CN117182596A - High-precision special direct-drive rotary table - Google Patents
High-precision special direct-drive rotary table Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于旋转台设计技术领域,特别涉及一种高精度专用直驱旋转台。The invention belongs to the technical field of rotary table design, and particularly relates to a high-precision dedicated direct-drive rotary table.
背景技术Background technique
五轴数控加工中心具有加工刀头。加工刀头能够在X、Y、Z三个方向移动,且加工中心在此基础上增加了用于放置待加工工件的摇篮转台。摇篮转台的使用增加了加工中心的加工维度,即摇篮转台能够将待加工工件进行摆动和旋转,也就是说,通过加工刀头和摇篮转台共同作用于工件,以实现五轴联动加工,进而能够实现复杂曲面的加工,对航空航天、医疗等事业起到了促进作用,提高加工效率和加工精度。The five-axis CNC machining center has a machining head. The processing tool head can move in three directions: X, Y, and Z. On this basis, the machining center adds a cradle turntable for placing the workpieces to be processed. The use of the cradle turntable increases the processing dimension of the machining center, that is, the cradle turntable can swing and rotate the workpiece to be processed. In other words, the machining head and the cradle turntable work together on the workpiece to achieve five-axis linkage processing, thereby enabling Achieving the processing of complex curved surfaces has promoted aerospace, medical and other industries and improved processing efficiency and processing accuracy.
目前,公开号为CN219420475,公开日为2023年7月25日的中国专利公开了一种摇篮五轴力矩电机结构,其结构包括:电机支座、力矩电机、摇篮轴转台、锁轴板座、双层防护模组、工作台,摇篮轴转台嵌套于力矩电机的前侧,力矩电机安装于电机支座的顶部上,电机支座与力矩电机扣合在一起并且相互垂直,锁轴板座嵌套于摇篮轴转台的前侧,本实用新型实现了运用力矩电机与摇篮轴转台相配合,通过十字轴芯盘的十字底托固定装夹加工复杂负角度零部件,且配合吊扣耳板托物工件顺着摇篮弧台座对接力矩电机扭力上下翻转和十字轴芯盘水平翻转,形成一个三维度的力矩电机扭力惯性的防偏移咬合稳固操作效果,提升摇篮的五轴力矩电机结构稳定架护和灵活适配度。Currently, the Chinese patent with the publication number CN219420475 and the publication date of July 25, 2023 discloses a cradle five-axis torque motor structure. Its structure includes: motor support, torque motor, cradle shaft turntable, locking shaft plate base, Double-layer protection module, workbench, cradle shaft turntable is nested on the front side of the torque motor, the torque motor is installed on the top of the motor support, the motor support and the torque motor are buckled together and perpendicular to each other, and the shaft locking plate base Nested on the front side of the cradle shaft turntable, this utility model realizes the use of a torque motor to cooperate with the cradle shaft turntable, fixing and clamping complex negative angle parts through the cross bottom bracket of the cross shaft core disk, and cooperates with the hanging ear plate bracket The workpiece rotates up and down along the arc base of the cradle, and the torque of the torque motor and the cross axis core plate are flipped horizontally, forming a three-dimensional anti-offset bite and stable operation effect of the torque inertia of the torque motor, and improving the stability and protection of the five-axis torque motor structure of the cradle. and flexible adaptability.
利用力矩电机即可带动摇篮轴转台摆动,而摇篮轴转台自身又可以进行转动,从而实现待加工工件的摆动和旋转;其中加工工件在加工时会有较多的碎屑掉落,此时如果不对这些碎屑进行收集就会导致四周的环境受到影响。The torque motor can be used to drive the cradle shaft turntable to swing, and the cradle shaft turntable itself can rotate, thereby realizing the swing and rotation of the workpiece to be processed. There will be more debris falling when the workpiece is processed. At this time, if Failure to collect these debris will cause the surrounding environment to be affected.
