的螺钉接料隔磁套上,并通过送料气缸推送至螺钉吸取锁紧机构的取料头下方;所述第三位置传感器设有两个,分别设置在接料槽和螺钉接料隔磁套上,所述控制模块的信号输出端分别与伸缩气缸、送料气缸、螺钉落料换向机构的控制端连接。A preferred technical solution of the present invention: the screw conveying guide device also includes a screw sorting mechanism and a material receiving and feeding mechanism. The screw sorting mechanism includes a screw blanking reversing mechanism provided with the discharge end of the screw guide track and a screw reversing mechanism installed on the screw. There is a telescopic cylinder on the blanking reversing mechanism. The screw blanking reversing mechanism is provided with a material receiving groove and a discharge port. The material receiving groove is connected with the discharge port of the screw guide track. The piston end of the telescopic cylinder The screw blanking reversing mechanism is extended into the screw blanking reversing mechanism, and a pushing block is provided at the piston end; the material receiving mechanism includes a screw material receiving magnetic isolation sleeve and a feeding cylinder placed below the outlet of the screw blanking reversing mechanism. The feeding cylinder is installed under the screw guide track through the feeding bracket, and its piston end is connected to the screw material receiving magnetic isolation sleeve through the feeding plate; under the action of the telescopic cylinder, the screws in the material receiving groove are pushed to the discharge port through the pushing block. , and drops to the screw material-connecting magnetic isolation sleeve below the discharge port, and is pushed to the bottom of the screw suction and locking mechanism through the feeding cylinder; there are two third position sensors, which are respectively arranged on the connection The material trough and the screw are connected to the magnetic isolation sleeve, and the signal output end of the control module is connected to the control end of the telescopic cylinder, the feeding cylinder, and the screw blanking reversing mechanism respectively.
本发明较优的技术方案:所述升降支架包括顶部支撑座、上层支撑板、下层支撑板、第一升降气缸和至少两根支撑轴,所述顶部支撑座固定在装配架上部,至少两根支撑轴上端固定在顶部支撑座上,底部固定在操作平台上,所述上层支撑板和下层支撑板分别通过升降套滑动连接在至少两根支撑轴上,所述旋转电机固定在上层支撑板上,所述第一升降气缸固定在顶部支撑座上,其输出轴过上层支撑板后通过第一缓冲杆与下层支撑板固定连接,并通过第一升降气缸带动上层支撑板和下层支撑板同时沿着支撑轴上下移动;所述控制模块的信号输出端分别与旋转电机和第一升降气缸的控制端内连接。A preferred technical solution of the present invention: the lifting bracket includes a top support base, an upper support plate, a lower support plate, a first lifting cylinder and at least two support shafts. The top support base is fixed on the upper part of the assembly frame, and at least two The upper end of the support shaft is fixed on the top support seat, and the bottom is fixed on the operating platform. The upper support plate and the lower support plate are respectively slidingly connected to at least two support shafts through lifting sleeves, and the rotating motor is fixed on the upper support plate. , the first lifting cylinder is fixed on the top support seat, its output shaft passes through the upper support plate and is fixedly connected to the lower support plate through the first buffer rod, and the first lifting cylinder drives the upper support plate and the lower support plate along the The signal output end of the control module is internally connected to the control end of the rotating motor and the first lifting cylinder respectively.
本发明较优的技术方案:所述控制阀定位装置还包括止动机构和夹紧机构,所述止动机构安装在邻近产品定位底座的位置,包括止动气缸和止动轮,所述止动气缸通过第二气缸支架固定在操作平台上,其活塞端朝向产品定位底座,所述止动轮通过向上倾斜的支架安装在止动气缸的活塞端,在伸缩旋转气缸带动产品定位底座伸缩至装配工位时,所述止动轮与安装在产品定位底座的边缘紧密接触;所述夹紧机构包括夹紧气缸,所述夹紧气缸通过第三气缸支架固定安装在产品定位底座上,在夹紧气缸的活塞端设有夹紧块,当待装配控制阀通过定位销定位在产品定位底座上时,所述夹紧气缸带动夹紧块旋转夹紧待装配控制阀;所述控制模块的信号输出端分别与伸缩旋转气缸、止动气缸、夹紧气缸和底座支撑顶升气缸的控制端连接。A preferred technical solution of the present invention: the control valve positioning device also includes a stop mechanism and a clamping mechanism. The stop mechanism is installed adjacent to the product positioning base and includes a stop cylinder and a stop wheel. The stop mechanism The cylinder is fixed on the operating platform through the second cylinder bracket, and its piston end faces the product positioning base. The stop wheel is installed on the piston end of the stop cylinder through an upwardly inclined bracket. The telescopic rotating cylinder drives the product positioning base to telescope to the assembler. When in position, the stop wheel is in close contact with the edge installed on the product positioning base; the clamping mechanism includes a clamping cylinder, and the clamping cylinder is fixedly installed on the product positioning base through a third cylinder bracket. The piston end is equipped with a clamping block. When the control valve to be assembled is positioned on the product positioning base through the positioning pin, the clamping cylinder drives the clamping block to rotate and clamp the control valve to be assembled; the signal output end of the control module They are respectively connected to the control ends of the telescopic rotating cylinder, stop cylinder, clamping cylinder and base support lifting cylinder.
本发明较优的技术方案:所述密封垫输送机构包括固定安装在支撑架上的第一震动盘、固定安装在操作平台上的密封垫导向块和安装在密封垫导向块底部的密封垫顶升气缸,在密封垫导向块上设有密封垫槽孔,所述送料轨道为直震机构,一端与第一震动盘的出料口对接,另一端与密封垫导向块的密封垫槽孔连通,所述密封垫顶升气缸的活塞端从密封垫槽孔的下方伸入密封垫槽孔内,在送料轨道的下方设有支撑机构;所述旋转支架底部设有旋转气缸,旋转支架为7字型支架,所述密封垫吸附气缸安装在旋转支架的横向支撑板端部,所述密封垫吸附气缸的活塞端设有吸头缓冲杆,所述吸头缓冲杆通过吸盘连接接头与密封垫吸头连接,所述密封垫吸头为真空吸头;所述旋转气缸控制旋转支架旋转使密封垫吸头位于密封垫导向块的密封垫槽孔正上方;在密封垫槽孔内安装有与控制模块信号连接的第二位置传感器,所述控制模块的信号输出端与第一震动盘、密封垫顶升气缸、送料轨道、旋转气缸、密封垫吸附气缸和密封垫吸头的控制端信号连接。The preferred technical solution of the present invention is that the sealing pad conveying mechanism includes a first vibration plate fixedly installed on the support frame, a sealing gasket guide block fixedly installed on the operating platform, and a sealing gasket top installed at the bottom of the sealing gasket guide block. Lifting cylinder, a gasket slot is provided on the gasket guide block. The feeding track is a direct vibration mechanism. One end is connected to the discharge port of the first vibration plate, and the other end is connected to the gasket slot of the gasket guide block. , the piston end of the gasket lifting cylinder extends into the gasket slot from below the gasket slot, and a support mechanism is provided below the feeding track; a rotating cylinder is provided at the bottom of the rotating bracket, and the rotating bracket is 7 Font-shaped bracket, the sealing pad adsorption cylinder is installed at the end of the transverse support plate of the rotating bracket, the piston end of the sealing pad adsorption cylinder is provided with a suction head buffer rod, and the suction head buffer rod is connected to the sealing pad through a suction cup connection joint The suction head is connected, and the sealing pad suction head is a vacuum suction head; the rotating cylinder controls the rotation of the rotating bracket so that the sealing pad suction head is located directly above the sealing gasket slot hole of the sealing gasket guide block; and is installed in the sealing gasket slot hole. The second position sensor is connected to the signal of the control module. The signal output end of the control module is signal connected to the control end of the first vibration plate, the sealing pad lifting cylinder, the feeding track, the rotating cylinder, the sealing pad adsorption cylinder and the sealing pad suction head. .
本发明较优的技术方案:所述螺钉送料盘为第二震动盘,所述螺钉导向轨道为第二直震机构;在送料支架上设有与送料气缸平行的轨道,所述送料板平行置于轨道上方,并通过滑块与送料板连接,所述滑块与轨道滑动连接;当送料气缸伸开状态下,所述螺钉接料隔磁套置于螺钉落料换向机构出料口下方,当送料气缸收缩状态下,螺钉接料隔磁套伸至螺钉吸取锁紧机构的取料头下方;所述控制模块的信号输出端与螺钉送料盘和螺钉导向轨道的控制端信号连接。The preferred technical solution of the present invention is that the screw feeding plate is a second vibration plate, and the screw guide track is a second direct vibration mechanism; the feeding bracket is provided with a track parallel to the feeding cylinder, and the feeding plate is placed in parallel Above the track, and connected to the feeding plate through a slider, the slider is slidingly connected to the track; when the feeding cylinder is extended, the screw material receiving magnetic isolation sleeve is placed below the outlet of the screw blanking reversing mechanism , when the feeding cylinder is in the contracted state, the screw material receiving magnetic isolation sleeve extends below the material taking head of the screw suction and locking mechanism; the signal output end of the control module is signal connected to the control end of the screw feeding tray and the screw guide track.
