CN117189128A - Karst tunnel crossing karst cave construction method - Google Patents
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Classifications
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- E—FIXED CONSTRUCTIONS
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
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- E—FIXED CONSTRUCTIONS
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- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
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- E21D20/02—Setting anchoring-bolts with provisions for grouting
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
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Abstract
Description
技术领域Technical Field
本发明涉及建筑路桥隧道工程施工技术领域,尤其涉及一种岩溶隧道穿越溶洞的施工方法。The invention relates to the technical field of road, bridge and tunnel engineering construction, and in particular to a construction method for a karst tunnel passing through a karst cave.
背景技术Background Art
岩溶隧道是一种地下洞穴或地下河流形成的隧道,通常是岩石经过长时间的侵蚀和溶解形成的。其地貌是由地表水和地下水垂直侵蚀岩石表面,而随着侵蚀的深入,在岩层中的裂隙和孔洞内部形成了一个巨大的空腔系统。这些空腔会随着时间而扩大并形成大大小小、形状各异的洞穴和溶洞。A karst tunnel is an underground cave or tunnel formed by an underground river, usually formed by long-term erosion and dissolution of rock. Its landform is formed by surface water and groundwater eroding the rock surface vertically, and as the erosion deepens, a huge cavity system is formed inside the cracks and holes in the rock layer. These cavities will expand over time and form caves and karst caves of various sizes and shapes.
交通路网覆盖范围正向遍布喀斯特地貌的云、贵、湘等西南地区纵深扩展,在此过程中,势必会遇到大量富水岩溶隧道穿越大型地下溶洞、溶槽、以及暗河等不良地质工程,针对所述情况,通常采用注浆封堵的施工工艺。而现阶段采用的注浆封堵的传统工艺工法在现场实地施工的操作过程中,存在劣势:施工周期长且难度较大,注浆封堵需要等待注浆充分固化后才能进行下一个作业任务,这延长施工的过程;同时,注浆需要专业的技术和经验,操作难度较大,存在一定的施工难度和风险;此外,一方面由于隐蔽工程施工而难以控制施工质量,另一方面也会在一定程度上破坏溶洞地下水径流平衡以及周围生态环境。The coverage of the transportation network is expanding in depth to the southwestern regions of Yunnan, Guizhou, Hunan, etc., which are full of karst landforms. In this process, it is bound to encounter a large number of water-rich karst tunnels passing through large underground caves, karst troughs, and underground rivers and other unfavorable geological projects. For the above situations, the construction technology of grouting and plugging is usually adopted. However, the traditional technology of grouting and plugging used at this stage has disadvantages in the operation process of on-site construction: the construction period is long and difficult, and the grouting and plugging need to wait for the grouting to fully solidify before the next operation task can be carried out, which prolongs the construction process; at the same time, grouting requires professional technology and experience, and the operation is difficult, and there are certain construction difficulties and risks; in addition, on the one hand, it is difficult to control the construction quality due to the hidden construction, and on the other hand, it will also destroy the balance of groundwater runoff in the cave and the surrounding ecological environment to a certain extent.
发明内容Summary of the invention
本发明所要解决的主要技术问题是提供一种岩溶隧道穿越溶洞的施工方法,所述施工方法操作难度较小,施工质量可控,减少了施工盲区,提高了施工过程的安全性。The main technical problem to be solved by the present invention is to provide a construction method for a karst tunnel passing through a karst cave. The construction method has low operating difficulty, controllable construction quality, reduces construction blind spots, and improves the safety of the construction process.
为了解决上述的技术问题,本发明提供了一种岩溶隧道穿越溶洞的施工方法,包括如下步骤:In order to solve the above technical problems, the present invention provides a construction method for a karst tunnel passing through a karst cave, comprising the following steps:
(1)溶洞扩挖及支护:对溶洞进行扩挖作业以及溶洞顶部支护作业;(1) Cave expansion and support: expansion of the cave and support of the cave top;
(2)溶洞基底清淤及回填:在溶洞基底开挖并进行混凝土回填;(2) Desilting and backfilling of cave base: excavation at the cave base and backfilling with concrete;
(3)仰拱及填充施工:进行仰拱二衬施工和仰拱填充施工;(3) Invert and filling construction: carry out invert secondary lining construction and invert filling construction;
(4)止水墙施工及两侧混凝土回填:在隧道内设止水墙,在止水墙两侧进行混凝土回填;(4) Construction of water stop wall and concrete backfill on both sides: A water stop wall is built in the tunnel and concrete backfill is carried out on both sides of the water stop wall;
(5)初期支护施工:根据设计图纸进行隧道初期支护施工;(5) Initial support construction: Carry out initial support construction of the tunnel according to the design drawings;
(6)初支顶部回填及防水层施工:进行初支顶部护拱回填施工、排水盲管施工、土木布施工、PVC防水板施工和止水带施工;(6) Backfill and waterproofing construction at the top of the primary support: backfill construction of the primary support top arch, drainage blind pipe construction, civil engineering cloth construction, PVC waterproofing board construction and water stop strip construction;
(7)二衬防排水施工:进行抗水压二衬施工和检查通道施工;(7) Secondary lining waterproofing and drainage construction: carry out water pressure resistant secondary lining construction and inspection channel construction;
(8)水压监控系统安装及调试:在水压监控系统安装前确保进场设备满足设计压力要求,并安排专业人员进行施工;(8) Installation and commissioning of water pressure monitoring system: Before installing the water pressure monitoring system, ensure that the equipment on site meets the design pressure requirements and arrange for professional personnel to carry out the construction;
(9)监测预警方案实施:当水压计监测所得隧道衬砌外水压力超过限值时,通过控压系统将电控控压阀打开,将压力降至限值以下。(9) Implementation of monitoring and early warning scheme: When the water pressure outside the tunnel lining monitored by the water pressure gauge exceeds the limit, the electronically controlled pressure control valve is opened through the pressure control system to reduce the pressure to below the limit.
在一较佳实施例中:在执行步骤(1)溶洞扩挖及支护之前,开展施工准备工作;所述施工准备工作包括:建立健全工程质量安全责任制度、质量管理组织机构和工程质量责任制度,并成立质量领导小组;对施工全过程进行质量检查,按照“三检”实施检测工作;复核施工图纸,保持与监理、设计单位的联系;列出重点监控部位及要点,对现场作业人员进行工程技术、质量、安全交底;实行施工测量、放线双检复核制度,并对原材料的手续进行查验;做好数据资料保存归档工作。In a preferred embodiment: before executing step (1) of cave expansion and support, construction preparation work is carried out; the construction preparation work includes: establishing and improving the engineering quality and safety responsibility system, quality management organization and engineering quality responsibility system, and setting up a quality leadership group; conducting quality inspections on the entire construction process, and implementing inspections in accordance with the "three inspections"; reviewing construction drawings and maintaining contact with supervision and design units; listing key monitoring areas and key points, and conducting engineering technology, quality and safety briefings for on-site workers; implementing a double inspection and review system for construction measurement and layout, and checking the procedures for raw materials; and doing a good job of data preservation and archiving.
在一较佳实施例中:在步骤(1)溶洞扩挖及支护中,所述溶洞扩挖,包括:在溶洞扩挖之前对溶洞顶部作业影响范围之内的危石以及溶腔之内的淤积物进行清理;采用钻眼爆破进行溶洞顶部扩挖,使用机械进行局部人工凿岩;对扩挖之后的溶洞进行测量;In a preferred embodiment: in step (1) cave excavation and support, the cave excavation includes: cleaning the dangerous rocks within the operation influence range of the cave top and the sediments in the cave cavity before cave excavation; excavating the cave top by drilling and blasting, and using machinery to perform local artificial rock drilling; measuring the cave after excavation;
所述溶洞顶部支护,包括:在溶洞扩挖作业完毕后,根据围岩完整情况及时进行支护,当围岩完整无掉块时,采用砂浆锚杆、钢筋网和喷射混凝土三者相互配合进行支护;当围岩有掉块时,采用锚杆、钢筋网、钢支撑和喷射混凝土支三者相互配合进行支护;钢支撑施工时,采用横梁和锁脚锚杆临时将其固定在坚固围岩之上,待两侧止水墙施工至设计高程时再整体浇筑其内。The support for the top of the cave includes: after the expansion and excavation of the cave is completed, timely support is carried out according to the integrity of the surrounding rock. When the surrounding rock is intact and there is no falling block, mortar anchor rods, steel mesh and shotcrete are used to cooperate with each other for support; when the surrounding rock has falling blocks, anchor rods, steel mesh, steel support and shotcrete support are used to cooperate with each other for support; when the steel support is constructed, crossbeams and locking anchor rods are used to temporarily fix it on the solid surrounding rock, and when the water stop walls on both sides are constructed to the designed elevation, the whole is poured inside.
在一较佳实施例中:所述步骤(2)溶洞基底清淤及回填,包括:采用挖机分层开挖清淤至基底,淤泥清理完成后进行地基承载力试验,在符合要求后采用高压水冲洗岩壁,冲洗完成后采用水泵将基底积水抽排干净;在溶洞基底开挖后,采用混凝土分层回填至设计标高,回填分两次进行,逐层振捣密实;在第二次混凝土浇筑前,对接触面进行凿毛清理,经凿毛处理后的混凝土面,用洁净水冲洗干净。In a preferred embodiment: the step (2) dredging and backfilling the cave base includes: using an excavator to excavate and dredge the base in layers, conducting a foundation bearing capacity test after the silt is cleared, and flushing the rock wall with high-pressure water after meeting the requirements. After the flushing is completed, the water accumulated in the base is pumped out with a water pump; after the cave base is excavated, backfilling with concrete in layers to the designed elevation, the backfilling is carried out in two steps, and each layer is vibrated and compacted; before the second concrete pouring, the contact surface is roughened and cleaned, and the concrete surface after the roughening treatment is rinsed with clean water.
