CN117182613A - Pneumatic vice - Google Patents
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- CN117182613A CN117182613A CN202311011429.6A CN202311011429A CN117182613A CN 117182613 A CN117182613 A CN 117182613A CN 202311011429 A CN202311011429 A CN 202311011429A CN 117182613 A CN117182613 A CN 117182613A
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Abstract
本发明公开了气动虎钳,本发明涉及虎钳技术领域,包括底座,所述底座顶部固定连接有固定钳口和气缸安装座,所述气缸安装座上固定连接有气缸,所述气缸的输出轴端部固定连接有拉杆,所述拉杆上固定连接有活动钳口,所述活动钳口和固定钳口内部均安装有支撑轴承,所述固定钳口端部固定连接有护罩。该气动虎钳,通过按住拨叉一端撬起锁定插销,将锁定插销从第二夹持头上的锁定插孔中拔出,解除对第二夹持头的约束,然后转动工件进行加工面调整,调整完成后,松开拨叉,压簧对锁定插销进行复位,使得锁定插销重新插入锁定插孔中进行锁定,使得能够方便对工件的不同加工面进行调整,节省操作步骤,提高工件的加工效率。
The invention discloses a pneumatic vise. The invention relates to the technical field of vise. It includes a base. A fixed jaw and a cylinder mounting base are fixedly connected to the top of the base. A cylinder is fixedly connected to the cylinder mounting base. The output of the cylinder A pull rod is fixedly connected to the end of the shaft, and a movable jaw is fixedly connected to the pull rod. Support bearings are installed inside the movable jaw and the fixed jaw, and a guard is fixedly connected to the end of the fixed jaw. In this pneumatic vise, press one end of the shift fork to pry up the locking pin, pull the locking pin out of the locking socket on the second clamping head, release the constraint on the second clamping head, and then rotate the workpiece to process the surface. Adjustment. After the adjustment is completed, release the shift fork, and the compression spring will reset the locking pin, so that the locking pin is re-inserted into the locking socket for locking, making it easy to adjust the different processing surfaces of the workpiece, saving operating steps, and improving the quality of the workpiece. Processing efficiency.
Description
技术领域Technical field
本发明涉及虎钳技术领域,具体为气动虎钳。The present invention relates to the technical field of vise, specifically a pneumatic vise.
背景技术Background technique
气动虎钳又名:气动平口钳、气动老虎钳、气动台虎钳等,是一种适用于双轴复合机、CNC加工中心、铣床、钻床等大批量生产加工所使用的快速夹具,现有技术中,气动虎钳在使用对工件进行快速固定,但是工件需要进行旋转调整加工面时,需要松开气动虎钳对工件进行调整,然后再利用气动虎钳对工件进行夹紧,操作较为繁琐,从而会影响工件的加工效率。Pneumatic vise, also known as: pneumatic flat-nose vise, pneumatic vise, pneumatic bench vise, etc., is a fast fixture suitable for mass production and processing such as biaxial compound machines, CNC machining centers, milling machines, drilling machines, etc. Existing technology In the process, the pneumatic vise is used to quickly fix the workpiece, but when the workpiece needs to be rotated to adjust the processing surface, the pneumatic vise needs to be loosened to adjust the workpiece, and then the pneumatic vise is used to clamp the workpiece. The operation is more cumbersome. This will affect the processing efficiency of the workpiece.
例如专利公开号CN215093036U,具体为一种新型气动虎钳,该新型气动虎钳解决了传统气动虎钳夹持范围较小的问题,同时兼具增力和自锁功能,提高了使用便利性,就存在这种工件需要进行旋转调整加工面时,需要松开气动虎钳对工件进行调整,然后再利用气动虎钳对工件进行夹紧,操作较为繁琐,从而会影响工件的加工效率的问题。For example, the patent publication number CN215093036U is a new type of pneumatic vise. This new type of pneumatic vise solves the problem of a small clamping range of traditional pneumatic vise. It also has both force-increasing and self-locking functions, improving the convenience of use. There is a problem that when the workpiece needs to be rotated to adjust the processing surface, the pneumatic vise needs to be loosened to adjust the workpiece, and then the pneumatic vise is used to clamp the workpiece. The operation is relatively cumbersome, which will affect the processing efficiency of the workpiece.