本发明较优的技术方案:所述升降支架还包括固定安装在下层支撑板上的第二升降气缸,所述旋转电机的输出轴设有第二缓冲杆,第二缓冲杆下端设有旋转杆,所述螺钉吸取套管滑动套设在旋转杆的下部,所述旋转杆置于螺钉吸取套管的端部设有与螺钉吸取头对接的连接部;所述第二升降气缸的活塞端通过连接板与螺钉吸取套管连接,在第二升降气缸收缩状态下,螺钉吸取套管沿着旋转杆上升,且螺钉吸取头与旋转杆匹配连接;在第二升降气缸伸开状态下,螺钉吸取套管下降至旋转杆的下部,从螺钉导向轨道的出料口吸取螺钉;所述旋转电机设有减速器,所述第五位置传感器设置在第二升降气缸上,所述控制模块的信号输出端与第二升降气缸的控制端连接。A preferred technical solution of the present invention: the lifting bracket further includes a second lifting cylinder fixedly installed on the lower support plate, the output shaft of the rotating motor is provided with a second buffer rod, and the lower end of the second buffer rod is provided with a rotating rod. , the screw suction casing is slidably sleeved on the lower part of the rotating rod, and the end of the rotating rod placed on the screw suction casing is provided with a connecting portion that is docked with the screw suction head; the piston end of the second lifting cylinder passes through The connecting plate is connected to the screw suction sleeve. When the second lifting cylinder is contracted, the screw suction sleeve rises along the rotating rod, and the screw suction head is matched with the rotating rod. When the second lifting cylinder is extended, the screw sucking sleeve rises along the rotating rod. The casing is lowered to the lower part of the rotating rod, and the screw is sucked from the outlet of the screw guide track; the rotating motor is provided with a reducer, the fifth position sensor is arranged on the second lifting cylinder, and the signal output of the control module The end is connected to the control end of the second lifting cylinder.
本发明中的控制箱上设有显示屏和控制按钮,所述控制箱内的控制模块包括PLC控制器、存储器、I/O、模抑模块、通讯模块、螺钉自动送料控制器、螺钉直震控制器、伺服驱动器、密封垫自动送料控制器、密封垫直震控制器、滤波器等,控制模块与显示屏实时交换数据,所述PLC控制器用于控制并接受伺服驱动器的扭矩信号,并将采集、运算处理的数据通过显示屏显示出来;所述PLC控制器还用于控制控制阀定位装置、螺钉输送导向装置、密封垫输送导向装置和螺钉吸取锁紧机构的各个气缸及电机自动工作。The control box in the present invention is provided with a display screen and control buttons. The control module in the control box includes a PLC controller, memory, I/O, mold suppression module, communication module, automatic screw feeding controller, and direct screw vibration. Controller, servo driver, gasket automatic feeding controller, gasket direct vibration controller, filter, etc. The control module exchanges data with the display screen in real time. The PLC controller is used to control and accept the torque signal of the servo driver, and The data collected and processed are displayed on the display screen; the PLC controller is also used to control the automatic operation of each cylinder and motor of the control valve positioning device, screw conveying guide device, sealing gasket conveying guide device and screw suction and locking mechanism.
所述第一位置传感器光电感应器,第二位置传感器和第三位置传感器为光电及光纤感应器,第四位置传感器为光电感应器,第五位置传感器为磁芯感应器,所述第一位置传感器用于感应到待装配控制阀到位后即自动锁住产品,完成正面装配后由伸缩旋转气缸整体驱动左右移动并翻转180度,同时底座支撑顶升气缸从下部支撑起产品定位底座,与上部伺服驱动锁紧系统达到力的平衡。所述第三位置传感器对螺钉精准检测位置状况,感应螺钉输送到位后,通过螺钉落料换向机构把螺钉分选,螺钉进入螺钉接料隔磁装置中,保持了螺钉的初始状态,解决了长度直径比例小易失态的通病,行业标准长度直径比不低于1.3。所述第二位置传感器对密封垫精准检测位置状况,到位后真空取密封垫机构开启,并对真空度实时检测,真空度满足后,密封垫吸头将密封垫吸起,此时密封垫吸头上的第四位置传感器检测到密封垫吸附到位后,控制旋转气缸带动旋转支架转动将密封垫带到待装配控制阀中,然后精确控制快速释放压力及时间,保证了密封垫精准落位。The first position sensor is a photoelectric sensor, the second position sensor and the third position sensor are photoelectric and optical fiber sensors, the fourth position sensor is a photoelectric sensor, and the fifth position sensor is a magnetic core sensor. The sensor is used to automatically lock the product after sensing that the control valve to be assembled is in place. After the front assembly is completed, the telescopic rotating cylinder is integrally driven to move left and right and flip 180 degrees. At the same time, the base supports the lifting cylinder to support the product positioning base from the lower part and connect it to the upper part. Servo-driven locking system achieves force balance. The third position sensor accurately detects the position of the screws. After the induction screws are transported in place, the screws are sorted through the screw blanking and reversing mechanism. The screws enter the screw material receiving and magnetic isolation device, maintaining the initial state of the screws and solving the problem. It is a common problem that the length-to-diameter ratio is small and easy to lose shape. The industry standard length-to-diameter ratio is not less than 1.3. The second position sensor accurately detects the position of the sealing pad. After the vacuum sealing pad is in place, the vacuum sealing pad pickup mechanism is opened and the vacuum degree is detected in real time. After the vacuum degree is satisfied, the sealing pad suction head will suck up the sealing pad. At this time, the sealing pad will be sucked up. After the fourth position sensor on the head detects that the sealing gasket is adsorbed in place, it controls the rotating cylinder to drive the rotating bracket to rotate and bring the gasket to the control valve to be assembled, and then accurately controls the rapid release pressure and time to ensure the precise placement of the gasket.
所述螺钉吸取锁紧机构位于设备中部,两个支撑板由锁紧机构驱动气缸(第一升降气缸)同步拖动,中间有压力弹簧连接,螺钉与塑料产品轴向力实现可控,螺钉吸取头采用环型磁吸机构,旋转杆采用传动伸缩万向节轴,可以在螺钉接料隔磁装置中的牢固吸取螺钉,同时内部导套可以满足旋转杆传动伸缩万向节轴向移动,保证了轴向滑动及径向跳动精度,所述伺服驱动器把旋转电机扭矩反馈给可编程控制器,实现旋转电机扭矩的闭环控制,同时把待装配控制阀装配过程中的数据信息与可编程控制器储存数据比对,对装配异常实时报警。The screw suction and locking mechanism is located in the middle of the equipment. The two support plates are driven synchronously by the locking mechanism drive cylinder (the first lifting cylinder). There is a pressure spring connection in the middle. The axial force between the screws and the plastic product is controllable. The screw suction The head adopts a ring-type magnetic suction mechanism, and the rotating rod adopts a transmission telescopic universal joint shaft, which can firmly absorb the screws in the screw connection and magnetic isolation device. At the same time, the internal guide sleeve can meet the axial movement of the rotating rod transmission telescopic universal joint, ensuring In order to ensure the axial sliding and radial runout accuracy, the servo driver feeds back the rotating motor torque to the programmable controller to realize closed-loop control of the rotating motor torque. At the same time, the data information during the assembly process of the control valve to be assembled is communicated with the programmable controller. Store data for comparison and provide real-time alarms for assembly anomalies.
本发明可以通过一台装配设备完成多工艺流程的装配过程,在装配过程中,只需要触动启动按钮便可自动完成,缩短了装配工艺流程,提升了设备集成度,提高了控制阀中密封垫装配的精准性和生产效率,并减少了用工人数,降低了对操作工的操作技术性要求,进一步降低工人的劳动强度。The invention can complete the assembly process of multiple process flows through one assembly equipment. During the assembly process, it can be completed automatically by just touching the start button, shortening the assembly process, improving equipment integration, and improving the sealing gasket in the control valve. It improves the accuracy and production efficiency of assembly, reduces the number of workers, reduces the technical requirements for operators, and further reduces the labor intensity of workers.