在一较佳实施例中:所述步骤(3)仰拱及填充施工,包括:在仰拱二衬浇筑前进行土工布和全包防水板的铺设,并预留出与拱墙防水层搭接部分,仰拱钢筋施工前预留环向搭接钢筋与拱墙二衬钢筋进行焊接,且错开相邻钢筋搭接接头;仰拱混凝土浇筑前安装双层中埋式止水带并采用钢筋卡牢固定位与两层钢筋中间,仰拱及铺底采用全液压自行走仰拱栈桥配合砼施工;仰拱二衬浇筑时整幅一起浇筑,填充混凝土与仰拱混凝土分开浇筑;待仰拱二衬浇筑完成后再进行仰拱填充施工,且在施工前清理仰拱二衬表面积水和杂物,仰拱填充混凝土横向施工缝与仰拱二衬施工缝错开设置。In a preferred embodiment: the step (3) of inverted arch and filling construction comprises: laying geotextile and fully enclosed waterproof board before pouring the secondary lining of the inverted arch, and reserving the overlapping part with the waterproof layer of the arch wall; before the construction of the inverted arch reinforcement, reserved annular overlapping reinforcement is welded with the secondary lining reinforcement of the arch wall, and the overlapping joints of adjacent reinforcements are staggered; before pouring the concrete of the inverted arch, a double-layer embedded water stop is installed and fixedly positioned between the two layers of reinforcement with reinforcement clamps; the inverted arch and the bottom are constructed with a fully hydraulic self-propelled inverted arch trestle in coordination with the concrete; when pouring the secondary lining of the inverted arch, the entire section is poured together, and the filling concrete is poured separately from the inverted arch concrete; after the pouring of the secondary lining of the inverted arch is completed, the inverted arch filling construction is carried out, and the surface water and debris of the secondary lining of the inverted arch are cleaned before construction, and the transverse construction joint of the inverted arch filling concrete is staggered with the construction joint of the secondary lining of the inverted arch.
在一较佳实施例中:在步骤(4)止水墙施工及两侧混凝土回填中,所述止水墙施工,包括:止水墙的墙身与基础均采用钢筋混凝土,基础与基底之间采用预埋工字钢或槽钢;施工前进行基底承载力试验,在施工过程中,进行排水管预埋;在基础浇筑前进行测量放样,确定模板位置,模板立好后进行钢筋绑扎,基础钢筋预留出与墙身钢筋搭接部分,基础一次浇筑完成,墙身施工时错开相邻接头;模板采用定制钢模板,采用对拉螺栓固定,外侧增加斜撑,立模前对模板进行打磨并涂刷脱模剂;墙身浇筑分段、分层、逐层振捣;每段浇筑完成后及时做墙背混凝土回填,同时利用混凝土回填面作为下一模挡墙施工作业平台,逐段进行浇筑施工直至设计标高;In a preferred embodiment: in step (4) of water stop wall construction and backfilling of concrete on both sides, the water stop wall construction includes: the wall body and foundation of the water stop wall are both made of reinforced concrete, and pre-buried I-beams or channel steels are used between the foundation and the base; a base bearing capacity test is carried out before construction, and drainage pipes are pre-buried during construction; measurement and layout are carried out before foundation pouring to determine the template position, and steel bars are tied after the template is erected, and the foundation steel bars are reserved for overlapping parts with the wall steel bars. The foundation is poured once, and adjacent joints are staggered during wall construction; the template uses a customized steel template, which is fixed with tension bolts, and diagonal braces are added on the outside. Before erecting the template, the template is polished and coated with a release agent; the wall is poured in sections, layers, and layers; after each section is poured, the back of the wall is backfilled with concrete in a timely manner, and the concrete backfill surface is used as the construction platform for the next retaining wall, and the pouring construction is carried out section by section until the design elevation;
所述止水墙两侧混凝土回填施工包括:止水墙两侧采用混凝土进行回填,回填施工随止水墙浇筑分层同步进行,直至设计标高;最后一层混凝土回填施工时按设计1:2的坡率进行控制,高侧与止水墙顶齐平,低侧顺接溶洞内地形。The concrete backfill construction on both sides of the waterstop wall includes: backfilling with concrete on both sides of the waterstop wall, and the backfill construction is carried out synchronously with the pouring of the waterstop wall in layers until the designed elevation; the last layer of concrete backfill construction is controlled according to the designed slope of 1:2, the high side is flush with the top of the waterstop wall, and the low side follows the terrain in the cave.
在一较佳实施例中:在步骤(6)初支顶部回填及防水层施工中,所述初支顶部护拱回填施工,包括:在初期支护完成后,采用泵送混凝土进行护拱施工;顶面采用双层钢筋网覆盖,泵送完成后采用防水板全包并施工一层乳化沥青防水涂料作为防水层;In a preferred embodiment: in step (6) of backfilling the top of the primary support and constructing a waterproof layer, the backfilling construction of the primary support top arch includes: after the initial support is completed, using pumped concrete to construct the arch; the top surface is covered with a double-layer steel mesh, and after the pumping is completed, it is fully covered with a waterproof board and a layer of emulsified asphalt waterproof coating is constructed as a waterproof layer;
所述排水盲管施工,包括:在环向排水管在安装前,先测量并在初期支护结构面上划出环向排水管的具体位置,钻孔定位,将膨胀锚栓打入定位孔或用锚固剂将钢筋头预埋在定位孔中,采用钢筋卡打入定位孔将环向盲管固定,用无纺布包住盲管,用扎丝捆好;用卡子卡住盲管,然后固定在膨胀螺栓上;纵向排水管根据设计图纸参照环形排水盲管施工;The construction of the drainage blind pipe includes: before the installation of the annular drainage pipe, first measure and mark the specific position of the annular drainage pipe on the initial support structure surface, drill holes for positioning, drive expansion anchor bolts into the positioning holes or use anchoring agents to pre-embed the steel bar heads in the positioning holes, use steel bar clips to drive into the positioning holes to fix the annular blind pipe, wrap the blind pipe with non-woven fabric, and tie it with wire; clamp the blind pipe with a clip and then fix it on the expansion bolt; the longitudinal drainage pipe is constructed according to the design drawings with reference to the annular drainage blind pipe;
所述土木布施工,包括:采用激光断面仪或激光三维扫描仪对隧道初期支护内轮廓进行检测,在初期支护表面平整度满足D/L不大于1/6时,进行土工布铺设,其中D为初期支护表面相邻两凸面间凹进去深度,L为初期支护表面相邻两凸面间距离;铺设过程中采用射钉加热热熔垫固定,且在凹处适当增加固定点;The geotextile construction includes: using a laser profiler or a laser three-dimensional scanner to detect the inner contour of the initial support of the tunnel, and laying the geotextile when the surface flatness of the initial support meets the D/L ratio of not more than 1/6, wherein D is the depth of the concave between two adjacent convex surfaces of the initial support surface, and L is the distance between two adjacent convex surfaces of the initial support surface; during the laying process, nails are used to heat the hot-melt pad for fixing, and fixing points are appropriately added in the concave part;
所述PVC防水板施工,包括:在防水板施工前,检查混凝土表面平顺性,在满足要求后再行施工;采用自动热熔爬焊机进行施工,细部处理或修补可采用手持焊枪;防水层环向整幅铺设,拱部和边墙无纵向搭接;The construction of the PVC waterproof board includes: before the construction of the waterproof board, check the smoothness of the concrete surface and then construct it after it meets the requirements; use an automatic hot melt climbing welding machine for construction, and use a handheld welding gun for detail processing or repair; the waterproof layer is laid in a circular manner, and there is no longitudinal overlap between the arch and the side wall;
所述止水带施工,包括:施工缝采用中埋式止水带进行施工,变形缝采用中埋式钢边橡胶止水带配合背贴式橡胶止水带施工,背贴式止水带采用全包设置。The waterstop construction includes: construction joints are constructed using embedded waterstops, expansion joints are constructed using embedded steel-edged rubber waterstops in combination with back-sticked rubber waterstops, and the back-sticked waterstops are fully wrapped.