发明内容Contents of the invention
本发明的目的是提供一种高精度专用直驱旋转台,有利于对加工产生的碎屑进行高效收集。The purpose of the present invention is to provide a high-precision dedicated direct-drive rotary table that is conducive to efficient collection of debris generated during processing.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种高精度专用直驱旋转台,包括底板、位于底板一端处的直驱电机、位于底板另一端处的电机支座、转动连接在直驱电机和电机支座之间的直驱摇篮电机、位于直驱摇篮电机上端且供工件夹紧的转台板,所述直驱摇篮电机包括壳体、固定在壳体上端的上端盖、固定在壳体下端的下端盖、固定在壳体内的电机定子、位于电机定子内侧的电机转子、固定在电机转子上且上端与转台板连接的芯轴,所述直驱电机的上侧设置有用于对刀具和工件进行喷淋的喷淋管,所述底板上且位于直驱摇篮电机下方设置有供碎屑收纳的收集箱,所述收集箱底壁的一端处开设有排水口,所述排水口内设置有升降环台,所述升降环台与排水口之间设置有隔水柔性膜,所述底板下侧设置有用于驱动升降环台上移至排水口上方或者下移至排水口下方的驱动组件,所述底板的一侧还设置有收纳箱,所述收纳箱的上侧设置有朝向排水口一侧延伸的收纳管,所述收纳管远离收纳箱的一端设置有位于排水口下方的收纳斗。The above technical purpose of the utility model is achieved through the following technical solutions: a high-precision dedicated direct-drive rotary table, including a base plate, a direct-drive motor located at one end of the base plate, a motor support located at the other end of the base plate, and a rotating connection A direct drive cradle motor between the direct drive motor and the motor support, and a turntable plate located at the upper end of the direct drive cradle motor for workpiece clamping. The direct drive cradle motor includes a shell, an upper end cover fixed on the upper end of the shell, The lower end cover is fixed on the lower end of the casing, the motor stator is fixed in the casing, the motor rotor is located inside the motor stator, and the mandrel is fixed on the motor rotor and the upper end is connected to the turntable plate. The upper side of the direct drive motor is provided with a useful For the spray pipe that sprays the cutting tool and the workpiece, a collection box for collecting debris is provided on the bottom plate and below the direct drive cradle motor, and a drainage outlet is provided at one end of the bottom wall of the collection box. A lifting ring platform is provided in the mouth, a water-proof flexible membrane is provided between the lifting ring platform and the drainage outlet, and a lifting ring platform is provided on the underside of the bottom plate to drive the lifting ring platform to move above the drainage outlet or move downward to below the drainage outlet. Drive assembly, a storage box is also provided on one side of the bottom plate, a storage tube extending toward the drain outlet is provided on the upper side of the storage box, and an end of the storage pipe away from the storage box is provided with a storage tube located below the drain outlet. Storage bucket.
通过采用上述技术方案,当工件加工时产生的碎屑从转台板上下落时,位于底板上的收集箱即可对碎屑进行收集;其中利用喷淋管对刀具和工件进行喷淋,喷淋的冷却水即可将转台板上的碎屑冲落,避免碎屑被卡住影响切削效率,此时冷却水即可作为碎屑疏通剂,从而进一步有利于收集箱对碎屑的高效收集;同时冷却水润滑刀具和工件的表面,从而减少磨损,最终即可提高切削精度;By adopting the above technical solution, when the debris generated during the processing of the workpiece falls from the turntable plate, the collection box located on the bottom plate can collect the debris; the spray pipe is used to spray the cutting tool and the workpiece. The cooling water can wash away the debris on the turntable plate to prevent the debris from being stuck and affecting the cutting efficiency. At this time, the cooling water can be used as a debris dredging agent, which further facilitates the efficient collection of debris in the collection box; At the same time, the cooling water lubricates the surfaces of the tool and workpiece, thereby reducing wear and ultimately improving cutting accuracy;
同时利用驱动组件推动排水口内的升降环台上移至排水口上方,此时隔水柔性膜即可阻隔收集箱内的冷却水,使得冷却水在收集箱内静置,直至冷却水满溢至排水口上方的升降环台处,随后上层清液即可穿过升降环台后下落入收纳斗内,最终即可有利于对冷却水内的碎屑进行分离;At the same time, the driving assembly is used to push the lifting ring in the drainage outlet to move above the drainage outlet. At this time, the water-proof flexible membrane can block the cooling water in the collection box, allowing the cooling water to stand in the collection box until the cooling water overflows to At the lifting ring above the drain outlet, the supernatant liquid can then pass through the lifting ring and then fall into the storage bucket, which will ultimately facilitate the separation of debris in the cooling water;
当需要对收集箱底部的碎屑进行清理时,再次利用驱动组件带动排水口内的升降环台上移至排水口下方,此时隔水柔性膜即可下落至排水口下侧内,而失去隔水柔性膜的阻隔作用后,位于收集箱底部的碎屑和冷却水即可沿着排水口下落,其中对于一些粘附在收集箱底部的碎屑即可利用冲洗的方式从排水口内冲落。When it is necessary to clean the debris at the bottom of the collection box, the driving assembly is again used to drive the lifting ring in the drain outlet to move below the drain outlet. At this time, the water-proof flexible membrane can drop to the lower side of the drain outlet without losing the isolation After the barrier effect of the water flexible film, the debris and cooling water located at the bottom of the collection box can fall along the drain outlet, and some of the debris adhered to the bottom of the collection box can be flushed from the drain outlet by flushing.
本实用新型的进一步设置为:所述收纳箱的侧壁上设置有回用泵,所述回用泵上设置有一端与回用泵排水口连接且另一端与喷淋管连接的回用管。The utility model is further configured as follows: a recycling pump is provided on the side wall of the storage box, and a recycling pipe is provided on the recycling pump with one end connected to the drainage port of the recycling pump and the other end connected to the spray pipe. .
通过采用上述技术方案,清澈的冷却水进入收纳箱内后,利用回用泵和回用管即可再次输送入喷淋管内,从而实现冷却水的回用。By adopting the above technical solution, after the clear cooling water enters the storage box, it can be transported into the spray pipe again using the reuse pump and reuse pipe, thereby realizing the reuse of the cooling water.