附图说明Description of the drawings
图1是本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明中控制阀定位装置的结构示意图;Figure 2 is a schematic structural diagram of the control valve positioning device in the present invention;
图3是本发明的螺钉输送导向装置的结构图;Figure 3 is a structural diagram of the screw conveying guide device of the present invention;
图4是本发明的密封垫输送导向装置的结构图;Figure 4 is a structural diagram of the sealing gasket conveying guide device of the present invention;
图5是本发明的螺钉吸取锁紧机构的结构图;Figure 5 is a structural diagram of the screw sucking and locking mechanism of the present invention;
图6是本发明的装配示意图;Figure 6 is an assembly schematic diagram of the present invention;
图7是本发明的整体控制原理图。Figure 7 is an overall control principle diagram of the present invention.
图中:1—控制阀定位装置,101—止动气缸,102—止动轮,103—底座支撑顶升气缸,104—产品定位销,105—第一气缸支架,106—第二气缸支架,107—伸缩旋转气缸,108—产品定位底座,109—第三气缸支架,110—夹紧气缸,111—夹紧块,2—操作平台,3—螺钉输送导向装置,301—螺钉送料盘,302—螺钉导向轨道,303—送料支架,304—送料板,305—滑块,306—螺钉接料隔磁套,307—送料气缸,308—伸缩气缸,309—螺钉落料换向机构,310—轨道,4—密封垫输送导向装置,401—支撑架,402—第一震动盘,403—送料轨道,404—密封垫导向块,405—密封垫顶升气缸,406—密封垫槽孔,407—密封垫吸头,408—旋转支架,409—吸盘连接接头,410—吸头缓冲杆,411—密封垫吸附气缸,412—支撑机构,413—旋转气缸,5—螺钉吸取锁紧机构,501—旋转电机,502—螺钉吸取套管,503—螺钉吸取头,504—上层支撑板,505—下层支撑板,506—顶部支撑座,507—支撑轴,508—第一升降气缸,509—第一缓冲杆,510—升降套,511—第二升降气缸,512—旋转杆,513—连接板,514—第二缓冲杆,6—装配架,7—控制箱,8—待装配控制阀,9—显示触摸屏,10—密封垫,11—螺钉。In the picture: 1—control valve positioning device, 101—stop cylinder, 102—stop wheel, 103—base support lifting cylinder, 104—product positioning pin, 105—first cylinder bracket, 106—second cylinder bracket, 107 —Telescopic rotating cylinder, 108—product positioning base, 109—third cylinder bracket, 110—clamping cylinder, 111—clamping block, 2—operating platform, 3—screw conveying guide device, 301—screw feeding tray, 302— Screw guide track, 303—feeding bracket, 304—feeding plate, 305—sliding block, 306—magnetic isolation sleeve for screw connection, 307—feeding cylinder, 308—telescopic cylinder, 309—screw blanking reversing mechanism, 310—track , 4-gasket conveying guide device, 401-support frame, 402-first vibration plate, 403-feed track, 404-gasket guide block, 405-gasket lifting cylinder, 406-gasket slot, 407- Gasket suction head, 408—rotating bracket, 409—suction cup connection joint, 410—suction head buffer rod, 411—gasket adsorption cylinder, 412—support mechanism, 413—rotating cylinder, 5—screw suction locking mechanism, 501— Rotating motor, 502—screw suction sleeve, 503—screw suction head, 504—upper support plate, 505—lower support plate, 506—top support seat, 507—support shaft, 508—first lifting cylinder, 509—first Buffer rod, 510—Lifting sleeve, 511—Second lifting cylinder, 512—Rotating rod, 513—Connecting plate, 514—Second buffer rod, 6—Assembling frame, 7—Control box, 8—Control valve to be assembled, 9 — Display touch screen, 10 — gasket, 11 — screw.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。附图1至图7均为实施例的附图,采用简化的方式绘制,仅用于清晰、简洁地说明本发明实施例的目的。以下对在附图中的展现的技术方案为本发明的实施例的具体方案,并非旨在限制要求保护的本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be further described below in conjunction with the accompanying drawings and examples. Figures 1 to 7 are drawings of embodiments, drawn in a simplified manner, and are only used for the purpose of clearly and concisely explaining the embodiments of the present invention. The following technical solutions shown in the drawings are specific solutions of the embodiments of the present invention and are not intended to limit the scope of the claimed invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“内”、“外”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明的产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "left", "right", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship, or the orientation or positional relationship in which the product of the invention is customarily placed when used, or the orientation or positional relationship commonly understood by those skilled in the art, is only for the convenience of describing the present invention and simplifying the description, and is not an indication. Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the invention. In addition, the terms "first", "second", etc. are only used to differentiate descriptions and are not to be understood as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,“设置”、“连接”等术语应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly stated and limited, terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例提供的一种汽车控制阀密封垫及螺钉自动装配系统,如图1所示,包括控制阀定位装置1、螺钉输送导向装置3、密封垫输送导向装置4、螺钉吸取锁紧机构5、装配架6、控制箱7和显示触摸屏9,在装配架6上固定安装有操作平台2,所述控制阀定位装置1、螺钉输送导向装置3和螺钉吸取锁紧机构5均置于操作平台2上;所述装配架6为方形框架,操作平台2位于装配架6的中部,所述控制箱7安装在操作平台2的下方,在装配架6的四根支撑立杆底部设有支撑脚垫;所述显示触摸屏9安装在装配架6上。The embodiment provides an automatic assembly system for automobile control valve gaskets and screws, as shown in Figure 1, including a control valve positioning device 1, a screw conveying guide device 3, a sealing gasket conveying guide device 4, a screw suction and locking mechanism 5, The assembly frame 6, the control box 7 and the display touch screen 9 have an operating platform 2 fixedly installed on the assembly frame 6. The control valve positioning device 1, screw conveying guide device 3 and screw suction locking mechanism 5 are all placed on the operating platform 2. Above; the assembly frame 6 is a square frame, the operating platform 2 is located in the middle of the assembly frame 6, the control box 7 is installed below the operating platform 2, and support foot pads are provided at the bottom of the four support poles of the assembly frame 6 ; The display touch screen 9 is installed on the assembly frame 6 .
实施例提供的一种汽车控制阀密封垫及螺钉自动装配系统,如图1和图2所示,所述控制阀定位装置1包括止动机构、夹紧机构、伸缩旋转气缸107和安装在伸缩旋转气缸107活塞端的产品定位底座108,所述伸缩旋转气缸107通过第一气缸支架105固定安装在操作平台2上,在产品定位底座108上设有产品定位销104,在产品定位底座108的底部设有底座支撑顶升气缸103;所述第一气缸支架105为L型支架,其横向板固定在操作平台2上,所述伸缩旋转气缸107安装在第一气缸支架105竖向挡板的一侧,其旋转活塞杆延伸至竖向挡板的另一侧,并通过连接块与产品定位底座108固定连接;所述产品定位底座108的产品安装位对应开设有密封垫安装孔,当待装配控制阀8定位在产品定位底座108上时,待装配控制阀8的一端密封凹槽朝上,另一端密封凹槽与产品定位底座108上的密封垫安装孔对应,并在待装配控制阀8其中一端密封凹槽的密封垫和螺钉安装完成后,通过伸缩旋转气缸107对产品定位底座108进行180°翻转,然后通过产品定位底座108上的密封垫安装孔安装待装配控制阀8另一端密封凹槽的密封垫和螺钉。所述止动机构安装在邻近产品定位底座108的位置,包括止动气缸101和止动轮102,所述止动气缸101通过第二气缸支架106固定在操作平台2上,其活塞端朝向产品定位底座108,所述止动轮102通过向上倾斜的支架安装在止动气缸101的活塞端,在伸缩旋转气缸107带动产品定位底座108伸缩至装配工位时,所述止动轮102与安装在产品定位底座108的边缘紧密接触;所述夹紧机构包括夹紧气缸110,所述夹紧气缸110通过第三气缸支架109固定安装在产品定位底座108上,在夹紧气缸110的活塞端设有夹紧块111,当待装配控制阀8通过定位销104定位在产品定位底座108上时,所述夹紧气缸110带动夹紧块111旋转夹紧待装配控制阀8。The embodiment provides an automatic assembly system for automobile control valve seals and screws. As shown in Figures 1 and 2, the control valve positioning device 1 includes a stop mechanism, a clamping mechanism, a telescopic rotary cylinder 107 and a telescopic rotary cylinder 107. The product positioning base 108 at the piston end of the rotating cylinder 107. The telescopic rotating cylinder 107 is fixedly installed on the operating platform 2 through the first cylinder bracket 105. The product positioning base 108 is provided with a product positioning pin 104. At the bottom of the product positioning base 108 A base is provided to support the lifting cylinder 103; the first cylinder bracket 105 is an L-shaped bracket, and its transverse plate is fixed on the operating platform 2. The telescopic rotating cylinder 107 is installed on one side of the vertical baffle of the first cylinder bracket 105. side, its rotating piston rod extends to the other side of the vertical baffle, and is fixedly connected to the product positioning base 108 through the connecting block; the product mounting position of the product positioning base 108 is correspondingly provided with a sealing gasket mounting hole. When it is to be assembled When the control valve 8 is positioned on the product positioning base 108, the sealing groove at one end of the control valve 8 to be assembled faces upward, and the sealing groove at the other end corresponds to the sealing gasket mounting hole on the product positioning base 108, and is placed on the control valve 8 to be assembled. After the sealing gasket and screws of the sealing groove at one end are installed, the product positioning base 108 is turned over 180° through the telescopic rotating cylinder 107, and then the other end seal of the control valve 8 to be assembled is installed through the sealing gasket mounting hole on the product positioning base 108. Grooved gaskets and screws. The stop mechanism is installed adjacent to the product positioning base 108 and includes a stop cylinder 101 and a stop wheel 102. The stop cylinder 101 is fixed on the operating platform 2 through the second cylinder bracket 106, and its piston end is positioned toward the product. Base 108, the stop wheel 102 is installed on the piston end of the stop cylinder 101 through an upwardly inclined bracket. When the telescopic rotating cylinder 107 drives the product positioning base 108 to telescope to the assembly station, the stop wheel 102 is installed on the product positioning base 108. The edges of the base 108 are in close contact; the clamping mechanism includes a clamping cylinder 110, which is fixedly installed on the product positioning base 108 through a third cylinder bracket 109. A clamp is provided on the piston end of the clamping cylinder 110. Clamping block 111, when the control valve 8 to be assembled is positioned on the product positioning base 108 through the positioning pin 104, the clamping cylinder 110 drives the clamping block 111 to rotate and clamp the control valve 8 to be assembled.