例如专利公开号CN115853852A,具体为倍力气动虎钳,属于机械加工工具领域,通过多个气缸串联通气,向后拉动活塞,并利用连接块带动丝杆,使活动钳口在丝杆的带动下夹紧,从而可以使机械加工过程中工件能够快速的自动装夹,使用标准气动控制元件,不仅能耗低,通过巧妙的控制阀和气路组合,单个或多个气缸串联工作,达到控制便捷、降低成本、可调夹持力范围大,满足大部产品的夹持需求的功能求,就存在这种工件需要进行旋转调整加工面时,需要松开气动虎钳对工件进行调整,然后再利用气动虎钳对工件进行夹紧,操作较为繁琐,从而会影响工件的加工效率的问题。For example, the patent publication number CN115853852A is specifically a Power pneumatic vise, which belongs to the field of mechanical processing tools. It uses multiple cylinders to ventilate in series, pull the piston backward, and use the connecting block to drive the screw rod, so that the movable jaws are driven by the screw rod. Clamping allows the workpiece to be quickly and automatically clamped during machining. It uses standard pneumatic control components, which not only has low energy consumption, but also uses a clever combination of control valves and pneumatic circuits. Single or multiple cylinders work in series to achieve convenient control and It has the functional requirements of reducing costs, having a wide range of adjustable clamping force, and meeting the clamping needs of most products. When the workpiece needs to be rotated to adjust the processing surface, the pneumatic vise needs to be loosened to adjust the workpiece, and then reused. The operation of pneumatic vise to clamp the workpiece is relatively cumbersome, which will affect the processing efficiency of the workpiece.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了气动虎钳,解决了工件需要进行旋转调整加工面时,需要松开气动虎钳对工件进行调整,然后再利用气动虎钳对工件进行夹紧,操作较为繁琐,从而会影响工件的加工效率的问题。In view of the shortcomings of the existing technology, the present invention provides a pneumatic vise, which solves the problem that when the workpiece needs to be rotated to adjust the processing surface, the pneumatic vise needs to be loosened to adjust the workpiece, and then the pneumatic vise is used to clamp the workpiece. It is more cumbersome, which will affect the processing efficiency of the workpiece.
为实现以上目的,本发明通过以下技术方案予以实现:气动虎钳,包括底座,所述底座顶部固定连接有固定钳口和气缸安装座,所述气缸安装座上固定连接有气缸,所述气缸的输出轴端部固定连接有拉杆,所述拉杆上固定连接有活动钳口,所述活动钳口和固定钳口内部均安装有支撑轴承,所述固定钳口端部固定连接有护罩,两个所述支撑轴承内部分别安装有第一夹持头和第二夹持头,所述第二夹持头一侧表面开设有多个锁定插孔,所述固定钳口一侧固定连接有支撑架,所述支撑架上固定连接有支撑套,所述支撑套上套接有拨叉,所述拨叉端部设有锁定插销,所述锁定插销与固定钳口内壁滑动连接,且所述锁定插销与固定钳口内壁之间设有压簧。In order to achieve the above objectives, the present invention is implemented through the following technical solutions: a pneumatic vise includes a base, a fixed jaw and a cylinder mounting base are fixedly connected to the top of the base, a cylinder is fixedly connected to the cylinder mounting base, and the cylinder A pull rod is fixedly connected to the end of the output shaft, and a movable jaw is fixedly connected to the pull rod. Support bearings are installed inside the movable jaw and the fixed jaw, and a guard is fixedly connected to the end of the fixed jaw. A first clamping head and a second clamping head are respectively installed inside the two support bearings. A plurality of locking sockets are provided on one side of the second clamping head, and one side of the fixed jaw is fixedly connected with A support frame, a support sleeve is fixedly connected to the support frame, and a shift fork is connected to the support sleeve. The end of the shift fork is provided with a locking pin, and the locking plug is slidingly connected to the inner wall of the fixed jaw, and the A compression spring is provided between the locking pin and the inner wall of the fixed jaw.
优选的,所述底座上开设有多个固定孔,所述底座通过多个固定孔和螺丝固定安装在工作台上。Preferably, the base is provided with a plurality of fixing holes, and the base is fixedly mounted on the workbench through a plurality of fixing holes and screws.
优选的,所述气缸通过多个内六方螺钉固定安装在气缸安装座上,所述气缸安装座通过多个内六方螺钉固定安装在底座上。Preferably, the cylinder is fixedly mounted on the cylinder mounting base through a plurality of hexagonal socket screws, and the cylinder mounting base is fixedly mounted on the base through a plurality of hexagonal socket screws.