本实用新型的进一步设置为:所述收集箱的底壁朝向一端倾斜。The utility model is further configured such that the bottom wall of the collection box is inclined toward one end.
通过采用上述技术方案,利用收集箱的底壁朝向一端倾斜,此时即可有利于冷却水快速汇入至排水口附件位置处。By adopting the above technical solution and utilizing the bottom wall of the collection box to tilt toward one end, it is possible to facilitate the cooling water to quickly flow into the location adjacent to the drain outlet.
本实用新型的进一步设置为:所述收集箱的底壁上设置有多个沿着收集箱底壁的倾斜方向均匀间隔分布的截留台,所述截留台的截面呈直角边与收集箱底壁重合的直角三角形。The utility model is further configured as follows: the bottom wall of the collection box is provided with a plurality of interception platforms evenly spaced along the inclination direction of the bottom wall of the collection box, and the cross section of the interception platform is at a right angle and coincides with the bottom wall of the collection box. Right triangle.
通过采用上述技术方案,利用多个截留台即可对冷却水中的碎屑进行截留,从而避免过多的碎屑汇集在排水口附件,最终即可避免过多碎屑堆积后满溢过隔水柔性膜。By adopting the above technical solution, multiple interception platforms can be used to intercept debris in the cooling water, thereby preventing excessive debris from collecting near the drain outlet, and ultimately preventing excessive debris from overflowing the water barrier after accumulation. Flexible membrane.
本实用新型的进一步设置为:所述下端盖的外壁上设置有多个用于浸没入收集箱内的水面下的散热翅片。The utility model further provides that: the outer wall of the lower end cover is provided with a plurality of heat dissipation fins for immersing under the water surface in the collection box.
通过采用上述技术方案,下端盖上的散热翅片即可浸没入收集箱内的水面下,从而有利于加快直驱摇篮电机的散热。By adopting the above technical solution, the heat dissipation fins on the lower end cover can be submerged under the water surface in the collection box, which is beneficial to speeding up the heat dissipation of the direct drive cradle motor.
本实用新型的进一步设置为:所述驱动组件包括设置在收集箱下侧且位于排水口位置的连接台、开设在连接台上且与排水口相通的连接口、设置在连接台一侧的固定板、滑移连接在固定板上的滑移杆、位于滑移杆上且用于嵌入在连接口内的推板、设置在推板两端的固定座、转动连接在固定座上的转轴、一端铰接在转轴端部且另一端铰接在滑移杆端部的摆动臂、设置在连接台上且位于连接口远离推板一端处的挡板、设置在固定板上且用于推动滑移杆朝向远离挡板或者靠近挡板一侧移动的伸缩件。The utility model is further configured as follows: the driving assembly includes a connection platform arranged on the lower side of the collection box and located at the position of the drain outlet, a connection port opened on the connection platform and communicating with the drain outlet, and a fixing station provided on one side of the connection platform. plate, a sliding rod slidably connected to the fixed plate, a push plate located on the sliding rod and used to be embedded in the connection port, fixed seats provided at both ends of the push plate, a rotating shaft rotatably connected to the fixed seat, and one end hinged A swing arm at the end of the rotating shaft and the other end hinged to the end of the sliding rod, a baffle provided on the connecting platform and located at one end of the connecting port away from the push plate, and a baffle installed on the fixed plate and used to push the sliding rod away The baffle or the telescopic member that moves close to the side of the baffle.
通过采用上述技术方案,当伸缩件推动滑移杆朝向靠近挡板一侧移动时,滑移杆带动摆动臂和推板朝向靠近挡板一侧移动,移动至摆动臂远离滑移杆一端抵触在推板上后,摆动臂即可相对滑移杆进行向上摆动,此时两个摆动臂即可向上带动推板,使得推板向上移动后抵触在升降环台上,最终即可驱动升降环台上移至排水口上方;By adopting the above technical solution, when the telescopic member pushes the sliding rod to move toward the side closer to the baffle, the sliding rod drives the swing arm and the push plate to move toward the side closer to the baffle, until the end of the swing arm away from the sliding rod contacts the After pushing the plate, the swing arm can swing upward relative to the sliding rod. At this time, the two swing arms can drive the push plate upward, so that the push plate moves upward and then touches the lifting ring platform, and finally drives the lifting ring platform. Move up to above the drain;
而当伸缩件反向带动滑移杆朝向远离挡板一侧移动时,滑移杆首先会相对滑移杆进行向下摆动,此时两个摆动臂即可向下带动推板,使得推板从连接口内下落,此时升降环台在自身重力作用下即可下落,最终即可使得升降环台下移至排水口下方。When the telescopic part reversely drives the sliding rod to move toward the side away from the baffle, the sliding rod will first swing downward relative to the sliding rod. At this time, the two swing arms can drive the push plate downward, so that the push plate After falling from the connection port, the lifting ring platform can fall under the action of its own gravity, and finally the lifting ring platform can be moved down to the bottom of the drain outlet.