待装配控制阀8通过产品定位销104定位在产品定位底座108上后,控制夹紧气缸110工作带动夹紧块111移动将待装配控制阀8夹紧,然后通过伸缩旋转气缸107推动产品定位底座108移动至密封垫装配位,再控制止动气缸101带动止动轮102移动将产品定位底座108的悬空端抵紧,再控制底座支撑顶升气缸103顶升对产品定位底座108进行支撑;当待装配控制阀8正面的密封垫和螺钉装配好之后,需要翻面时,先控制制止动气缸101和底座支撑顶升气缸103收回,然后控制伸缩旋转气缸107带动产品定位底座108旋转翻转180°,使其底面朝上,然后再控制止动气缸101和底座支撑顶升气缸103伸出再将产品定位底座108固定,对待装配控制阀8反面的密封垫和螺钉进行装配。After the control valve 8 to be assembled is positioned on the product positioning base 108 through the product positioning pin 104, the clamping cylinder 110 is controlled to work to drive the clamping block 111 to move to clamp the control valve 8 to be assembled, and then the product positioning base is pushed through the telescopic rotating cylinder 107 108 moves to the sealing gasket assembly position, and then controls the stop cylinder 101 to drive the stop wheel 102 to move to press the suspended end of the product positioning base 108, and then controls the base support lifting cylinder 103 to lift to support the product positioning base 108; when waiting After the sealing gasket and screws on the front of the assembly control valve 8 are assembled, when it needs to be turned over, first control the braking cylinder 101 and the base support lifting cylinder 103 to retract, and then control the telescopic rotating cylinder 107 to drive the product positioning base 108 to rotate and flip 180°. Make its bottom face upward, then control the stop cylinder 101 and the base support lifting cylinder 103 to extend, then fix the product positioning base 108, and assemble the sealing gasket and screws on the back of the control valve 8 to be assembled.
实施例提供的一种汽车控制阀密封垫及螺钉自动装配系统,如图1和图4所示,所述密封垫输送导向装置4包括密封垫输送机构和密封垫移位机构,所述密封垫输送机构通过支撑架401架设在操作平台2的一侧,其送料轨道403延伸至操作平台2上;所述密封垫移位机构包括旋转支架408、安装在旋转支架408上的密封垫吸附气缸411和安装在密封垫吸附气缸411活塞端的密封垫吸头407,所述旋转支架408安装在送料轨道403的出料端与产品定位底座108之间,并在旋转支架408的旋转作用下,密封垫吸头407位于送料轨道403的出料端正上方,或在产品定位底座108位于装配位时,位于定位在产品定位底座108上的待装配控制阀8的正上方,用于将送料轨道403出料端的密封垫转移至待装配控制阀8的密封垫安装槽内;The embodiment provides an automatic assembly system for automobile control valve seals and screws. As shown in Figures 1 and 4, the seal conveyor guide 4 includes a seal conveyor mechanism and a seal shift mechanism. The seal The conveying mechanism is erected on one side of the operating platform 2 through the support frame 401, and its feeding track 403 extends to the operating platform 2; the sealing pad displacement mechanism includes a rotating bracket 408 and a sealing pad adsorption cylinder 411 installed on the rotating bracket 408. and the sealing pad suction head 407 installed on the piston end of the sealing adsorption cylinder 411. The rotating bracket 408 is installed between the discharge end of the feeding track 403 and the product positioning base 108, and under the rotation of the rotating bracket 408, the sealing pad The suction head 407 is located directly above the discharging end of the feeding track 403, or when the product positioning base 108 is in the assembly position, is located directly above the control valve 8 to be assembled positioned on the product positioning base 108, for discharging the feeding track 403. The sealing gasket at the end is transferred to the gasket installation groove of the control valve 8 to be assembled;
所述密封垫输送机构包括固定安装在支撑架401上的第一震动盘402(即密封垫自动送料盘)、固定安装在操作平台2上的密封垫导向块404和安装在密封垫导向块404底部的密封垫顶升气缸405,在密封垫导向块404上设有密封垫槽孔406,所述送料轨道403为密封垫直震机构,一端与第一震动盘402的出料口对接,另一端与密封垫导向块404的密封垫槽孔406连通,所述密封垫顶升气缸405的活塞端从密封垫槽孔406的下方伸入密封垫槽孔406内,在送料轨道403的下方设有支撑机构412;所述旋转支架408底部设有旋转气缸413(即密封垫转移气缸),旋转支架408为7字型支架,所述密封垫吸附气缸411安装在旋转支架408的横向支撑板端部,所述密封垫吸附气缸411的活塞端设有吸头缓冲杆410,所述吸头缓冲杆410通过吸盘连接接头409与密封垫吸头407连接,所述密封垫吸头407为真空吸头;所述旋转气缸413控制旋转支架408旋转使密封垫吸头407位于密封垫导向块404的密封垫槽孔406正上方。The seal conveying mechanism includes a first vibration plate 402 (i.e., an automatic seal feeding plate) fixedly installed on the support frame 401, a seal guide block 404 fixedly installed on the operating platform 2, and a seal guide block 404 installed on the operating platform 2. The bottom gasket lifting cylinder 405 is provided with a gasket slot 406 on the gasket guide block 404. The feeding track 403 is a gasket direct vibration mechanism, with one end connected to the discharge port of the first vibration plate 402, and the other end is connected to the discharge port of the first vibration plate 402. One end is connected to the gasket slot 406 of the gasket guide block 404. The piston end of the gasket lifting cylinder 405 extends into the gasket slot 406 from below. A feed track 403 is provided below. There is a support mechanism 412; a rotating cylinder 413 (i.e., a sealing pad transfer cylinder) is provided at the bottom of the rotating bracket 408. The rotating bracket 408 is a 7-shaped bracket, and the sealing pad adsorption cylinder 411 is installed at the transverse support plate end of the rotating bracket 408 The piston end of the sealing pad adsorption cylinder 411 is provided with a suction head buffer rod 410. The suction head buffer rod 410 is connected to the sealing pad suction head 407 through a suction cup connection joint 409. The sealing pad suction head 407 is a vacuum suction head. head; the rotating cylinder 413 controls the rotation of the rotating bracket 408 so that the sealing pad suction head 407 is located directly above the sealing pad slot hole 406 of the sealing pad guide block 404.