优选的,所述护罩通过多个内六方螺钉固定安装在固定钳口上,且所述活动钳口一端设置在护罩底部。Preferably, the shield is fixedly mounted on the fixed jaw through a plurality of hexagon socket screws, and one end of the movable jaw is provided at the bottom of the shield.
优选的,所述第一夹持头和第二夹持头分别设置在活动钳口和固定钳口相对的两侧表面,且所述第一夹持头和第二夹持头分别通过支撑轴承与活动钳口和固定钳口转动连接。Preferably, the first clamping head and the second clamping head are respectively provided on opposite side surfaces of the movable jaw and the fixed jaw, and the first clamping head and the second clamping head are respectively supported by bearings. Rotatingly connected with movable jaws and fixed jaws.
优选的,所述活动钳口通过多个内六角螺钉与拉杆端部固定连接,所述拉杆一端与气缸的输出轴端部可拆卸连接。Preferably, the movable jaw is fixedly connected to the end of the tie rod through a plurality of hexagon socket screws, and one end of the tie rod is detachably connected to the end of the output shaft of the cylinder.
优选的,所述锁定插销端部贯穿固定钳口并部分延伸至固定钳口一侧,且所述锁定插销与锁定插孔相匹配。Preferably, the end of the locking pin penetrates the fixed jaw and partially extends to one side of the fixed jaw, and the locking pin matches the locking socket.
优选的,所述压簧一端与锁定插销固定连接,所述压簧另一端与固定钳口内壁固定连接。Preferably, one end of the compression spring is fixedly connected to the locking pin, and the other end of the compression spring is fixedly connected to the inner wall of the fixed jaw.
有益效果beneficial effects
本发明提供了气动虎钳。与现有技术相比具备以下有益效果:The present invention provides a pneumatic vise. Compared with existing technology, it has the following beneficial effects:
1、该气动虎钳,通过按住拨叉一端撬起锁定插销,将锁定插销从第二夹持头上的锁定插孔中拔出,解除对第二夹持头的约束,然后转动工件进行加工面调整,调整完成后,松开拨叉,压簧对锁定插销进行复位,使得锁定插销重新插入锁定插孔中进行锁定,使得能够方便对工件的不同加工面进行调整,节省操作步骤,提高工件的加工效率。1. For this pneumatic vise, press and hold one end of the shift fork to pry up the locking pin, pull the locking pin out of the locking socket on the second clamping head, release the constraints on the second clamping head, and then rotate the workpiece. The processing surface is adjusted. After the adjustment is completed, release the shift fork and the compression spring will reset the locking pin so that the locking pin is re-inserted into the locking socket for locking, making it easy to adjust the different processing surfaces of the workpiece, saving operating steps and improving The processing efficiency of the workpiece.
2、该气动虎钳,通过气缸带动拉杆移动,拉杆移动带动活动钳口移动,从而能够对工件进行快速夹持和解锁。2. This pneumatic vise drives the pull rod to move through the cylinder, and the pull rod movement drives the movable jaw to move, so that the workpiece can be quickly clamped and unlocked.
附图说明Description of the drawings
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的侧视结构示意图;Figure 2 is a schematic side view of the structure of the present invention;
图3为本发明的局部结构示意图;Figure 3 is a partial structural schematic diagram of the present invention;
图4为本发明的俯视结构示意图。Figure 4 is a schematic top view of the structure of the present invention.