本实用新型的进一步设置为:所述滑移杆的截面呈燕尾状,所述固定板上设置有滑轨,所述滑轨侧壁上开设有供滑移杆嵌入的燕尾滑槽。The utility model further provides that the sliding rod has a dovetail-shaped cross section, a slide rail is provided on the fixed plate, and a dovetail chute is provided on the side wall of the slide rail for the sliding rod to be embedded.
通过采用上述技术方案,利用截面呈燕尾状的滑移杆嵌入在固定板上的燕尾滑槽内,此时即可有利于滑移杆沿着滑轨进行稳定的来回移动。By adopting the above technical solution, the sliding rod with a dovetail-shaped cross section is embedded in the dovetail chute on the fixed plate, which can facilitate the stable back and forth movement of the sliding rod along the slide rail.
本实用新型的进一步设置为:所述伸缩件包括设置在滑移杆上的第一连杆、设置在固定板远离挡板一端的第二连杆、一端与第一连杆连接且另一端与第二连杆连接的推力气缸。The utility model is further configured as follows: the telescopic member includes a first connecting rod provided on the sliding rod, a second connecting rod provided on an end of the fixed plate away from the baffle, one end is connected to the first connecting rod, and the other end is connected to the first connecting rod. The second connecting rod connects the thrust cylinder.
通过采用上述技术方案,利用推力气缸的伸缩即可带动滑移杆朝向远离挡板或者靠近挡板一侧移动。By adopting the above technical solution, the expansion and contraction of the thrust cylinder can be used to drive the sliding rod to move toward the side away from the baffle or close to the baffle.
本实用新型的进一步设置为:位于靠近挡板一侧的转轴上转动连接有用于抵触在挡板上的导轮。The utility model is further configured as follows: a guide wheel for resisting the baffle is rotatably connected to the rotating shaft located on the side close to the baffle.
通过采用上述技术方案,利用转轴上的导轮抵触在挡板上,此时导轮与挡板之间产生滚动摩擦,由于滚动摩擦相比于滑动摩擦而言摩擦力更小,最终即可有利于摆动臂在挡板处进行流畅的上下摆动。By adopting the above technical solution, the guide wheel on the rotating shaft is used to resist against the baffle. At this time, rolling friction is generated between the guide wheel and the baffle. Since the rolling friction has smaller friction than the sliding friction, it can finally be achieved. It is beneficial for the swing arm to swing up and down smoothly at the baffle.
本实用新型的有益效果是:当工件加工时产生的碎屑从转台板上下落时,位于底板上的收集箱即可对碎屑进行收集;其中利用喷淋管对刀具和工件进行喷淋,喷淋的冷却水即可将转台板上的碎屑冲落,避免碎屑被卡住影响切削效率,此时冷却水即可作为碎屑疏通剂,从而进一步有利于收集箱对碎屑的高效收集;同时冷却水润滑刀具和工件的表面,从而减少磨损,最终即可提高切削精度;The beneficial effects of this utility model are: when the debris generated during the processing of the workpiece falls from the turntable plate, the collection box located on the bottom plate can collect the debris; the spray pipe is used to spray the cutter and the workpiece. The sprayed cooling water can wash away the debris on the turntable plate, preventing the debris from being stuck and affecting the cutting efficiency. At this time, the cooling water can be used as a debris dredging agent, which further facilitates the efficient collection of debris in the collection box. Collect; at the same time, the cooling water lubricates the surface of the tool and the workpiece, thereby reducing wear and ultimately improving cutting accuracy;
同时利用推力气缸推动滑移杆朝向靠近挡板一侧移动时,滑移杆带动摆动臂和推板朝向靠近挡板一侧移动,而移动至导轮抵触在推板上后,摆动臂即可在挡板上相对滑移杆进行向上摆动,此时两个摆动臂即可向上带动推板,使得推板向上移动后抵触在升降环台上,最终即可驱动升降环台上移至排水口上方;此时隔水柔性膜即可阻隔收集箱内的冷却水,使得冷却水在收集箱内静置,直至冷却水满溢至排水口上方的升降环台处,随后上层清液即可穿过升降环台后下落入收纳斗内,最终即可有利于对冷却水内的碎屑进行分离;其中清澈的冷却水通过收纳斗进入收纳箱内后,利用回用泵和回用管即可再次输送入喷淋管内,从而实现冷却水的回用;At the same time, when the thrust cylinder is used to push the sliding rod to move toward the side closer to the baffle, the sliding rod drives the swing arm and the push plate to move toward the side closer to the baffle. When the guide wheel hits the push plate, the swing arm can Swing upward relative to the sliding rod on the baffle. At this time, the two swing arms can drive the push plate upward, causing the push plate to move upward and then contact the lifting ring platform. Finally, the lifting ring table can be driven to move to the drain outlet. above; at this time, the water-proof flexible film can block the cooling water in the collection box, allowing the cooling water to stand in the collection box until the cooling water overflows to the lifting ring above the drain outlet, and then the supernatant liquid can pass through After passing through the lifting ring, it falls into the storage bucket, which will eventually help to separate the debris in the cooling water; after the clear cooling water enters the storage box through the storage bucket, the reuse pump and reuse pipe can be used Transport it into the spray pipe again to realize the reuse of cooling water;