实施例提供的一种汽车控制阀密封垫及螺钉自动装配系统,如图1和图5所示,所述螺钉吸取锁紧机构5包括升降支架、旋转电机501和螺钉吸取套管502,所述升降支架安装在操作平台2上,旋转电机501安装在升降支架上,所述螺钉吸取套管502与旋转电机501的输出轴连接,且螺钉吸取套管502位于待装配控制阀8装配位的正上方,在螺钉吸取套管502的端部设有螺钉吸取头503;所述升降支架包括顶部支撑座506、上层支撑板504、下层支撑板505、第一升降气缸508(用于驱动上下层支撑板整体移动实现螺钉的装配)、至少两根支撑轴507和安装在下层支撑板505上的第二升降气缸511(第二升降气缸用于控制螺钉吸取套管沿着旋转杆上下移动吸取螺钉),所述顶部支撑座506固定在装配架6上部,至少两根支撑轴507上端固定在顶部支撑座506上,底部固定在操作平台2上,所述上层支撑板504和下层支撑板505分别通过升降套510滑动连接在至少两根支撑轴507上;所述第一升降气缸508固定在顶部支撑座506上,其输出轴过上层支撑板504后通过第一缓冲杆509与下层支撑板505固定连接,并通过第一升降气缸508带动上层支撑板504和下层支撑板505同时沿着支撑轴507上下移动,所述第一缓冲杆509为弹性缓冲杆。所述旋转电机501固定在上层支撑板504上,其输出轴设有第二缓冲杆514,第二缓冲杆514为传动伸缩万向节,第二缓冲杆514下端设有旋转杆512,所述螺钉吸取套管502滑动套设在旋转杆512的下部,所述旋转杆512置于螺钉吸取套管502的端部设有与螺钉吸取头503对接的连接部;所述第二升降气缸511的活塞端通过连接板513与螺钉吸取套管502连接,所述螺钉吸取套管502为环型磁吸机构,在第二升降气缸511收缩状态下,螺钉吸取套管502沿着旋转杆512上升,且螺钉吸取头503与旋转杆512匹配连接;在第二升降气缸511伸开状态下,螺钉吸取套管502下降至旋转杆512的下部,从螺钉导向轨道302的出料口吸取螺钉,所述旋转电机501设有减速器。The embodiment provides an automatic assembly system for automobile control valve seals and screws, as shown in Figures 1 and 5. The screw sucking and locking mechanism 5 includes a lifting bracket, a rotating motor 501 and a screw sucking sleeve 502. The lifting bracket is installed on the operating platform 2, the rotating motor 501 is installed on the lifting bracket, the screw sucking sleeve 502 is connected to the output shaft of the rotating motor 501, and the screw sucking sleeve 502 is located in the center of the assembly position of the control valve 8 to be assembled. Above, a screw suction head 503 is provided at the end of the screw suction sleeve 502; the lifting bracket includes a top support seat 506, an upper support plate 504, a lower support plate 505, and a first lifting cylinder 508 (used to drive the upper and lower supports The plate moves as a whole to realize the assembly of the screws), at least two support shafts 507 and a second lifting cylinder 511 installed on the lower support plate 505 (the second lifting cylinder is used to control the screw suction sleeve to move up and down along the rotating rod to suck the screws) , the top support seat 506 is fixed on the upper part of the assembly frame 6, the upper ends of at least two support shafts 507 are fixed on the top support seat 506, and the bottom is fixed on the operating platform 2. The upper support plate 504 and the lower support plate 505 pass through respectively The lifting sleeve 510 is slidingly connected to at least two support shafts 507; the first lifting cylinder 508 is fixed on the top support seat 506, and its output shaft passes through the upper support plate 504 and is fixed to the lower support plate 505 through the first buffer rod 509. The first lifting cylinder 508 drives the upper support plate 504 and the lower support plate 505 to move up and down along the support shaft 507 at the same time. The first buffer rod 509 is an elastic buffer rod. The rotating motor 501 is fixed on the upper support plate 504, and its output shaft is provided with a second buffer rod 514. The second buffer rod 514 is a transmission telescopic universal joint, and a rotating rod 512 is provided at the lower end of the second buffer rod 514. The screw suction sleeve 502 is slidably sleeved on the lower part of the rotating rod 512. The end of the rotating rod 512 placed on the screw suction sleeve 502 is provided with a connecting portion that is docked with the screw suction head 503; the second lifting cylinder 511 The piston end is connected to the screw suction sleeve 502 through the connecting plate 513. The screw suction sleeve 502 is an annular magnetic suction mechanism. When the second lifting cylinder 511 is contracted, the screw suction sleeve 502 rises along the rotating rod 512. And the screw suction head 503 is matched and connected with the rotating rod 512; when the second lifting cylinder 511 is extended, the screw suction sleeve 502 drops to the lower part of the rotating rod 512, and sucks the screws from the outlet of the screw guide track 302. The rotating electric machine 501 is provided with a speed reducer.
实施例提供的一种汽车控制阀密封垫及螺钉自动装配系统,如图1和图3所示,所述螺钉输送导向装置3包括螺钉送料盘301和螺钉导向轨道302,所述螺钉送料盘301为第二震动盘,所述螺钉导向轨道302为第二直震机构(即螺钉直震机构);所述螺钉送料盘301固定在操作平台上,所述螺钉导向轨道302延伸至螺钉吸取锁紧机构5的螺钉吸取头503正下方。所述螺钉输送导向装置3还包括螺钉分选机构和接料送料机构,所述螺钉分选机构包括设置螺钉导向轨道302出料端的螺钉落料换向机构309和安装在螺钉落料换向机构309上伸缩气缸308,所述螺钉落料换向机构309内设有接料槽和出料口,所述接料槽与螺钉导向轨道302的出料口对接,所述伸缩气缸308的活塞端伸入螺钉落料换向机构309,并在活塞端设有推料块;所述接料机构包括置于螺钉落料换向机构309出料口下方的螺钉接料隔磁套306和送料气缸307,所述送料气缸307通过送料支架303安装在螺钉导向轨道302的下方,其活塞端通过送料板304与螺钉接料隔磁套306连接;在伸缩气缸308的作用下通过推料块将接料槽内的螺钉推送至出料口,并掉落至出料口下方的螺钉接料隔磁套306上,并通过送料气缸307推送至螺钉吸取锁紧机构5的取料头下方。在送料支架303上设有与送料气缸307平行的轨道310,所述送料板304平行置于轨道310上方,并通过滑块305与送料板304连接,所述滑块305与轨道310滑动连接;当送料气缸307伸开状态下,所述螺钉接料隔磁套306置于螺钉落料换向机构309出料口下方,当送料气缸307收缩状态下,螺钉接料隔磁套306伸至螺钉吸取锁紧机构5的取料头下方。The embodiment provides an automatic assembly system for automobile control valve gaskets and screws. As shown in Figures 1 and 3, the screw conveying guide device 3 includes a screw feeding tray 301 and a screw guide track 302. The screw feeding tray 301 is a second vibration plate, and the screw guide track 302 is a second direct vibration mechanism (ie, a screw direct vibration mechanism); the screw feeding plate 301 is fixed on the operating platform, and the screw guide track 302 extends to the screw suction and locking Just below the screw suction head 503 of the mechanism 5. The screw conveying guide device 3 also includes a screw sorting mechanism and a material receiving and feeding mechanism. The screw sorting mechanism includes a screw blanking reversing mechanism 309 provided at the discharge end of the screw guide track 302 and a screw blanking reversing mechanism installed on the screw guide rail 302. 309 on the telescopic cylinder 308. The screw blanking reversing mechanism 309 is provided with a material receiving trough and a discharge port. The material receiving trough is docked with the discharge port of the screw guide track 302. The piston end of the telescopic cylinder 308 The screw blanking reversing mechanism 309 is extended into the screw blanking reversing mechanism 309, and a pushing block is provided at the piston end; the material receiving mechanism includes a screw material receiving magnetic isolation sleeve 306 placed under the outlet of the screw blanking reversing mechanism 309 and a feeding cylinder. 307. The feeding cylinder 307 is installed below the screw guide track 302 through the feeding bracket 303, and its piston end is connected to the screw material receiving magnetic isolation sleeve 306 through the feeding plate 304; under the action of the telescopic cylinder 308, the material will be connected by the pushing block. The screws in the material trough are pushed to the discharge port, and fall onto the screw material receiving magnetic isolation sleeve 306 below the discharge port, and are pushed to the bottom of the material pickup head of the screw suction and locking mechanism 5 through the feeding cylinder 307. The feeding bracket 303 is provided with a track 310 parallel to the feeding cylinder 307. The feeding plate 304 is placed parallel to the track 310 and is connected to the feeding plate 304 through the slider 305. The slider 305 is slidingly connected to the track 310; When the feeding cylinder 307 is in an extended state, the screw receiving magnetic isolation sleeve 306 is placed below the outlet of the screw blanking reversing mechanism 309. When the feeding cylinder 307 is contracted, the screw receiving magnetic isolation sleeve 306 extends to the screw. Suction the bottom of the material taking head of the locking mechanism 5.