在一较佳实施例中:在所述步骤(7)二衬防排水施工中,所述抗水压二衬施工包括:二衬钢筋网施工、二衬混凝土施工和堵水墙施工;In a preferred embodiment: in the step (7) of the secondary lining waterproofing and drainage construction, the water pressure resistant secondary lining construction includes: secondary lining steel mesh construction, secondary lining concrete construction and water blocking wall construction;
所述二衬钢筋网施工:二衬受力钢筋采用机械连接;钢筋端头采用定制的塑料壳或缠绕土工布进行包裹,钢筋安装设置保护层垫块,仰拱与边墙连接部位的仰拱预留钢筋伸出长度;The secondary lining steel mesh construction: the secondary lining stress-bearing steel bars are mechanically connected; the steel bar ends are wrapped with customized plastic shells or geotextiles, protective layer pads are set for steel bar installation, and the steel bar extension length is reserved for the invert at the connection between the invert and the side wall;
所述二衬混凝土施工:二衬混凝土施工采用全液压自动行走的整体衬砌台车,采用溜槽对称浇筑,混凝土从两侧边墙向拱顶、由下向上依次分层对称浇筑;混凝土连续浇筑,并人工辅助振捣,拱顶混凝土一次灌注密实,拱顶预留注浆孔,待二次衬砌混凝土浇筑完成后进行拱顶注浆;The secondary lining concrete construction: The secondary lining concrete construction adopts a fully hydraulic automatic walking integral lining trolley, adopts a chute for symmetrical pouring, and the concrete is poured symmetrically in layers from the side walls on both sides to the vault, from bottom to top; the concrete is poured continuously, and manually assisted in vibration, the vault concrete is poured densely at one time, and grouting holes are reserved for the vault, and the vault grouting is carried out after the secondary lining concrete pouring is completed;
所述堵水墙施工:在隧道承压侧与非承压侧接触位置施工纵向二衬堵水墙,采用防水层、防水混凝土、防水层和防水混凝土四者相互结合的结构形式进行端头堵水;堵水墙提前进行扩挖,防水层与二衬混凝土与主洞二衬整体浇筑施工;The water blocking wall construction includes: constructing a longitudinal secondary lining water blocking wall at the contact position between the pressure-bearing side and the non-pressure-bearing side of the tunnel, and using a waterproof layer, waterproof concrete, waterproof layer and waterproof concrete in combination to block water at the end; the water blocking wall is excavated in advance, and the waterproof layer and secondary lining concrete are integrally cast with the secondary lining of the main tunnel;
所述检查通道施工:待检查通道二衬施工完毕后进行井内路面施工,路面施工为阶梯形状;检查通道与溶洞交接口设置一道混凝土挡水墙,墙内预埋抗压井盖及阀门,枯水期可通过阀门打开井盖进入溶洞内部。The inspection channel construction: after the second lining construction of the inspection channel is completed, the road surface construction in the well will be carried out, and the road surface construction is in a stepped shape; a concrete retaining wall is set at the intersection of the inspection channel and the cave, and a pressure-resistant manhole cover and a valve are embedded in the wall. During the dry season, the manhole cover can be opened through the valve to enter the cave.
在一较佳实施例中:在所述步骤(8)水压监控系统施工中,所述水压监控系统包括:水压计、混凝土应变计、混凝土表面应变计、应变传送器以及电动压力调节阀、阀门控制系统、无缝钢管;In a preferred embodiment: in the construction of the water pressure monitoring system in step (8), the water pressure monitoring system includes: a water pressure gauge, a concrete strain gauge, a concrete surface strain gauge, a strain transmitter, an electric pressure regulating valve, a valve control system, and a seamless steel pipe;
应变计在混凝土浇筑过程中同步预埋安装,剩下的控制系统待隧道衬砌全部施工完成且溶腔处治施工完毕后,进行安装;安装前保证进场设备满足设计压力要求,并安排专业人员进行施工,无缝钢管与边沟之间紧密连接,且钢管在弯曲段设置成弧形,同时在钢管的出水口边沟侧采用钢板进行贴面包裹,同时边沟盖板顶设置防水砂浆。The strain gauge is embedded and installed synchronously during the concrete pouring process, and the remaining control systems will be installed after the tunnel lining construction is completed and the cavity treatment construction is completed. Before installation, ensure that the on-site equipment meets the design pressure requirements, and arrange professional personnel to carry out the construction. The seamless steel pipe is tightly connected to the ditch, and the steel pipe is set into an arc shape in the bending section. At the same time, the ditch side of the steel pipe at the water outlet is wrapped with steel plates, and waterproof mortar is set on the top of the ditch cover.
在一较佳实施例中:在所述步骤(9)监测预警方案实施中,当水压计监测所得隧道衬砌外水压力超过限值时,通过控压系统将电控控压阀打开,进而将压力降至限值以下;当水压计监测所得隧道衬砌外水压力超过限值,但上涨速率未超限值时,自动打开小直径的无缝钢管,通过小直径的无缝钢管将承压段衬砌外侧地下水引流到非承压段进行排放;当水压计监测所得隧道衬砌外水压力超过限值,且上涨速率也超限值时,自动打开大直径的无缝钢管,通过大直径的无缝钢管将承压段衬砌外侧地下水引流到隧道内的排水沟进行排放。In a preferred embodiment: during the implementation of the monitoring and early warning scheme in step (9), when the water pressure outside the tunnel lining monitored by the water pressure gauge exceeds the limit value, the electric pressure control valve is opened through the pressure control system to reduce the pressure to below the limit value; when the water pressure outside the tunnel lining monitored by the water pressure gauge exceeds the limit value, but the rising rate does not exceed the limit value, the small diameter seamless steel pipe is automatically opened, and the groundwater outside the pressure section lining is drained to the non-pressure section through the small diameter seamless steel pipe for discharge; when the water pressure outside the tunnel lining monitored by the water pressure gauge exceeds the limit value, and the rising rate also exceeds the limit value, the large diameter seamless steel pipe is automatically opened, and the groundwater outside the pressure section lining is drained to the drainage ditch in the tunnel through the large diameter seamless steel pipe for discharge.
相较于现有技术,本发明的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
1.本发明提供了一种岩溶隧道穿越溶洞的施工方法,相比传统的注浆封堵,溶洞顶部扩挖及支护、底部淤积物清理及混凝土回填、止水墙施工及墙后混凝土回填、泵送混凝土护拱施工等相关工序均为非隐蔽工程,操作难度相对较小,施工质量可控,施工盲区较少,施工安全性较高。1. The present invention provides a construction method for a karst tunnel passing through a cave. Compared with traditional grouting and plugging, related processes such as cave top excavation and support, bottom sediment cleaning and concrete backfilling, water stop wall construction and concrete backfilling behind the wall, and pumped concrete arch construction are all non-concealed projects, with relatively low operating difficulty, controllable construction quality, fewer construction blind spots, and higher construction safety.
2.本发明提供了一种岩溶隧道穿越溶洞的施工方法,通过在隧道两侧施工止水墙及墙后混凝土回填,配合隧道拱顶扩挖、支护、护拱恢复原有径流通道,维持溶洞地下水的初始径流平衡,不堵塞溶洞附近地下水的过水通道,最大程度保护周围生态环境。2. The present invention provides a construction method for a karst tunnel passing through a karst cave, which constructs water-stop walls on both sides of the tunnel and backfills concrete behind the walls, and cooperates with tunnel vault expansion, support, and arch protection to restore the original runoff channel, maintain the initial runoff balance of the karst cave groundwater, do not block the water passage of the groundwater near the karst cave, and protect the surrounding ecological environment to the greatest extent.
3.本发明提供了一种岩溶隧道穿越溶洞的施工方法,在隧道非承压段施工一个由人行横洞通往溶洞的检查通道,通道端部采用抗水压井盖和阀门封闭,枯水期将洞顶存水通过限压排放管排入水沟后,检查人员可打开抗压井盖进入溶洞内部查看溶洞的稳定情况、是否淤塞等,必要时可由人工进行清理,确保隧道运营安全。3. The present invention provides a construction method for a karst tunnel passing through a karst cave. An inspection passage leading to the karst cave from a pedestrian cross tunnel is constructed in the non-pressure section of the tunnel. The end of the passage is closed with a water pressure-resistant manhole cover and a valve. During the dry season, the water stored on the top of the cave is discharged into the ditch through a pressure-limiting discharge pipe. The inspectors can open the pressure-resistant manhole cover and enter the cave to check the stability of the cave, whether it is silted up, etc. If necessary, it can be cleaned manually to ensure the safety of tunnel operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明优选实施例1中施工方法流程示意图。FIG. 1 is a schematic flow chart of a construction method in a preferred embodiment 1 of the present invention.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是壁挂连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "installed/connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
实施例1Example 1
参考图1,本实施例提供了一种岩溶隧道穿越溶洞的施工方法,包括如下步骤:(1)溶洞扩挖及支护:对溶洞进行扩挖作业以及溶洞顶部支护作业;(2)溶洞基底清淤及回填:在溶洞基底开挖并进行混凝土回填;(3)仰拱及填充施工:进行仰拱二衬施工和仰拱填充施工;(4)止水墙施工及两侧混凝土回填:在隧道内设止水墙,在止水墙两侧进行混凝土回填;(5)初期支护施工:根据设计图纸进行隧道初期支护施工;(6)初支顶部回填及防水层施工:进行初支顶部护拱回填施工、排水盲管施工、土木布施工、PVC防水板施工和止水带施工;(7)二衬防排水施工:进行抗水压二衬施工和检查通道施工;(8)水压监控系统安装及调试:在水压监控系统安装前确保进场设备满足设计压力要求,并安排专业人员进行施工;(9)监测预警方案实施:当水压计监测所得隧道衬砌外水压力超过限值时,通过控压系统将电控控压阀打开,将压力降至限值以下。具体来说,本实施例中所述一种岩溶隧道穿越溶洞的施工方法的操作要点如下:Referring to FIG1 , this embodiment provides a construction method for a karst tunnel passing through a karst cave, comprising the following steps: (1) cave expansion and support: performing cave expansion operations and cave top support operations; (2) cave base dredging and backfilling: excavating the cave base and backfilling with concrete; (3) invert and backfill construction: performing invert secondary lining construction and invert backfill construction; (4) water stop wall construction and backfilling with concrete on both sides: setting up a water stop wall in the tunnel and backfilling with concrete on both sides of the water stop wall; (5) initial support construction: performing initial tunnel support construction according to the design drawings; (6) Initial support top backfill and waterproofing layer construction: perform initial support top arch backfill construction, drainage blind pipe construction, civil engineering cloth construction, PVC waterproofing board construction and water stop belt construction; (7) Secondary lining drainage construction: perform water pressure resistant secondary lining construction and inspection channel construction; (8) Water pressure monitoring system installation and commissioning: before installing the water pressure monitoring system, ensure that the on-site equipment meets the design pressure requirements, and arrange professional personnel to carry out the construction; (9) Implementation of monitoring and early warning plan: when the external water pressure of the tunnel lining monitored by the water pressure gauge exceeds the limit, the pressure control system opens the electronically controlled pressure control valve to reduce the pressure to below the limit. Specifically, the operating points of the construction method of a karst tunnel crossing a cave described in this embodiment are as follows:
一、施工准备1. Construction Preparation
建立健全工程质量安全责任制,成立以项目经理为组长,项目副经理、总工程师为副组长、相关部室、施工队负责人为组员的质量领导小组,全面负责本项目质量安全管理工作。建立健全质量管理组织机构和工程质量责任制,强化全员质量管理,认真制订并落实与工程质量有关的各职能部门、主要管理人员的工作职责。对施工全过程进行质量检查,根据自检程序,自下而上按照“三检制度”实施检测工作。Establish and improve the project quality and safety responsibility system, set up a quality leadership group with the project manager as the team leader, the project deputy manager and chief engineer as deputy team leaders, and the heads of relevant departments and construction teams as team members, and be fully responsible for the quality and safety management of this project. Establish and improve the quality management organization and project quality responsibility system, strengthen the quality management of all employees, and conscientiously formulate and implement the work responsibilities of various functional departments and key management personnel related to project quality. Carry out quality inspections throughout the construction process, and implement inspections from bottom to top in accordance with the "three inspections system" based on the self-inspection procedures.