当需要对收集箱底部的碎屑进行清理时,再次利用伸缩件反向带动滑移杆朝向远离挡板一侧移动时,滑移杆首先会在挡板上相对滑移杆进行向下摆动,此时两个摆动臂即可向下带动推板,使得推板从连接口内下落,此时升降环台在自身重力作用下即可下落,最终即可使得升降环台下移至排水口下方,此时隔水柔性膜即可下落至排水口下侧内,而失去隔水柔性膜的阻隔作用后,位于收集箱底部的碎屑和冷却水即可沿着排水口下落,其中对于一些粘附在收集箱底部的碎屑即可利用冲洗的方式从排水口内冲落。When the debris at the bottom of the collection box needs to be cleaned, the telescopic part is used again to drive the sliding rod in reverse direction to move toward the side away from the baffle. The sliding rod will first swing downward relative to the sliding rod on the baffle. At this time, the two swing arms can drive the push plate downward, causing the push plate to fall from the connection port. At this time, the lifting ring table can fall under its own gravity, and finally the lifting ring table can be moved down to the bottom of the drain outlet. At this time, the water-proof flexible film can fall into the lower side of the drain outlet. After losing the blocking effect of the water-proof flexible film, the debris and cooling water at the bottom of the collection box can fall along the drain outlet. Some of the adherent Debris at the bottom of the collection box can be washed down from the drain outlet by flushing.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1是本发明省去收集箱、驱动组件和收纳箱后的结构示意图;Figure 1 is a schematic structural diagram of the present invention without the collection box, driving assembly and storage box;
图2是本发明中直驱摇篮电机的结构剖视图;Figure 2 is a structural cross-sectional view of the direct drive cradle motor in the present invention;
图3是本发明的结构示意图;Figure 3 is a schematic structural diagram of the present invention;
图4是本发明中收集箱的结构放大图;Figure 4 is an enlarged structural view of the collection box in the present invention;
图5是本发明中收集箱和驱动组件之间的连接关系局部放大图;Figure 5 is a partial enlarged view of the connection relationship between the collection box and the driving assembly in the present invention;
图6是本发明中收集箱和驱动组件之间的连接关系平面图,此时推力气缸反向带动滑移杆朝向远离挡板一侧移动,使得推板从连接口内下落,升降环台下移至排水口下方;Figure 6 is a plan view of the connection relationship between the collection box and the driving assembly in the present invention. At this time, the thrust cylinder reversely drives the sliding rod to move toward the side away from the baffle, causing the push plate to fall from the connection port and the lifting ring table to move downward. below the drain;
图7是本发明中收集箱和驱动组件之间的连接关系平面图,此时推力气缸带动滑移杆朝向靠近挡板一侧移动,使得推板向上移动后抵触在升降环台上,随后升降环台上移至排水口上方。Figure 7 is a plan view of the connection relationship between the collection box and the driving assembly in the present invention. At this time, the thrust cylinder drives the sliding rod to move toward the side close to the baffle, so that the push plate moves upward and then contacts the lifting ring platform, and then the lifting ring Move the table above the drain outlet.
图中,1、底板;2、直驱电机;21、喷淋管;3、电机支座;4、直驱摇篮电机;401、壳体;41、上端盖;42、下端盖;421、散热翅片;43、电机定子;44、电机转子;45、芯轴;5、转台板;6、收集箱;61、排水口;62、升降环台;63、隔水柔性膜;64、截留台;7、驱动组件;71、连接台;72、连接口;73、固定板;731、滑轨;732、燕尾滑槽;74、滑移杆;75、推板;76、固定座;77、转轴;771、导轮;78、摆动臂;79、挡板;701、伸缩件;7011、第一连杆;7012、第二连杆;7013、推力气缸;8、收纳箱;81、收纳管;82、收纳斗;83、回用泵;84、回用管。In the figure, 1. Base plate; 2. Direct drive motor; 21. Spray pipe; 3. Motor support; 4. Direct drive cradle motor; 401. Shell; 41. Upper end cover; 42. Lower end cover; 421. Heat dissipation Fins; 43. Motor stator; 44. Motor rotor; 45. Core shaft; 5. Turntable plate; 6. Collection box; 61. Drainage outlet; 62. Lifting ring platform; 63. Water-proof flexible membrane; 64. Retention platform ; 7. Drive component; 71. Connection platform; 72. Connection port; 73. Fixed plate; 731. Slide rail; 732. Dovetail slide; 74. Sliding rod; 75. Push plate; 76. Fixed seat; 77. Rotating shaft; 771, guide wheel; 78, swing arm; 79, baffle; 701, telescopic part; 7011, first connecting rod; 7012, second connecting rod; 7013, thrust cylinder; 8, storage box; 81, storage tube ; 82. Storage bucket; 83. Recycling pump; 84. Recycling pipe.