实施例提供的一种汽车控制阀密封垫及螺钉自动装配系统,如图1、图6和图7所示,所述装配系统还包括电控系统,所述电控系统包括控制箱7、显示触摸屏9、安装在控制箱7内的控制模块,安装在产品定位底座108的产品定位销104处设有第一位置传感器、安装在送料轨道403进料端和出料端密封垫槽孔406内的两个第二位置传感器、安装在在螺钉导向轨道302进料端、出料端接料槽和螺钉接料隔磁套306上的三个第三位置传感器、安装在密封垫吸头407管道中的第四位置传感器和安装在螺钉吸取锁紧机构5的第二升降气缸511上的第五位置传感器;所述第一位置传感器、第二位置传感器、第三位置传感器、第四位置传感器和第五位置传感器的信号输出端与控制模块的信号输入端连接。所述控制模块的信号输出端与控制阀定位机构1、螺钉输送导向机构3、密封垫输送导向机构4和螺钉吸取锁紧机构5控制端连接,用于接收自动装配系统全部位置信号,并对控制阀定位机构1、螺钉输送导向机构3、密封垫输送导向机构4和螺钉吸取锁紧机构5实现自动控制;所述控制模块与显示触摸屏9通讯连接,并与显示屏实时交换数据;所述显示触摸屏9用于接收并显示控制模块的数据及报警信息。所述控制箱上设有显示屏和控制按钮,所述控制箱内的控制模块包括PLC控制器、模抑模块、通讯模块、螺钉自动送料控制器、螺钉直震控制器、伺服驱动器、密封垫自动送料控制器、密封垫直震控制器、滤波器等,控制模块与显示屏实时交换数据,PLC控制器及模抑模块用于控制伸缩旋转气缸107、止动气缸101、夹紧气缸110、底座支撑顶升气缸103、密封垫自动送料控制器、密封垫直震控制器、旋转气缸413、密封垫顶升气缸405、密封垫吸附气缸411、密封垫吸头407、螺钉自动送料控制器、螺钉直震控制器、螺钉落料换向机构、伸缩气缸308、送料气缸、旋转电机501、第一升降气缸508、第二升降气缸511的控制端连接;所述密封垫自动送料控制器控制第一震动盘402(即密封垫自动送料盘);所述密封垫直震控制器控制送料轨道403(密封垫直震机构);所述螺钉自动送料控制器控制螺钉送料盘301(螺钉自动送料盘);所述螺钉直震控制器控制螺钉导向轨道302(螺钉直震机构)。每个气缸上均自带磁性传感器,可以自动感应气缸是否到位,且每个气缸的磁性传感器也与控制模块信号连接。所述滤波器主要对伺服驱动器产生的杂波进行处理,所述可编程控制器及模抑模块用于接受伺服驱动器采集伺服驱动电机及减速器的扭矩信号,并将采集、运算处理的数据通过报警显示触摸屏显示出来。The embodiment provides an automatic assembly system for automobile control valve seals and screws, as shown in Figures 1, 6 and 7. The assembly system also includes an electronic control system. The electronic control system includes a control box 7, a display Touch screen 9. The control module installed in the control box 7 has a first position sensor installed at the product positioning pin 104 of the product positioning base 108, and is installed in the gasket slots 406 of the feed end and discharge end of the feed track 403. Two second position sensors, three third position sensors installed on the inlet end of the screw guide track 302, the discharge end connection trough and the screw connection magnetic isolation sleeve 306, and three third position sensors installed on the sealing pad suction head 407 pipe The fourth position sensor in and the fifth position sensor installed on the second lifting cylinder 511 of the screw suction and locking mechanism 5; the first position sensor, the second position sensor, the third position sensor, the fourth position sensor and The signal output end of the fifth position sensor is connected to the signal input end of the control module. The signal output end of the control module is connected to the control end of the control valve positioning mechanism 1, screw conveying guide mechanism 3, sealing gasket conveying guide mechanism 4 and screw suction locking mechanism 5, and is used to receive all position signals of the automatic assembly system and The control valve positioning mechanism 1, the screw conveying guide mechanism 3, the sealing gasket conveying guide mechanism 4 and the screw suction locking mechanism 5 realize automatic control; the control module is communicated with the display touch screen 9 and exchanges data with the display screen in real time; The display touch screen 9 is used to receive and display the data and alarm information of the control module. The control box is equipped with a display screen and control buttons. The control module in the control box includes a PLC controller, a mold suppression module, a communication module, an automatic screw feeding controller, a screw direct vibration controller, a servo driver, and a sealing gasket. Automatic feeding controller, sealing direct vibration controller, filter, etc. The control module exchanges data with the display screen in real time. The PLC controller and mold suppression module are used to control the telescopic rotating cylinder 107, the stop cylinder 101, the clamping cylinder 110, Base support lifting cylinder 103, sealing pad automatic feeding controller, sealing pad direct vibration controller, rotating cylinder 413, sealing pad lifting cylinder 405, sealing pad adsorption cylinder 411, sealing pad suction head 407, screw automatic feeding controller, The screw direct vibration controller, screw blanking reversing mechanism, telescopic cylinder 308, feeding cylinder, rotating motor 501, first lifting cylinder 508, and the control end of the second lifting cylinder 511 are connected; the automatic feeding controller of the sealing gasket controls the third A vibration plate 402 (i.e. automatic sealing pad feeding tray); the sealing pad direct vibration controller controls the feeding track 403 (sealing pad direct vibration mechanism); the screw automatic feeding controller controls the screw feeding tray 301 (screw automatic feeding tray ); the screw direct vibration controller controls the screw guide track 302 (screw direct vibration mechanism). Each cylinder is equipped with a magnetic sensor, which can automatically sense whether the cylinder is in place, and the magnetic sensor of each cylinder is also connected to the control module signal. The filter mainly processes the clutter generated by the servo drive. The programmable controller and mode suppression module are used to receive the torque signals of the servo drive motor and reducer collected by the servo drive, and pass the collected and processed data through The alarm display is displayed on the touch screen.
实施例中的汽车控制阀密封垫及螺钉自动装配系统,其工作过程如下:首先,如图6所示,将待装配控制阀8置于产品定位底座108的定位销处,并通过第一位置传感器感应到产品到位后,将信号传递给控制模块,控制止动气缸101、底座支撑顶升气缸103和夹紧气缸110工作自动锁住产品;启动控制按钮后,密封垫输送导向装置4的第一震动盘402和送料轨道403开始工作输送密封垫,当第一个密封垫进入密封垫导向块404时,密封垫导向块404上的第三位置传感器感应到第一个密封垫到位,将信号传递给控制模块,便控制密封垫顶升气缸405将密封垫顶起,同时控制密封垫吸附气缸带动密封垫吸头407下移将密封垫导向块404上的第一个密封垫吸附起来,所述密封垫吸头407为真空吸头,当位于密封垫吸头407管道中的第四位置传感器感应到密封垫吸附到位后,便将信号传递给控制模块,控制模块控制旋转气缸413工作,带动旋转支架408旋转至产品定位底座108的位置,其密封垫吸头407正对待装配控制阀8上的密封垫装配凹槽,控制密封垫吸头407泄气,并将密封垫放置待装配控制阀8的密封垫装配凹槽内;密封垫装配到位后,伸缩旋转气缸107带动产品定位底座108伸至螺钉吸取锁紧机构5的正下方螺钉安装位。The working process of the automatic assembly system for automobile control valve seals and screws in the embodiment is as follows: First, as shown in Figure 6, place the control valve 8 to be assembled at the positioning pin of the product positioning base 108, and pass through the first position After the sensor senses that the product is in place, it transmits the signal to the control module, which controls the stop cylinder 101, the base support lifting cylinder 103 and the clamping cylinder 110 to automatically lock the product; after the control button is activated, the seal conveyor guide 4 The vibration plate 402 and the feeding track 403 start working to transport the sealing gasket. When the first sealing gasket enters the gasket guide block 404, the third position sensor on the gasket guide block 404 senses that the first gasket is in place and sends the signal Passed to the control module, the seal lifting cylinder 405 is controlled to lift the seal, and the seal adsorption cylinder is controlled to drive the seal suction head 407 downward to absorb the first seal on the seal guide block 404. The sealing pad suction head 407 is a vacuum suction head. When the fourth position sensor located in the pipeline of the sealing pad suction head 407 senses that the sealing pad is adsorbed in place, the signal is transmitted to the control module, and the control module controls the rotation cylinder 413 to work. The rotating bracket 408 rotates to the position of the product positioning base 108, and its sealing pad suction head 407 is facing the sealing gasket assembly groove on the control valve 8 to be assembled. The sealing pad suction head 407 is controlled to deflate, and the sealing pad is placed on the control valve 8 to be assembled. The sealing gasket is installed in the groove; after the sealing gasket is assembled in place, the telescopic rotating cylinder 107 drives the product positioning base 108 to extend to the screw installation position directly below the screw suction locking mechanism 5.