图中:1、底座;2、固定钳口;3、气缸安装座;4、固定孔;5、气缸;6、拉杆;7、活动钳口;8、护罩;9、第一夹持头;10、第二夹持头;11、支撑轴承;12、锁定插孔;13、支撑架;14、支撑套;15、拨叉;16、锁定插销;17、压簧。In the picture: 1. Base; 2. Fixed jaw; 3. Cylinder mounting base; 4. Fixed hole; 5. Cylinder; 6. Tie rod; 7. Movable jaw; 8. Guard; 9. First clamping head ; 10. Second clamping head; 11. Support bearing; 12. Locking socket; 13. Support frame; 14. Support sleeve; 15. Shifting fork; 16. Locking pin; 17. Compression spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-4,本发明提供一种技术方案:气动虎钳,包括底座1,底座1上开设有多个固定孔4,底座1通过多个固定孔4和螺丝固定安装在工作台上,能够对底座1进行固定,底座1顶部固定连接有固定钳口2和气缸安装座3,气缸安装座3通过多个内六方螺钉固定安装在底座1上,能够方便对气缸安装座3进行装卸,气缸安装座3上固定连接有气缸5,气缸5通过多个内六方螺钉固定安装在气缸安装座3上,能够方便对气缸5进行安装和拆卸,从而能够提高更换和检修的便捷性,气缸5的输出轴端部固定连接有拉杆6,拉杆6上固定连接有活动钳口7,活动钳口7通过多个内六角螺钉与拉杆6端部固定连接,拉杆6一端与气缸5的输出轴端部可拆卸连接,使得能够通过气缸5带动拉杆6移动,拉杆6能够带动活动钳口7进行移动,活动钳口7和固定钳口2内部均安装有支撑轴承11,固定钳口2端部固定连接有护罩8,护罩8通过多个内六方螺钉固定安装在固定钳口2上,且活动钳口7一端设置在护罩8底部,能够防止加工碎屑进入到固定钳口2与活动钳口7之间,两个支撑轴承11内部分别安装有第一夹持头9和第二夹持头10,第一夹持头9和第二夹持头10分别设置在活动钳口7和固定钳口2相对的两侧表面,且第一夹持头9和第二夹持头10分别通过支撑轴承11与活动钳口7和固定钳口2转动连接,使得第一夹持头9和第二夹持头10能够进行转动,从而能够方便对工件进行转动,调整不同的加工面,第二夹持头10一侧表面开设有多个锁定插孔12,固定钳口2一侧固定连接有支撑架13,支撑架13上固定连接有支撑套14,支撑套14上套接有拨叉15,拨叉15端部设有锁定插销16,使得能够通过按压拨叉15带动锁定插销16移动,将锁定插销16从锁定插孔12中拔出,锁定插销16与固定钳口2内壁滑动连接,锁定插销16端部贯穿固定钳口2并部分延伸至固定钳口2一侧,且锁定插销16与锁定插孔12相匹配,且锁定插销16与固定钳口2内壁之间设有压簧17,压簧17一端与锁定插销16固定连接,压簧17另一端与固定钳口2内壁固定连接,使得能够利用压簧17对锁定插销16进行复位,可通过将工件靠在第二夹持头10上,然后气缸5工作带动拉杆6移动,拉杆6移动带动活动钳口7移动,利用第一夹持头9配合第二夹持头10对工件进行夹持固定,需要调整加工面时,按住拨叉15一端,使得拨叉15以支撑架13为中心进行转动,使得拨叉15端部撬起锁定插销16,将锁定插销16从第二夹持头10上的锁定插孔12中拔出,解除对第二夹持头10的约束,然后转动工件进行加工面调整,调整完成后,松开拨叉15,压簧17对锁定插销16进行复位,使得锁定插销16重新插入锁定插孔12中进行锁定,使得能够方便对工件的不同加工面进行调整,节省操作步骤,提高工件的加工效率。Please refer to Figures 1-4. The present invention provides a technical solution: a pneumatic vise, including a base 1. The base 1 is provided with a plurality of fixing holes 4. The base 1 is fixedly installed on the workbench through the plurality of fixing holes 4 and screws. , can fix the base 1. The top of the base 1 is fixedly connected with the fixed jaw 2 and the cylinder mounting base 3. The cylinder mounting base 3 is fixedly installed on the base 1 through a plurality of hexagonal socket screws, which can facilitate the installation and removal of the cylinder mounting base 3. , the cylinder 5 is fixedly connected to the cylinder mounting base 3. The cylinder 5 is fixedly mounted on the cylinder mounting base 3 through a plurality of hexagonal socket screws, which can facilitate the installation and disassembly of the cylinder 5, thereby improving the convenience of replacement and maintenance. The cylinder A pull rod 6 is fixedly connected to the end of the output shaft of 5, and a movable jaw 7 is fixedly connected to the pull rod 6. The movable jaw 7 is fixedly connected to the end of the pull rod 6 through a plurality of hexagon socket screws, and one end of the pull rod 6 is connected to the output shaft of the cylinder 5. The ends are detachably connected, so that the pull rod 6 can be driven by the cylinder 5 to move. The pull rod 6 can drive the movable jaw 7 to move. The movable jaw 7 and the fixed jaw 2 are both equipped with support bearings 11. The end of the fixed jaw 2 There is a protective cover 8 fixedly connected. The protective cover 8 is fixedly installed on the fixed jaw 2 through a plurality of hexagonal socket screws, and one end of the movable jaw 7 is set at the bottom of the protective cover 8, which can prevent processing debris from entering the fixed jaw 2 and the fixed jaw 2. Between the movable jaws 7, a first clamping head 9 and a second clamping head 10 are respectively installed inside the two support bearings 11. The first clamping head 9 and the second clamping head 10 are respectively arranged in the movable jaws 7. The two side surfaces opposite to the fixed jaw 2, and the first clamping head 9 and the second clamping head 10 are respectively rotationally connected to the movable jaw 7 and the fixed jaw 2 through the support bearing 11, so that the first clamping head 9 The second clamping head 10 can rotate, so that the workpiece can be rotated conveniently and different processing surfaces can be adjusted. A plurality of locking sockets 12 are provided on one side of the second clamping head 10, and the fixed jaw 2 is fixed on one side. A support frame 13 is connected, and a support sleeve 14 is fixedly connected to the support frame 13. A shift fork 15 is connected to the support sleeve 14. The end of the shift fork 15 is provided with a locking pin 16, so that the locking plug 16 can be driven by pressing the shift fork 15. Move and pull out the locking pin 16 from the locking socket 12. The locking pin 16 is slidingly connected to the inner wall of the fixed jaw 2. The end of the locking pin 16 penetrates the fixed jaw 2 and partially extends to one side of the fixed jaw 2, and is locked. The latch 16 matches the locking socket 12, and a compression spring 17 is provided between the locking latch 16 and the inner wall of the fixed jaw 2. One end of the compression spring 17 is fixedly connected to the locking latch 16, and the other end of the compression spring 17 is connected to the inner wall of the fixed jaw 2. The fixed connection allows the compression spring 17 to be used to reset the locking pin 16 by placing the workpiece against the second clamping head 10, and then the cylinder 5 works to drive the pull rod 6 to move, and the pull rod 6 moves to drive the movable jaw 7 to move, using The first clamping head 9 cooperates with the second clamping head 10 to clamp and fix the workpiece. When the processing surface needs to be adjusted, press one end of the fork 15 so that the fork 15 rotates around the support frame 13 so that the fork 15 Pry up the locking pin 16 at the end, pull out the locking pin 16 from the locking socket 12 on the second clamping head 10, release the constraint on the second clamping head 10, and then rotate the workpiece to adjust the processing surface, and the adjustment is completed Finally, release the shift fork 15, and the compression spring 17 resets the locking pin 16, so that the locking pin 16 is re-inserted into the locking socket 12 for locking, making it easy to adjust different processing surfaces of the workpiece, saving operating steps, and improving the quality of the workpiece. processing efficiency.
工作时,将工件靠在第二夹持头10上,然后气缸5工作带动拉杆6移动,拉杆6移动带动活动钳口7移动,利用第一夹持头9配合第二夹持头10对工件进行夹持固定,需要调整加工面时,按住拨叉15一端,使得拨叉15以支撑架13为中心进行转动,使得拨叉15端部撬起锁定插销16,将锁定插销16从第二夹持头10上的锁定插孔12中拔出,解除对第二夹持头10的约束,然后转动工件进行加工面调整,调整完成后,松开拨叉15,压簧17对锁定插销16进行复位,使得锁定插销16重新插入锁定插孔12中进行锁定,使得能够方便对工件的不同加工面进行调整,节省操作步骤,提高工件的加工效率。During operation, the workpiece is placed against the second clamping head 10, and then the cylinder 5 works to drive the pull rod 6 to move, and the pull rod 6 moves to drive the movable jaw 7 to move, and the first clamping head 9 is used to cooperate with the second clamping head 10 to clamp the workpiece When clamping and fixing, and when the processing surface needs to be adjusted, press and hold one end of the fork 15, so that the fork 15 rotates around the support frame 13, so that the end of the fork 15 pries up the locking pin 16, and removes the locking pin 16 from the second Pull out the locking socket 12 on the clamping head 10 to release the constraint on the second clamping head 10, and then rotate the workpiece to adjust the processing surface. After the adjustment is completed, release the fork 15, and the compression spring 17 will press the locking pin 16 Resetting is performed so that the locking pin 16 is re-inserted into the locking socket 12 for locking, which facilitates adjustment of different processing surfaces of the workpiece, saves operating steps, and improves the processing efficiency of the workpiece.
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。At the same time, contents not described in detail in this specification belong to the prior art known to those skilled in the art.
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| CN202311011429.6A CN117182613A (en) | 2023-08-11 | 2023-08-11 | Pneumatic vice |
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| CN119608711A (en) * | 2024-12-13 | 2025-03-14 | 广西玉柴机器股份有限公司 | A device and method for cleaning fixed points outside the engine body flip line |
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