具体实施方式Detailed ways
下面将对实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
一种高精度专用直驱旋转台,参照图1、图2,该种高精度专用直驱旋转台包括底板1、位于底板1一端处的直驱电机2、位于底板1另一端处的电机支座3、转动连接在直驱电机2和电机支座3之间的直驱摇篮电机4、位于直驱摇篮电机4上端且供工件夹紧的转台板5,其中直驱摇篮电机4包括壳体401、上端盖41、下端盖42、电机定子43、电机转子44、芯轴45,上端盖41通过螺栓固定在壳体401上侧,而下端盖42通过螺栓固定在壳体401下侧,且下端盖42的外壁上焊接有多个均匀间隔分布的散热翅片421,同时电机定子43通过螺栓固定在壳体401内,而电机转子44位于电机定子43内侧,其中芯轴45则是通过螺栓固定在电机转子44上,且转台板5通过螺栓固定在芯轴45上端,电机转子44即可通过芯轴45带动转台板5转动;由于直驱电机2和直驱摇篮电机4内部驱动结构相同,故而这里不再赘述。A high-precision special-purpose direct-drive rotary table. Refer to Figures 1 and 2. This high-precision special-purpose direct-drive rotary table includes a base plate 1, a direct-drive motor 2 located at one end of the base plate 1, and a motor support located at the other end of the base plate 1. Base 3. A direct drive cradle motor 4 that is rotatably connected between the direct drive motor 2 and the motor support 3. A turntable plate 5 located at the upper end of the direct drive cradle motor 4 and used for clamping workpieces. The direct drive cradle motor 4 includes a housing. 401. Upper end cover 41, lower end cover 42, motor stator 43, motor rotor 44, core shaft 45. The upper end cover 41 is fixed on the upper side of the housing 401 through bolts, and the lower end cover 42 is fixed on the lower side of the housing 401 through bolts, and A plurality of evenly spaced heat dissipation fins 421 are welded on the outer wall of the lower end cover 42. At the same time, the motor stator 43 is fixed in the housing 401 through bolts, and the motor rotor 44 is located inside the motor stator 43, and the core shaft 45 is fixed through bolts. Fixed on the motor rotor 44, and the turntable plate 5 is fixed on the upper end of the core shaft 45 through bolts, the motor rotor 44 can drive the turntable plate 5 to rotate through the core shaft 45; since the internal driving structures of the direct drive motor 2 and the direct drive cradle motor 4 are the same , so we won’t go into details here.
参照图3、图4,直驱电机2的上侧通过螺栓固定有喷淋管21,喷淋管21内喷射出的冷却水即可用于对刀具和工件进行喷淋;其中底板1上且位于直驱摇篮电机4下方通过螺栓固定有供碎屑收纳的收集箱6,此时下端盖42上的散热翅片421即可浸没入收集箱6内的水面下,且散热翅片421与收集箱6底壁之间具有间隙从而避免散热翅片421随着直驱摇篮电机4摆动时与收集箱6底壁发生干涉,而收集箱6的底壁朝向一端倾斜,且收集箱6底壁的下端处开设有排水口61,同时收集箱6的底壁上一体设置有多个沿着收集箱6底壁的倾斜方向均匀间隔分布的截留台64,而截留台64的截面呈直角边与收集箱6底壁重合的直角三角形。Referring to Figures 3 and 4, a spray pipe 21 is fixed with bolts on the upper side of the direct drive motor 2. The cooling water sprayed from the spray pipe 21 can be used to spray the tool and the workpiece; wherein the bottom plate 1 is located on the base plate 1. A collection box 6 for collecting debris is fixed with bolts below the direct drive cradle motor 4. At this time, the heat dissipation fins 421 on the lower end cover 42 can be submerged under the water in the collection box 6, and the heat dissipation fins 421 are in contact with the collection box. There is a gap between the 6 bottom walls to prevent the heat dissipation fins 421 from interfering with the bottom wall of the collection box 6 when the direct drive cradle motor 4 swings, and the bottom wall of the collection box 6 is inclined toward one end, and the lower end of the bottom wall of the collection box 6 A drainage outlet 61 is provided, and the bottom wall of the collection box 6 is integrally provided with a plurality of interception platforms 64 evenly spaced along the inclined direction of the bottom wall of the collection box 6, and the cross section of the interception platform 64 is at right angles to the collection box. 6 A right triangle with overlapping bases.