在伸缩旋转气缸107上设有光纤传感器,可以自动检测伸缩旋转气缸107伸缩到位,当产品定位底座108移动到位后,便可控制螺钉输送导向装置3的螺钉送料盘301和螺钉导向轨道302工作输送螺钉11,螺钉从螺钉自动送料盘301中按特定状态右移,螺钉自动送料控制器接受来自可编程控制器及模抑模块的开启信号,螺钉右移到达螺钉直震机构后,继续按顺序送达螺钉落料换向机构309,到位后光纤感应器发信号给可编程控制器及模抑模块,螺钉落料换向机构接收可编程控制器及模抑模块的分选信号,螺钉进入螺钉落料换向机构309内的螺钉接料隔磁装置,再由可编程控制器及模抑模块根据程序逻辑控制伸缩气缸308将螺钉推送至螺钉接料隔磁套306,然后通过送料气缸307,带动螺钉到螺钉吸取锁紧机构5正下方的螺钉安装位。There is an optical fiber sensor on the telescopic rotary cylinder 107, which can automatically detect that the telescopic rotary cylinder 107 is telescopically in place. When the product positioning base 108 moves in place, the screw feeding tray 301 and the screw guide rail 302 of the screw conveying guide device 3 can be controlled to transport the screws. Screw 11, the screw moves to the right from the automatic screw feeding tray 301 according to a specific state. The automatic screw feeding controller accepts the opening signal from the programmable controller and the mold suppression module. After the screw moves to the right and reaches the screw direct vibration mechanism, it continues to be fed in sequence. The screw blanking reversing mechanism 309 is reached. After reaching the position, the optical fiber sensor sends a signal to the programmable controller and the mold suppression module. The screw blanking reversing mechanism receives the sorting signals of the programmable controller and the mold suppressing module. The screw enters the screw blanking reversing mechanism 309. The screw-connecting magnetic isolation device in the material reversing mechanism 309 is then controlled by the programmable controller and the mold suppression module according to the program logic to push the screws to the screw-connecting magnetic isolation sleeve 306 by the telescopic cylinder 308, and then driven by the feeding cylinder 307. Screw to the screw installation position directly below the screw suction locking mechanism 5.
送料气缸307上的磁性传感器自动检测到送料到位后,便将信号输送给控制模块,由控制模块控制第二升降气缸511工作带动螺钉吸取套管502和螺钉吸取头503下移吸取螺钉接料隔磁套306上螺钉,并在吸取螺钉后送料气缸307带动螺钉接料隔磁套306回位;第二升降气缸511上第五位置传感器感应到螺钉吸取到位且气缸回位后,便将信号传递给控制模块,控制模块控制第一升降气缸508工作,第一升降气缸508带动两支撑板整体沿着支撑轴向下做直线运动,并将螺钉吸取头503吸取的螺钉置于产品定位底座108上待装配控制阀8的螺钉装配凹槽内,同时旋转电机501带动旋转杆及螺钉吸取头503转动,将螺钉固定拧紧,然后控制螺钉吸取锁紧机构5各个部件归位,完成带动待装配控制阀8正面的密封垫和螺钉装配工作。The magnetic sensor on the feeding cylinder 307 automatically detects that the feeding is in place, and then transmits the signal to the control module. The control module controls the second lifting cylinder 511 to work and drive the screw suction sleeve 502 and screw suction head 503 to move down to suck the screw material receiving space. The magnetic sleeve 306 installs the screw, and after sucking the screw, the feeding cylinder 307 drives the screw receiving magnetic isolation sleeve 306 to return; the fifth position sensor on the second lifting cylinder 511 senses that the screw is sucked in place and the cylinder returns, and then the signal is transmitted To the control module, the control module controls the operation of the first lifting cylinder 508. The first lifting cylinder 508 drives the two support plates to move linearly downward along the support axis, and places the screws sucked by the screw suction head 503 on the product positioning base 108. In the screw assembly groove of the control valve 8 to be assembled, the rotating motor 501 drives the rotating rod and the screw suction head 503 to rotate at the same time, fixing and tightening the screws, and then controls the various components of the screw suction locking mechanism 5 to return to their positions, completing the drive of the control valve to be assembled. 8 Front gasket and screw assembly work.
在一侧密封垫和螺钉装配完成后,通过伸缩旋转气缸107控制产品定位底座108带动待装配控制阀8翻转180°,翻转到位后,通过产品定位底座108上密封垫安装孔实现带动待装配控制阀8反面的密封垫和螺钉的装配,装配工作与正面装配一样。完成一个待装配控制阀8的两面密封垫和螺钉装配后,控制整个装置中各个部件自动回到初始状态。After the sealing gasket and screws on one side are assembled, the product positioning base 108 is controlled by the telescopic rotating cylinder 107 to drive the control valve 8 to be assembled to flip 180°. After the flip is in place, the sealing gasket mounting hole on the product positioning base 108 is used to drive the control valve 8 to be assembled. The assembly of the sealing gasket and screws on the back of valve 8 is the same as the front assembly. After completing the assembly of the double-sided seals and screws of a control valve 8 to be assembled, each component in the entire device is controlled to automatically return to the initial state.
本发明中密封垫的输送控制过程如下:密封垫从密封垫自动送料盘中按特定状态前移,封垫自动送料控制器接受来自可编程控制器及模抑模块的开启信号,密封垫前移到达密封垫直震机构后,继续按顺序送达密封垫定位装置,到位后光纤感应器发信号给可编程控制器及模抑模块,真空取密封垫机构接收可编程控制器及模抑模块的吸取信号,密封垫进入吸取装置,再由可编程控制器及模抑模块根据程序逻辑控制旋转气缸,带动密封垫到达产品定位底座正上方,由可编程控制器及模抑模块根据程序逻辑控制真空取密封垫机构快速释放密封垫,密封垫进入产品定位底座上的待装配控制阀中。The conveying control process of the sealing pad in the present invention is as follows: the sealing pad moves forward from the sealing pad automatic feeding tray according to a specific state, the sealing pad automatic feeding controller accepts the opening signal from the programmable controller and the mold suppression module, and the sealing pad moves forward After arriving at the sealing pad direct vibration mechanism, it continues to be delivered to the sealing pad positioning device in sequence. After it is in place, the optical fiber sensor sends a signal to the programmable controller and the mold suppression module. The vacuum sealing pad mechanism receives the signals from the programmable controller and the mold suppression module. After absorbing the signal, the sealing gasket enters the suction device, and then the programmable controller and the mold suppression module control the rotating cylinder according to the program logic, driving the sealing gasket to the positioning base directly above the product, and the programmable controller and the mold suppression module control the vacuum according to the program logic. Take the sealing mechanism to quickly release the sealing gasket, and the sealing gasket enters the control valve to be assembled on the product positioning base.
本发明在设备正式投入使用前,由工作人员在控制箱的可编程控制器中编辑好各个系统中的驱动气缸启动和停止的时间及相应的脉冲频率和脉冲宽度;同时编辑好各种模式状态下换向阀启动和停止的时间及其扭矩数据标准范围;并将该程序保存于控制器内。In the present invention, before the equipment is officially put into use, the staff edits the start and stop times of the driving cylinders in each system and the corresponding pulse frequency and pulse width in the programmable controller of the control box; at the same time, the various mode states are edited. Set the start and stop time of the reversing valve and the standard range of its torque data; and save the program in the controller.
从以上实施例中可以看出,本发明通过汽车控制阀自动装配系统设备,可实现多工序产品的装配,缩短装配流程,提高生产效率,提高产品装配的精准性,提升设备集成度,可减少传统工装、设备在工厂内占地面积,设备的多用途功能可减少用工人数,降低对操作工的操作技术性要求,降低工人的劳动强度。It can be seen from the above embodiments that the present invention can realize the assembly of multi-process products through the automatic assembly system equipment of automobile control valves, shorten the assembly process, improve production efficiency, improve the accuracy of product assembly, improve equipment integration, and can reduce Traditional tooling and equipment occupy an area in the factory. The multi-purpose functions of the equipment can reduce the number of workers, reduce the technical requirements for operators, and reduce the labor intensity of workers.