根据现场实际情况,认真复核施工图纸,确保施工设计图的正确性和有效性,发现问题及时与监理、设计单位联系,经设计单位明确后才能组织施工。严格执行技术交底制度,列出重点监控部位及要点,对现场作业人员进行工程技术、质量、安全交底。严格执行现场材料进场检验制度,对所有原材料的出厂合格证和说明书进行验查,合格后方能进场。实行施工测量、放线双检复核制,以“放准,勤复测,点、线、面通盘控制”的方法,确保测量工作的准确无误,并做好测量原始资料保存归档工作。According to the actual situation on site, carefully review the construction drawings to ensure the correctness and effectiveness of the construction design drawings. If any problems are found, contact the supervision and design units in time. Only after the design units have clarified them can the construction be organized. Strictly implement the technical disclosure system, list the key monitoring parts and key points, and conduct engineering technology, quality, and safety disclosures to on-site workers. Strictly implement the on-site material entry inspection system, check the factory certificates and instructions of all raw materials, and only allow them to enter the site after they are qualified. Implement the construction measurement and line setting double inspection and review system, with the method of "accurate placement, frequent re-measurement, and comprehensive control of points, lines, and surfaces" to ensure the accuracy of the measurement work, and do a good job in preserving and archiving the original measurement data.
二、溶洞扩挖及支护2. Cave Excavation and Support
溶洞扩挖:首先,需要在溶洞扩挖之前对溶洞顶部作业影响范围之内的危石以及溶腔之内的淤积物等进行清理。然后,采用钻眼爆破进行溶洞顶部扩挖,使用机械等进行局部人工凿岩。最后,对扩挖之后的溶洞进行测量,保证扩挖后溶洞顶部与隧道设计拱顶回填顶面之间的距离能够满足溶洞地下水径流的最小过水断面。Cave expansion: First, before cave expansion, it is necessary to clean up the dangerous rocks within the scope of the cave top operation and the sediments in the cave cavity. Then, the cave top is expanded by drilling and blasting, and local artificial rock drilling is carried out by machinery. Finally, the cave after expansion is measured to ensure that the distance between the cave top and the top surface of the tunnel arch backfill after expansion can meet the minimum water-passing section of the cave groundwater runoff.
溶洞顶部支护:溶洞扩挖之后,根据围岩完整情况及时进行支护。当围岩完整无掉块时,采用砂浆锚杆+钢筋网+喷射混凝土进行支护。当围岩有掉块时,采用锚杆+钢筋网+钢支撑+喷射混凝土支护。钢支撑施工时,采用横梁和锁脚锚杆临时将其固定在坚固围岩之上,待两侧止水墙施工至设计高程时再整体浇筑其内。Cave top support: After the cave is expanded, support is carried out in time according to the integrity of the surrounding rock. When the surrounding rock is intact and there is no falling block, mortar anchor rod + steel mesh + shotcrete is used for support. When the surrounding rock has fallen blocks, anchor rod + steel mesh + steel support + shotcrete support is used. When the steel support is constructed, crossbeams and locking anchor rods are used to temporarily fix it on the solid surrounding rock, and the water stop walls on both sides are constructed to the designed elevation before pouring it as a whole.
三、溶洞基底清淤及回填3. Desilting and backfilling of cave base
溶洞基底开挖:采用挖机分层开挖清淤至基底,淤泥清理完成后进行地基承载力试验,符合要求后采用高压水对岩壁进行冲洗,确保无杂物和残留虚土,冲洗完成后采用水泵将基底积水抽排干净。Excavation of the cave base: Use an excavator to excavate and dredge the base in layers. After the silt is cleared, conduct a foundation bearing capacity test. If it meets the requirements, use high-pressure water to flush the rock wall to ensure that there is no debris and residual loose soil. After the flushing is completed, use a water pump to drain the accumulated water in the base.
混凝土回填:溶洞基底开挖之后,采用混凝土分层回填至设计标高。回填分两次进行,每次回填高度不超过3.0m,每层浇筑厚度控制在30cm~50cm,并逐层振捣密实。第二次混凝土浇筑前,需要做好接触面的凿毛清理工作,可采用水冲洗、人工凿毛、以及风动机凿毛等方式将混凝土表面松弱层予以凿除直至漏出粗骨料为止,经过凿毛处理后的混凝土面,应采用洁净水冲洗干净,当采用水冲洗凿毛时,处理层混凝土强度应达到0.5MPa;人工凿毛时,应达到2.5MPa;风动机凿毛时,应达到10MPa。Concrete backfill: After the cave base is excavated, concrete is used to backfill in layers to the designed elevation. The backfill is carried out twice, and the backfill height each time does not exceed 3.0m. The pouring thickness of each layer is controlled at 30cm~50cm, and it is vibrated and compacted layer by layer. Before the second concrete pouring, the contact surface needs to be cleaned by chiseling. The loose and weak layers on the concrete surface can be removed by water washing, manual chiseling, and pneumatic chiseling until the coarse aggregate leaks out. The concrete surface after chiseling should be rinsed with clean water. When water washing and chiseling are used, the strength of the treated layer concrete should reach 0.5MPa; when manual chiseling is used, it should reach 2.5MPa; when pneumatic chiseling is used, it should reach 10MPa.
四、仰拱及填充施工4. Invert and filling construction
仰拱二衬施工:仰拱二衬浇筑前应进行土工布、全包防水板铺设并预留出与拱墙防水层搭接部分,仰拱钢筋施工前需预留环向搭接钢筋与拱墙二衬钢筋进行焊接,且相邻钢筋搭接接头应错开。仰拱混凝土浇筑前安装双层中埋式止水带并采用钢筋卡牢固定位与两层钢筋中间,仰拱及铺底采用全液压自行走仰拱栈桥配合砼施工。仰拱二衬浇筑时应整幅一起浇筑,严禁左右分开浇筑,且一次浇筑长度不宜大于5m,填充混凝土需与仰拱混凝土分开浇筑。Construction of the secondary lining of the inverted arch: Before pouring the secondary lining of the inverted arch, geotextile and all-inclusive waterproofing board should be laid and the overlap part with the waterproof layer of the arch wall should be reserved. Before the construction of the inverted arch reinforcement, the annular overlap reinforcement should be reserved for welding with the secondary lining reinforcement of the arch wall, and the overlap joints of adjacent reinforcements should be staggered. Before pouring the inverted arch concrete, install a double-layer buried waterstop and use a reinforcement clamp to firmly position it between the two layers of reinforcement. The inverted arch and the bottom of the paving should be constructed with a fully hydraulic self-propelled inverted arch trestle in conjunction with concrete. When pouring the secondary lining of the inverted arch, the entire section should be poured together. It is strictly forbidden to pour separately on the left and right sides, and the pouring length at one time should not be greater than 5m. The filling concrete needs to be poured separately from the inverted arch concrete.
仰拱填充施工:待仰拱二衬浇筑完成后在进行仰拱填充施工,且施工前应该清理仰拱二衬表面积水、杂物等。仰拱填充混凝土横向施工缝应与仰拱二衬施工缝错开设置,错开距离不宜小于0.5m。Inverted arch filling construction: Inverted arch filling construction shall be carried out after the pouring of the second lining of the inverted arch is completed, and the surface water and debris of the second lining of the inverted arch shall be cleaned before construction. The transverse construction joint of the inverted arch filling concrete shall be staggered with the construction joint of the second lining of the inverted arch, and the staggered distance shall not be less than 0.5m.
五、止水墙施工5. Waterstop wall construction
止水墙的墙身与基础均为钢筋混凝土,基础与基底之间采用预埋工字钢或槽钢确保结合紧密。施工前进行基底承载力试验。施工过程中,根据设计要求进行排水管预埋。基础浇筑前应进行测量放样,从而确定模板位置,模板立好之后再进行钢筋绑扎,基础钢筋应预留出与墙身钢筋搭接部分,基础应一次浇筑完成。墙身施工时应注意基础预留钢筋焊接,相邻接头应错开;模板采用定制钢模板,采用对拉螺栓固定,外侧适当增加斜撑,立模前应对模板进行打磨并涂刷脱模剂;墙身浇筑应分段、分层、逐层振捣,每段浇筑高度不超过2m,每层浇筑厚度控制在30cm~50cm之间;每段浇筑完成后及时施做墙背混凝土回填,同时利用混凝土回填面作为下一模挡墙施工作业平台,逐段进行浇筑施工直至设计标高。The wall and foundation of the water stop wall are both reinforced concrete. Pre-buried I-beams or channel steels are used between the foundation and the base to ensure a tight connection. The base bearing capacity test is carried out before construction. During the construction process, the drainage pipe is pre-buried according to the design requirements. Before pouring the foundation, measurement and lofting should be carried out to determine the position of the template. After the template is erected, the steel bars should be tied. The foundation steel bars should reserve the overlap part with the wall steel bars, and the foundation should be poured in one go. During the wall construction, attention should be paid to the welding of the reserved steel bars in the foundation, and the adjacent joints should be staggered; the template uses a customized steel template, which is fixed with tension bolts, and the outer side is appropriately increased with diagonal braces. Before erecting the template, the template should be polished and coated with a release agent; the wall casting should be segmented, layered, and vibrated layer by layer. The casting height of each segment should not exceed 2m, and the casting thickness of each layer should be controlled between 30cm and 50cm; after each segment is cast, the back wall concrete should be backfilled in time, and the concrete backfill surface should be used as the construction platform for the next retaining wall, and the casting construction should be carried out segment by segment until the design elevation.
六、止水墙两侧混凝土回填施工6. Concrete backfill construction on both sides of the water stop wall
止水墙两侧采用混凝土进行回填,回填施工应随止水墙浇筑分层同步进行,直至设计标高。最后一层混凝土回填施工时应按设计1:2的坡率进行控制,高侧与止水墙顶齐平,低侧顺接溶洞内地形。Concrete is used to backfill the two sides of the water stop wall. The backfill construction should be carried out in layers simultaneously with the pouring of the water stop wall until the designed elevation. The last layer of concrete backfill construction should be controlled according to the designed slope of 1:2, with the high side flush with the top of the water stop wall and the low side following the terrain inside the cave.
七、初期支护施工7. Initial support construction
根据设计图纸进行隧道初期支护施工。需要注意的是:初支钢拱架安装完成后应预埋泵送管,泵送管与钢拱架焊接并用麻絮临时封堵管口,以避免喷射混凝土施工堵塞管口。Carry out the initial support construction of the tunnel according to the design drawings. It should be noted that after the installation of the initial support steel arch frame, the pumping pipe should be pre-buried, the pumping pipe should be welded to the steel arch frame, and the pipe opening should be temporarily blocked with hemp wool to avoid the pipe opening being blocked by the sprayed concrete construction.
八、初支顶部护拱回填8. Backfill of the primary support top arch
初期支护完成之后,待其强度达到设计值的75%后,采用泵送混凝土进行护拱施工。护拱厚度不低于0.5m,顶面采用双层钢筋网覆盖,顶面防裂层厚度不低于5cm,泵送完成后采用防水板全包并施工一层乳化沥青防水涂料作为防水层。After the initial support is completed, when its strength reaches 75% of the design value, the arch protection is constructed by pumping concrete. The thickness of the arch protection is not less than 0.5m, the top surface is covered with a double-layer steel mesh, and the thickness of the top surface anti-cracking layer is not less than 5cm. After the pumping is completed, the waterproof board is fully covered and a layer of emulsified asphalt waterproof coating is constructed as a waterproof layer.
九、防排水施工9. Drainage and waterproofing construction
排水盲管施工:环向排水管在安装前应先测量并在初期支护结构面上划出环向排水管的具体位置,钻孔定位,将膨胀锚栓打入定位孔或用锚固剂将钢筋头预埋在定位孔中,采用钢筋卡打入定位孔将环向盲管固定,用无纺布包住盲管,用扎丝捆好;用卡子卡住盲管,然后固定在膨胀螺栓上。纵向排水管根据设计图纸参照环形排水盲管施工。Drainage blind pipe construction: Before installing the annular drainage pipe, the specific position of the annular drainage pipe should be measured and marked on the initial support structure surface, drill holes for positioning, drive expansion anchors into the positioning holes or use anchors to embed the steel bar heads in the positioning holes, use steel bar clips to drive into the positioning holes to fix the annular blind pipe, wrap the blind pipe with non-woven fabric, and tie it with wire; clamp the blind pipe with clips and then fix it on the expansion bolts. The longitudinal drainage pipe is constructed according to the design drawings and with reference to the annular drainage blind pipe.
土木布施工:采用激光断面仪或激光三维扫描仪对隧道初期支护内轮廓进行检测,在初期支护表面平整度满足D/L不大于1/6时(D为初期支护表面相邻两凸面间凹进去深度,L为初期支护表面相邻两凸面间距离)进行土工布铺设。铺设过程中采用射钉加热热熔垫固定,且在凹处适当增加固定点。Geotextile construction: Use laser profiler or laser 3D scanner to detect the inner contour of the initial support of the tunnel, and lay the geotextile when the surface flatness of the initial support meets the requirement of D/L not more than 1/6 (D is the depth of the concave between two adjacent convex surfaces of the initial support surface, and L is the distance between two adjacent convex surfaces of the initial support surface). During the laying process, the geotextile is fixed by nailing and heating the hot-melt pad, and appropriate fixing points are added in the concave part.
PVC全包防水板施工:防水板施工前,先检查混凝土表面平顺性,满足要求后再行施工。采用自动热熔爬焊机进行施工,细部处理或修补可采用手持焊枪。防水层应环向整幅铺设,拱部和边墙应无纵向搭接。两幅防水板的搭接宽度不应小于120mm,单条焊缝的有效宽度不应小于10mm,焊缝应连续、不间断、不得漏焊、假焊、焊焦、焊穿且应做充气检验;防水板搭接缝与施工缝错开距离不应小于50cm。PVC all-inclusive waterproof board construction: Before the waterproof board is constructed, check the smoothness of the concrete surface first, and then construct it after it meets the requirements. Use an automatic hot-melt climbing welding machine for construction, and a handheld welding gun can be used for detail processing or repair. The waterproof layer should be laid in a circular manner, and there should be no longitudinal overlap between the arch and the side wall. The overlap width of two waterproof boards should not be less than 120mm, and the effective width of a single weld should not be less than 10mm. The weld should be continuous and uninterrupted, without leaking, false welding, welding scorch, or welding penetration, and an inflation test should be performed; the staggered distance between the overlap seam of the waterproof board and the construction seam should not be less than 50cm.
止水带施工:施工缝采用中埋式止水带进行施工。变形缝采用中埋式钢边橡胶止水带+背贴式橡胶止水带施工,背贴式止水带采用全包设置。Waterstop construction: Construction joints are constructed with embedded waterstops. Expansion joints are constructed with embedded steel-edged rubber waterstops + back-attached rubber waterstops, and the back-attached waterstops are fully enclosed.
十、抗水压二衬施工10. Construction of water pressure resistant secondary lining
二衬钢筋网施工:二衬受力钢筋采用机械连接;采用焊接工艺施工时,单面焊接搭接长度不小于10d,双面焊接搭接长度不小于5d;采用绑扎连接时,搭接长度不小于35d。同一截面钢筋接头率不超过50%。钢筋端头宜采用定制的塑料壳或缠绕土工布进行包裹,防止钢筋端头刺破防水板。钢筋安装应设置保护层垫块,宜采用穿心式垫块。仰拱与边墙连接部位的仰拱预留钢筋伸出长度应满足连接要求。Construction of secondary lining steel mesh: The secondary lining stress-bearing steel bars are mechanically connected; when welding is used for construction, the single-sided welding lap length is not less than 10d, and the double-sided welding lap length is not less than 5d; when binding is used for connection, the lap length is not less than 35d. The joint rate of steel bars of the same section shall not exceed 50%. The ends of the steel bars should be wrapped with customized plastic shells or geotextiles to prevent the ends of the steel bars from piercing the waterproof board. Protective layer pads should be set for steel bar installation, and through-type pads should be used. The extended length of the reserved steel bars of the invert at the connection between the invert and the side wall should meet the connection requirements.
二衬混凝土施工:二衬混凝土施工应采用全液压自动行走的整体衬砌台车,台车应自带电缆沟内边墙同时浇筑功能,采用溜槽对称浇筑。混凝土应从两侧边墙向拱顶、由下向上依次分层对称浇筑,两侧混凝土浇筑面高差不应大于1.0m,同一侧混凝土浇筑面高差不应大于0.5m。混凝土应连续浇筑,并应人工辅助振捣,拱顶混凝土应一次灌注密实,拱顶应预留注浆孔,待二次衬砌混凝土浇筑完成后进行拱顶注浆。Secondary lining concrete construction: The secondary lining concrete construction shall adopt a fully hydraulic automatic walking integral lining trolley. The trolley shall have the function of pouring the side walls in the cable trench at the same time, and the chute shall be used for symmetrical pouring. The concrete shall be poured symmetrically from the side walls on both sides to the vault, from bottom to top, in layers. The height difference of the concrete pouring surface on both sides shall not be greater than 1.0m, and the height difference of the concrete pouring surface on the same side shall not be greater than 0.5m. The concrete shall be poured continuously and vibrated manually. The vault concrete shall be poured densely at one time. Grouting holes shall be reserved for the vault, and the vault grouting shall be carried out after the secondary lining concrete pouring is completed.
堵水墙施工:在隧道承压侧与非承压侧接触位置施工纵向二衬堵水墙。堵水墙纵向长度不小于1.0m,采用防水层+防水混凝土+防水层+防水混凝土的结构形式进行端头堵水。堵水墙需提前进行扩挖,防水层与二衬混凝土应与主洞二衬整体浇筑施工。Water blocking wall construction: A longitudinal secondary lining water blocking wall is constructed at the contact position between the pressure-bearing side and the non-pressure-bearing side of the tunnel. The longitudinal length of the water blocking wall shall not be less than 1.0m, and the waterproof layer + waterproof concrete + waterproof layer + waterproof concrete structure shall be used for end water blocking. The water blocking wall needs to be expanded in advance, and the waterproof layer and secondary lining concrete shall be integrally cast with the secondary lining of the main tunnel.
十一、检查通道施工11. Inspection channel construction
待检查通道二衬施工完毕后进行井内路面施工,路面施工为阶梯形状;检查通道与溶洞交接口设置一道1m厚的混凝土挡水墙,墙内预埋抗压井盖及阀门,抗压能力为2MPa,枯水期可通过阀门打开井盖进入溶洞内部。After the second lining construction of the inspection channel is completed, the road surface construction in the well will be carried out. The road surface construction is in a stepped shape. A 1m thick concrete retaining wall is set at the interface between the inspection channel and the cave. A pressure-resistant manhole cover and valve are embedded in the wall. The pressure resistance is 2MPa. During the dry season, the manhole cover can be opened through the valve to enter the cave.
十二、水压监控系统施工12. Construction of water pressure monitoring system
水压监控系统主要由水压计、混凝土应变计、混凝土表面应变计、应变传送器以及电动压力调节阀、阀门控制系统、无缝钢管等组成,应变计在混凝土浇筑过程中同步预埋安装,其他控制系统待隧道衬砌全部施工完成且溶腔处治施工完毕后,进行安装。安装前应确保进场设备满足设计压力要求,并安排专业人员进行施工。无缝钢管与边沟之间的连接需紧密、无渗水,且钢管在弯曲段应做成弧形,同时为防止水流瞬时冲刷边沟,在钢管的出水口边沟侧采用钢板进行贴面包裹,同时边沟盖板顶设置不小于2cm厚的防水砂浆。The water pressure monitoring system is mainly composed of water pressure gauge, concrete strain gauge, concrete surface strain gauge, strain transmitter, electric pressure regulating valve, valve control system, seamless steel pipe, etc. The strain gauge is pre-buried and installed synchronously during the concrete pouring process, and other control systems are installed after the tunnel lining is fully constructed and the cavity treatment is completed. Before installation, it should be ensured that the equipment entering the site meets the design pressure requirements, and professional personnel should be arranged for construction. The connection between the seamless steel pipe and the ditch must be tight and water-free, and the steel pipe should be made into an arc in the bending section. At the same time, in order to prevent the water flow from instantly scouring the ditch, the steel plate is used to wrap the ditch side of the outlet of the steel pipe, and a waterproof mortar of not less than 2cm thick is set on the top of the ditch cover.
十三、监测预警方案实施13. Implementation of the Monitoring and Early Warning Program
当水压计监测所得隧道衬砌外水压力超过限值时,通过控压系统将电控控压阀打开,进而将压力降至限值以下(必要时手动打开),此时正常运营。When the external water pressure of the tunnel lining monitored by the water pressure gauge exceeds the limit, the electric pressure control valve is opened through the pressure control system to reduce the pressure to below the limit (manually open if necessary), and normal operation is then carried out.
当水压计监测所得隧道衬砌外水压力超过限值,但上涨速率未超限值时,自动打开小直径的无缝钢管,通过小直径的无缝钢管将承压段衬砌外侧地下水引流到非承压段进行排放。When the water pressure outside the tunnel lining monitored by the water pressure gauge exceeds the limit, but the rising rate does not exceed the limit, the small diameter seamless steel pipe will be automatically opened, and the groundwater outside the pressure section lining will be drained to the non-pressure section for discharge through the small diameter seamless steel pipe.
当水压计监测所得隧道衬砌外水压力超过限值,且上涨速率也超限值时,自动打开大直径的无缝钢管,通过大直径的无缝钢管将承压段衬砌外侧地下水引流到隧道内的排水沟进行排放。When the water pressure outside the tunnel lining monitored by the water pressure gauge exceeds the limit and the rising rate also exceeds the limit, the large-diameter seamless steel pipe will be automatically opened, and the groundwater outside the pressure-bearing section lining will be drained to the drainage ditch in the tunnel for discharge.
在本实施例中,所述施工方法严格按照现有标准和规范执行,以下列举主要的标准、规范和检验方法:《公路隧道施工技术规范》(JTG/T 3660-2020)、《公路工程施工安全技术规范》(JTG F90-2015)、《公路工程质量检验评定标准》(土建工程)(JTGF80/1-2017)、《中华人民共和国安全生产法》(2021年)等。In this embodiment, the construction method is strictly implemented in accordance with existing standards and specifications. The main standards, specifications and inspection methods are listed below: "Technical Specifications for Highway Tunnel Construction" (JTG/T 3660-2020), "Technical Specifications for Highway Engineering Construction Safety" (JTG F90-2015), "Highway Engineering Quality Inspection and Evaluation Standards" (Civil Engineering) (JTGF80/1-2017), "Work Safety Law of the People's Republic of China" (2021), etc.
此外,在所述施工方法中,需反复强调质量保证措施、安全措施和环保措施,并用实际行动来来督促:In addition, in the construction methods mentioned above, quality assurance measures, safety measures and environmental protection measures need to be repeatedly emphasized and supervised with practical actions:
1.质量保证措施:1. Quality assurance measures:
扩挖控制断面轮廓满足过水断面的要求,且初期支护表面应平顺,射混凝土表面应无漏喷、离鼓、裂缝、钢筋网外漏等现象。基底回填应控制基底清淤后地基承载力满足设计要求,且基地无软弱夹层,混凝土浇筑时应控制振捣质量,应采用分层浇筑、逐层振捣密实,每次新浇混凝土基面应进行凿毛并控制凿毛质量。浇筑前应对基底的虚土、泥浆及杂物进行清理;止水墙的混凝土强度、垂直度应满足要求;止水墙的分次浇筑界面凿毛工作应满足要求;每层施工缝防水处理应满足质量要求。The contour of the expanded excavation control section meets the requirements of the water-passing section, and the initial support surface should be smooth. The surface of the shotcrete should be free of leakage, bulging, cracks, and leakage of steel mesh. The base backfill should control the bearing capacity of the foundation after the base is desilted to meet the design requirements, and there should be no weak interlayer on the base. The quality of vibration should be controlled during concrete pouring. Layered pouring and layer-by-layer vibration should be adopted for compaction. The base surface of each newly poured concrete should be roughened and the quality of roughening should be controlled. Before pouring, the loose soil, mud and debris on the base should be cleaned; the concrete strength and verticality of the waterstop wall should meet the requirements; the roughening work of the waterstop wall's multi-casting interface should meet the requirements; and the waterproofing treatment of each construction joint should meet the quality requirements.
喷射混凝土表面应无漏喷、离鼓、裂缝、钢筋网外漏等现象;锚杆的材质、类型、质量、规格、数量和性能必须符合设计和规范要求;锚杆插入孔内的有效长度不得短语设计长度的95%;锚杆应垂直于开挖轮廓线布设,锚杆垫板于岩面应密贴;钢筋网于锚杆或其他固定装置应连接牢固,喷射混凝土时不得晃动;钢支撑之间必须采用纵向钢筋连接,拱脚必须放在牢固的基础上;拱脚标高不足时,不得用石头、碎石砌垫,而应设置钢板进行调整,或用混凝土、槽钢进行支垫;钢支撑应紧贴围岩,其与围岩的间隙不得用片石回填,而应用喷射混凝土回填密实。The surface of shotcrete should be free of leakage, bulging, cracks, and leakage of steel mesh; the material, type, quality, specification, quantity and performance of the anchor rod must meet the design and specification requirements; the effective length of the anchor rod inserted into the hole shall not exceed 95% of the design length; the anchor rod shall be arranged perpendicular to the excavation contour, and the anchor rod pad shall be close to the rock surface; the steel mesh shall be firmly connected to the anchor rod or other fixing devices, and shall not shake during shotcrete spraying; longitudinal steel bars must be used to connect the steel supports, and the arch foot must be placed on a solid foundation; when the arch foot elevation is insufficient, stone or gravel shall not be used as a pad, but steel plates shall be set for adjustment, or concrete or channel steel shall be used for support; the steel support shall be close to the surrounding rock, and the gap between it and the surrounding rock shall not be backfilled with stone slabs, but shall be backfilled densely with shotcrete.
防水材料的质量、规格、性能等必须符合设计及规范要求;防水卷材铺设前应对喷射混凝土基面进行认真检查,不得有钢筋、凸出的尖锐物,如有应割除尖锐物后,采用砂浆抹平顺;防水层表面应平顺,无折皱、无气泡、无破损等现象,与洞壁应密贴,松紧适度,无紧绷现象。二衬受力钢筋宜采用机械连接。采用焊接时,单面焊接搭接长度不小于10d,双面焊接搭接长度不小于5d;采用绑扎连接时,搭接长度不小于35d。同一截面钢筋接头率不超过50%。二衬应采用定位卡具进行钢筋定位,内外侧受力筋之间应设限位筋确保钢筋保护层厚度满足设计要求,钢筋安装应设置保护层垫块,宜采用穿心式垫块。The quality, specifications, and performance of waterproof materials must meet the design and specification requirements; before laying waterproof membranes, the sprayed concrete base surface should be carefully inspected. There should be no steel bars or protruding sharp objects. If there are any, the sharp objects should be cut off and smoothed with mortar; the surface of the waterproof layer should be smooth, without wrinkles, bubbles, or damage, and should be close to the cave wall, with appropriate tightness and no tension. Mechanical connection should be adopted for the stress-bearing steel bars of the second lining. When welding is adopted, the lap length of single-sided welding shall not be less than 10d, and the lap length of double-sided welding shall not be less than 5d; when binding connection is adopted, the lap length shall not be less than 35d. The joint rate of steel bars of the same section shall not exceed 50%. Positioning fixtures should be used to position the steel bars of the second lining. Limiting bars should be set between the inner and outer stress-bearing bars to ensure that the thickness of the steel bar protective layer meets the design requirements. Protective layer pads should be set for steel bar installation, and through-type pads should be adopted.
钢筋保护层垫块应牢固地绑扎在外层钢筋上,保护层垫块呈梅花型布置,其间距宜控制在100cm左右,使用的垫块应洁净、颜色应与混凝土外表基本一致。混凝土浇筑前,应对侧模支撑架、模板、钢筋(主要检查扎丝头是否靠上了模板)和预埋件进行检查,同时对施工缝也应进行检查,检查结合面是否清理干净、是否充分润湿等当检查符合要求后,方可进行浇筑。The steel bar protective layer pads should be firmly tied to the outer steel bars. The protective layer pads are arranged in a plum blossom shape, and the spacing should be controlled at about 100cm. The pads used should be clean and the color should be basically consistent with the concrete surface. Before pouring concrete, the side form support frame, formwork, steel bars (mainly check whether the wire head is close to the formwork) and embedded parts should be inspected. At the same time, the construction joints should also be inspected to check whether the joint surface is clean and fully moistened. When the inspection meets the requirements, pouring can be carried out.
2.安全措施2. Safety measures
爆破安全保证措施:装药工作须由持爆破证的爆破工完成,装药区内严禁烟火,非装药人员在装药前撤除装炮点;爆破后,清理过程中发现瞎炮、残炮、雷管等立即报告,由爆破员处理。每次爆破后,爆破员应认真填写爆破记录;爆破结束后,爆破员,保管员须将爆破器材仔细清点,如数及时直接交回爆破器材仓库。装药结束后进行检查验收,未经检查验收不得进行作业;并要做好装药的原始记录。爆破员要非常清楚警戒号的作用,正洞爆破时人员必须全部撤除洞外。Blasting safety assurance measures: The charging work must be completed by blasters with blasting certificates. Fireworks are strictly prohibited in the charging area. Non-charging personnel must remove the charging points before charging. After the blasting, any blind guns, residual guns, detonators, etc. found during the cleaning process must be reported immediately and handled by the blasters. After each blasting, the blasters should carefully fill in the blasting records. After the blasting, the blasters and custodians must carefully count the blasting equipment and return them directly to the blasting equipment warehouse in a timely manner. After the charging is completed, inspection and acceptance shall be carried out. No operation shall be carried out without inspection and acceptance; and the original records of charging shall be kept. Blasters must be very clear about the role of the warning signal. When blasting in the main hole, all personnel must be evacuated from the hole.
喷射混凝土安全保证措施:喷射机必须采用湿喷作业,必须按施工配合比要求配料,风源必须是符合要求的稳压源,电源、水源、加料设备等均必须配套。管道安装必须正确,连接处必须紧固密封。当管道通过道路时,必须设置在地槽内并加盖保护。经常检查输料管、接头的磨损情况,当有磨损、击穿或松脱等现象时应及时处理。喷射机内部必须保持清洁,喷射混凝土配合比必须同时满足混凝土性能和喷射混凝土工作要求,不得使用结块的水泥和未经筛选的砂石。启动前,必须先接通风、水、电,开启进气阀逐步达到额定压力,再启动电动机空载运转,确认一切正常后,方可投料作业。机械操作和喷射操作人员必须有联系信号,送风、加料、停料、停风以及发生堵塞时,必须及时联系,密切配合。作业后,必须将仓内和输料软管内的喷料全部喷出,必须将喷嘴拆下清洗干净,清除机身内外黏附的混凝土料及杂物。同时必须清理输料管,并必须使密封件处于放松状态。喷射手应佩带防护面罩,防水披肩、防护眼镜、防尘口罩、乳胶手套;其他工作人员也必须佩带防尘口罩等防护用品。Safety assurance measures for shotcrete: The spraying machine must adopt wet spraying operation, and the materials must be mixed according to the construction mix ratio requirements. The wind source must be a voltage-stabilizing source that meets the requirements, and the power supply, water source, and feeding equipment must be matched. The pipeline must be installed correctly, and the joints must be tightened and sealed. When the pipeline passes through the road, it must be set in the ground trough and covered for protection. Check the wear of the conveying pipe and joints frequently, and deal with them in time when there is wear, breakdown or loosening. The inside of the spraying machine must be kept clean, and the spraying concrete mix ratio must meet the concrete performance and spraying concrete working requirements at the same time. Agglomerated cement and unscreened sand and gravel must not be used. Before starting, ventilation, water, and electricity must be connected first, the air intake valve must be opened to gradually reach the rated pressure, and then the motor must be started to run at no load. After confirming that everything is normal, the material can be fed. The mechanical operator and the spraying operator must have a contact signal. When air is supplied, materials are added, materials are stopped, air is stopped, and blockage occurs, they must be contacted in time and closely cooperated. After the operation, all the spray materials in the bin and the feed hose must be sprayed out, the nozzle must be removed and cleaned, and the concrete and debris adhering to the inside and outside of the machine body must be removed. At the same time, the feed pipe must be cleaned and the seal must be in a relaxed state. The sprayer should wear a protective mask, waterproof cape, protective glasses, dust mask, latex gloves; other staff must also wear dust masks and other protective equipment.
机械使用安全保证措施:施工中,必须使用有资质的企业生产的施工机械,具有合格证和完整的安装、使用、维修说明书。施工机械进场前,应经验收,确认合格。施工机械操作工必须经过专业培训,考核合格,取得建设行政主管部门颁发的操作证或公安交通主管部门颁发的机动驾驶执照后,方可上岗。小型施工机具操作工应经过安全技术培训,考核合格后,方可上岗。机械上的各种安全防护装置和监测、指示、仪表、报警、信号等自动装置必须完好齐全,有缺损时应及时修复。安全防护装置不完整或已失效的机械严禁使用。电动机械的电气接线必须由电工操作。在露天和潮湿地区使用,应采取防潮保护措施。施工机械使用前,操作工应进行全面检查,确认机械各部完好,防护装置齐全有效,并经试运转,确认正常,方可作业。机械必须按照生产企业的使用说明书规定的技术性能、承载能力和使用条件,正确操作,合理使用。严禁超载作业或任意扩大使用范围。不得随意更换原机零部件,需要更换时,应由专业技术人员设计并试验、鉴定,确认符合要求后方可实施。Safety guarantee measures for the use of machinery: During construction, construction machinery produced by qualified enterprises must be used, with certificates of conformity and complete installation, use and maintenance instructions. Before construction machinery enters the site, it should be inspected and confirmed to be qualified. Construction machinery operators must undergo professional training, pass the assessment, and obtain an operator's license issued by the construction administrative department or a motorized driving license issued by the public security and traffic authorities before they can take up their posts. Operators of small construction machinery and tools should undergo safety and technical training and pass the assessment before they can take up their posts. Various safety protection devices and automatic devices such as monitoring, indication, instrumentation, alarm, and signal on the machinery must be intact and complete, and should be repaired in time if they are damaged. Machinery with incomplete or invalid safety protection devices is strictly prohibited from use. The electrical wiring of electric machinery must be operated by electricians. When used in open air and humid areas, moisture-proof protection measures should be taken. Before using construction machinery, the operator should conduct a comprehensive inspection to confirm that all parts of the machinery are intact, the protective devices are complete and effective, and after trial operation, confirm that they are normal before operation. The machinery must be operated correctly and used reasonably in accordance with the technical performance, load-bearing capacity and use conditions specified in the manufacturer's instruction manual. It is strictly forbidden to overload or expand the scope of use at will. The original machine parts shall not be replaced at will. When replacement is necessary, it shall be designed, tested and identified by professional technicians and can only be implemented after confirming that it meets the requirements.
现场用电安全保证措施:所有移动电具,都应在漏电开关保护之中,电线无破损,插头插座应完整,严禁不用插头而用电线直接插入插座内。对配电箱,开关箱进行检查、维修时,必须将其前一级相应的电源开关分闸断电,并悬挂停电标志牌,严禁带电作业。每班开工前及完工后应对洞内的电气设备进行检查,确认设备的运转正常以及停工后及时断电。设备运行期间应按时进行检查巡视。施工用电设备的安装、拆除和维护运行必须由电工负责,严禁非电工进行任何电气作业。电工必须熟悉施工现场的各种管理规定,特别是关于安全用电、电气安全运行与维修的管理规定,必须熟悉现场各种机械设备的电气性能。Safety measures for electricity use on site: All mobile electrical appliances should be protected by leakage switches, the wires should not be damaged, the plugs and sockets should be intact, and it is strictly forbidden to directly plug the wires into the sockets without plugs. When inspecting and repairing the distribution box and switch box, the corresponding power switch of the previous level must be disconnected and the power must be cut off, and the power outage sign must be hung. It is strictly forbidden to work with power on. Before and after each shift, the electrical equipment in the cave should be checked to confirm that the equipment is operating normally and the power is cut off in time after the shutdown. Inspections and patrols should be carried out on time during the operation of the equipment. The installation, removal and maintenance of construction electrical equipment must be the responsibility of electricians, and non-electricians are strictly prohibited from performing any electrical work. Electricians must be familiar with various management regulations of the construction site, especially the management regulations on safe use of electricity, safe electrical operation and maintenance, and must be familiar with the electrical performance of various mechanical equipment on site.
3.环保措施3. Environmental protection measures
对于钢筋加工场地、原材料堆放场地等生产场地的布置,要求远离居民区和职工生活营区,避免或减少视觉和噪音及粉尘对人们的污染,同时对施工场地进行合理的规划,使得施工垃圾、污水的堆放及处理不污染水质质量。The layout of production sites such as steel bar processing sites and raw material storage sites is required to be away from residential areas and employee living camps to avoid or reduce visual, noise and dust pollution to people. At the same time, the construction site should be reasonably planned so that the storage and treatment of construction waste and sewage will not pollute the water quality.
在设备选型时,对本分部使用的机械设备进行详细的建筑声响评估,选择低污染或低噪声设备,并采取消音、隔音、护板等措施降低噪音。机械车辆途经居民区地应减速慢行,不鸣喇叭。在比较固定的机械设备附近,修建临时隔间屏障,减少噪音传播。对钢筋加工、混凝土拌合场地选择时,尽量远离居民区。安排施工人员在高噪音区间作业时,配备劳保用品。工程施工期间,首先作好工程施工组织设计及防护工程设计,其次在施工过程中对施工场地作好排水系统设置,将施工含泥沙污水集中沉淀后排放,避免工程施工废水直接排入水中。禁止向水体排放、倾倒废渣、垃圾和其他废弃物。搅拌站设置三级沉淀池,生产废水经过三级沉淀后采用专业泥浆处理设备净化处理后方可进行外排。When selecting equipment, conduct a detailed building sound assessment of the mechanical equipment used in this division, select low-pollution or low-noise equipment, and take measures such as silencing, sound insulation, and protective plates to reduce noise. Mechanical vehicles should slow down and not honk when passing through residential areas. Build temporary partition barriers near relatively fixed mechanical equipment to reduce noise transmission. When selecting sites for steel bar processing and concrete mixing, try to stay away from residential areas. When arranging construction personnel to work in high-noise areas, they should be equipped with labor protection supplies. During the construction period, first make a good construction organization design and protection engineering design, and then set up a drainage system for the construction site during the construction process, concentrate the sediment-containing sewage and discharge it, and avoid direct discharge of construction wastewater into the water. It is prohibited to discharge or dump waste residues, garbage and other wastes into water bodies. The mixing station is equipped with a three-level sedimentation tank. After the production wastewater is purified by professional mud treatment equipment after three-level sedimentation, it can be discharged.
现场存放油料的地面进行防渗处理,如采用防渗混凝土地面、铺防油毡等措施。在使用过程中,要采取防止油料跑、冒、滴、漏的措施,防止土壤或河流受到污染。对易产生粉尘、扬尘的作业,优化施工工艺,制定操作规程和洒水降尘措施。保护场地周围环境,不在施工场地外堆放材料、垃圾。严格按照批准的占地范围使用占地。The ground where oil is stored on site shall be treated for seepage prevention, such as using anti-seepage concrete floor, laying anti-oil felt and other measures. During use, measures shall be taken to prevent oil from running, bubbling, dripping and leaking to prevent soil or river pollution. For operations that are prone to generate dust and dust, optimize the construction process, formulate operating procedures and watering and dust reduction measures. Protect the environment around the site, and do not pile up materials and garbage outside the construction site. Use the land in strict accordance with the approved scope of occupation.
为确保施工整体工程质量和高效生产,在本实施例中所述施工过程的建筑材料和场地设施设备需要说明的是:In order to ensure the overall quality of the construction project and efficient production, the building materials and site facilities and equipment in the construction process described in this embodiment need to be explained as follows:
材料表如下所示:The material list is as follows:
设备表如下所示:The device table looks like this:
为确保整体施工的有序和高效,各班组之间作业相互协调。下列为该施工方法涉及的劳动力组织情况:To ensure the orderliness and efficiency of the overall construction, the work of each team is coordinated with each other. The following is the labor organization involved in this construction method:
综上,所述施工方法主要通过隧道两侧止水墙配合拱顶护拱来维持溶洞地下水的初始径流平衡,进而不破坏溶洞附近的生态平衡;通过采用限压排放的分级管理监测系统来动态维护隧道支护结构的外侧水压力,进而保证水压力始终维持在限值以内,从而最大程度保证隧道施工及运维期的安全。该方法主要适用于富水岩溶隧道穿越大型地下溶洞、溶槽以及地下暗河等不良地质工程。当隧道穿越大型溶洞时,先对溶洞顶部进行扩挖及支护,对溶洞底部淤积物进行清理及混凝土回填;施工隧道仰拱及其充填后施工隧道两侧的止水墙及墙后混凝土回填,并预埋应急排水所用的无缝钢管;在隧道初期支护施工后,通过泵送混凝土进行护拱施工,并在护拱顶面铺设两层钢筋网,泵送完成后采用防水板全包并在顶部过水面施工一层乳化沥青防水涂料作为封水层;随后,及时施作隧道二次衬砌并选择合适的位置施工检查通道;最后,进行限压排放分级管理的监测设备安装及调试。In summary, the construction method mainly maintains the initial runoff balance of cave groundwater through the water-stop walls on both sides of the tunnel in conjunction with the arch protection arch, so as not to destroy the ecological balance near the cave; the water pressure on the outer side of the tunnel support structure is dynamically maintained by adopting a hierarchical management and monitoring system with limited pressure discharge, so as to ensure that the water pressure is always maintained within the limit, thereby ensuring the safety of the tunnel construction and operation and maintenance period to the greatest extent. This method is mainly suitable for water-rich karst tunnels passing through large underground caves, karst troughs, underground rivers and other unfavorable geological projects. When the tunnel passes through a large cave, the top of the cave is first expanded and supported, and the silt at the bottom of the cave is cleaned and backfilled with concrete; after the construction of the tunnel invert and its filling, the water stop walls on both sides of the tunnel are constructed and the concrete backfill behind the wall is backfilled, and seamless steel pipes for emergency drainage are pre-buried; after the initial support construction of the tunnel, the arch protection is constructed by pumping concrete, and two layers of steel mesh are laid on the top of the arch protection. After the pumping is completed, the whole arch is covered with waterproof board and a layer of emulsified asphalt waterproof coating is constructed on the top of the water surface as a water sealing layer; then, the secondary lining of the tunnel is promptly constructed and an inspection channel is constructed at a suitable location; finally, the monitoring equipment for pressure-limited emission classification management is installed and debugged.
以上所述,仅为本发明较佳的具体实施方式,但本发明的设计构思并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,利用此构思对本发明进行非实质性的改动,均属于侵犯本发明保护范围的行为。The above is only a preferred specific implementation of the present invention, but the design concept of the present invention is not limited to this. Any technician familiar with the technical field who uses this concept to make non-substantial changes to the present invention within the technical scope disclosed by the present invention shall be deemed to infringe the protection scope of the present invention.
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| CN119933748B (en) * | 2025-04-07 | 2025-07-15 | 湖南省交通规划勘察设计院有限公司 | Lining structure suitable for mountain tunnel and construction method thereof |
| CN120139882B (en) * | 2025-05-12 | 2025-08-05 | 升能能源(浙江)有限公司 | Air compression energy storage underground cavity with series rubber air storage bags |
| CN120946854B (en) * | 2025-10-17 | 2025-12-23 | 中铁二局集团有限公司 | Slope section pressure steel pipe installation method |
| CN120968684B (en) * | 2025-10-20 | 2025-12-26 | 中国电建集团中南勘测设计研究院有限公司 | Treatment method of underground water hopper in underground water seal cave depot |
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| CN106246201A (en) * | 2016-08-22 | 2016-12-21 | 北京市市政工程研究院 | The excavation in tunnel and karst cave treatment method when small-sized solution cavity is positioned at tunneling surrounding |
| CN106988758B (en) * | 2017-05-08 | 2023-09-01 | 中铁五局集团第五工程有限责任公司 | Construction method for crossing large-scale vertical karst cave group tunnel |
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| CN112443342A (en) * | 2020-12-22 | 2021-03-05 | 中铁五局集团成都工程有限责任公司 | Construction method for treating extra-large karst cave of karst developing long and large tunnel |
| CN114198106B (en) * | 2021-12-20 | 2023-01-13 | 交通运输部公路科学研究所 | Tunnel construction method for penetrating through overburden soil karst cave area |
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