参照图3、图4、图5,排水口61内设置有升降环台62,而升降环台62与排水口61之间设置有隔水柔性膜63,隔水柔性膜63为塑料膜且一端与排水口61粘结另一端与升降环台62周侧粘结,其中底板1的一侧还设置有收纳箱8,而收纳箱8的上侧设置有朝向排水口61一侧延伸的收纳管81,同时收纳管81远离收纳箱8的一端焊接有位于排水口61下方的收纳斗82,而收纳箱8的侧壁上安装有进水口与收纳箱8底部连通的回用泵83,其中回用泵83上还设置有一端与回用泵83排水口61连接且另一端与喷淋管21连接的回用管84,此时即可实现冷却水的回用。Referring to Figures 3, 4, and 5, a lifting ring 62 is provided in the drainage outlet 61, and a water-proof flexible membrane 63 is provided between the lifting ring 62 and the drainage outlet 61. The water-proof flexible membrane 63 is a plastic film and has one end. The other end is bonded to the drain outlet 61 and is bonded to the peripheral side of the lifting ring platform 62. A storage box 8 is also provided on one side of the bottom plate 1, and a storage tube extending toward the drain outlet 61 is provided on the upper side of the storage box 8. 81. At the same time, the end of the storage pipe 81 away from the storage box 8 is welded with a storage bucket 82 located below the drain outlet 61, and a recycling pump 83 with a water inlet connected to the bottom of the storage box 8 is installed on the side wall of the storage box 8, in which the recycle pump 83 is installed on the side wall of the storage box 8. The use pump 83 is also provided with a reuse pipe 84 with one end connected to the drain port 61 of the reuse pump 83 and the other end connected to the spray pipe 21, so that the cooling water can be reused.
参照图4、图5、图6、图7,底板1下侧还设置有驱动组件7,驱动组件7则是用于驱动升降环台62上移至排水口61上方或者下移至排水口61下方的驱动组件7,该种驱动组件7包括连接台71、连接口72、固定板73、滑移杆74、推板75、固定座76、转轴77、摆动臂78、挡板79、伸缩件701,其中连接台71一体设置在收集箱6下侧且位于排水口61位置,而连接口72开设在连接台71上且与排水口61相通,同时固定板73焊接在连接台71一侧,而滑移杆74滑移连接在固定板73上,其中滑移杆74的截面呈燕尾状,而固定板73上一体设置有沿水平方向延伸的滑轨731,同时滑轨731侧壁上开设有供滑移杆74嵌入的燕尾滑槽732;其中推板75位于滑移杆74上侧且用于嵌入在连接口72内,而固定座76则是焊接在推板75两端的下侧,同时转轴77的一端通过轴承转动连接在固定座76上,而摆动臂78设置有两个且分别位于推板75两端,其中摆动臂78的一端铰接在转轴77端部且另一端铰接在滑移杆74端部,而挡板79则是一体设置在连接台71上且位于连接口72远离推板75一端处,同时位于靠近挡板79一侧的转轴77上通过轴承转动连接有用于抵触在挡板79上的导轮771;而伸缩件701则是设置在固定板73上且用于推动滑移杆74朝向远离挡板79或者靠近挡板79一侧移动,该种伸缩件701包括第一连杆7011、第二连杆7012和推力气缸7013,其中第一连杆7011焊接在滑移杆74上,而第二连杆7012焊接在固定板73远离挡板79的一端处,同时推力气缸7013的一端与第一连杆7011通过螺栓连接且另一端与第二连杆7012通过螺栓连接。Referring to Figures 4, 5, 6, and 7, a driving assembly 7 is also provided on the lower side of the base plate 1. The driving assembly 7 is used to drive the lifting ring 62 to move upward to the drain outlet 61 or to move downward to the drain outlet 61. The driving assembly 7 below includes a connecting platform 71, a connecting port 72, a fixed plate 73, a sliding rod 74, a push plate 75, a fixed seat 76, a rotating shaft 77, a swing arm 78, a baffle 79, and a telescopic member. 701, in which the connecting platform 71 is integrally provided on the lower side of the collection box 6 and is located at the drain port 61, and the connecting port 72 is opened on the connecting platform 71 and communicates with the drain port 61, and the fixing plate 73 is welded to one side of the connecting platform 71, The sliding rod 74 is slidably connected to the fixed plate 73. The sliding rod 74 has a dovetail-shaped cross-section. The fixed plate 73 is integrally provided with a slide rail 731 extending in the horizontal direction. At the same time, there are openings on the side walls of the slide rail 731. There is a dovetail chute 732 for the sliding rod 74 to be embedded; the push plate 75 is located on the upper side of the sliding rod 74 and is used to be embedded in the connection port 72, and the fixed base 76 is welded to the lower side of both ends of the push plate 75. At the same time, one end of the rotating shaft 77 is rotatably connected to the fixed seat 76 through a bearing, and two swing arms 78 are provided and are respectively located at both ends of the push plate 75. One end of the swing arm 78 is hinged to the end of the rotating shaft 77 and the other end is hinged to the slide. The end of the moving rod 74, and the baffle 79 is integrally provided on the connecting platform 71 and is located at the end of the connecting port 72 away from the push plate 75. At the same time, it is located on the rotating shaft 77 on the side close to the baffle 79 and is rotationally connected through a bearing for resistance. The guide wheel 771 is on the baffle 79; the telescopic member 701 is provided on the fixed plate 73 and is used to push the sliding rod 74 to move away from the baffle 79 or close to the baffle 79. The telescopic member 701 includes The first connecting rod 7011, the second connecting rod 7012 and the thrust cylinder 7013, where the first connecting rod 7011 is welded on the sliding rod 74, and the second connecting rod 7012 is welded on the end of the fixed plate 73 away from the baffle 79, and at the same time One end of the thrust cylinder 7013 is connected to the first connecting rod 7011 through bolts, and the other end is connected to the second connecting rod 7012 through bolts.
原理:当工件加工时产生的碎屑从转台板5上下落时,位于底板1上的收集箱6即可对碎屑进行收集;其中利用喷淋管21对刀具和工件进行喷淋,喷淋的冷却水即可将转台板5上的碎屑冲落,避免碎屑被卡住影响切削效率,此时冷却水即可作为碎屑疏通剂,从而进一步有利于收集箱6对碎屑的高效收集;同时冷却水润滑刀具和工件的表面,从而减少磨损,最终即可提高切削精度。Principle: When the debris generated during the processing of the workpiece falls from the turntable plate 5, the collection box 6 located on the bottom plate 1 can collect the debris; the spray pipe 21 is used to spray the cutting tool and the workpiece. The cooling water can wash away the debris on the turntable plate 5 to prevent the debris from being stuck and affecting the cutting efficiency. At this time, the cooling water can be used as a debris dredging agent, which further facilitates the efficient removal of debris by the collection box 6 Collect; at the same time, the cooling water lubricates the surface of the tool and the workpiece, thereby reducing wear and ultimately improving cutting accuracy.
同时利用推力气缸7013推动滑移杆74朝向靠近挡板79一侧移动时,滑移杆74带动摆动臂78和推板75朝向靠近挡板79一侧移动,而移动至导轮771抵触在推板75上后,摆动臂78即可在挡板79上相对滑移杆74进行向上摆动,此时两个摆动臂78即可向上带动推板75,使得推板75向上移动后抵触在升降环台62上,最终即可驱动升降环台62上移至排水口61上方;此时隔水柔性膜63即可阻隔收集箱6内的冷却水,使得冷却水在收集箱6内静置,直至冷却水满溢至排水口61上方的升降环台62处,随后上层清液即可穿过升降环台62后下落入收纳斗82内,最终即可有利于对冷却水内的碎屑进行分离;其中清澈的冷却水通过收纳斗82进入收纳箱8内后,利用回用泵83和回用管84即可再次输送入喷淋管21内,从而实现冷却水的回用。At the same time, when the thrust cylinder 7013 is used to push the sliding rod 74 to move toward the side closer to the baffle 79, the sliding rod 74 drives the swing arm 78 and the push plate 75 to move toward the side closer to the baffle 79, and the guide wheel 771 is moved to the position where it resists the pushing force. After the plate 75 is on, the swing arm 78 can swing upward relative to the sliding rod 74 on the baffle 79. At this time, the two swing arms 78 can drive the push plate 75 upward, so that the push plate 75 moves upward and then touches the lifting ring. On the platform 62, the lifting ring platform 62 can finally be driven to move up to the top of the drain outlet 61; at this time, the water-proof flexible membrane 63 can block the cooling water in the collection box 6, so that the cooling water remains in the collection box 6 until The cooling water overflows to the lifting ring 62 above the drain outlet 61, and then the supernatant liquid can pass through the lifting ring 62 and then fall into the storage bucket 82, which ultimately facilitates the separation of debris in the cooling water. ; After the clear cooling water enters the storage box 8 through the storage bucket 82, it can be transported into the spray pipe 21 again using the reuse pump 83 and the reuse pipe 84, thereby realizing the reuse of the cooling water.
当需要对收集箱6底部的碎屑进行清理时,再次利用推力气缸7013反向带动滑移杆74朝向远离挡板79一侧移动时,滑移杆74首先会在挡板79上相对滑移杆74进行向下摆动,此时两个摆动臂78即可向下带动推板75,使得推板75从连接口72内下落,此时升降环台62在自身重力作用下即可下落,最终即可使得升降环台62下移至排水口61下方,此时隔水柔性膜63即可下落至排水口61下侧内,而失去隔水柔性膜63的阻隔作用后,位于收集箱6底部的碎屑和冷却水即可沿着排水口61下落,其中对于一些粘附在收集箱6底部的碎屑即可利用冲洗的方式从排水口61内冲落。When the debris at the bottom of the collection box 6 needs to be cleaned, the thrust cylinder 7013 is again used to reversely drive the sliding rod 74 to move toward the side away from the baffle 79. The sliding rod 74 will first slide relatively on the baffle 79. The rod 74 swings downward. At this time, the two swing arms 78 can drive the push plate 75 downward, so that the push plate 75 falls from the connection port 72. At this time, the lifting ring platform 62 can fall under the action of its own gravity, and finally That is to say, the lifting ring platform 62 can be moved down to the bottom of the drain outlet 61. At this time, the water-proof flexible membrane 63 can drop to the lower side of the drain outlet 61, and after losing the blocking effect of the water-proof flexible membrane 63, it is located at the bottom of the collection box 6. The debris and cooling water can fall along the drain port 61, and some debris adhered to the bottom of the collection box 6 can be washed down from the drain port 61 by flushing.
Claims (9)
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