以上所述,只是本发明的一个实施例,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。The above is only an embodiment of the present invention, and the description is relatively specific and detailed, but it should not be construed as limiting the scope of the present invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311057844.5A CN117206850B (en) | 2023-08-21 | 2023-08-21 | An automatic assembly system for automobile control valve sealing gaskets and screws |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311057844.5A CN117206850B (en) | 2023-08-21 | 2023-08-21 | An automatic assembly system for automobile control valve sealing gaskets and screws |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117206850A true CN117206850A (en) | 2023-12-12 |
| CN117206850B CN117206850B (en) | 2025-09-23 |
Family
ID=89048773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311057844.5A Active CN117206850B (en) | 2023-08-21 | 2023-08-21 | An automatic assembly system for automobile control valve sealing gaskets and screws |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117206850B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118635867A (en) * | 2024-08-15 | 2024-09-13 | 苏州工业园区迈泰克自动化技术有限公司 | A screw and nut installation device for rocker arm assembly |
| CN119188217A (en) * | 2024-11-28 | 2024-12-27 | 北京奔驰汽车有限公司 | An automatic feeding system for an automatic assembly line |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10258940A1 (en) * | 2002-12-17 | 2004-07-15 | Tuchenhagen Gmbh | Sealing ring fitting device to fit ring in groove in machine part has rotatable clamping device and rotary drive device for machine part |
| KR20140016747A (en) * | 2012-07-31 | 2014-02-10 | 유재용 | Valve exchange apparatus of injector |
| CN203853772U (en) * | 2014-03-13 | 2014-10-01 | 郑祥模 | Seal ring-fitting structure for valve assembly modules |
| CN206923668U (en) * | 2014-11-28 | 2018-01-26 | 惠州市吉瑞科技有限公司深圳分公司 | A sealing ring assembly equipment |
| CN108574117A (en) * | 2018-05-08 | 2018-09-25 | 柯文生 | A kind of detent mechanism that lithium battery carrier transports |
| CN210388242U (en) * | 2019-08-13 | 2020-04-24 | 金卡智能集团股份有限公司 | Assembly machine for control valve main body cavity |
| CN211249052U (en) * | 2019-08-08 | 2020-08-14 | 上海翊流机器人科技有限公司 | Automatic assembling device for inner side O-shaped sealing ring |
| CN211516602U (en) * | 2019-11-27 | 2020-09-18 | 无锡鸿齐智能装备有限公司 | Cigarette nail and sealing washer equipment pressing mechanism |
| CN111890023A (en) * | 2020-08-05 | 2020-11-06 | 宁波威兹马特电子有限公司 | Automatic change base rigging equipment |
| CN212600030U (en) * | 2020-05-20 | 2021-02-26 | 温岭市金悦自动化设备有限公司 | Sealing gasket mounting mechanism of liquefied petroleum gas cylinder valve assembling machine |
| CN112692566A (en) * | 2020-12-30 | 2021-04-23 | 杭州中久自控系统有限公司 | Water valve assembly equipment |
| CN113305559A (en) * | 2021-07-02 | 2021-08-27 | 福建艺达电驱动股份有限公司 | Base body screw locking equipment for starter production line |
| CN115091185A (en) * | 2022-08-05 | 2022-09-23 | 浙江嘉利(丽水)工业股份有限公司 | Automatic screw washer assembling mechanism for automobile and using method thereof |
| CN217965738U (en) * | 2022-07-14 | 2022-12-06 | 博格华纳汽车零部件(北京)有限公司 | Assembly system of sealing washer |
| CN115464383A (en) * | 2022-09-13 | 2022-12-13 | 中国第一汽车股份有限公司 | Automatic nail feeding and screwing device and method |
| CN220612908U (en) * | 2023-08-21 | 2024-03-19 | 武汉东江菲特科技股份有限公司 | Control valve assembly system |
-
2023
- 2023-08-21 CN CN202311057844.5A patent/CN117206850B/en active Active
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10258940A1 (en) * | 2002-12-17 | 2004-07-15 | Tuchenhagen Gmbh | Sealing ring fitting device to fit ring in groove in machine part has rotatable clamping device and rotary drive device for machine part |
| KR20140016747A (en) * | 2012-07-31 | 2014-02-10 | 유재용 | Valve exchange apparatus of injector |
| CN203853772U (en) * | 2014-03-13 | 2014-10-01 | 郑祥模 | Seal ring-fitting structure for valve assembly modules |
| CN206923668U (en) * | 2014-11-28 | 2018-01-26 | 惠州市吉瑞科技有限公司深圳分公司 | A sealing ring assembly equipment |
| CN108574117A (en) * | 2018-05-08 | 2018-09-25 | 柯文生 | A kind of detent mechanism that lithium battery carrier transports |
| CN211249052U (en) * | 2019-08-08 | 2020-08-14 | 上海翊流机器人科技有限公司 | Automatic assembling device for inner side O-shaped sealing ring |
| CN210388242U (en) * | 2019-08-13 | 2020-04-24 | 金卡智能集团股份有限公司 | Assembly machine for control valve main body cavity |
| CN211516602U (en) * | 2019-11-27 | 2020-09-18 | 无锡鸿齐智能装备有限公司 | Cigarette nail and sealing washer equipment pressing mechanism |
| CN212600030U (en) * | 2020-05-20 | 2021-02-26 | 温岭市金悦自动化设备有限公司 | Sealing gasket mounting mechanism of liquefied petroleum gas cylinder valve assembling machine |
| CN111890023A (en) * | 2020-08-05 | 2020-11-06 | 宁波威兹马特电子有限公司 | Automatic change base rigging equipment |
| CN112692566A (en) * | 2020-12-30 | 2021-04-23 | 杭州中久自控系统有限公司 | Water valve assembly equipment |
| CN113305559A (en) * | 2021-07-02 | 2021-08-27 | 福建艺达电驱动股份有限公司 | Base body screw locking equipment for starter production line |
| CN217965738U (en) * | 2022-07-14 | 2022-12-06 | 博格华纳汽车零部件(北京)有限公司 | Assembly system of sealing washer |
| CN115091185A (en) * | 2022-08-05 | 2022-09-23 | 浙江嘉利(丽水)工业股份有限公司 | Automatic screw washer assembling mechanism for automobile and using method thereof |
| CN115464383A (en) * | 2022-09-13 | 2022-12-13 | 中国第一汽车股份有限公司 | Automatic nail feeding and screwing device and method |
| CN220612908U (en) * | 2023-08-21 | 2024-03-19 | 武汉东江菲特科技股份有限公司 | Control valve assembly system |
Non-Patent Citations (1)
| Title |
|---|
| 鲍安平;王钧铭;徐开军;: "自动螺钉输送机电气控制系统的设计", 信息化研究, no. 05, 20 October 2013 (2013-10-20), pages 18 - 20 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118635867A (en) * | 2024-08-15 | 2024-09-13 | 苏州工业园区迈泰克自动化技术有限公司 | A screw and nut installation device for rocker arm assembly |
| CN118635867B (en) * | 2024-08-15 | 2024-12-13 | 苏州工业园区迈泰克自动化技术有限公司 | Screw nut erection equipment is used in rocking arm assembly |
| CN119188217A (en) * | 2024-11-28 | 2024-12-27 | 北京奔驰汽车有限公司 | An automatic feeding system for an automatic assembly line |
| CN119188217B (en) * | 2024-11-28 | 2025-03-04 | 北京奔驰汽车有限公司 | An automatic feeding system for an automatic assembly line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117206850B (en) | 2025-09-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN117206850A (en) | An automatic assembly system for automobile control valve seals and screws | |
| CN107472866B (en) | Double-layer circulation system for AOI (automated optical inspection) procedure of PCB (printed circuit board) | |
| CN220612908U (en) | Control valve assembly system | |
| CN213034041U (en) | An automatic assembly line for a product | |
| CN111122143B (en) | Automatic rotation detection device | |
| CN103379820B (en) | A kind of automatic aligning parts mount mechanism | |
| CN103587944A (en) | Mechanism for sucking light and thin sheet material | |
| CN211687294U (en) | Double-station air tightness detection device | |
| CN209503417U (en) | A kind of iron core assembly equipment | |
| CN110561125B (en) | A Z-type plate tapping processing line | |
| CN205961589U (en) | Reinforcing machine | |
| CN115945884B (en) | Novel automatic check ring assembly equipment | |
| CN218311841U (en) | Lens assembling machine | |
| CN210465633U (en) | Detection apparatus for 400M intercom battery performance | |
| CN223031404U (en) | A color box inner sleeve equipment for automatically putting the inner sleeve of the color box | |
| CN210098278U (en) | Device for detecting activity of bearing | |
| CN208628802U (en) | Automatic joint device | |
| CN222118173U (en) | A material taking mechanism | |
| CN109159529B (en) | Automatic film tearing machine for aluminum substrate protective film | |
| CN221252999U (en) | Adjustable PCB suction component for PCB tray arranging machine | |
| CN207820345U (en) | Device for the edge-on attachment of element | |
| CN221910929U (en) | Machine tool with automatic feeding structure | |
| CN222779447U (en) | A bonding device for producing a touch display screen | |
| CN207908174U (en) | A kind of intelligence tea maker test equipment | |
| CN221699169U (en) | Scalable robot tongs |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |